JPH03201976A - Air conditioner for ventilation-type malted rice production unit - Google Patents

Air conditioner for ventilation-type malted rice production unit

Info

Publication number
JPH03201976A
JPH03201976A JP1338359A JP33835989A JPH03201976A JP H03201976 A JPH03201976 A JP H03201976A JP 1338359 A JP1338359 A JP 1338359A JP 33835989 A JP33835989 A JP 33835989A JP H03201976 A JPH03201976 A JP H03201976A
Authority
JP
Japan
Prior art keywords
air
blower
koji
heat exchanger
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1338359A
Other languages
Japanese (ja)
Inventor
Wakio Araki
荒木 和鬼夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NAGATA JOZO KIKAI KK
Original Assignee
NAGATA JOZO KIKAI KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NAGATA JOZO KIKAI KK filed Critical NAGATA JOZO KIKAI KK
Priority to JP1338359A priority Critical patent/JPH03201976A/en
Publication of JPH03201976A publication Critical patent/JPH03201976A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Engineering & Computer Science (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Organic Chemistry (AREA)
  • Genetics & Genomics (AREA)
  • Zoology (AREA)
  • Biomedical Technology (AREA)
  • Sustainable Development (AREA)
  • Microbiology (AREA)
  • Biotechnology (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • Molecular Biology (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

PURPOSE:To provide the title air conditioner intended to save the amount of water to be used and/or the capacity of a refrigerating machine, etc., so designed that a heat exchanger to cool or warm an introduced external air and an automatic damper and each connected to a blower at the entrance, and the outlet side of the blower is made to communicate, via a humidifier, with an incubation chamber. CONSTITUTION:The number of revolutions of a blower 12 is raised as the heat release value for a malted rice substrate stacked on a culture bed 2 is increased, and, in addition, an automatic damper 7 is opened to introduce an external air, and a fume-generating nozzle 31 is actuated. Furthermore, a heat exchanger 10 is supplied with chilled water made by a refrigerating machine 18 to cool the introduced air to a specified temperature. With decreasing heat release value for the malted rice substrate, water supply stopping to the heat exchanger 10, closing of the automatic damper 7, and each operation stopping of the nozzle 31, pump 28, and electromagnetic valves 29, 30 are made in this order to carry out humidification stoppage and the reduction of the number of revolutions of the blower 12.

Description

【発明の詳細な説明】[Detailed description of the invention]

〔産業上の利用分野J この発明は醸造工業ならびに醗酵工業において、麹基質
を培養する培養室と外気導入空気の温度、温度を調整す
る装置から構成される通気式製麹装置の空気調整装置に
関するものである。
[Industrial Application Field J] This invention relates to an air conditioning device for an aeration-type koji-making device, which is used in the brewing and fermentation industries, and is composed of a culture chamber for culturing a koji substrate, the temperature of outside air introduced, and a device for adjusting the temperature. It is something.

【従来の技術] 従来の空気調f11装置は、培養の前段においては麹基
質の発熱も低く、調整空気を循環として温、湿度を制御
していたが、培養の後段においては麹菌の発育により1
発熱が旺盛となり5品温、水分制御を行なうための冷却
水は送風空気と熱交換及び加湿を行なった後。 そのまま捨てられていたため、多量の冷却水を必要とし
ていた、 例えば醤油製麹において2発熱時に使用される冷却水量
は、麹基W120Kg当り、約0.3nr/Hを必要と
した、 また冷却水を廃水せずty111I式にした場合。 冷却用冷凍機は麹基質120にに当り、lPS必要であ
った。 〔発明が解決しようとするalli!J上述のように従
来法では多量の冷却水を必要とし、しかもそ、ttが使
用後そのまま捨てられ、極めて不経済であった。 また冷凍機を使用の#に合でも大容量の冷却能力が必要
となり、設備費、ランニングコスト等の高騰はさけ得ら
れなかった。 【課題を解決しようとする手段J この発明はW麹時の使用水量節減又は冷凍機等の設備費
、ランニングコスト等の節減を目的として、通気式製麹
装置の空気調整装置に、低エンタルピの外気を導入し、
その外気導入空気を冷却、或いは加温する熱交換器と設
定温度制御用の自動タンパとを設けて、前記空気調整装
置の入口の送風機に連結すると共に、この送風機の吹き
出し側は加湿Vj置を経て、前記培養室に連通させるこ
とを特徴とする通気式製麹装置の空気調整装置を提案す
るものであって、前記熱交換器と自動ダンパと、送風機
と、加湿装置との組み合わせにより、従来法に比し、冷
却水の消費水量は1150に節減できる。 また熱交換器に冷凍機で冷却した冷水を供給し、外気導
入を行なった場合、冷凍機の能力は従来法に比し、l/
2に節減できる通気式製麹装置の空気調整装置を提供し
ようとするものである。 〔作用] 麹基質が培養床に盛込完Y陸、前段においては極端な発
熱かないため、!i11整空気は循環を行なわせる。 品温一定化のため、送@機は微風通気を行なう。 12w1の1段においては、麹基質の生育が進み発熱が
旺盛になると、J!!温センサとコンピユー9(一般温
湿度制m装置をさむ)との相関関係で、送風機の回転数
をインバータで増大させ、設定風温に近づけようとする
。 最大回転数まで到達しても、また麹基質への送風温が設
定風温に下らない時は、外気導入用自動ダンパか徐々に
開き、設定a温に近づける。 自動ダンパが開く、ヒ、同時に微m霧発生装置が作動し
、加温を行ない送風を飽和状態にする。 設定風温になると自動ダンパは、その開度の位置で停止
する、 さらに麹基質のJ!熱の進捗により、前記自動ダンパの
開度が進み、 100%開度になっても麹基質への送風
温が設定風温に達しない時には、熱交換器に自動的に冷
水か給水され、設定風温になるよう作動する。 したかって盛込から出麹までの送風温のカーブをコンピ
ュータにインプットし、風温センサの検知で、11基質
の発熱σ)進捗状況に応じて送風機、自動ダンパ、微細
霧発生装置、熱交換器が、送IIL温設定カーブになる
よう順次作動する。 また製麹の後期において麹基質も発熱が徐々に下がるに
つれ、前記各@置も熱交換器、微lln発生装置、自動
ダンパ、送JIL機の順序で作動は閉、又は減少する6 更に麹基質を低温で盛込み、自己発熱が遅い時、前記熱
交換器に給湯して外気導入空気を加温して送風温度を高
め、麹基質を昇温させることもできる、 〔実!v4J 次にこの発明の実施例を添付図面にしたがって説明する
。 培養室lは断熱体で構成され、 tg養床2に麹基質を
堆積し、上室4と下室5に区分しである。 麹基質は、前段において極端な発熱がないので、送風機
12でダクト6.11.ルーバ14゜加湿チャンバ13
、エルミネータ15.ダクト16゜下室5を経て麹基質
2に微風通気を行ない、上室4から吸引され、@環経路
を辿る。 時間の経過と共に麹が発育し1発熱を始めると、送風温
度は風温センサ17の検知でコンピュータの指示により
送風機12かインバータ制御で回転数を上昇させ、前記
のwi環経路を辿る3 送風機の回転数が最大に達しても、また風温か設定値よ
りも低下しない時に外気導入用自動タンパ7が徐々に開
き、外気取入口9から外気を導入する。 また自動ダンパ7が開のta示を受は外気を導入する時
は、外気の湿度か低いため、前記指示と同時に、敷線霧
発生ノズル31がポンプ28、電磁弁29 、30の作
動により加温を開始し。 導入空気をルーバ14で11流し、微細霧発生装置で加
湿しなから培養に必要な湿度の補給を行なつ。 エルミネータ15で余剰水滴を除去し、ダクト16を経
由して培養室1に供給する。 上記の操作によって1作動中外気導入した空気量だけ、
ダクト8から外部に排出される、設定した風温と風温セ
ンサ17で検知した風温か同一であれは、自動ダンパ7
の開度はその位置で停止する。 麹基質の発熱が益々旺盛になり、送風温が上昇するど共
に、外気導入自動ダンパ7がさらに開き、開度が100
%になってもまだ送風温か設定風温より低下しない場合
は、熱交換器lOに冷凍機18で冷却し、タンク20に
貯蔵した冷水がポンプ21.電磁材22の作動により給
水し、外気導入空気を設定した風温に冷却する。 自動ダンパ7、ダクト11.送@機12.ルーバ14.
微細霧発生ノズル31.エルミイ、−夕15、ダクト1
6を経て下室5上り麹基質に通気し。 麹基質と熱交換した空気は、ダクト6、自動ダンパ7、
ダクト8に経て外部に排出する9さらに麹基質は製麹の
後期になると発熱か徐々に1緘少り7.前記各装置は順
番に熱交換器IOへの給水の停止、自v3ダンパ7の閉
、 WaMA霧発生ノスル31.ポンプ28、電磁弁2
9.30の停止により加湿を停止し、送風機12の回転
数が除々に減少する。 麹基質を低温で盛込b、自己発熱が遅い時は品温センサ
33で検知し、熱交換器】0に、a水タンク25で加温
した温水をポンプ24.電磁ti23の作動で給湯し、
外気導入空気を加温調整して麹基質2を昇温することも
できる。 出麹完了時、培養室を洗滌した後、迅速にIILL燥さ
せるには、乾燥装置32に蒸気を供給し。 熱風を送風機の作動によって培養室に供給。 乾燥する装置も併設している。 [発明の効果] 丘述したように、この発明によれは従来法のように麹基
質の発熱の冷却手段として麹基質よりの戻り空気を直接
、水量又は冷凍機で除熱するのではなく、低エンタルピ
の外気導入空気を熱交換器で水又は冷凍機で麹基質にM
L適な温度、温度に自動調節して送風するので、力価の
高い麹が得られ、なおかつ製麹時に使用水量及び冷凍機
能力の大幅な節減かできる有益有用な装置である3
[Prior art] In the previous stage of cultivation, the conventional air-conditioning f11 device had low heat generation in the koji substrate and controlled temperature and humidity by circulating conditioned air, but in the latter stage of cultivation, the growth of koji mold caused
The cooling water to control the temperature and moisture content of the 5 items, which generate a lot of heat, exchanges heat with the blown air and performs humidification. For example, in soy sauce making koji, the amount of cooling water used during two heat generation processes was approximately 0.3 nr/h per 120 kg of koji base. When using the ty111I method without wastewater. The cooling refrigerator was used for the koji substrate 120, and 1PS was required. [Alli that invention tries to solve! As mentioned above, the conventional method required a large amount of cooling water, and was extremely uneconomical as the cooling water was discarded after use. Furthermore, even if a refrigerator is used, a large cooling capacity is required, and a rise in equipment costs, running costs, etc. cannot be avoided. [Means for Solving the Problems J] This invention is aimed at reducing the amount of water used during double-koji koji, equipment costs such as refrigerators, and running costs. Bring in outside air,
A heat exchanger for cooling or heating the introduced outside air and an automatic tamper for controlling the set temperature are provided and connected to the air blower at the inlet of the air conditioning device, and the blowing side of this air blower is equipped with a humidifying Vj position. The present invention proposes an air conditioning device for an aeration-type koji making device, which is characterized by being connected to the culture chamber, and which combines the heat exchanger, automatic damper, blower, and humidifying device, Compared to the conventional method, the amount of cooling water consumed can be reduced to 1,150 ml. Furthermore, when cold water cooled by a refrigerator is supplied to the heat exchanger and outside air is introduced, the capacity of the refrigerator is lower than that of the conventional method.
The present invention aims to provide an air conditioning device for an aeration-type koji making apparatus that can reduce the cost by 2. [Effect] Once the koji substrate has been incorporated into the culture bed, there is no extreme heat generation in the first stage! i11 Conditioned air causes circulation. In order to keep the product temperature constant, the feeder provides slight ventilation. In the first stage of 12w1, as the growth of the koji substrate progresses and heat generation becomes vigorous, J! ! Based on the correlation between the temperature sensor and the computer 9 (which includes a general temperature and humidity control device), the number of rotations of the blower is increased by the inverter in an attempt to bring it closer to the set air temperature. Even if the maximum rotation speed is reached, if the temperature of the air blown to the koji substrate does not drop to the set air temperature, the automatic damper for introducing outside air is gradually opened to bring it closer to the set temperature a. The automatic damper opens, and at the same time the fine mist generator operates, heating the air and bringing the air to saturation. When the set air temperature is reached, the automatic damper will stop at that opening position, and the J! As the heat progresses, the opening of the automatic damper advances, and when the temperature of the air blown to the koji substrate does not reach the set air temperature even when the opening reaches 100%, cold water or water is automatically supplied to the heat exchanger and the set temperature is reached. It operates to match the wind temperature. Therefore, the curve of air blowing temperature from the time of adding the koji to the time of releasing the koji is input into the computer, and based on the detection by the air temperature sensor, the heat generation of the 11 substrates (σ) is adjusted according to the progress of the air blower, automatic damper, fine mist generator, and heat exchanger. are operated sequentially so as to match the sending IIL temperature setting curve. In addition, in the later stages of koji making, as the heat generation of the koji substrate gradually decreases, the operations of the heat exchanger, microlln generator, automatic damper, and feeding JIL machine are closed or reduced in the order of the above 6. When it is incorporated at a low temperature and self-heating is slow, hot water can be supplied to the heat exchanger to warm the introduced outside air and raise the temperature of the blast, thereby raising the temperature of the koji substrate. v4J Next, embodiments of the present invention will be described with reference to the accompanying drawings. The culture chamber 1 is constructed with a heat insulator, and the koji substrate is deposited on the tg culture bed 2, and is divided into an upper chamber 4 and a lower chamber 5. Since the koji substrate does not generate extreme heat in the previous stage, the blower 12 blows the duct 6.11. Louver 14° Humidification chamber 13
, Elminator 15. A gentle breeze is aerated through the duct 16° to the koji substrate 2 through the lower chamber 5, which is sucked from the upper chamber 4 and follows the @ ring path. As the koji grows over time and begins to generate heat, the air temperature is detected by the air temperature sensor 17 and the rotation speed is increased by the air blower 12 or inverter control according to instructions from the computer, following the above-mentioned wi ring path. Even when the rotational speed reaches the maximum, and when the air temperature does not drop below a set value, an automatic tamper 7 for introducing outside air gradually opens to introduce outside air from an outside air intake port 9. Furthermore, when the automatic damper 7 receives an indication that the automatic damper 7 is open, when outside air is introduced, the humidity of the outside air is low. Start heating. The introduced air is passed through a louver 14, humidified by a fine mist generator, and then replenished with the humidity necessary for culture. Excess water droplets are removed by an eluminator 15 and supplied to the culture chamber 1 via a duct 16. By the above operation, the amount of outside air introduced during one operation,
If the set air temperature discharged to the outside from the duct 8 is the same as the air temperature detected by the air temperature sensor 17, the automatic damper 7
The opening will stop at that position. As the heat generation of the koji substrate becomes more intense and the air temperature rises, the outside air introduction automatic damper 7 opens further and the opening degree increases to 100.
%, if the blowing temperature still does not drop below the set air temperature, the cooled water is cooled by the refrigerator 18 to the heat exchanger lO, and the cold water stored in the tank 20 is transferred to the pump 21. Water is supplied by the operation of the electromagnetic material 22, and the introduced outside air is cooled to a set wind temperature. Automatic damper 7, duct 11. Send @ machine 12. Louver 14.
Fine mist generating nozzle 31. Elmy, - evening 15, duct 1
6 and then aerate the koji substrate in the lower chamber 5. The air that has exchanged heat with the koji substrate is transferred to a duct 6, an automatic damper 7,
7. The koji substrate is discharged to the outside through duct 8. In addition, in the later stages of koji making, the koji substrate gradually decreases by one layer due to heat generation. Each of the above devices sequentially stops the water supply to the heat exchanger IO, closes the own V3 damper 7, and WaMA fog generation nostle 31. Pump 28, solenoid valve 2
By stopping at 9.30, humidification is stopped and the rotational speed of the blower 12 is gradually reduced. The koji substrate is loaded at a low temperature (b). When self-heating is slow, it is detected by the product temperature sensor 33, and hot water heated in the water tank 25 is transferred to the heat exchanger (a) by the pump 24. Hot water is supplied by the operation of electromagnetic ti23,
The temperature of the koji substrate 2 can also be raised by adjusting the temperature of the outside air introduced. When the koji production is completed and the culture chamber is washed, steam is supplied to the drying device 32 in order to quickly dry the culture chamber. Hot air is supplied to the culture room by operating a blower. It also has drying equipment. [Effects of the Invention] As mentioned above, this invention does not directly remove heat from the return air from the koji substrate using water or a refrigerator as a means of cooling the heat generated by the koji substrate, as in the conventional method. Introduced outside air with low enthalpy is transferred to the koji matrix using water or a refrigerator using a heat exchanger.
Since the temperature is automatically adjusted and air is blown at the appropriate temperature, it is possible to obtain koji with high potency, and it is a useful and useful device that can significantly reduce the amount of water used during koji making and the refrigeration function.

【図面の簡単な説明】[Brief explanation of drawings]

添付図面はこの発明の装置の一例を示す構成図である。 なお図において。 l   培養室 1IIF養床 4   上室 5   下室 7   自動ダンパ lO熱交換器 12    送風機 14    ルーバ 15    エルミ不−タ 16    ダクト 31 微絹霧発生ノズル である。 The accompanying drawing is a configuration diagram showing an example of the apparatus of the present invention. In addition, in the figure. l   Cultivation room 1IIF nursery bed 4 Upper chamber 5 Lower room 7 Automatic damper lO heat exchanger 12    Blower 14 Louva 15 Elmita 16 Duct 31 Fine silk mist generation nozzle It is.

Claims (1)

【特許請求の範囲】 1)通気式機械製麹装置において、製麹を行なうための
培養室を培養床によつて上室と下室とに区分し、前記上
室からダクトを経由し空気調整装置を通過して前記下室
へ戻る循環経路を形成し、前記培養室から送風機の吸込
口に至る前記ダクトの途中に、外気導入空気を冷却或い
は加温する熱交換器と、設定温度制御用の自動ダンパと
を設けて、前記空気調整装置の入口の送風機に連結する
と共に、この送風機の吹き出し側には加湿装置を設けて
温湿度制御装置に連結し、前記培養室に連通させること
を特徴とする通気式製麹装置の空気調整装置。 2)前記ダクトの前記自動ダンパより下流側に、前記ダ
クトを連通する空気の乾燥のためのエロフインヒータを
介設することを特徴とする請求項1記載の通気式製麹装
置の空気調整装置。 3)前記加湿装置がルーバ、微細霧発生装置、エルミネ
ータとから、主として構成されることを特徴とする請求
項1又は2記載の通気式製麹装置の空気調整装置。
[Claims] 1) In an aerated mechanical koji-making device, a culture chamber for making koji is divided into an upper chamber and a lower chamber by a culture bed, and air is adjusted from the upper chamber via a duct. A heat exchanger for cooling or warming the introduced outside air is provided in the middle of the duct forming a circulation path passing through the apparatus and returning to the lower chamber from the culture chamber to the suction port of the blower, and a heat exchanger for controlling the set temperature. An automatic damper is provided and connected to the blower at the inlet of the air conditioning device, and a humidifier is provided on the outlet side of the blower and connected to the temperature and humidity control device, which communicates with the culture chamber. Air conditioning device for ventilated koji making equipment. 2) The air conditioning device for the vented koji making apparatus according to claim 1, further comprising an Erofin heater for drying the air communicating with the duct provided downstream of the automatic damper in the duct. . 3) The air conditioning device for an aeration type koji making device according to claim 1 or 2, wherein the humidifying device is mainly composed of a louver, a fine mist generator, and an eluminator.
JP1338359A 1989-12-28 1989-12-28 Air conditioner for ventilation-type malted rice production unit Pending JPH03201976A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1338359A JPH03201976A (en) 1989-12-28 1989-12-28 Air conditioner for ventilation-type malted rice production unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1338359A JPH03201976A (en) 1989-12-28 1989-12-28 Air conditioner for ventilation-type malted rice production unit

Publications (1)

Publication Number Publication Date
JPH03201976A true JPH03201976A (en) 1991-09-03

Family

ID=18317410

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1338359A Pending JPH03201976A (en) 1989-12-28 1989-12-28 Air conditioner for ventilation-type malted rice production unit

Country Status (1)

Country Link
JP (1) JPH03201976A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170013790A1 (en) * 2014-04-09 2017-01-19 Roots Sustainable Agricultural Technologies Ltd. Heat delivery system and method
WO2022097447A1 (en) * 2020-11-06 2022-05-12 株式会社アイシン Culture apparatus and culture method
EP4375361A1 (en) * 2022-11-24 2024-05-29 Fujiwara Techno-Art Co., Ltd. Air flow type solid state culture apparatus and air flow type solid state culture method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170013790A1 (en) * 2014-04-09 2017-01-19 Roots Sustainable Agricultural Technologies Ltd. Heat delivery system and method
US11129341B2 (en) * 2014-04-09 2021-09-28 Roots Sustainable Agricultural Technologies Ltd. Heat delivery system and method
WO2022097447A1 (en) * 2020-11-06 2022-05-12 株式会社アイシン Culture apparatus and culture method
JP2022075235A (en) * 2020-11-06 2022-05-18 株式会社アイシン Culture device and culture method
EP4375361A1 (en) * 2022-11-24 2024-05-29 Fujiwara Techno-Art Co., Ltd. Air flow type solid state culture apparatus and air flow type solid state culture method

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