JP3420024B2 - Laminated coating member including crystal oriented hard film - Google Patents
Laminated coating member including crystal oriented hard filmInfo
- Publication number
- JP3420024B2 JP3420024B2 JP15583597A JP15583597A JP3420024B2 JP 3420024 B2 JP3420024 B2 JP 3420024B2 JP 15583597 A JP15583597 A JP 15583597A JP 15583597 A JP15583597 A JP 15583597A JP 3420024 B2 JP3420024 B2 JP 3420024B2
- Authority
- JP
- Japan
- Prior art keywords
- coating layer
- coating
- layer
- film
- crystal plane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Physical Vapour Deposition (AREA)
- Chemical Vapour Deposition (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、金属、合金または
セラミックス焼結体の基材上に(200)結晶面を成長
させたチタンとアルミニウムとの窒化物,炭窒化物,窒
酸化物,炭酸化物,炭窒酸化物でなる(Ti,Al)化
合物の硬質膜を1層以上と、(111)結晶面を成長さ
せたチタンとアルミニウムとの窒化物,炭窒化物,窒酸
化物,炭酸化物,炭窒酸化物でなる(Ti,Al)化合
物の硬質膜を1層以上とを積層被覆した結晶配向性硬質
膜を含む積層被覆部材に関し、具体的には、金属、合金
またはセラミックス焼結体の基材上に結晶構造の異なる
2種類の(Ti,Al)化合物の被膜を積層被覆し、さ
らなる耐剥離性,高硬度性,および高靭性を達成させ
て、例えば旋削工具,フライス工具,ドリル,エンドミ
ルに代表される切削用工具、スリッタ−などの切断刃,
裁断刃とダイス,パンチなどの型工具とノズルなどの耐
腐食耐摩耗部材に代表される耐摩耗用工具、トンネル掘
削用ビット,建築用工具に代表される土木建設用工具と
して最適な結晶配向性硬質膜を含む積層被覆部材に関す
る。TECHNICAL FIELD The present invention relates to a nitride, carbonitride, nitric oxide, carbonic acid of titanium and aluminum having a (200) crystal plane grown on a substrate of a metal, alloy or ceramics sintered body. And one or more hard films of (Ti, Al) compound consisting of oxycarbonitride, carbon nitride, carbonitride, oxynitride, and oxynitride of titanium and aluminum with (111) crystal plane grown And a laminated coating member including a crystallographically oriented hard film obtained by laminating at least one hard film of a (Ti, Al) compound made of carbonitride oxide, and specifically, a metal, alloy or ceramic sintered body. By laminating two kinds of (Ti, Al) compound coatings with different crystal structures on the base material of the above to achieve further peeling resistance, high hardness and high toughness, for example turning tools, milling tools, drills , Cutting represented by end mill Tool, slitter - cutting blade, such as,
Optimum crystal orientation as a wear-resistant tool such as cutting tools and die tools such as dies and punches, and corrosion-resistant wear-resistant members such as nozzles, tunnel excavation bits, civil engineering tools such as construction tools The present invention relates to a laminated coating member including a hard film.
【0002】[0002]
【従来の技術】金属、合金およびセラミックスの基材上
に厚さが20μm以下のセラミックスの被膜を被覆し、
基材と被膜とのそれぞれの特性を有効に引き出して、長
寿命を達成しようとした被覆部材が多数提案されてい
る。この被覆部材における被膜方法は、大別すると化学
蒸着法(CVD法)と物理蒸着法(PVD法)がある。
これらのうち、特にPVD法により被覆された被膜は、
基材の強度を劣化させることなく耐摩耗性を高める利点
がある。そのために、一般に強度,耐欠損性を重要視す
るドリル、エンドミル、フライス用スロ−アウェイチッ
プに代表される被覆切削工具の被膜は、PVD法により
被覆されているのが現状である。2. Description of the Related Art A ceramic film having a thickness of 20 μm or less is coated on a base material of metal, alloy and ceramics,
A large number of coating members have been proposed in which the respective characteristics of the base material and the coating film are effectively drawn to achieve a long life. The coating method for this coating member is roughly classified into a chemical vapor deposition method (CVD method) and a physical vapor deposition method (PVD method).
Among these, especially the coating film coated by PVD method,
There is an advantage of increasing the wear resistance without deteriorating the strength of the base material. Therefore, in general, the coatings of coated cutting tools represented by drills, end mills, and throw-away inserts for milling, which generally emphasize strength and fracture resistance, are coated by the PVD method.
【0003】従来から耐摩耗性を向上させるために窒化
チタンに代表されるTi化合物の被膜を被覆することは
よく知られている。しかしながら、窒化チタンを代表と
する金属窒化物は高温で酸化されやすく、耐摩耗性が著
しく劣化するという問題がある。この窒化チタン被膜の
酸化の問題を改善しょうとして1980年代中頃から提
案されたものに、(Ti,Al)化合物の被膜に代表さ
れる被覆部材に関するものがあり、その代表的なものと
して特開昭62−56565号公報,特開平6−210
502号公報,特開平6−210511号公報および特
開平7−197235号公報がある。It has been well known to coat a film of a Ti compound typified by titanium nitride in order to improve wear resistance. However, a metal nitride typified by titanium nitride is apt to be oxidized at a high temperature and has a problem that wear resistance is significantly deteriorated. One proposed from the mid-1980s to improve the problem of oxidation of the titanium nitride coating is a coating member typified by a coating of a (Ti, Al) compound. 62-56565, JP-A-6-210.
There are 502, JP-A-6-210511 and JP-A-7-197235.
【0004】一方、基材の表面に被覆する被膜を結晶配
向させて、被膜の付着性を高めることが提案されてお
り、その代表的なものとして特開昭56−156767
号公報,特開平2−159363号公報,特開平5−2
87322号公報,特開平5−287323号公報およ
び特開平5−295517号公報がある。On the other hand, it has been proposed to crystallize the coating film on the surface of the base material to enhance the adhesiveness of the coating film, and a typical example thereof is JP-A-56-156767.
Japanese Patent Laid-Open No. 2-159363, Japanese Laid-Open Patent Publication No. 5-2
There are 87322, JP-A-5-287323 and JP-A-5-295517.
【0005】[0005]
【発明が解決しようとする課題】(Ti,Al)化合物
の被膜に関する先行技術としての特開昭62−5656
5号公報,特開平6−210502号公報,特開平6−
210511号公報および特開平7−197235号公
報には、基材の表面に(Ti,Al)の炭化物,窒化物
および炭窒化物のうちの1種の単層または2種以上の複
層でなる硬質被膜層を形成した耐摩耗性に優れた表面被
覆硬質部材について開示されている。[Patent Document 1] Japanese Patent Application Laid-Open No. 62-5656 as a prior art relating to a film of a (Ti, Al) compound.
5, JP-A-6-210502, JP-A-6-
In JP-A-210511 and JP-A-7-197235, the surface of a base material is composed of a single layer of two or more kinds of (Ti, Al) carbides, nitrides and carbonitrides. A surface-coated hard member having a hard coating layer and excellent in wear resistance is disclosed.
【0006】これらの公報に開示の表面被覆硬質部材に
代表される従来の(Ti,Al)化合物の被膜は、開発
当初の通りにTi化合物の被膜に比べて耐酸化性および
耐摩耗性の向上した被膜ではあるが、(111)結晶面
が成長した(Ti,Al)化合物の被膜であって、被膜
と基材との密着性が劣ること、被膜自体の機械的性質が
劣化しやすいことから、工具、特に苛酷な条件で用いら
れる切削工具へ適用した場合に切削性能が低下するとい
う問題がある。つまり、同公報に記載の表面被覆硬質部
材は、被膜中にAlを含有させることにより、Ti化合
物の被膜に比較して被膜表面における化学的性質の向上
を達成した反面、基材と被膜との界面における結晶構造
的な配慮がされていないことから、被膜の耐剥離性およ
び強度が劣り、表面被覆硬質部材の破壊靭性値および耐
欠損性が低下すること、特に高速切削用工具として用い
ると、高温による被膜の酸化,急激な摩耗の進行,熱衝
撃性による劣化および被削材との溶着により短寿命にな
るという問題がある。The conventional (Ti, Al) compound coatings represented by the surface-coated hard members disclosed in these publications have improved oxidation resistance and wear resistance as compared with the Ti compound coatings as originally developed. However, since it is a (Ti, Al) compound film in which the (111) crystal face has grown, the adhesion between the film and the substrate is poor, and the mechanical properties of the film itself are likely to deteriorate. However, there is a problem that cutting performance is deteriorated when applied to a tool, particularly a cutting tool used under severe conditions. That is, the surface-coated hard member described in the publication achieves the improvement of the chemical properties on the surface of the coating as compared with the coating of the Ti compound by containing Al in the coating, while the substrate and the coating are Since no consideration is given to the crystal structure at the interface, the peel resistance and strength of the coating is poor, and the fracture toughness value and fracture resistance of the surface-coated hard member are reduced, especially when used as a tool for high-speed cutting, There is a problem that the life of the coating is shortened due to oxidation of the coating due to high temperature, rapid wear, deterioration due to thermal shock, and welding with the work material.
【0007】一方、結晶配向された被膜に関する先行技
術としての特開昭56−156767号公報,特開平2
−159363号公報,特開平5−287322号公
報,特開平5−287323号公報および特開平5−2
95517号公報には、窒化チタン,炭化チタン,炭窒
化チタンでなるTi化合物の被膜を結晶配向して基材の
表面に被覆した被覆硬質部材について開示されている。On the other hand, Japanese Patent Laid-Open No. 56-156767 and Japanese Patent Laid-Open No. Hei 2 (1999) -2 are prior arts relating to a crystal-oriented film.
-159363, JP-A-5-287322, JP-A-5-287323 and 5-2.
Japanese Patent No. 95517 discloses a coated hard member in which a coating of a Ti compound made of titanium nitride, titanium carbide, or titanium carbonitride is crystallized and coated on the surface of a base material.
【0008】これらの結晶配向に関する公報に開示され
ている被覆硬質部材は、被膜の結晶面を配向することに
より、被膜と基材との密着性が向上してはいるものの、
被膜中にAlが含有されていないTi化合物の被膜であ
ることから、特に高温における被膜自体の機械的性質が
低く、被膜の強度,硬度,耐摩耗性,耐熱性および耐酸
化性に未だ満足できないという問題がある。In the coated hard member disclosed in these publications regarding crystal orientation, although the crystal plane of the coating is oriented, the adhesion between the coating and the base material is improved,
Since the coating is a Ti compound coating that does not contain Al, the mechanical properties of the coating itself are low, especially at high temperatures, and the strength, hardness, wear resistance, heat resistance and oxidation resistance of the coating are still unsatisfactory. There is a problem.
【0009】本発明は、上述のような問題点を解決した
もので、具体的には、低温領域から高温領域に至るまで
の広い領域において、高靭性,高硬度性,耐摩耗性,耐
酸化性,耐熱衝撃性,耐欠損性,耐溶着性のある硬質膜
および耐剥離性を有し、結晶配向性の異なる2層以上の
硬質膜を積層被覆することにより、さらに長寿命化を達
成させた結晶配向性硬質膜を含む積層被覆部材の提供を
目的とするものである。The present invention has solved the above-mentioned problems. Specifically, it has high toughness, high hardness, wear resistance, and oxidation resistance in a wide range from a low temperature region to a high temperature region. Durability, thermal shock resistance, chipping resistance, welding resistance, and peeling resistance, and by stacking two or more hard films with different crystal orientations, a longer life can be achieved. Another object of the present invention is to provide a laminated coating member including a crystallographically oriented hard film.
【0010】[0010]
【課題を解決するための手段】本発明者らは、超硬合金
の基材上に(Ti,Al)化合物の被膜を被覆した被覆
部材が、低温領域で使用すると割合に優れた効果を発揮
するのに対し、高温領域で使用するとその効果が低減さ
れるという問題を検討していたところ、基材上に被覆さ
れる従来の(Ti,Al)化合物の被膜は(111)結
晶面を成長させた被膜であること、この(111)結晶
面を成長させた(Ti,Al)化合物の単一層の被膜に
対比し、詳細な理由は明確ではないが、(200)結晶
面を成長させた(Ti,Al)化合物の被膜と、(11
1)結晶面を成長させた(Ti,Al)化合物の被膜と
を積層すると高硬度の傾向となること、そしてX線回折
により求めた結晶面のピーク強度が(200)結晶面に
最大高さを有する少なくとも1層の被膜と、X線回折に
より求めた結晶面のピーク強度が(111)結晶面に最
大高さを有する少なくとも1層の被膜とを含む積層被膜
にすると、耐剥離性,耐酸化性,耐熱衝撃性にすぐれる
こと、また低温から高温の領域に至るまで耐摩耗性の低
減が生じないこと、これらが複合されて長寿命になると
いう知見を得て、本発明を完成するに至ったものであ
る。Means for Solving the Problems The present inventors have found that a coated member obtained by coating a film of a (Ti, Al) compound on a base material of a cemented carbide exhibits a relatively excellent effect when used in a low temperature region. On the other hand, when the problem that the effect is reduced when used in a high temperature region was examined, the conventional (Ti, Al) compound coating on the substrate grows the (111) crystal plane. Although the detailed reason is not clear, the (200) crystal plane was grown in contrast to the single layer coating of the (Ti, Al) compound in which the (111) crystal plane was grown. A film of a (Ti, Al) compound, and (11
1) When a film of a (Ti, Al) compound on which a crystal face is grown is laminated, the hardness tends to be high, and the peak intensity of the crystal face obtained by X-ray diffraction is the maximum height at the (200) crystal face. When a laminated coating film containing at least one layer having a peak height of the (111) crystal plane and having a peak intensity of the crystal plane determined by X-ray diffraction is obtained, a peeling resistance and an acid resistance are obtained. The present invention has been completed based on the finding that it has excellent chemical resistance and thermal shock resistance, does not cause reduction in wear resistance from a low temperature to a high temperature region, and that it has a long life by being combined. It came to.
【0011】 本発明の積層被覆部材は、基材の上に、
結晶の配向性が異なる第1被膜層と第2被膜層とが積層
被覆されており、該第1被膜層と該第2被膜層の両層は
チタンとアルミニウムとの窒化物,炭窒化物,窒酸化
物,炭酸化物,炭窒酸化物の中の1種の単層または2種
以上の多層からなり、該第1被膜層と該第2被膜層との
合計層厚さは0.6μm〜5μmであって、かつ該第1
被膜層の層厚さが該第2被膜層の層厚さよりも厚く被覆
されており、該第1被膜層はX線回折により求めた結晶
面のピーク強度が(200)結晶面に最大高さを有し、
該第2被膜層はX線回折により求めた結晶面のピーク強
度が(111)結晶面に最大高さを有することをとを特
徴とするものである。The laminated coating member of the present invention comprises:
A first coating layer and a second coating layer having different crystal orientations are laminated and coated, and both the first coating layer and the second coating layer are nitrides and carbonitrides of titanium and aluminum, A nitric oxide, a carbon oxide, or a mono-layer or a multi-layer of two or more of the carbon monoxide, and the first coating layer and the second coating layer
The total layer thickness is from 0.6 μm to 5 μm, and
The layer thickness of the coating layer is thicker than the layer thickness of the second coating layer.
In the first coating layer, the peak intensity of the crystal plane obtained by X-ray diffraction has the maximum height at the (200) crystal plane,
The second coating layer is characterized in that the peak intensity of the crystal plane obtained by X-ray diffraction has the maximum height in the (111) crystal plane.
【0012】[0012]
【発明の実施の態様】本発明の積層被覆部材における基
材は、材質的には、特に制限されることがなく、被膜層
を形成するときに加熱する温度に耐えることができる材
質、例えば金属部材,焼結合金またはセラミックス焼結
体ならば問題がなく、具体的には、例えばステンレス
鋼,耐熱合金,高速度鋼,ダイス鋼,Ti合金,Al合
金に代表される金属部材、超硬合金,サ−メット,粉末
ハイスに代表される焼結合金、Al2O3系焼結体,Si
3N4系焼結体,サイアロン系焼結体,ZrO2系焼結体
に代表されるセラミックス焼結体を挙げることができ
る。これらのうち、切削用工具または耐摩耗用工具とし
て用いるときには、超硬合金,窒素含有TiC系サ−メ
ットもしくはセラミックス焼結体の基材が好ましい。BEST MODE FOR CARRYING OUT THE INVENTION The base material in the laminated coating member of the present invention is not particularly limited in terms of material, and a material that can withstand the heating temperature when forming the coating layer, such as metal. There is no problem if it is a member, a sintered alloy or a ceramics sintered body. Specifically, for example, stainless steel, heat resistant alloy, high speed steel, die steel, metal alloy represented by Ti alloy, Al alloy, cemented carbide. , Cermet, sintered alloy represented by powder HSS, Al 2 O 3 system sintered body, Si
A ceramics sintered body represented by a 3 N 4 system sintered body, a sialon system sintered body, and a ZrO 2 system sintered body can be mentioned. Among these, when used as a cutting tool or a wear resistant tool, a cemented carbide, a nitrogen-containing TiC-based cermet or a ceramics sintered body is preferable.
【0013】この基材上に被覆される第1被膜層および
第2被膜層の組成成分は、具体的には、例えば(Ti,
Al)N、(Ti,Al)CN、(Ti,Al)NO、
(Ti,Al)CO、(Ti,Al)CNOを挙げるこ
とができる。この第1被膜層および第2被膜層は、それ
ぞれが結晶構造の異なる少なくとも1層からなり、第1
被膜層および第2被膜層の中に含有する金属元素である
Ti元素対Al元素の原子比率が48〜75:52〜2
5にあると、高硬度になること、耐剥離性,耐酸化性,
耐熱衝撃性にすぐれること、長寿命になることから好ま
しいことである。この第1被膜層および第2被膜層は、
化学量論組成または非化学量論組成からなる場合でもよ
い。The composition components of the first coating layer and the second coating layer coated on the base material are, for example, (Ti,
Al) N, (Ti, Al) CN, (Ti, Al) NO,
(Ti, Al) CO and (Ti, Al) CNO can be mentioned. The first coating layer and the second coating layer each include at least one layer having a different crystal structure.
The atomic ratio of Ti element to Al element, which is a metal element contained in the coating layer and the second coating layer, is 48 to 75:52 to 2
When it is 5, the hardness becomes high, peeling resistance, oxidation resistance,
It is preferable because it has excellent thermal shock resistance and has a long life. The first coating layer and the second coating layer are
It may consist of a stoichiometric composition or a non-stoichiometric composition.
【0014】この第1被膜層および第2被膜層のうち、
第1被膜層は、第1被膜層の表面からX線回折した場合
に、(200)結晶面が最大の強度ピークとなる(20
0)面に結晶配向された被膜である。別の表現をする
と、この第1被膜層は、X線回折における(200)結
晶面と(111)結晶面によるそれぞれの強度ピークの
高さをh(200),h(111)としたときに、h
(200)>h(111)の関係にあればよく、後述す
る効果を高めるために、(111)結晶面に対する(2
00)結晶面の強度比が2〜100の関係にあることが
好ましいことである。すなわち、第1被膜層の表面から
X線回折した場合における(200)結晶面と(11
1)結晶面により求めた、それぞれの強度ピークの高さ
がh(200)/h(111)=2〜100の関係にあ
ることが好ましいことである。Of the first coating layer and the second coating layer,
The maximum intensity peak of the (200) crystal plane of the first coating layer is (20) when X-ray diffraction is performed from the surface of the first coating layer.
It is a film with crystal orientation on the (0) plane. In other words, this first coating layer has the intensity peaks of the (200) crystal face and the (111) crystal face in X-ray diffraction as h (200) and h (111), respectively. , H
The relationship of (200)> h (111) is sufficient, and in order to enhance the effect described later, (2) with respect to the (111) crystal plane
It is preferable that the intensity ratio of (00) crystal planes is in the range of 2 to 100. That is, when the X-ray diffraction is performed from the surface of the first coating layer, the (200) crystal plane and (11)
1) It is preferable that the height of each intensity peak obtained from the crystal plane has a relationship of h (200) / h (111) = 2 to 100.
【0015】また、第2被膜層は、第2被膜層の表面か
らX線回折した場合に、(111)結晶面が最大の強度
ピークとなる(111)面に結晶配向された被膜であ
る。別の表現をすると、この第2被膜層は、X線回折に
おける(111)結晶面と(200)結晶面によるそれ
ぞれの強度ピークの高さをh(111),h(200)
としたときに、h(111)>h(200)の関係にあ
ればよく、後述する効果を高めるために、(200)結
晶面に対する(111)結晶面の強度比が1.5以上の
関係にあることが好ましいことである。すなわち、第2
被膜層の表面からX線回折した場合における(111)
結晶面と(200)結晶面により求めた、それぞれの強
度ピークの高さがh(111)/h(200)≧1.5
の関係にあることが好ましいことである。The second coating layer is a coating in which the (111) crystal plane has a maximum intensity peak when crystallized by X-ray diffraction from the surface of the second coating layer, and the crystal orientation is on the (111) plane. In other words, in this second coating layer, the heights of the intensity peaks due to the (111) crystal face and the (200) crystal face in X-ray diffraction are h (111) and h (200), respectively.
And the strength ratio of the (111) crystal plane to the (200) crystal plane is 1.5 or more in order to enhance the effect described later. Is preferred. That is, the second
(111) when X-ray diffraction is performed from the surface of the coating layer
The height of each intensity peak obtained from the crystal plane and the (200) crystal plane is h (111) / h (200) ≧ 1.5.
It is preferable that the relationship
【0016】これらの第1被膜層と第2被膜層との合計
した結晶配向した硬質膜は、用途または形状により被膜
厚さを選定する必要があり、工具としての用途では、1
0μm以下でなる膜厚さであることが好ましく、第1被
膜層の層厚さが第2被膜層の層厚さよりも厚く被覆され
ていることが好ましいことである。また、両被膜層のう
ち、第2被膜層厚さが0.01〜2.0μmであること
が好ましいことである。特に過酷な用途であるドリル,
エンドミル,リーマに代表される回転切削工具の場合に
は、結晶配向した硬質膜の膜厚さが0.6〜5μmであ
ることが好ましいことである。For the crystal-oriented hard film, which is the total of the first coating layer and the second coating layer, it is necessary to select the film thickness depending on the application or shape.
The film thickness is preferably 0 μm or less, and it is preferable that the layer thickness of the first coating layer is thicker than the layer thickness of the second coating layer. Further, it is preferable that the thickness of the second coating layer of both coating layers is 0.01 to 2.0 μm. Drills that are particularly demanding
In the case of a rotary cutting tool represented by an end mill and a reamer, it is preferable that the film thickness of the crystal-oriented hard film is 0.6 to 5 μm.
【0017】この第1被膜層と第2被膜層との位置関係
は、基材側に第1被膜層、第1被膜層に隣接して第2被
膜層が積層された第1の層構成、基材側に第2被膜層、
第2被膜層に隣接して第1被膜層が積層された第2の層
構成、第1被膜層が第2被膜層によりサンドイッチ状に
挟持された第3の層構成、第2被膜層が第1被膜層によ
りサンドイッチ状に挟持された第4の層構成、または、
これらの第1〜第4の層構成における第1被膜層と第2
被膜層の他に別の被膜層が積層された第5の層構成を代
表例として挙げることができる。これらのうち、第1の
層構成および第4の層構成でなる場合には、被膜表面か
らの硬さが高く、耐摩耗性にすぐれており、長寿命とな
ることから好ましいことである。The positional relationship between the first coating layer and the second coating layer is as follows: the first coating layer on the substrate side, and the second coating layer adjacent to the first coating layer, Second coating layer on the substrate side,
A second layer structure in which the first film layer is laminated adjacent to the second film layer, a third layer structure in which the first film layer is sandwiched between the second film layers, and a second film layer is A fourth layer structure sandwiched by one coating layer, or
The first coating layer and the second layer in these first to fourth layer configurations
As a representative example, a fifth layer configuration in which another coating layer is laminated in addition to the coating layer can be mentioned. Of these, the first layer structure and the fourth layer structure are preferable because the hardness from the coating surface is high, the wear resistance is excellent, and the life is long.
【0018】これらの被膜層の位置関係における第5の
層構成について、さらに詳細に説明すると、第1被膜層
および第2被膜層は、熱膨張係数に代表される問題から
基材の材質によっては密着性に対する効果がほとんどな
くなる場合がある。この場合には、基材と第1被膜層ま
たは第2被膜層との間に下地層を介在させることも好ま
しいことである。また、第1被膜層と第2被膜層との界
面における結晶学的ミスフィトエネルギーを最小とする
等のために、この両層間に中間層を介在させることも好
ましいことである。さらに、基材から最も離れた第1被
膜層または第2被膜層の表面に最上層を形成することも
好ましいことである。The fifth layer structure in the positional relationship of these coating layers will be described in more detail. The first coating layer and the second coating layer may differ depending on the material of the substrate because of the problem represented by the coefficient of thermal expansion. There may be almost no effect on the adhesion. In this case, it is also preferable to interpose an underlayer between the substrate and the first coating layer or the second coating layer. It is also preferable to interpose an intermediate layer between the first coating layer and the second coating layer in order to minimize the crystallographic misfit energy at the interface between the two layers. Further, it is also preferable to form the uppermost layer on the surface of the first coating layer or the second coating layer that is farthest from the substrate.
【0019】この第5の層構成における下地層は、基材
との親和性の高い物質、具体的には、例えばTi,Ti
Al,Ti3Al,TiAl3,W,に代表される金属ま
たは合金,WC,Mo2C,Cr2N,TaN,VB2,
NbB2,TaB2,W2B5,MoB2,CrB2,Ti
C,ZrC,HfC,TaC,NbC,VC,WC,M
o2C,Cr3C2,TiN,ZrN,HfN,TaN,
CrN,Ti(CN),(Ti,W)C,(Ti,T
a)C,(Ti,Ta)CN,(Ti,Ta)Nの中の
1種の単層または2種以上の多層でなる場合を挙げるこ
とができる。これらのうち、下地層は、Tiを含有した
化合物が好ましいことである。この下地層の膜厚さは、
下地層の表面に被覆される第1被膜層または第2被膜層
が密着性を高めることができる膜厚さであればよく、具
体的には、例えば0.01〜2μm厚さ、特に0.1〜
1μm厚さでなることが好ましい。The base layer in the fifth layer structure is a substance having a high affinity with the base material, specifically, Ti, Ti, for example.
Metals or alloys represented by Al, Ti 3 Al, TiAl 3 , W, WC, Mo 2 C, Cr 2 N, TaN, VB 2 ,
NbB 2, TaB 2, W 2 B 5, MoB 2, CrB 2, Ti
C, ZrC, HfC, TaC, NbC, VC, WC, M
o 2 C, Cr 3 C 2 , TiN, ZrN, HfN, TaN,
CrN, Ti (CN), (Ti, W) C, (Ti, T
Examples include a) a single layer of C, (Ti, Ta) CN, and (Ti, Ta) N, or a multilayer of two or more types. Of these, the underlying layer is preferably a compound containing Ti. The thickness of this underlayer is
The thickness of the first coating layer or the second coating layer coated on the surface of the underlayer may be such that adhesion can be enhanced, and specifically, for example, 0.01 to 2 μm, particularly 0. 1 to
The thickness is preferably 1 μm.
【0020】また、中間層は、具体的には、例えばTi
C,ZrC,HfC,TaC,NbC,VC,WC,M
o2C,Cr3C2,TiN,ZrN,HfN,TaN,
CrN,Ti(CN),(Ti,W)C,(Ti,T
a)C,(Ti,Ta)CN,(Ti,Ta)Nの中の
1種の単層または2種以上の多層でなる場合を挙げるこ
とができる。これらのうち、中間層は、Tiを含有した
化合物とし、かつ結晶面を配向させることが好ましいこ
とである。この中間層の膜厚さは、中間層の表面に被覆
される第1被膜層または第2被膜層の結晶学的ミスフィ
トエネルギーを最小とし、かつ密着性を高めることがで
きる膜厚さであればよく、具体的には、例えば0.01
〜5μm厚さ、特に0.1〜2μm厚さでなることが好
ましい。The intermediate layer is specifically made of, for example, Ti.
C, ZrC, HfC, TaC, NbC, VC, WC, M
o 2 C, Cr 3 C 2 , TiN, ZrN, HfN, TaN,
CrN, Ti (CN), (Ti, W) C, (Ti, T
Examples include a) a single layer of C, (Ti, Ta) CN, and (Ti, Ta) N, or a multilayer of two or more types. Among these, it is preferable that the intermediate layer is a compound containing Ti and the crystal plane is oriented. The thickness of the intermediate layer should be such that the crystallographic misfit energy of the first coating layer or the second coating layer coated on the surface of the intermediate layer can be minimized and the adhesion can be improved. It suffices, specifically, for example, 0.01
The thickness is preferably ˜5 μm, more preferably 0.1 to 2 μm.
【0021】さらに、最上層は、より耐熱性,耐酸化性
を高める目的、表面の着色,使用前後の判別等のために
形成し、具体的には、例えばAl2O3,(Al,Si)
ON,(Ti,Al,Si)N,(Ti,Al,Si)
ON,TiC,ZrC,HfC,TaC,NbC,V
C,WC,Mo2C,Cr3C2,TiN,ZrN,Hf
N,TaN,CrN,Ti(CN),(Ti,W)C,
(Ti,Ta)C,(Ti,Ta)CN,(Ti,T
a)Nの中の1種の単層または2種以上の多層でなる場
合を挙げることができる。この最上層の膜厚さは、目的
により異なるが、具体的には、例えば0.1〜5μm厚
さでなることが好ましい。Further, the uppermost layer is formed for the purpose of enhancing heat resistance and oxidation resistance, coloring of the surface, discrimination before and after use, etc. Specifically, for example, Al 2 O 3 , (Al, Si )
ON, (Ti, Al, Si) N, (Ti, Al, Si)
ON, TiC, ZrC, HfC, TaC, NbC, V
C, WC, Mo 2 C, Cr 3 C 2 , TiN, ZrN, Hf
N, TaN, CrN, Ti (CN), (Ti, W) C,
(Ti, Ta) C, (Ti, Ta) CN, (Ti, T
a) The case where it consists of one single layer or two or more multilayers of N can be mentioned. The thickness of the uppermost layer varies depending on the purpose, but specifically, it is preferably, for example, 0.1 to 5 μm.
【0022】本発明の積層被覆部材を作製する場合に、
まず基材は、従来から市販されているステンレス鋼,耐
熱合金,高速度鋼,ダイス鋼,Ti合金,Al合金に代
表される金属部材、超硬合金,サ−メット,粉末ハイス
の焼結合金、Al2O3系焼結体,Si3N4系焼結
体,サイアロン系焼結体,ZrO2系焼結体のセラミッ
クス焼結体を基材とし、好ましくはJIS規格B405
3の超硬合金の使用選択基準の中で分類されているP2
0〜P40,M20〜40およびK10〜K20相当の
超硬合金材質、特に好ましくはP30,M20,M3
0,K10相当の超硬合金材質でなる基材を用いればよ
い。この基材の表面を、必要に応じて研磨し、超音波,
有機溶剤などによる洗浄処理を行った後、従来から行わ
れている物理蒸着法(PVD法),化学蒸着法(CVD
法)またはプラズマCVD法により基材上に被膜を被覆
して作製することができる。In producing the laminated coating member of the present invention,
First, the base material is a metal member typified by conventionally commercially available stainless steel, heat resistant alloy, high speed steel, die steel, Ti alloy, Al alloy, cemented carbide, cermet, powdered high speed sintered alloy. , Al2O3 series sintered body, Si3N4 series sintered body, sialon series sintered body, ZrO2 series sintered body as a base material, and preferably JIS standard B405.
P2, which is classified in the selection criteria for use of cemented carbide in 3
0-P40, M20-40 and K10-K20 equivalent cemented carbide material, particularly preferably P30, M20, M3
A base material made of a cemented carbide material equivalent to 0 or K10 may be used. The surface of this base material is polished as necessary with ultrasonic waves,
After performing a cleaning treatment with an organic solvent or the like, the conventional physical vapor deposition method (PVD method) or chemical vapor deposition method (CVD
Method) or a plasma CVD method.
【0023】基材上に被膜を被覆する場合は、必要に応
じて被覆する下地層,中間層または最上層を含めて、そ
れぞれの膜質に応じてPVD法,CVD法,またはプラ
ズマCVD法を使い分けることもできる。これらのう
ち、製造工程上から全ての被膜を、イオンプレ−ティン
グ法またはスパッタリング法に代表されるPVD法で行
うことが好ましく、この中でもイオンプレ−ティング
法、特にア−クイオンプレ−ティング法で被覆処理する
ことが好ましい。When coating a film on a substrate, PVD method, CVD method, or plasma CVD method is properly used depending on the film quality, including an underlayer, an intermediate layer or an uppermost layer to be coated as necessary. You can also Of these, from the viewpoint of the manufacturing process, it is preferable to perform all coatings by a PVD method represented by an ion plating method or a sputtering method. Among them, a coating treatment is carried out by an ion plating method, particularly an arc ion plating method. It is preferable.
【0024】本発明の積層被覆部材における第1被膜層
および第2被膜層のうち、特に第1被膜層をイオンプレ
−ティング法で作製する場合について、さらに詳述する
と、蒸発源としては金属チタン、金属アルミニウムの2
種類を独立して用いてもよく、Ti−Al合金,TiA
l金属間化合物を使用してもよい。金属のイオン化の方
法もア−ク放電の他、グロ−放電または高周波加熱など
のいずれでもよい。イオンプレ−ティング法で使用する
ガスは、窒化物を生成するためのガス、すなわち窒素ガ
スの他、窒素を含んだアンモニアなどの窒素源ガスを用
いてもよい。この反応ガスを炉内に導入し、蒸発源とし
ての金属,合金,金属間化合物をイオン化し、基材に負
のバイアスを印加すると膜の結晶配向が容易となること
から好ましい。特に、(200)結晶面の含有率を高め
て結晶配向した(Ti,Al)化合物の被膜を形成する
ためには、被膜形成前の基材表面を洗浄するためのボン
バード条件と被膜形成時における窒素ガスおよび/また
は窒素源ガスの分圧,基材へのバイアス電圧の調整が重
要である。Of the first coating layer and the second coating layer in the laminated coating member of the present invention, particularly the case where the first coating layer is produced by the ion plating method will be described in more detail. Metal titanium as an evaporation source, 2 of metallic aluminum
Types may be used independently, Ti-Al alloy, TiA
An intermetallic compound may be used. The method for ionizing the metal may be arc discharge, glow discharge or high frequency heating. The gas used in the ion plating method may be a gas for generating a nitride, that is, a nitrogen source gas such as ammonia containing nitrogen in addition to the nitrogen gas. It is preferable to introduce this reaction gas into the furnace, ionize the metal, alloy, or intermetallic compound as the evaporation source and apply a negative bias to the base material because the crystal orientation of the film becomes easy. In particular, in order to form a film of a (Ti, Al) compound having a crystallographic orientation by increasing the content of the (200) crystal plane, the bombarding conditions for cleaning the surface of the base material before the film formation and the time of film formation It is important to adjust the partial pressure of nitrogen gas and / or nitrogen source gas and the bias voltage to the substrate.
【0025】[0025]
【作用】本発明の積層被覆部材は、第1被膜層である
(200)結晶面に配向された(Ti,Al)化合物の
被膜が被膜硬さを高め、第1被膜層と第2被膜層との積
層が膜全体の破壊靭性値および耐摩耗性を向上させる作
用をし、かつ基材と被膜との界面近傍に残留する応力を
緩和する作用をし、特に超硬合金でなる基材の場合に
は、被膜中への残留圧縮応力を高めて、基材との密着性
を顕著に高める作用をしているものである。In the laminated coating member of the present invention, the coating film of the (Ti, Al) compound oriented in the (200) crystal plane, which is the first coating layer, enhances the coating hardness, and the first coating layer and the second coating layer. Laminated with acts to improve the fracture toughness value and wear resistance of the entire film, and also to alleviate the residual stress in the vicinity of the interface between the base material and the coating, especially for the base material made of cemented carbide. In this case, the residual compressive stress in the coating film is increased, and the adhesiveness with the substrate is significantly enhanced.
【0026】[0026]
【実施試験1】市販されている形状SNGA12040
8の超硬合金(JIS規格B4053のK10相当材
質)を基材とし、この基材表面を有機溶剤で洗浄した
後、アーク放電プラズマPVD装置のチャンバー内に設
置し、(逃げ面とすくい面へ同時に被覆できる治具を用
いて設置)、チャンバー内の初期条件を、温度:600
℃,圧力:1×10-4Torrの真空とし、60分間保
持した。次いで、圧力:1×10-3Torrの真空と
し,アーク電流:70A,基材バイアス:−600Vと
し、10分間保持によりボンバード処理を施した。その
後の成膜条件は、TiAl金属間化合物含有のTi−A
l蒸発源を用いて、圧力:20×10-3Torr,アー
ク電流:100A,その他の基材バイアス,窒素流量,
保持時間を表1に示した(A)条件により被覆処理し、
基材表面に順次第1被膜層,第2被膜層,第1被膜層か
らなる3層積層の本発明品1を作製した。同様に(B)
条件により被覆処理し、基材表面に順次第1被膜層,第
2被膜層,第1被膜層からなる3層積層の本発明品2を
作製した。このうち、(A)条件の基材バイアス電圧
は、段階的に変化、具体的には、例えば−40Vから一
起に−100Vに変化させる方法により行い、(B)条
件の基材バイアス電圧は、徐々に連続的に変化、具体的
には、例えば−40Vから連続的に−100Vとする方
法により行った。[Practical test 1] A commercially available shape SNGA12040
Cemented carbide of No. 8 (JIS standard B4053 equivalent to K10) is used as a base material, and after cleaning the base material surface with an organic solvent, it is installed in the chamber of the arc discharge plasma PVD device (to the flank surface and the rake surface). Installed using a jig that can be coated simultaneously), the initial conditions in the chamber, temperature: 600
C. and pressure: A vacuum of 1 × 10 −4 Torr was applied and held for 60 minutes. Then, the pressure was set to a vacuum of 1 × 10 −3 Torr, the arc current was set to 70 A, the substrate bias was set to −600 V, and a bombarding treatment was performed by holding for 10 minutes. After that, the film forming conditions are TiAl containing TiAl intermetallic compound.
Using an evaporation source, pressure: 20 × 10 −3 Torr, arc current: 100 A, other substrate bias, nitrogen flow rate,
The holding time was coated according to the condition (A) shown in Table 1,
A product 1 of the present invention having a three-layered structure including a first coating layer, a second coating layer, and a first coating layer was formed on the surface of the base material in this order. Similarly (B)
A coating treatment was carried out under the conditions, and a product 2 of the present invention having a three-layered structure including a first coating layer, a second coating layer, and a first coating layer on the surface of the base material was produced. Of these, the base material bias voltage under the condition (A) is changed in a stepwise manner, specifically, for example, by a method of changing from −40 V to −100 V at once, and the base material bias voltage under the condition (B) is It was changed gradually and continuously, specifically, by a method of continuously changing from −40 V to −100 V, for example.
【0027】比較として、ボンバード処理条件における
圧力:1×10-5Torrの真空,基材バイアス:−8
00V,保持時間:4分間、成膜条件を表1の(C)条
件とした以外は、上述の本発明品1,2と同様に被覆処
理をして、基材表面に第2被膜層を被覆し、比較品1を
得た。For comparison, the pressure under the bombarding condition is a vacuum of 1 × 10 -5 Torr, and the substrate bias is -8.
00V, holding time: 4 minutes, except that the film forming condition was changed to the condition (C) in Table 1, the coating treatment was performed in the same manner as the products 1 and 2 of the present invention described above to form a second coating layer on the surface of the substrate. Coated to obtain comparative product 1.
【0028】こうして得た本発明品1,2と比較品1の
被膜を、X線回折して、被膜の組成と結晶面の強度比を
調査し、被膜が全て(Ti,Al)Nの組成からなって
いること、本発明品1,2の第1被膜層の結晶面強度比
(200)/(111)がそれぞれ4.1(本発明品
1),5.7(本発明品2)であることおよび比較品1
の第2被膜層の結晶面強度比(111)/(200)が
2.5〜6.7内にあることを確認した。また、X線回
折装置およびグロー放電発光分析装置を用いて、本発明
品1,2および比較品1の被膜中に存在するTi元素と
Al元素の原子比率を求めた結果、本発明品1がTi:
Al=56:44,本発明品2がTi:Al=55:4
5,比較品がTi:Al=60:40からなることを確
認した。The films of the invention products 1 and 2 and comparative product 1 thus obtained were subjected to X-ray diffraction to examine the composition ratio of the film and the strength ratio of the crystal planes, and the composition was the composition of all (Ti, Al) N. The present invention products 1 and 2 have crystal plane strength ratios (200) / (111) of the first coating layer of 4.1 (present product 1) and 5.7 (present product 2), respectively. And comparison product 1
It was confirmed that the crystal plane strength ratio (111) / (200) of the second coating layer was in the range of 2.5 to 6.7. Further, the atomic ratios of Ti element and Al element present in the coatings of the products 1 and 2 of the present invention and the comparative product 1 were determined by using an X-ray diffractometer and a glow discharge optical emission analyzer, and as a result, the product 1 of the present invention was obtained. Ti:
Al = 56: 44, product 2 of the present invention has Ti: Al = 55: 4
5, It was confirmed that the comparative product was composed of Ti: Al = 60: 40.
【0029】次いで、走査型電子顕微鏡,ビッカース硬
度測定機,引っ掻き摩耗試験機に相当する被膜剥離試験
機を用いて、本発明品1,2および比較品1の被膜厚
さ,被膜硬さの測定、ならびに被膜の耐剥離性として、
被膜が剥離されるまでの臨界剥離荷重を求めるスクラッ
チ強度を測定し、被膜厚さ,被膜硬さ,被膜のスクラッ
チ強度について、それぞれの平均値を表2に示した。Then, using a scanning electron microscope, a Vickers hardness measuring machine, and a film peeling tester corresponding to a scratch abrasion tester, the film thickness and film hardness of the products 1 and 2 of the present invention and the comparative product 1 were measured. , And the peel resistance of the coating,
The scratch strength for determining the critical peeling load until the coating was peeled off was measured, and the average values of the film thickness, the coating hardness, and the scratch strength of the coating are shown in Table 2.
【0030】次に、本発明品1,2および比較品1を用
いて被削材:S48C(HB205〜223)、切削速
度150m/min、送り:0.3mm/rev、切込
み:1.5mm、チップ形状:SNGA120408,
乾式切削試験による切削条件により旋削試験を行い、被
膜の剥離,チッピングまたは平均逃げ面摩耗幅が0.1
mmに達したときを寿命とし、寿命までの切削時間を求
めて表2に併記した。Next, using the products 1 and 2 of the present invention and the comparative product 1, a work material: S48C (HB205 to 223), a cutting speed of 150 m / min, a feed: 0.3 mm / rev, a cut: 1.5 mm, Chip shape: SNGA120408,
A turning test was performed under the cutting conditions of the dry cutting test, and the peeling of the coating, chipping or the average flank wear width was 0.1.
When it reached to mm, it was defined as the life, and the cutting time until the life was obtained was also shown in Table 2.
【0031】[0031]
【表1】 [Table 1]
【0032】[0032]
【表2】 [Table 2]
【0033】[0033]
【実施試験2】実施試験1の本発明品1,2の条件のう
ち、成膜条件として、表3,表4および表5の成膜条件
により順次、基材表面に被膜を被覆し、第1被膜層(第
1層目),第2被膜層(第2層目)および第1被膜層
(第3層目)からなる3層を被覆した以外は、ほぼ本発
明品1,2と同様に処理し、本発明品3〜18を得た。
また、成膜条件として、表3,表4および表5の成膜条
件のうち、表4の成膜条件のみ行って、基材表面に第2
被膜層のみ被覆して比較品2および3を得た。[Practical test 2] Among the conditions of the products 1 and 2 of the present invention in practical test 1, as the film-forming conditions, the base material surface is sequentially coated with the film-forming conditions shown in Tables 3, 4 and 5. Almost the same as Products 1 and 2 of the present invention, except that three layers consisting of a first coating layer (first layer), a second coating layer (second layer) and a first coating layer (third layer) are coated. Then, the present invention products 3 to 18 were obtained.
In addition, as film forming conditions, among the film forming conditions shown in Tables 3, 4, and 5, only the film forming conditions shown in Table 4 were carried out, and the second film was formed on the substrate surface.
Comparative products 2 and 3 were obtained by coating only the coating layer.
【0034】実施試験1と同様に、X線回折装置および
グロー放電発光分析装置を用いて、これらの本発明品3
〜18および比較品2,3の被膜の組成と結晶面の強度
比を調査し、被膜が全て(Ti,Al)Nの組成からな
っていること、第1被膜層が(200)結晶面に最大の
X線ピーク強度でなる被膜であること、第2被膜層が
(111)結晶面に最大のX線ピーク強度でなる被膜で
あることを確認した。また、本発明品3〜18および比
較品2,3の被膜中に存在するTi元素とAl元素の原
子比率を求めた結果、ほぼTi:Al=60〜62:4
0〜38の範囲からなる(Ti,Al)Nの被膜である
ことを確認した。次いで、実施試験1と同様にして、こ
れらの本発明品3〜18および比較品2,3の被膜厚
さ,被膜硬度,被膜のスクラッチ強度および寿命までの
切削時間を求めて、それぞれの平均値を表6に示した。In the same manner as in the practical test 1, these products of the present invention 3 were prepared using an X-ray diffractometer and a glow discharge emission spectrometer.
To 18 and comparative products 2 and 3 were investigated for the composition ratio of the film and the strength of the crystal plane, and the film was entirely composed of (Ti, Al) N, and the first film layer had the (200) crystal plane. It was confirmed that the film had the maximum X-ray peak intensity and that the second film layer had the maximum X-ray peak intensity on the (111) crystal plane. Further, as a result of obtaining the atomic ratio of Ti element and Al element present in the coatings of the present invention products 3 to 18 and the comparative products 2 and 3, it was found that Ti: Al = 60 to 62: 4.
It was confirmed that the film was a (Ti, Al) N film having a range of 0 to 38. Then, in the same manner as in the practical test 1, the coating thickness, the coating hardness, the scratch strength of the coating, and the cutting time until the life of the products 3 to 18 of the present invention and the comparative products 2 and 3 were obtained, and their average values were obtained. Is shown in Table 6.
【0035】[0035]
【表3】 [Table 3]
【0036】[0036]
【表4】 [Table 4]
【0037】[0037]
【表5】 [Table 5]
【0038】[0038]
【表6】 [Table 6]
【0039】[0039]
【実施試験3】第2被膜層の成膜時に窒素ガスを導入し
たところを、アンモニアガスとメタンガスとの混合ガス
を使用した以外は、実施試験1の本発明品1の条件とほ
ぼ同様にして、本発明品19を得た。また、第2被膜層
の成膜時に窒素ガスを導入したところを、アンモニアガ
スと一酸化炭素との混合ガスを使用した以外は、実施試
験1の本発明品1の条件とほぼ同様にして、本発明品2
0を得た。さらに、第2被膜層の成膜時に窒素ガスを導
入したところを、アンモニアガスとメタンガスと一酸化
炭素との混合ガスを使用した以外は、実施試験1の本発
明品1の条件とほぼ同様にして、本発明品21を得た。[Practical test 3] Almost the same conditions as those of the product 1 of the present invention in practical test 1 except that a mixed gas of ammonia gas and methane gas was used, except that nitrogen gas was introduced during the formation of the second coating layer. The present invention product 19 was obtained. Further, except that a mixed gas of ammonia gas and carbon monoxide was used in place of introducing nitrogen gas at the time of forming the second coating layer, the conditions were substantially the same as those of the product 1 of the present invention in the practical test 1. Invention product 2
I got 0. Furthermore, except that a mixed gas of ammonia gas, methane gas, and carbon monoxide was used, the place where nitrogen gas was introduced at the time of forming the second coating layer was almost the same as the condition of the product 1 of the present invention in the practical test 1. Thus, the present invention product 21 was obtained.
【0040】こうして得た本発明品19〜21の被膜
を、実施試験1と同様にして調べたところ、本発明品1
9の被膜は、第1被膜層が(Ti,Al)Nの組成、第
2被膜層が(Ti,Al)NCの組成であること、本発
明品20の被膜は、第1被膜層が(Ti,Al)Nの組
成、第2被膜層が(Ti,Al)NOの組成であるこ
と、本発明品34の被膜は、第1被膜層が(Ti,A
l)Nの組成、第2被膜層が(Ti,Al)NCOの組
成であることを確認した。この本発明品19〜21につ
いて、実施試験1と同様に被膜のスクラッチ強度および
寿命までの切削時間をそれぞれ調べた結果、ほぼ本発明
品1と同様の傾向を示した。The coating films of the invention products 19 to 21 thus obtained were examined in the same manner as in the practical test 1, and the invention product 1 was obtained.
In the coating of No. 9, the first coating layer has a composition of (Ti, Al) N, and the second coating layer has a composition of (Ti, Al) NC. The composition of Ti, Al) N, the composition of the second coating layer is (Ti, Al) NO, and the coating of the present invention product 34 has the first coating layer of (Ti, A)
It was confirmed that the composition of l) N and the composition of the second coating layer were (Ti, Al) NCO. With respect to the products 19 to 21 of the present invention, the scratch strength of the coating and the cutting time to the end of life were examined in the same manner as in the execution test 1, and as a result, a tendency similar to that of the product 1 of the present invention was exhibited.
【0041】[0041]
【実施試験4】成膜時の基材バイアス電圧,そのバイア
ス電圧における保持時間および窒素流量を表7の(D)
条件とした以外は、実施試験1の本発明品1と同様の条
件として本発明品22を得た。また、同じく表7の
(E)条件とした以外は、実施試験1の本発明品1と同
様の条件として本発明品23を得た。[Test 4] The substrate bias voltage during film formation, the holding time at the bias voltage and the nitrogen flow rate are shown in Table 7 (D).
The product 22 of the present invention was obtained under the same conditions as those of the product 1 of the implementation test 1, except that the conditions were changed. Further, the invention product 23 was obtained under the same conditions as the invention product 1 of the execution test 1 except that the condition (E) in Table 7 was also used.
【0042】実施試験1の本発明品1と同様にして、本
発明品22および23の被膜層の構成を調べたところ、
本発明品22は、基材表面に第1被膜層,第2被膜層が
順次被覆されており、本発明品23は、基材表面に第2
被覆層,第1被覆層が順次被覆された構成であった。こ
れらの被膜厚さをすくい面と逃げ面に分けて調べて、そ
れぞれの平均被膜層厚さを表8に示した。When the constitutions of the coating layers of the invention products 22 and 23 were examined in the same manner as the invention product 1 of the practical test 1,
The product 22 of the present invention has the first coating layer and the second coating layer sequentially coated on the surface of the base material, and the product 23 of the present invention has the second coating layer on the surface of the base material.
The coating layer and the first coating layer were sequentially coated. These coating thicknesses were examined separately for the rake face and the flank face, and the average coating layer thickness of each is shown in Table 8.
【0043】次に、実施試験1の本発明品1と同様にし
て、本発明品22および23の被膜の硬さ,スクラッチ
強度,結晶配向性およびTi元素とAl元素の比率を求
めた結果、本発明品22は、硬さ(HV):2950,
スクラッチ強度(N):80,Ti/Al(at%):
56/44,第1被膜層の結晶(200)/(11
1):4.1,第2被膜層の結晶(111)/(20
0):1.8であり、本発明品23は、硬さ(HV):
2970,スクラッチ強度(N):80,Ti/Al
(at%):55/45,第1被膜層の結晶(200)
/(111):5.7,第2被膜層の結晶(111)/
(200):2.0であった。Next, the hardness, scratch strength, crystal orientation and the ratio of Ti element to Al element of the coatings of the invention products 22 and 23 were determined in the same manner as in the invention product 1 of the practical test 1. The product 22 of the present invention has a hardness (HV): 2950,
Scratch strength (N): 80, Ti / Al (at%):
56/44, crystals of the first coating layer (200) / (11
1): 4.1, crystals of the second coating layer (111) / (20
0): 1.8, and the product 23 of the present invention has a hardness (HV):
2970, scratch strength (N): 80, Ti / Al
(At%): 55/45, crystal of the first coating layer (200)
/(111):5.7, crystals of the second coating layer (111) /
(200): It was 2.0.
【0044】[0044]
【表7】 [Table 7]
【0045】[0045]
【表8】 [Table 8]
【0046】[0046]
【発明の効果】本発明の積層被覆部材は、従来の(11
1)結晶面に配向した(Ti,Al)Nの被膜を被覆し
た比較品に対比して、被膜の耐剥離性が優れており、か
つ被膜自体が高硬度,高靭性,耐摩耗性,耐酸化性,耐
熱衝撃性,耐欠損性,耐溶着性を有していることから、
この分野での中速切削領域から高速切削領域に相当する
領域において、長寿命になるという効果がある。したが
って、本発明の積層被覆部材は、従来の被覆部材の領域
である低速切削領域から高速切削領域に至るまで広い領
域で長寿命を達成できるという優れた効果があること、
従来の比較品に対比して、特にフライス用切削工具,エ
ンドミルおよびドリルとしての回転切削工具として長寿
命が期待されること、また高靭性および高硬度な積層被
膜を被覆した被覆部材であることから、軽切削領域から
重切削領域においても優れた効果を発揮できるものであ
る。The laminated coating member of the present invention has a conventional (11
1) Compared with a comparative product coated with a (Ti, Al) N coating oriented on the crystal plane, the coating has excellent peel resistance, and the coating itself has high hardness, high toughness, wear resistance, and acid resistance. Since it has chemical resistance, thermal shock resistance, fracture resistance, and welding resistance,
In this area, there is an effect that the life is extended in the area corresponding to the medium speed cutting area to the high speed cutting area. Therefore, the laminated covering member of the present invention has an excellent effect that a long life can be achieved in a wide area from a low speed cutting area to a high speed cutting area, which is an area of a conventional covering member,
Compared with conventional comparative products, it is expected to have a long life as a cutting tool for milling, a rotary cutting tool such as an end mill and a drill, and a coated member coated with a laminated coating having high toughness and high hardness. In addition, the excellent effect can be exhibited even in the light cutting area to the heavy cutting area.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI // B23B 27/14 B23B 27/14 A (72)発明者 関 克彦 神奈川県川崎市幸区堀川町580番地 ソ リッドスクエア 東芝タンガロイ株式会 社内 (56)参考文献 特開 平9−323205(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 14/00 - 16/56 B23P 15/28 B23B 27/14 C22C 29/00 C23C 28/00 - 28/04 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 7 Identification symbol FI // B23B 27/14 B23B 27/14 A (72) Inventor Katsuhiko Seki Solid Square Toshiba, 580 Horikawa-cho, Kawasaki-shi, Kanagawa Tungaloy Stock Association In-house (56) Reference JP-A-9-323205 (JP, A) (58) Fields investigated (Int.Cl. 7 , DB name) C23C 14/00-16/56 B23P 15/28 B23B 27 / 14 C22C 29/00 C23C 28/00-28/04
Claims (7)
被膜層と第2被膜層とを積層被覆されており、該第1被
膜層と該第2被膜層の両層はチタンとアルミニウムとの
窒化物,炭窒化物,窒酸化物,炭酸化物,炭窒酸化物の
中の1種の単層または2種以上の多層からなり、該第1
被膜層と該第2被膜層との合計層厚さは0.6μm〜5
μmであって、かつ該第1被膜層の層厚さが該第2被膜
層の層厚さよりも厚く被覆されており、該第1被膜層は
X線回折により求めた結晶面のピーク強度が(200)
結晶面に最大高さを有し、該第2被膜層はX線回折によ
り求めた結晶面のピーク強度が(111)結晶面に最大
高さを有することを特徴とする結晶配向性硬質膜を含む
積層被膜部材。1. A first substrate having different crystal orientations on a substrate.
A coating layer and a second coating layer are laminated and coated, and both the first coating layer and the second coating layer are nitrides of titanium and aluminum, carbonitrides, oxynitrides, carbonates, and carbons. It consists one single layer or two or more multi-layer in the oxynitride, the first
The total layer thickness of the coating layer and the second coating layer is 0.6 μm to 5 μm.
μm, and the layer thickness of the first coating layer is the second coating.
The first coating layer has a crystal plane peak intensity (200) determined by X-ray diffraction.
A crystalline oriented hard film having a maximum height in a crystal plane and a peak intensity of the crystal plane obtained by X-ray diffraction in the second coating layer has a maximum height in a (111) crystal plane. Laminated coating member including.
た(111)結晶面に対する(200)結晶面の強度比
が2〜100であることを特徴とする請求項1に記載の
結晶配向性硬質膜を含む積層被膜部材。Wherein said first coating layer, crystal according to claim 1 obtained by X-ray diffraction (111) with respect to the crystal plane (200) intensity ratio of the crystal plane, characterized in that 2 to 100 A laminated coating member including an oriented hard film.
有する金属元素であるTi元素対Al元素の原子比率
が,48〜75:52〜25であることを特徴とする請
求項1または2に記載の結晶配向性硬質膜を含む積層被
膜部材。3. The first coating layer is characterized in that the atomic ratio of Ti element to Al element which is a metal element contained in the first coating layer is 48 to 75:52 to 25. Item 3. A laminated coating member comprising the crystallographically oriented hard film according to Item 1 or 2 .
た(200)結晶面に対する(111)結晶面の強度比
が1.5以上であることを特徴とする請求項1〜3のい
ずれか1項に記載の結晶配向性硬質膜を含む積層被膜部
材。4. The second coating layer according to claim 1, wherein the intensity ratio of the (111) crystal plane to the (200) crystal plane obtained by X-ray diffraction is 1.5 or more . I
A laminated coating member comprising the crystallographically oriented hard film according to item 1 .
m〜2.0μmであることを特徴とする請求項1〜4の
いずれか1項に記載の結晶配向性硬質膜を含む積層被膜
部材。5. The second coating layer has a thickness of 0.01 μm.
It is m-2.0 micrometers, It is characterized by the above-mentioned.
A laminated coating film member comprising the crystal-oriented hard film according to any one of items .
有する金属元素であるTi元素対Al元素の原子比率
が,48〜75:52〜25であることを特徴とする請
求項1〜5のいずれか1項に記載の結晶配向性硬質膜を
含む積層被膜部材。6. The second coating layer is characterized in that the atomic ratio of Ti element to Al element, which is a metal element contained in the second coating layer, is 48 to 75:52 to 25. Item 6. A laminated coating film member comprising the crystallographically oriented hard film according to any one of items 1 to 5 .
りサンドイッチ状に挟持された状態に被覆されているこ
とを特徴とする請求項1〜6のいずれか1項に記載の結
晶配向性硬質膜を含む積層被膜部材。7. The crystallographic orientation according to claim 1, wherein the second coating layer is coated in a sandwiched state by the first coating layer. Laminated film member including a hard film.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15583597A JP3420024B2 (en) | 1997-05-28 | 1997-05-28 | Laminated coating member including crystal oriented hard film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15583597A JP3420024B2 (en) | 1997-05-28 | 1997-05-28 | Laminated coating member including crystal oriented hard film |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10330914A JPH10330914A (en) | 1998-12-15 |
JP3420024B2 true JP3420024B2 (en) | 2003-06-23 |
Family
ID=15614548
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15583597A Expired - Lifetime JP3420024B2 (en) | 1997-05-28 | 1997-05-28 | Laminated coating member including crystal oriented hard film |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3420024B2 (en) |
Families Citing this family (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7150925B2 (en) | 2001-10-30 | 2006-12-19 | Mitsubishi Materials Kobe Tools Corporation | Surface coated cemented carbide cutting tool having hard coating layer exhibiting excellent wear resistance in high speed machining |
WO2005123312A1 (en) * | 2004-06-18 | 2005-12-29 | Mitsubishi Materials Corporation | Surface-coated cutware and process for producing the same |
JP2006116831A (en) | 2004-10-22 | 2006-05-11 | Sony Corp | Printer and method of controlling it |
JP4837961B2 (en) * | 2005-09-13 | 2011-12-14 | 日本特殊陶業株式会社 | Cutting insert and cutting tool |
JPWO2007111301A1 (en) | 2006-03-28 | 2009-08-13 | 京セラ株式会社 | Surface coating tool |
JP4774080B2 (en) | 2007-08-02 | 2011-09-14 | 株式会社神戸製鋼所 | Hard coating material and cold plastic working mold |
US8415033B2 (en) | 2008-01-29 | 2013-04-09 | Kyocera Corporation | Cutting tool |
JP5382581B2 (en) * | 2009-07-01 | 2014-01-08 | 住友電工ハードメタル株式会社 | Surface coated cutting tool |
JP5382580B2 (en) * | 2009-07-01 | 2014-01-08 | 住友電工ハードメタル株式会社 | Surface coated cutting tool |
JP5700171B2 (en) * | 2013-03-29 | 2015-04-15 | 日立ツール株式会社 | Coated cutting tool |
WO2016017790A1 (en) | 2014-08-01 | 2016-02-04 | 株式会社タンガロイ | Coated cutting tool |
CN107532277B (en) * | 2015-02-24 | 2020-06-05 | 欧瑞康表面解决方案股份公司,普费菲孔 | High performance coating for cold forming of high strength steel metal and method of coating substrate surface using the same |
EP3275577B1 (en) | 2015-03-27 | 2019-09-04 | Tungaloy Corporation | Coated cutting tool |
JP2017088937A (en) * | 2015-11-06 | 2017-05-25 | 株式会社Ihi | Compressor blade for engine having anticorrosive coating, and coating method therefor |
JP6643207B2 (en) * | 2016-08-30 | 2020-02-12 | 京セラ株式会社 | Thermal head and thermal printer |
JP6679652B2 (en) * | 2018-05-11 | 2020-04-15 | 日本碍子株式会社 | Fuel cell |
US11203068B2 (en) | 2019-04-17 | 2021-12-21 | Sumitomo Electric Hardmetal Corp. | Cutting tool |
US11179782B2 (en) | 2019-04-17 | 2021-11-23 | Sumitomo Electric Hardmetal Corp. | Cutting tool |
JP6840927B1 (en) | 2019-04-17 | 2021-03-10 | 住友電工ハードメタル株式会社 | Cutting tools |
WO2020213259A1 (en) | 2019-04-17 | 2020-10-22 | 住友電工ハードメタル株式会社 | Cutting tool |
US11293095B2 (en) | 2020-06-02 | 2022-04-05 | Sumitomo Electric Hardmetal Corp. | Cutting tool |
US11292065B2 (en) | 2020-06-02 | 2022-04-05 | Sumitomo Electric Hardmetal Corp. | Cutting tool |
US11390942B2 (en) | 2020-06-02 | 2022-07-19 | Sumitomo Electric Hardmetal Corp. | Cutting tool |
-
1997
- 1997-05-28 JP JP15583597A patent/JP3420024B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH10330914A (en) | 1998-12-15 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP3420024B2 (en) | Laminated coating member including crystal oriented hard film | |
JP3031907B2 (en) | Multilayer coating member | |
JP3452726B2 (en) | Multi-layer coated hard tool | |
KR100674773B1 (en) | Hard films, multilayer hard films, and production methods thereof | |
EP0980917B1 (en) | Aluminium oxide-coated tool member | |
EP1864731B2 (en) | Edge replacement cutter tip | |
JP2009034781A (en) | Surface-coated cutting tool | |
JP3249277B2 (en) | Wear resistant coating | |
EP1245698A2 (en) | Coated cemented carbide cutting tool | |
JP3333081B2 (en) | Crystal orientation high strength coated member | |
EP4041931A1 (en) | A coated cutting tool | |
JPH10317123A (en) | Crystalline oriented hard coated member | |
JP3358696B2 (en) | High strength coating | |
JP5070621B2 (en) | Surface coated cutting tool | |
JP3130734B2 (en) | Heat resistant coating | |
JP3333080B2 (en) | High-strength coated members with consistent interfaces | |
JP3179645B2 (en) | Wear resistant coating | |
JPH0827562A (en) | Oxidation resistant coated member | |
JPH0820871A (en) | Wear resistant coating member | |
JP4129653B2 (en) | Ultra-hard film coated tool material | |
JP2000309864A (en) | Multilayer film coated member | |
JP3337884B2 (en) | Multilayer coating member | |
JP3347244B2 (en) | High toughness coating material | |
JP2867605B2 (en) | Surface-coated hard members for cutting tools and wear-resistant tools | |
JP3347247B2 (en) | High toughness coating |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20030402 |
|
S533 | Written request for registration of change of name |
Free format text: JAPANESE INTERMEDIATE CODE: R313533 |
|
R360 | Written notification for declining of transfer of rights |
Free format text: JAPANESE INTERMEDIATE CODE: R360 |
|
R370 | Written measure of declining of transfer procedure |
Free format text: JAPANESE INTERMEDIATE CODE: R370 |
|
S533 | Written request for registration of change of name |
Free format text: JAPANESE INTERMEDIATE CODE: R313533 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080418 Year of fee payment: 5 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090418 Year of fee payment: 6 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100418 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100418 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110418 Year of fee payment: 8 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110418 Year of fee payment: 8 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110418 Year of fee payment: 8 |
|
R360 | Written notification for declining of transfer of rights |
Free format text: JAPANESE INTERMEDIATE CODE: R360 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110418 Year of fee payment: 8 |
|
R370 | Written measure of declining of transfer procedure |
Free format text: JAPANESE INTERMEDIATE CODE: R370 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110418 Year of fee payment: 8 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110418 Year of fee payment: 8 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110418 Year of fee payment: 8 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120418 Year of fee payment: 9 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130418 Year of fee payment: 10 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130418 Year of fee payment: 10 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140418 Year of fee payment: 11 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
EXPY | Cancellation because of completion of term |