JP3421794B2 - Continuous hot metal plating equipment - Google Patents

Continuous hot metal plating equipment

Info

Publication number
JP3421794B2
JP3421794B2 JP19425994A JP19425994A JP3421794B2 JP 3421794 B2 JP3421794 B2 JP 3421794B2 JP 19425994 A JP19425994 A JP 19425994A JP 19425994 A JP19425994 A JP 19425994A JP 3421794 B2 JP3421794 B2 JP 3421794B2
Authority
JP
Japan
Prior art keywords
molten metal
bath
plate
steel plate
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP19425994A
Other languages
Japanese (ja)
Other versions
JPH0860325A (en
Inventor
雅彦 多田
千昭 加藤
茂 海野
一雄 望月
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
JFE Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Steel Corp filed Critical JFE Steel Corp
Priority to JP19425994A priority Critical patent/JP3421794B2/en
Publication of JPH0860325A publication Critical patent/JPH0860325A/en
Application granted granted Critical
Publication of JP3421794B2 publication Critical patent/JP3421794B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】 【0001】 【産業上の利用分野】本発明は、溶融金属めっき鋼板を
連続的に製造する装置に関するものであって、特に溶融
金属を薄鋼板表面上に連続的に、安定にめっきするため
の操業性に優れた連続式溶融金属めっき装置に関する。 【0002】 【従来の技術】溶融金属(Zn、Al、Sn、Pb及び
その合金等)めっき鋼板は自動車用、建材用、家電用、
缶用として広く用いられている。溶融金属めっき鋼板の
一般的な製造方法は次のとおりである。冷間圧延後の薄
鋼板を前処理工程で表面を清浄化してから、無酸化性あ
るいは還元性の雰囲気中で焼鈍することによって表面酸
化膜を除去し、次いで鋼板を酸化させることなく冷却し
て、ほぼ溶融金属浴の温度まで板温を下げてから浴中に
浸漬させる。浴中で鋼板表面に付着した過剰の溶融金属
をガスワイパで除去して付着量を調整し、そのまま冷却
する。 【0003】シンクロールを有する従来の溶融金属めっ
き装置を図5に示す。鋼板1はスナウト4から溶融金属
浴2中に引き込まれ、シンクロール3により鉛直方向上
方に引上げられる。金属浴中のシンクロール3は溶融金
属の付着した鋼板1の通板を鉛直方向に方向変換させる
ことによって、鋼板表面上の溶融金属が凝固するまでロ
ールに非接触で鋼板1を鉛直上昇させて、擦り疵等の表
面欠陥の発生を防止するための重要な装置である。 【0004】シンクロール3の表面に付着物が形成され
ると、鋼板表面に押し疵を作ったり、付着物が鋼板表面
に移行し表面欠陥となることがある。また多くの場合シ
ンクロール3は駆動系を有しないので、鋼板1がスリッ
プしてシンクロール3の回転が不連続になると、鋼板表
面に擦り傷を形成することになる。さらに長時間にわた
ってめっき操業を続けるとシンクロール表面には凹凸が
できるので溶融金属浴から取り出して手入れを行う必要
がある。 【0005】このように従来の溶融金属めっき装置は、
シンクロールなどの浴中機器の存在のために操業性が悪
くなる欠点があった。また、シンクロールなどの浴中機
器が存在するために、溶融金属浴は極めて大きくなり、
浴組成を変更する場合、特に大幅に変更して製品品種を
切り替える場合は溶融金属浴の一部を汲み出して、他の
溶融金属を添加する必要がある。このため多大の費用、
時間、労力を必要とするので、単一のめっきラインで製
造できる製品の種類には限界があった。このような問題
を解決するために、これまでもシンクロールを使用しな
い技術が提案されてきた。 【0006】特公昭51−20334号公報や特開平2
−298247号公報では浴槽底部での溶融金属の保持
に電磁力を利用しており、特開平4−356号公報では
鋼板に非接触のシール板により溶融金属を保持してい
る。しかしこれらのめっき装置で従来から用いられてい
るガスワイピングガス装置により付着量を調整しようと
する場合、鋼板に沿ってワイピングガスの下降流が発生
し、鋼板近傍の溶融金属に過剰のヘッド圧がかかり、浴
槽底部の開口部から溶融金属が漏洩し易くなるという問
題がある。さらに浴面高さの極めて低い溶融金属浴を使
用する場合、鋼板に沿ったワイピングガスの下降流によ
り鋼板近傍の浴面が低下し、鋼板に付着すべき溶融金属
が枯渇してしまうという問題がある。 【0007】 【発明が解決しようとする課題】本発明は、上記問題点
を解決することを目的とするもので、溶融金属めっき鋼
板の製造装置であって、シンクロールを使用しない溶融
金属めっき装置において、従来から使用されているガス
ワイピングにより生ずるトラブルを解消し、めっき金属
の鋼板への付着量を安定的に調整可能とするものであ
る。 【0008】 【課題を解決するための手段】本発明は、浴槽の底部に
スリット状の開口部を有する溶融金属浴を用い、この溶
融金属浴の底部から侵入させた鋼板を上方に引き上げめ
っきを施した後、ガスワイパにより付着量制御を行う連
続式溶融金属めっき装置において、ワイピングノズルと
溶融金属浴面との間に遮蔽板を設け、該遮蔽板と鋼板と
の間の距離を10mm以下としたことを特徴とする連続
式溶融金属めっき装置である。この装置において、遮蔽
板に代りワイピングノズルと溶融金属浴面との間にガス
吸引装置を設け鋼板に沿って下降するワイピングガスを
吸引することとしてもよい。また両者を併用してもよ
い。 【0009】 【作用】本発明の具体的構成及び作用について説明す
る。本発明では溶融金属の浴槽として図1に示すような
浴槽12を用いる。鋼板1は非酸化性あるいは還元性雰
囲気中15を通過した後、デフレクタロール7で鉛直方
向に方向変換し、サポートロール5で反りを矯正され、
サポートロール8で振動を抑制されながら溶融金属浴2
に連続的に侵入する。溶融金属浴2を保持する浴槽12
の底部には、鋼板2が侵入する開口部11が設けられ、
開口部11にはシール板10が設けられている。このシ
ール板10は、浴槽底部の開口部11から溶融金属が漏
洩するのを防止するものである。 【0010】浴槽12から引き上げられ溶融金属を付着
した鋼板1は、ガスワイパ6から噴出されるワイピング
ガスにより、鋼板表面に付着した過剰の溶融金属を除去
して、付着量を調整する。このワイピングガスは、鋼板
1に沿う下降流となって溶融金属浴の上面にヘッド圧を
負荷し、浴槽12の底部の開口部11からの溶融金属浴
の流出を促進する。 【0011】本発明においては、鋼板に沿うワイピング
ガスの下降流を、ワイピングノズル6と溶融金属浴面と
の間に設置した遮蔽板13で抑制することにより溶融金
属浴面への過剰なヘッド圧が作用するのを防止すること
ができ、浴槽底部の開口部11からの溶融金属の流出を
押えることができる。遮蔽板13は鋼板侵入位置にスリ
ット状の開口部16を有し、溶融金属浴面を全て覆うも
のとすればよく、スリット状開口部16における遮蔽板
13と鋼板1との間の距離を10mm以下とする。さら
に遮蔽板13は、図3に示すように、ガイドローラ17
により鋼板の幅方向パスラインの変動に追従可能な構造
とする。 【0012】また遮蔽板13の代わりに鋼板に沿うワイ
ピングガスの下降流を吸引するガス吸引装置14を設け
ることにより遮蔽板13と同様の効果を得ることができ
る。ワイピングガスの下降流を吸引するためのガス吸引
装置14は、図4に示すように、少なくともワイピング
ノズル幅以上のスリット又は多孔18が設置してあり排
気ポンプ19により下降流を吸引するものである。スリ
ット又は多孔18と鋼板1との間の距離は10mm以下
が好ましい。また遮蔽板13とワイピングガス下降流の
ガス吸引装置14を組み合わせて使用すると効果的であ
る。 【0013】 【実施例】次に実施例に基づいて本発明を説明する。図
1は本発明の実施例の縦断面図である。溶融金属として
亜鉛を使用し、シール板10と鋼板1との隙間を0.5
mm、シール板先端における溶融亜鉛浴2のヘッド高さ
を30mm、溶融亜鉛浴温を470℃として板厚0.7
mm、板幅500mmの鋼板を100m/minのライ
ン速度で通板した。遮蔽板13を用い遮蔽板13と鋼板
1との距離を2mmとし、ガスワイパによって溶融亜鉛
の付着量を50g/m2 に制御したところ浴槽底部の開
口部から溶融亜鉛の漏洩はなく、安定してめっき操業を
続けることができる。 【0014】比較例 溶融金属として亜鉛を使用し、シール板と鋼板との隙間
を0.5mm、シール板先端における亜鉛浴のヘッド高
さを30mm、溶融亜鉛浴温を470℃として板厚0.
7mm、板幅500mmの鋼板を100m/minのラ
イン速度で通板した。遮蔽板を用い遮蔽板と鋼板との距
離を20mmとし、ガスワイパによって溶融亜鉛の付着
量を50g/m2 に制御したところワイピングガスの下
降流により浴面が激しく振動し、鋼板近傍で溶融亜鉛が
断続的に枯渇して安定しためっき操業を続けることがで
きなかった。 【0015】 【発明の効果】以上述べたように本発明による連続式溶
融金属めっき方法によれば、表面欠陥の原因となり易い
シンクロールなどの浴中機器を用いることなく、溶融金
属めっき鋼板を連続して安定に製造することができるの
で産業上の意義は極めて大きい。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for continuously producing a hot-dip galvanized steel sheet, and more particularly to an apparatus for continuously producing a hot-dip metal sheet on a thin steel sheet surface. The present invention relates to a continuous hot-dip metal plating apparatus excellent in operability for stable plating. [0002] Molten metal (Zn, Al, Sn, Pb and alloys thereof) plated steel sheets are used for automobiles, building materials, home appliances, and the like.
Widely used for cans. The general manufacturing method of a hot-dip metal-plated steel sheet is as follows. After cleaning the surface of the cold-rolled thin steel sheet in a pretreatment step, the surface oxide film is removed by annealing in a non-oxidizing or reducing atmosphere, and then the steel sheet is cooled without being oxidized. Then, the sheet temperature is lowered to almost the temperature of the molten metal bath, and then immersed in the bath. Excess molten metal adhering to the surface of the steel sheet in the bath is removed with a gas wiper to adjust the amount of the adhering metal, and then cooled as it is. FIG. 5 shows a conventional hot-dip metal plating apparatus having a sink roll. The steel sheet 1 is drawn into the molten metal bath 2 from the snout 4 and pulled up vertically by the sink roll 3. The sink roll 3 in the metal bath vertically changes the passing direction of the steel sheet 1 to which the molten metal adheres, thereby vertically raising the steel sheet 1 without contacting the roll until the molten metal on the steel sheet surface solidifies. It is an important device for preventing the occurrence of surface defects such as scratches. [0004] When deposits are formed on the surface of the sink roll 3, there is a case where a press flaw is formed on the surface of the steel sheet, or the deposits migrate to the surface of the steel sheet and become surface defects. In many cases, since the sink roll 3 does not have a drive system, when the steel plate 1 slips and the rotation of the sink roll 3 becomes discontinuous, a scratch is formed on the surface of the steel plate. If the plating operation is continued for a long period of time, the surface of the sink roll becomes uneven, so it is necessary to take out and maintain the sink roll from the molten metal bath. As described above, the conventional hot-dip metal plating apparatus is
There was a drawback that operability deteriorated due to the presence of bath equipment such as sink rolls. Also, due to the presence of in-bath equipment such as sink rolls, the molten metal bath becomes extremely large,
When the bath composition is changed, particularly when the product type is changed drastically, it is necessary to pump out a part of the molten metal bath and add another molten metal. This is a huge expense,
Because of the time and labor required, there are limits to the types of products that can be manufactured on a single plating line. In order to solve such a problem, techniques that do not use a sink roll have been proposed. [0006] JP-B-51-20334 and JP-A-Hei 2
In JP-298247-A, electromagnetic force is used to hold the molten metal at the bottom of the bathtub, and in JP-A-4-356, the molten metal is held by a non-contact seal plate against a steel plate. However, when trying to adjust the amount of deposition using a gas wiping gas device conventionally used in these plating devices, a downward flow of the wiping gas occurs along the steel plate, and an excessive head pressure is applied to the molten metal near the steel plate. As a result, there is a problem that the molten metal easily leaks from the opening at the bottom of the bathtub. Furthermore, when using a molten metal bath with an extremely low bath surface height, the downward flow of the wiping gas along the steel plate causes the bath surface near the steel plate to drop, and the molten metal that adheres to the steel plate is depleted. is there. SUMMARY OF THE INVENTION An object of the present invention is to solve the above-mentioned problems, and an object of the present invention is to provide an apparatus for manufacturing a hot-dip coated steel sheet, which does not use a sink roll. In the present invention, the trouble caused by the conventionally used gas wiping is solved, and the amount of the plated metal adhered to the steel plate can be adjusted stably. [0008] The present invention uses a molten metal bath having a slit-shaped opening at the bottom of a bathtub, pulls up a steel sheet that has entered from the bottom of the molten metal bath, and performs plating. After applying, in a continuous hot-dip metal plating apparatus for controlling the amount of adhesion by a gas wiper, a shielding plate is provided between the wiping nozzle and the molten metal bath surface , and the shielding plate and the steel plate
The continuous hot-dip metal plating apparatus is characterized in that the distance between them is 10 mm or less . In this device, a gas suction device may be provided between the wiping nozzle and the molten metal bath surface instead of the shielding plate to suction the wiping gas descending along the steel plate. Moreover, you may use both together. The specific structure and operation of the present invention will be described. In the present invention, a bath 12 as shown in FIG. 1 is used as a bath of molten metal. After passing through the non-oxidizing or reducing atmosphere 15, the steel sheet 1 is turned in the vertical direction by the deflector roll 7, the warp is corrected by the support roll 5,
Molten metal bath 2 while vibration is suppressed by support roll 8
Infiltrate continuously. Bathtub 12 holding molten metal bath 2
An opening 11 through which the steel plate 2 enters is provided at the bottom of
The sealing plate 10 is provided in the opening 11. The sealing plate 10 prevents the molten metal from leaking from the opening 11 at the bottom of the bathtub. The steel sheet 1 pulled up from the bathtub 12 and adhering to the molten metal is removed by a wiping gas blown from a gas wiper 6 to remove excess molten metal adhering to the steel sheet surface and adjust the amount of adhesion. This wiping gas becomes a downward flow along the steel plate 1 and applies a head pressure to the upper surface of the molten metal bath, thereby promoting the outflow of the molten metal bath from the opening 11 at the bottom of the bathtub 12. In the present invention, the downward flow of the wiping gas along the steel plate is suppressed by the shielding plate 13 provided between the wiping nozzle 6 and the molten metal bath surface, so that the excessive head pressure on the molten metal bath surface is reduced. Can be prevented from acting, and the outflow of the molten metal from the opening 11 at the bottom of the bathtub can be suppressed. The shielding plate 13 may have a slit-shaped opening 16 at the steel plate intrusion position and cover the entire surface of the molten metal bath. The distance between the shielding plate 13 and the steel plate 1 at the slit-shaped opening 16 may be 10 mm. It shall be the following. Further, as shown in FIG.
Thus, a structure capable of following the fluctuation of the pass line in the width direction of the steel plate is obtained. Further, by providing a gas suction device 14 for sucking the downward flow of the wiping gas along the steel plate instead of the shielding plate 13, the same effect as that of the shielding plate 13 can be obtained. As shown in FIG. 4, the gas suction device 14 for sucking the downward flow of the wiping gas is provided with a slit or a hole 18 having at least the width of the wiping nozzle and suctions the downward flow by an exhaust pump 19. . The distance between the slit or the porous member 18 and the steel plate 1 is preferably 10 mm or less. It is also effective to use the shielding plate 13 in combination with the wiping gas descending gas suction device 14. Next, the present invention will be described based on embodiments. FIG. 1 is a longitudinal sectional view of an embodiment of the present invention. Zinc was used as the molten metal, and the gap between the seal plate 10 and the steel plate 1 was 0.5
mm, the head height of the molten zinc bath 2 at the tip of the sealing plate was 30 mm, the molten zinc bath temperature was 470 ° C., and the plate thickness was 0.7.
mm and a sheet width of 500 mm were passed at a line speed of 100 m / min. When the distance between the shield plate 13 and the steel plate 1 was set to 2 mm using the shield plate 13 and the amount of molten zinc adhered was controlled to 50 g / m 2 by a gas wiper, there was no leakage of the molten zinc from the opening at the bottom of the bathtub, and stable. The plating operation can be continued. COMPARATIVE EXAMPLE Zinc was used as the molten metal, the gap between the sealing plate and the steel plate was 0.5 mm, the height of the zinc bath head at the end of the sealing plate was 30 mm, the molten zinc bath temperature was 470 ° C., and the plate thickness was 0.1 mm.
A steel plate having a width of 7 mm and a width of 500 mm was passed at a line speed of 100 m / min. When the distance between the shield plate and the steel plate was set to 20 mm using a shield plate and the amount of molten zinc deposited was controlled to 50 g / m 2 by a gas wiper, the bath surface vibrated violently due to the downward flow of the wiping gas, and molten zinc was generated near the steel plate. It was depleted intermittently, and stable plating operation could not be continued. As described above, according to the continuous hot-dip metal plating method of the present invention, the hot-dip metal-plated steel sheet can be continuously formed without using an in-bath equipment such as a sink roll which easily causes surface defects. Since it can be manufactured stably, the industrial significance is extremely large.

【図面の簡単な説明】 【図1】本発明の溶融金属めっきの縦断面図である。 【図2】実施例の遮蔽板の平面図である。 【図3】実施例の遮蔽板の正面図である。 【図4】実施例のガス吸引設備の断面図である。 【図5】従来の溶融金属めっき鋼板の製造装置の縦断面
図である。 【符号の説明】 1 鋼板 2 溶融金属浴 3 シンクロール 4 スナウト 5、8、9 サポートロール 10 シール板 11 開口部 12 浴槽 13 遮蔽板 14 ガス吸引装
置 15 非酸化性、還元性雰囲気 16 スリット状
開口部 17 ガイドロール 18 スリット又
は多孔
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal sectional view of hot-dip metal plating of the present invention. FIG. 2 is a plan view of the shielding plate of the embodiment. FIG. 3 is a front view of the shielding plate of the embodiment. FIG. 4 is a cross-sectional view of the gas suction facility of the embodiment. FIG. 5 is a longitudinal sectional view of a conventional apparatus for manufacturing a hot-dip metal-plated steel sheet. [Description of Signs] 1 Steel plate 2 Molten metal bath 3 Sink roll 4 Snout 5, 8, 9 Support roll 10 Seal plate 11 Opening 12 Bathtub 13 Shielding plate 14 Gas suction device 15 Non-oxidizing and reducing atmosphere 16 Slit-shaped opening Part 17 guide roll 18 slit or perforated

フロントページの続き (72)発明者 海野 茂 千葉市中央区川崎町1番地 川崎製鉄株 式会社 鉄鋼開発・生産本部 鉄鋼研究 所内 (72)発明者 望月 一雄 千葉市中央区川崎町1番地 川崎製鉄株 式会社 鉄鋼開発・生産本部 鉄鋼研究 所内 (56)参考文献 特開 平4−356(JP,A) 特開 昭62−205258(JP,A) 特開 昭62−37363(JP,A) 特開 昭61−207559(JP,A) 特開 平2−277757(JP,A) 特開 昭55−110766(JP,A) 特開 昭62−193671(JP,A) 特開 平3−120348(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 2/00 - 2/40 Continued on the front page (72) Inventor Shigeru Unno 1 Kawasaki-cho, Chuo-ku, Chiba-shi Kawasaki Steel Corp. Steel Research & Development Division Steel Research Laboratory (72) Inventor Kazuo Mochizuki 1- Kawasaki-cho, Chuo-ku, Chiba-shi Kawasaki Steel Corp. (56) References JP-A-4-356 (JP, A) JP-A 62-205258 (JP, A) JP-A 62-37363 (JP, A) JP JP-A-61-207559 (JP, A) JP-A-2-277757 (JP, A) JP-A-55-110766 (JP, A) JP-A-62-193671 (JP, A) JP-A-3-120348 (JP) , A) (58) Field surveyed (Int. Cl. 7 , DB name) C23C 2/00-2/40

Claims (1)

(57)【特許請求の範囲】 【請求項1】 浴槽の底部にスリット状の開口部を有す
る溶融金属浴を用い、該溶融金属浴の底部から侵入させ
た鋼板を上方に引き上げめっきを施した後、ガスワイパ
により付着量制御を行う連続式溶融金属めっき装置にお
いて、ワイピングノズルと溶融金属浴面との間に遮蔽板
を設け、該遮蔽板と鋼板との間の距離を10mm以下と
たことを特徴とする連続式溶融金属めっき装置。
(57) [Claims 1] A molten metal bath having a slit-shaped opening at the bottom of a bathtub was used, and a steel sheet that had entered from the bottom of the molten metal bath was pulled up and plated. Thereafter, in a continuous hot-dip metal plating apparatus for controlling the amount of adhesion with a gas wiper, a shielding plate is provided between the wiping nozzle and the molten metal bath surface, and the distance between the shielding plate and the steel plate is set to 10 mm or less.
Continuous molten metal plating apparatus characterized by the.
JP19425994A 1994-08-18 1994-08-18 Continuous hot metal plating equipment Expired - Fee Related JP3421794B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19425994A JP3421794B2 (en) 1994-08-18 1994-08-18 Continuous hot metal plating equipment

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Application Number Priority Date Filing Date Title
JP19425994A JP3421794B2 (en) 1994-08-18 1994-08-18 Continuous hot metal plating equipment

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2002305642A Division JP3760907B2 (en) 2002-10-21 2002-10-21 Continuous molten metal plating equipment

Publications (2)

Publication Number Publication Date
JPH0860325A JPH0860325A (en) 1996-03-05
JP3421794B2 true JP3421794B2 (en) 2003-06-30

Family

ID=16321653

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19425994A Expired - Fee Related JP3421794B2 (en) 1994-08-18 1994-08-18 Continuous hot metal plating equipment

Country Status (1)

Country Link
JP (1) JP3421794B2 (en)

Also Published As

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JPH0860325A (en) 1996-03-05

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