JP3403539B2 - Basidiomycetes medium production equipment - Google Patents

Basidiomycetes medium production equipment

Info

Publication number
JP3403539B2
JP3403539B2 JP04984495A JP4984495A JP3403539B2 JP 3403539 B2 JP3403539 B2 JP 3403539B2 JP 04984495 A JP04984495 A JP 04984495A JP 4984495 A JP4984495 A JP 4984495A JP 3403539 B2 JP3403539 B2 JP 3403539B2
Authority
JP
Japan
Prior art keywords
basidiomycete
medium
air
cooling
steam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP04984495A
Other languages
Japanese (ja)
Other versions
JPH08242841A (en
Inventor
良郎 山中
勝 高崎
正典 寺山
長史 布施
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Okawara Mfg Co Ltd
Original Assignee
Okawara Mfg Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Okawara Mfg Co Ltd filed Critical Okawara Mfg Co Ltd
Priority to JP04984495A priority Critical patent/JP3403539B2/en
Priority to FR9602974A priority patent/FR2731437B1/en
Priority to NL1002556A priority patent/NL1002556C2/en
Publication of JPH08242841A publication Critical patent/JPH08242841A/en
Application granted granted Critical
Publication of JP3403539B2 publication Critical patent/JP3403539B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M99/00Subject matter not otherwise provided for in other groups of this subclass

Description

【発明の詳細な説明】 【0001】 【産業上の利用分野】本発明は、培地の殺菌から担子菌
の添加までの工程を自動化した担子菌培地の製造装置に
関する。 【0002】 【従来の技術】従来、この種の装置としては、特開平2
−23863号公報に記載のように、スクリュー式加熱
装置で飽和水蒸気により担子菌類培地を加熱殺菌し、加
水冷却した後に包装する担子菌類培地の製造装置が知ら
れている。また、実開平5−90164号公報に記載の
ように、原料を密閉下で旋回流に乗せ加熱された原料を
冷却する冷却装置が知られている。 【0003】 【発明が解決しようとする課題】従来の技術で述べたも
ののうち前者においては、スクリューのピッチ間で担子
菌培地は、団塊状のまま水蒸気と接触するため、均一な
加熱殺菌という点で改良すべき点があり、担子菌培地の
場合には完全に殺菌する必要があるため、加熱不足によ
る殺菌不良を防止するため部分的には過度に加熱される
傾向になる。担子菌培地の場合、この加熱が過度になる
と担子菌類に利用されるべきオガクズのヘミセルロース
が熱分解されて、ギ酸等に変化し、それが担子菌の生育
を阻害するという問題点を有し、また加熱不足になると
担子菌培地に雑菌が発生するという問題点を有してい
た。 【0004】また、後者においては、原料の冷却のみを
目的とした装置で、担子菌の添加或いはオガコと栄養剤
等の副原料を配合する担子菌培地配合装置等は開示され
ていない。 【0005】本発明は、従来の技術が有するこのような
問題点に鑑みてなされたものであり、その目的とすると
ころは、担子菌培地をきわめて短時間で均一加熱殺菌が
可能で、且つ効果的な冷却が出来る担子菌培地の製造装
置を提供しようとするものである。 【0006】 【課題を解決するための手段】上記課題を解決すべく本
発明は、主原料と副原料を配合した担子菌培地を定量づ
つ供給する定量供給装置と、供給された担子菌培地を加
熱殺菌する加熱処理装置と、加熱された担子菌培地を冷
風により冷却する冷却装置と、冷却された担子菌培地に
種菌を混合すると共に必要に応じ無菌化した調整水で担
子菌培地の水分調整を行う種菌混合装置とから成る担子
菌培地製造装置において、前記加熱処理装置は、循環回
路を構成する気流蒸煮管と、この気流蒸煮管に介装する
サイクロンと、蒸気循環ブロワ及び培地を気流蒸煮管内
に投入する投入ロータリバルブと排出ロータリバルブか
らなり、前記冷却装置は、冷却膨化缶と、送風ブロワ
と、冷風発生用熱交換器と、エアフィルタとからなるも
のである。 【0007】 【作用】担子菌培地は極めて短時間で均一加熱殺菌さ
れ、加熱過度によるギ酸等の発生がない。また、加熱殺
菌された担子菌培地は冷却膨化缶内で冷風により蒸発潜
熱を利用して効果的に冷却される。また、無菌化した調
整水で担子菌培地の水分調整が行われる。 【0008】 【実施例】以下に本発明の実施例を添付図面に基づいて
説明する。ここで、図1は本発明に係る担子菌培地の製
造装置の構成説明図である。 【0009】担子菌培地の製造装置は、図1に示すよう
に、主原料と副原料を配合した担子菌培地を定量だけ供
給する定量供給装置Aと、供給された担子菌培地を加熱
殺菌する加熱処理装置Bと、加熱された担子菌培地を冷
風により冷却する冷却装置Cと、冷却された担子菌培地
に種菌を混合する種菌混合装置Dとから構成されてい
る。Eは製造された担子菌培地の充填包装装置である。 【0010】定量供給装置Aは、主原料としてのオガク
ズ等をそのまま若しくは常法により水分調整したのもを
供給するオガクズ定量供給装置1と、副原料としての米
糠等の栄養源を添加する米糠定量供給装置2とからな
る。 【0011】加熱処理装置Bは、循環回路を構成する気
流蒸煮管4と、この気流蒸煮管4に介装するサイクロン
5、蒸気循環ブロワ7及び定量だけ担子菌培地を気流蒸
煮管4内に投入する投入ロータリバルブ3からなる。ま
た、サイクロン5の排出口には排出ロータリバルブ6が
設置されている。8は圧力制御装置で消費された水蒸気
を気流蒸煮管4内に補給するものである。 【0012】冷却装置Cは、上部が円筒形で下部が円錐
形に形成された冷却膨化缶9を備え、空気を送風ブロワ
10、冷風発生用熱交換器11、エアフィルタ12を介
して無菌化した冷風とし冷却膨化缶9内に導入すると共
に、冷却膨化缶9内の空気を排気して加熱処理された担
子菌培地を冷却する。 【0013】種菌混合装置Dは、冷却膨化缶9で冷却さ
れた担子菌培地に種菌供給装置16より供給される種菌
を植菌機13で混合し、更に必要に応じて水供給ポンプ
14と水フィルタ15により無菌化された調整水を植菌
機13に供給し、担子菌培地の水分調整を行う。 【0014】充填包装装置Eは、充填包装機17等から
なり、殺菌され水分が調整された担子菌培地を包装す
る。 【0015】以上のように構成された担子菌培地の製造
装置の作用を説明する。主原料としてのオガクズ等をそ
のまま若しくは常法により水分調整したのもに、副原料
としての米糠等の栄養源を添加した担子菌培地を、定量
的に投入ロータリバルブ3によって気流蒸煮管4内に投
入する。 【0016】気流蒸煮管4内は、高圧(例えば、1〜8
kg/cm2)の飽和水蒸気が高速(例えば、15〜3
5m/sec)で流れており、投入された担子菌培地
は、飽和水蒸気の持つ蒸発潜熱により瞬時(2〜5秒)
に加熱殺菌される。 【0017】気流蒸煮管4の末端部は、サイクロン5に
接続され、サイクロン5で飽和水蒸気と加熱殺菌された
担子菌培地とが分離され、担子菌培地は排出ロータリバ
ルブ6によって冷却膨化缶9内へ送り出される。一方、
飽和水蒸気は、蒸気循環ブロワ7を介して循環してい
る。飽和水蒸気は、圧力制御装置8により圧力が所定圧
に制御され、必要量が気流蒸煮管4内に補充される。 【0018】冷却膨化缶9内へは、送風ブロワ10、冷
風発生用熱交換器11、エアフィルタ12等によって無
菌の冷風が送り込まれ、加熱された担子菌培地は、自己
の持つ蒸発潜熱と冷風の持つ顕熱とが相まって瞬時に冷
却される。 【0019】冷却膨化缶9内で、ほぼ常温の近くまで冷
却された担子菌培地は、更に植菌機13に導かれ、種菌
供給装置16より供給された種菌と混合される。なお、
種菌が液体の場合は、ポンプにより定量供給される。 【0020】植菌機13では、必要に応じ水供給ポンプ
14と水フィルタ15により無菌化された調整水が供給
され、担子菌培地の水分調整が行われる。そして、殺菌
され水分が調整された担子菌培地は、充填包装機17に
より包装される。 【0021】 【発明の効果】以上説明したように本発明によれば、粒
子単位で高速の飽和水蒸気中を分散状態で流動しながら
気固接触するので、極めて短時間で均一加熱殺菌が可能
であり、加熱過度によるギ酸等の発生を防止出来る。ま
た、加熱殺菌された担子菌培地は、粒子単位の分散状態
で冷却膨化缶内に供給され、しかも冷却膨化缶内に直接
冷風を吹込む構造となっているため、蒸発潜熱を利用し
て効果的な冷却が出来る。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for producing a basidiomycete culture medium in which steps from sterilization of the culture medium to addition of basidiomycetes are automated. 2. Description of the Related Art Conventionally, this type of apparatus has been disclosed in
As described in -23863, an apparatus for producing a basidiomycete culture medium is disclosed in which a basidiomycete culture medium is heated and sterilized with saturated steam using a screw-type heating device, and then hydrated and cooled, followed by packaging. Further, as described in Japanese Utility Model Application Laid-Open No. 5-90164, a cooling device for cooling a heated raw material by placing the raw material in a swirling flow in a closed state is known. [0003] Among the techniques described in the prior art, in the former technique, the basidiomycete culture medium comes into contact with water vapor in the form of a nodule between screw pitches. In the case of a basidiomycete medium, it is necessary to completely sterilize the medium, and the medium tends to be excessively heated in order to prevent poor sterilization due to insufficient heating. In the case of a basidiomycete medium, if this heating is excessive, the hemicellulose of sawdust to be used for basidiomycetes is thermally decomposed and changes to formic acid or the like, which has a problem that the growth of basidiomycetes is inhibited, In addition, there is a problem that when heating is insufficient, various bacteria are generated in the basidiomycete medium. Further, in the latter, there is no disclosure of a basidiomycete culture medium blending apparatus for adding basidiomycetes or blending auxiliary raw materials such as sawdust and nutrients with a device only for cooling the raw materials. The present invention has been made in view of the above-mentioned problems of the prior art, and an object of the present invention is to uniformly heat sterilize a basidiomycete culture medium in a very short time and to obtain an effect. An object of the present invention is to provide an apparatus for producing a basidiomycete culture medium capable of efficient cooling. SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention provides a quantitative supply device for supplying a basidiomycete medium containing a main raw material and an auxiliary raw material quantitatively, and a basidiomycete medium supplied. A heat treatment device for heat sterilization, a cooling device for cooling the heated basidiomycete medium with cold air, and a water adjustment of the basidiomycete medium with the adjusted water that mixes the seed with the cooled basidiomycete medium and sterilizes as necessary. A basidiomycete culture medium producing apparatus comprising:
An air-flow steam pipe that constitutes a passage and interposed in this air-stream steam pipe
Cyclone, steam circulating blower and medium in air-flow steaming tube
Input rotary valve and discharge rotary valve
The cooling device comprises a cooling inflatable can and a blower blower.
And a heat exchanger for generating cold air, and an air filter.
It is. The basidiomycete medium is uniformly heat-sterilized in a very short time, and there is no generation of formic acid or the like due to excessive heating. Further, the basidiomycete culture medium that has been heat-sterilized is effectively cooled by cold air in a cooling expansion inflator using latent heat of evaporation. In addition, the water content of the basidiomycete medium is adjusted with the sterilized conditioned water. An embodiment of the present invention will be described below with reference to the accompanying drawings. Here, FIG. 1 is a configuration explanatory view of a device for producing a basidiomycete culture medium according to the present invention. As shown in FIG. 1, the apparatus for producing a basidiomycete culture medium supplies a quantitative amount of a basidiomycete medium containing a main raw material and an auxiliary raw material, and heat sterilizes the supplied basidiomycete culture medium. The apparatus comprises a heat treatment device B, a cooling device C for cooling the heated basidiomycete medium with cold air, and a seed mixture device D for mixing the inoculum with the cooled basidiomycete medium. E is a filling and packaging device for the manufactured basidiomycete culture medium. The quantitative feeder A comprises a sawdust quantitative feeder 1 for supplying sawdust and the like as the main raw material as it is or the water content of which is adjusted by a conventional method, and a rice bran quantitative feeder for adding a nutrient such as rice bran and the like as an auxiliary raw material. And a supply device 2. The heat treatment apparatus B includes an air-flow steam pipe 4 constituting a circulation circuit, a cyclone 5 interposed in the air-stream steam pipe 4, a steam circulating blower 7, and a basidiomycete medium in a predetermined amount. And a rotary valve 3 which is turned on. A discharge rotary valve 6 is provided at a discharge port of the cyclone 5. Numeral 8 is for replenishing the steam consumed by the pressure control device into the flash steaming tube 4. The cooling device C is provided with a cooling and inflating can 9 having a cylindrical upper portion and a conical lower portion, and sterilizes air through a blower 10, a heat exchanger 11 for generating cold air, and an air filter 12. The cooled blast is introduced into the cooling and expanding can 9 and the air in the cooling and expanding can 9 is exhausted to cool the heat-treated basidiomycete medium. The inoculum mixing device D mixes the inoculum supplied from the inoculum supply device 16 into the basidiomycetous medium cooled in the cooling and inflating can 9 by the inoculator 13, and further, if necessary, connects the water supply pump 14 with water. The adjusted water sterilized by the filter 15 is supplied to the inoculator 13 to adjust the water content of the basidiomycete medium. The filling and packaging apparatus E is composed of a filling and packaging machine 17 and the like, and packages a basidiomycete culture medium that has been sterilized and water content has been adjusted. The operation of the apparatus for producing a basidiomycete medium constructed as described above will be described. The basidiomycete culture medium to which nutrients such as rice bran and the like are added as a secondary raw material in a quantitative manner is introduced into the air-flow steaming tube 4 by the rotary valve 3, while the sawdust as the main raw material or the water content is adjusted by an ordinary method. throw into. The inside of the air-flow steaming tube 4 has a high pressure (for example, 1 to 8).
kg / cm 2 ) of saturated steam at a high speed (for example, 15 to 3).
5 m / sec), and the injected basidiomycete medium is instantaneously (2 to 5 seconds) due to the latent heat of vaporization of the saturated steam.
Heat sterilized. The end of the air-flow steaming tube 4 is connected to a cyclone 5 to separate saturated steam from the basidiomycete culture which has been sterilized by heating in the cyclone 5. Sent out to on the other hand,
The saturated steam circulates through a steam circulation blower 7. The pressure of the saturated steam is controlled to a predetermined pressure by the pressure control device 8, and a necessary amount is replenished into the gas-flow steam pipe 4. Aseptic cold air is fed into the cooling and inflating can 9 by a blower blower 10, a heat exchanger 11 for generating cold air, an air filter 12, etc., and the heated basidiomycete medium has its own latent heat of evaporation and cold air. The sensible heat of the device is combined to cool instantly. The basidiomycete culture cooled in the cooling and inflating can 9 to near the room temperature is further guided to the inoculator 13 and mixed with the inoculum supplied from the inoculum supply device 16. In addition,
When the inoculum is liquid, it is supplied in a fixed amount by a pump. In the inoculator 13, as needed, sterilized conditioned water is supplied by a water supply pump 14 and a water filter 15, and the water content of the basidiomycete medium is adjusted. Then, the basidiomycete culture medium that has been sterilized and the water content has been adjusted is packed by the filling and packing machine 17. As described above, according to the present invention, gas-solid contact is made while flowing in high-speed saturated steam in a dispersed state in units of particles, so that uniform heat sterilization can be performed in an extremely short time. Yes, generation of formic acid or the like due to excessive heating can be prevented. Heat-sterilized basidiomycete culture medium is supplied in a dispersed state in units of particles into a cooling and inflating can, and the structure is such that cold air is blown directly into the cooling and inflating can. Cooling is possible.

【図面の簡単な説明】 【図1】本発明に係る担子菌培地の製造装置の構成説明
図 【符号の説明】 A…定量供給装置、B…加熱処理装置、C…冷却装置、
D…種菌混合装置、E…充填包装装置、1…オガクズ定
量供給装置、2…米糠等定量供給装置、3…投入ロータ
リバルブ、4…気流蒸煮管、5…サイクロン、6…排出
ロータリバルブ、7…蒸気循環ブロワ、8…圧力制御装
置、9…冷却膨化缶、10…送風ブロワ、11…冷風発
生用熱交換器、12…エアフィルタ、13…植菌機、1
4…水供給ポンプ、15…水フィルタ、16…種菌供給
装置、17…充填包装機。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a configuration explanatory view of an apparatus for producing a basidiomycete culture medium according to the present invention [Description of symbols] A: quantitative supply apparatus, B: heat treatment apparatus, C: cooling apparatus,
D: inoculum mixing device, E: filling and packaging device, 1 ... sawdust quantitative supply device, 2 ... rice bran and other quantitative supply device, 3 ... input rotary valve, 4 ... air-flow steaming tube, 5 ... cyclone, 6 ... discharge rotary valve, 7 ... Steam circulation blower, 8 ... Pressure controller, 9 ... Cooling and expansion can, 10 ... Blower blower, 11 ... Heat exchanger for generating cold air, 12 ... Air filter, 13 ... Inoculation machine, 1
4 ... water supply pump, 15 ... water filter, 16 ... inoculum supply device, 17 ... filling and packaging machine.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平2−23863(JP,A) 特開 昭62−208268(JP,A) (58)調査した分野(Int.Cl.7,DB名) C12M 1/00 - 1/16 C12N 1/14 A23L 3/16 - 3/24 ────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-2-23863 (JP, A) JP-A-62-208268 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) C12M 1/00-1/16 C12N 1/14 A23L 3/16-3/24

Claims (1)

(57)【特許請求の範囲】 【請求項1】 主原料と副原料を配合した担子菌培地を
定量づつ供給する定量供給装置と、供給された担子菌培
地を加熱殺菌する加熱処理装置と、加熱された担子菌培
地を冷風により冷却する冷却装置と、冷却された担子菌
培地に種菌を混合すると共に必要に応じ無菌化した調整
水で担子菌培地の水分調整を行う種菌混合装置とから成
る担子菌培地の製造装置において、 前記加熱処理装置は、循環回路を構成する気流蒸煮管
と、この気流蒸煮管に介装するサイクロンと、蒸気循環
ブロワ及び培地を気流蒸煮管内に投入する投入ロータリ
バルブと排出ロータリバルブからなり、 前記冷却装置は、冷却膨化缶と、送風ブロワと、冷風発
生用熱交換器と、エアフィルタとからなることを特徴と
する担子菌培地の製造装置
(57) [Claims] [Claim 1] A quantitative supply device for supplying a basidiomycete medium containing a main raw material and an auxiliary material at a constant rate, a heat treatment device for heating and sterilizing the supplied basidiomycete medium, A cooling device that cools the heated basidiomycete medium with cold air, and a seed mix device that mixes the seed bacterium into the cooled basidiomycete medium and adjusts the water content of the basidiomycete medium with aseptically adjusted water as needed. in the manufacturing apparatus of the basidiomycete medium, the heat treatment apparatus is, airflow steaming tube constituting a circulation circuit
And a cyclone interposed in this steam steam pipe and steam circulation
Injection rotary for injecting blower and medium into air-flow steaming tube
The cooling device is composed of a valve and a discharge rotary valve.
It consists of a raw heat exchanger and an air filter.
For producing basidiomycete culture medium .
JP04984495A 1995-03-09 1995-03-09 Basidiomycetes medium production equipment Expired - Fee Related JP3403539B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP04984495A JP3403539B2 (en) 1995-03-09 1995-03-09 Basidiomycetes medium production equipment
FR9602974A FR2731437B1 (en) 1995-03-09 1996-03-08 APPARATUS FOR PRODUCING A MEDIUM FOR BASIDIOMYCETS
NL1002556A NL1002556C2 (en) 1995-03-09 1996-03-08 Device for producing a basidiomycetes medium.

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04984495A JP3403539B2 (en) 1995-03-09 1995-03-09 Basidiomycetes medium production equipment

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JPH08242841A JPH08242841A (en) 1996-09-24
JP3403539B2 true JP3403539B2 (en) 2003-05-06

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US8298813B2 (en) 2004-09-23 2012-10-30 Dennis Holman Method for preparing an expanded product for fermentation
CN102643123B (en) * 2012-04-19 2013-09-25 陕西景盛肥业集团有限公司 Self-traveling sterilization-cooling-deodorization-inoculation method and device of organic fertilizer solid fermentation material

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US2325368A (en) * 1940-10-07 1943-07-27 Nat Agrol Company Inc Apparatus for promoting mold growth
DE3434486A1 (en) * 1984-09-20 1986-03-27 Ullrich Dipl.-Ing. 6272 Niedernhausen Vogel Method and system for growing saprophytically living fungi
JPH0659207B2 (en) * 1986-03-10 1994-08-10 キッコーマン株式会社 Solid medium sterilizer
JPH0683663B2 (en) * 1987-05-18 1994-10-26 益子味噌株式会社 Method and apparatus for continuous culture of microorganisms
EP0313685B1 (en) * 1987-10-28 1992-08-26 Infors GmbH Process for collecting cultivated microorganisms, and solid substrate fermenter for carrying out the process
US4922650A (en) * 1987-12-14 1990-05-08 Kikkoman Corporation System for manufacturing solid medium
JP2633975B2 (en) * 1990-04-27 1997-07-23 キッコーマン株式会社 Solid culture device

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FR2731437B1 (en) 1999-04-16
FR2731437A1 (en) 1996-09-13
NL1002556C2 (en) 1998-09-01
NL1002556A1 (en) 1996-09-11
JPH08242841A (en) 1996-09-24

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