JP3389893B2 - Pump device - Google Patents

Description

Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic start / stop operation or a start / stop operation of a faucet.
The present invention relates to a pump device that starts parallel operation, cancels parallel operation, and the like, and more particularly, to a pump device that supplies water by using energy without waste and improves usability. 2. Description of the Related Art A conventional pump device generally starts and stops operation by a pressure switch or a combination of a pressure switch and a flow rate switch. [0003] When a customer tries to open the faucet to obtain water, the pressure switch is closed, and then the pressure switch is closed, and then the motor starts to rotate. When trying to obtain water, water breaks or water thinning occurs due to the relationship between the amount of water stored in the pressure tank and the time difference until the motor starts rotating, and furthermore, the temperature of the shower changes with pressure fluctuation, etc. There was an inconvenient problem. [0004] This phenomenon will be described in detail with reference to FIG. When the faucet is opened and water is used at T1, the water stored in the pressure tank flows out, and the detection pressure detected by the pressure switch provided in the pump device and the faucet discharge pressure gradually decrease. Then, when the pressure reaches the closed pressure value of the pressure switch at T2, the pump starts operation immediately. At this time, the motor reaches the synchronous speed at T3 with a time lag. The discharge pressure drops abnormally, and the above phenomenon occurs. The faucet discharge pressure exerted by the pump at T3 rises and balances between T4 and T5. Then, when the use of the water is finished at T5 and the faucet is closed, the discharge pressure further rises, reaches the opening pressure of the pressure switch at T6, stops the pump, and enters a waiting state. The pressure switch opens and closes a contact according to the difference between the internal pressure of the pump device and the spring pressure. However, it is difficult to reduce the hysteresis between the opening pressure and the closing pressure from a mechanical point of view. The pressure adjustment range was limited because of the force. Also, in order to automatically operate the pump device,
It is natural that the height up to the maximum faucet, the so-called push-up height, is slightly smaller than the closing pressure of the pressure switch (even if the faucet is opened by the head position, the closing pressure of the pressure switch is not reached). . Therefore, it is necessary to change the set pressure of the pressure switch according to the capacity or use of the pump device, and furthermore, according to the height from the pump device to the water surface, so-called suction height, that is, the pressure change on the water source side. [0007] Further, since the pump is operated at the synchronous speed, the pump is operated regardless of the amount of water required by the customer, which wastes energy. A conventional technique for detecting the flow rate of a pump device in the form of pressure is described, for example, in Japanese Patent Publication No. 1-29998. Further, a conventional technique for automatically setting the lifting height by using a pressure sensor is disclosed in, for example, Japanese Patent Laid-Open No.
It is described in No. 4. [0009] According to the prior art described above, the usability is poor, and the push-up height is fixed by closing the pressure switch or the like, so that the capacity of the pump can be fully exhibited. There was a problem of being used without being. An object of the present invention is to eliminate the fixed pressure value at the start of pump operation and the fixed pressure at the stop pressure switch, such as the opening pressure of the pressure switch used in the conventional pump device, to improve the usability. To provide an improved versatile pump device that is not affected by the suction height and that fully utilizes the capacity of the pump according to the amount of water required by the customer and eliminates waste of energy. It is in. [0011] In order to achieve the above object, a feature of the present invention is to have a preceding machine and a following machine, and the preceding machine and the following machine are automatically set when a faucet is opened and closed. In the pump device for operating and stopping the follower, the pump device includes a pressure sensor for proportionally detecting the pressure in the pump device, and a microcomputer for inputting a detection signal of the pressure sensor. Is opened and the detection pressure of the pressure sensor continuously decreases, the operation of the preceding machine is started, and if the pressure further decreases, the motor rotation speed of the preceding machine is increased, If the pressure is still reduced even when the rotation speed reaches the set rotation speed, the operation of the follower is started, and the pressure value at the start of operation of the follower is stored, and the detected pressure of the pressure sensor is stored. Rises When the memorized pressure value is reached, the operation of the preceding machine is stopped, and after the pressure detected by the pressure sensor rises to a set pressure, there is no decrease in the pressure detected by the pressure sensor. case is to stop the operation of the tracker. According to the present invention, the pressure in the pump device is sensed to determine whether the customer needs water, to stop using water, and to automatically determine the required water amount. The pump can be installed at different suction heights without using the pressure switch and flow rate switch with fixed open and closed pressure values used in the conventional pump device. Can also be started and stopped automatically. DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to FIGS. 1 to 4. FIG. 1 is a perspective view showing an embodiment of a pump device according to the present invention, and FIG. 2 is a pump shown in FIG. It is a block circuit diagram of a device. In FIG. 1, a common bed 1 of a pump device is shown.
On the upper side, two pump heads 2 and 3 are mounted, and each pump head 2 and 3 is connected to a water source 6 via suction pipes 4 and 5. The downstream sides of the pump heads 2 and 3 are connected to respective faucets 9 via a junction pipe 7 and a discharge pipe 8. A pressure sensor 10 and a pressure tank 11 are attached to the junction pipe 7. In addition, common bed 1
The control box 12 is mounted on the upper side. In the control box 12, as shown in FIG. 2, a terminal block 15 for connecting a power supply 13 to two motors 14, a switch 16 for opening and closing the circuit of the motor 14, and various input information are calculated. A microcomputer-equipped board 17 on which a microcomputer (not shown) for outputting a control signal is provided. The input information to the microcomputer with the substrate 17, the signal of the pressure sensor 10 which generates a signal proportional to the pump pressure, the signal of the current transformer 18 for detecting a current flowing through the motors 14, and the pump stop pressure from the outside There is a signal of an external input terminal 19 to be set, and output information from the microcomputer-equipped substrate 17 includes a display lamp 2 for judging a pump operation state and displaying an abnormality such as overcurrent or idling.
0 and an inverter 21 for controlling the speed of the motor 14
And input to. Next, the operation of the pump device according to the present invention will be described with reference to FIG. When the water faucet 9 is opened and the water is started to be used at T1 from the operation waiting state, the water stored in the pressure tank 11 flows out, and the detected pressure of the pressure sensor 10 provided in the pump device becomes (d). ) And the discharge pressure from the faucet 9 gradually decreases as shown in FIG. It is also confirmed via the current transformer 18 that the current flowing through the motor 14 is zero as shown in FIG. 3A. As a result, the operation is started at the time T2 when the pressure drop is continuously recognized. The pressure sensor detection pressure decreases in accordance with the opening degree of the faucet 9, that is, the amount of water used, the motor speed is increased by the inverter, and the operation is performed while the discharge pressure from the faucet 9 is kept constant. When the amount of water used is reduced at T3, the detection pressure of the pressure sensor 10 increases, so that the number of motor revolutions is reduced, and the discharge pressure from the faucet 9 is similarly held constant. While driving. Similarly, when the water usage increases again at T4, and when the water usage becomes constant at T5, T
The pressure sensor 10 can also be used according to the situation when the water usage further increases at T6, when the water usage decreases at T7, when the water usage increases at T10, or when the usage decreases at T11.
The discharge pressure from the faucet 9 is kept constant by changing the number of rotations of the motor in accordance with the detected pressure, and the operation is carried out by carrying over the discharge pressure. Therefore, the discharge pressure from the faucet 9 is always constant, and the water break-off phenomenon, the water thinning phenomenon,
Further, there is no change in the temperature of the shower due to the pressure fluctuation. At T12, when the use of water is terminated and the faucet 9 is closed, the current flowing through the motor 14 becomes constant, and the detection pressure of the pressure sensor 10 is increased.
After the pressure is increased to the set pressure, it is confirmed that there is no change in the pressure decreasing direction, and the pump is stopped at T14 to enter a waiting state. As described above, when the pressure is not increased to the set pressure value before the stop, the pressure is kept constant by the speed control. Therefore, there is a problem that the pressure in the waiting state gradually decreases every time the operation is performed. In addition, there is a problem that it is erroneously determined that the use of water is ended in the situation from T7 to T9. Therefore, it is important to have an external input terminal 19 that allows the set pressure value to be input from the outside according to the local water source 6 and usage conditions. Incidentally, when the pressure value continuously increases, and thereafter, when it is determined that the pressure is constant, the motor rotation speed is increased and the pressure is increased.
After confirming that the pressure value does not change thereafter, the above problem can be solved even if the operation is stopped and the apparatus is brought into a standby state. Next, the situation where two pump heads 2 and 3 are operated in parallel will be described in detail with reference to FIG. When the faucet 9 is opened and the water is started to be used at T1 from the operation waiting state, the water stored in the pressure tank 11 flows out, and the detection pressure of the pressure sensor 10 provided in the pump device as shown in FIG. And the discharge pressure from the faucet 9 gradually decreases. Motor 1
It is also confirmed that the current flowing through the current transformer 4 is zero through the current transformer 18, and the time T2 when the pressure drop is continuously recognized.
Then, the operation of the preceding machine is started as shown in FIG. The motor is operated while the discharge pressure from the faucet 9 is kept constant by increasing the motor speed in accordance with the opening of the faucet, that is, the amount of water used. This is similar to the operation of FIG. When the amount of water used is reduced at T3,
Since the pressure detected by the pressure sensor 10 rises, the motor is rotated while the discharge speed from the faucet 9 is kept constant. Thereafter, even when the amount of water used increases and the motor rotation speed increases, and the motor rotation speed reaches the set rotation speed, the operation of the follower is started as shown in FIG. At the same time, the pressure value at that time is stored. At this time, the motor rotation speed of the follower is changed according to the pressure detected by the pressure sensor 10. Thereafter, when the pressure rise is detected and the pressure value stored at the start of the operation of the follower is reached, the operation of the preceding machine is stopped, and only the follower operates. By this repetition, at the time of a large amount of water, the preceding machine and the following machine operate in parallel. At the time of a stop, the vehicle stops with the same judgment as the situation described with reference to FIG. 3 and enters a waiting state. It is to be noted that, from the viewpoint of noise, motor temperature rise, and life, the optimum setting value of the motor rotation speed of the preceding machine for starting the operation of the follower is 4,000 to 4,500 times per minute . Next, a flowchart of this embodiment will be described. FIG. 6 is a flowchart for executing the operation shown in FIG. 3, and the following operation is performed. In step 60, the pressure P is detected from the pressure sensor, and the current I is detected from the current transformer.
Next, at step 62, the pump flag is checked whether the pump is currently operating. If the flag is “1”, the pump is operating and the routine proceeds to step 72. If the pump is stopped in step 62, it is determined in step 64 whether or not the faucet has been opened based on the pressure gradient of the pressure sensor. If the pressure gradient is negative, it is determined that the faucet has been opened. In step 66, it is determined whether or not the difference ΔPset between the previous value Pn-1 of the pressure signal from the pressure sensor and the current value Pn has decreased by at least the same value. In step 68, the current flowing through the motor is checked to determine whether the motor is rotating. If it is determined in steps 64, 66, and 68 that the pump is not operating and the faucet has been opened, the process proceeds to step 70. In step 70, the pump is started, and at this time, a pump flag indicating that the pump is operated is set to "1". Next, when the pump starts operating, step 7
At 2, the pressure gradient is determined from the pressure signal from the pressure sensor. If the pressure gradient is "-", water is consumed, if "+", water consumption is reduced, and if "0", the balance is indicated. Therefore, if "-" is determined in step 572, the difference ΔP between the previous value Pn-1 and the current value Pn is determined in step 74, and in step 76, the rotation of the motor is increased by an amount corresponding to this ΔP. And refill with water. On the other hand, if "+" is determined in step 72, the rotation of the motor is reduced in steps 78 and 80 in reverse. Further, if it is determined at step 72 that the value is "0", then at step 84 the number of rotations of the motor is maintained. Next, in step 86, it is determined whether or not the pressure gradient is "0". If the determination is "0", step 88
It is determined whether or not is larger than the set pressure Pset1. Next, at step 90, it is determined whether or not the time T (dp / dt) during which there is no pressure change exceeds a predetermined time Tset1, and if so, at step 92, the motor is accelerated at a predetermined rate. Next, at step 94, it is determined whether or not the set pressure Pset2 has been reached. Next, at step 96, it is checked whether the pressure has not changed for a predetermined time Tset2, or at step 98, whether the motor current has flowed. To stop the pump, and reset the pump flag to "0" in step 102. Here, Pset1 is set to a value slightly smaller than Pset2. Next, the operation of FIG. 4 will be described with reference to FIG. FIG. 7 shows the contents of block A in FIG. 6. When the rotational speed of the preceding motor reaches Nset in step 104, the pressure at that time is stored in step 106, and then the operation of the follower motor is started in step 108. To start. At this time, in step 107, the preceding machine is operating at Nset. Next, at step 110, a pressure gradient is determined.
As a result of the determination of "0", "+", and "-", control of constant speed, speed increase, and deceleration is performed in steps 112, 114, and 116, respectively. In the next step 118, it is determined whether or not the pressure gradient is "+". If it is "+", it is determined in step 120 whether or not the current pressure has returned to the previously stored pressure P0. At 122, the operation of the preceding aircraft is stopped. The present invention is as described above. According to the present invention, the operation start pressure value and the operation stop pressure value are fixed by the pressure switch or the like used in the conventional pump device. The pump unit can be started and stopped without any influence of the suction height, and it can always supply stable water, fully utilize the capacity of the pump and save energy. It has been lost. In addition, there are no phenomena such as water thinning, water breakage, and shower temperature change due to pressure change, which are particularly likely to occur at the start of operation, parallel operation start, and parallel operation release. A rich and improved pump device can be provided. It should be noted that the same effects can be obtained even when the present invention is used by directly connecting to a water source such as a water main which constantly changes in pressure.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing one embodiment of a pump device according to the present invention. FIG. 2 is a block circuit diagram of the pump device shown in FIG. FIG. 3 is an operation status diagram describing a time series from the start to the stop of the operation. FIG. 4 is an operation status diagram describing a time series from the start of operation including the start of parallel operation and the release of parallel operation to the stop. FIG. 5 is an operation status diagram in which the operation of the conventional pump device from start to stop is described in chronological order. FIG. 6 is a flowchart for executing the operation of FIG. 3; FIG. 7 is a flowchart for executing the operation of FIG. 4; [Description of Signs] 1 ... Common bed, 2,3 ... Pump head, 4,5 ... Suction pipe, 6 ... Water source, 7 ... Combined pipe, 8 ... Discharge pipe, 9 ... Faucet, 1
0: pressure sensor, 11: pressure tank, 12: control box,
13 power supply, 14 motor, 15 terminal block, 16 switch, 17 board with microcomputer, 18 current transformer, 19 external input terminal, 20 indicator lamp, 21 inverter.

Continuation of front page (56) References JP-A-3-134294 (JP, A) JP-A-61-43296 (JP, A) JP-A-59-162394 (JP, A) JP-A-2-267394 (JP, A) , A) JP-A-59-200096 (JP, A) JP-A-59-92907 (JP, U) (58) Fields investigated (Int. Cl. ⁷ , DB name) F04B 49/00

Claims (1)

(1) A pump device having a preceding machine and a following machine, which automatically starts and stops the preceding machine and the following machine when a faucet is opened and closed. A pressure sensor for proportionally detecting the pressure in the device, and a microcomputer for inputting a detection signal of the pressure sensor, wherein the microcomputer detects the pressure of the pressure sensor continuously when the faucet is opened. When the pressure decreases, the operation of the preceding machine starts, and when the pressure further decreases, the motor speed of the preceding machine increases, and even if the motor speed reaches the set speed, the pressure still decreases. If the following, the operation of the follower is started, and the pressure value at the start of operation of the follower is stored, and the detected pressure of the pressure sensor rises and reaches the stored pressure value. To stop the operation of the preceding aircraft, After addition the pressure detected by the pressure sensor is increased to the set pressure, wherein when there is no drop in pressure detected by the pressure sensor, the pump apparatus characterized by stopping the operation of the tracker.