JP3064786B2 - Pump device - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pump device for automatically starting / stopping operation, or starting / stopping / starting parallel operation, canceling parallel operation, etc., when a faucet is opened and closed. The present invention relates to a pump device that supplies water by using energy without waste and improves usability.

[0002]

2. Description of the Related Art Generally, a conventional pump device starts and stops operation by a pressure switch or a combination of a pressure switch and a flow rate switch.

[0003] When a customer tries to open the faucet to obtain water, the pressure switch is closed, and then the pressure switch is closed, and then the motor starts to rotate. When trying to obtain water, water breaks or water thinning occurs due to the relationship between the amount of water stored in the pressure tank and the time difference until the motor starts rotating, and furthermore, the temperature of the shower changes with pressure fluctuation, etc. There was an inconvenient problem.

[0004] This phenomenon will be described in detail with reference to FIG.

When the faucet is opened and water is used at T1, the water stored in the pressure tank flows out, and the detection pressure detected by the pressure switch provided in the pump device and the faucet discharge pressure gradually decrease. Then, when the pressure reaches the closed pressure value of the pressure switch at T2, the pump starts operation immediately. At this time, the motor reaches the synchronous speed at T3 with a time lag. The discharge pressure drops abnormally, and the above phenomenon occurs. The faucet discharge pressure exerted by the pump at T3 rises and balances between T4 and T5. Then, when the use of the water is finished at T5 and the faucet is closed, the discharge pressure further rises, reaches the opening pressure of the pressure switch at T6, stops the pump, and enters a waiting state.

The pressure switch opens and closes a contact according to the difference between the internal pressure of the pump device and the spring pressure. However, it is difficult to reduce the hysteresis between the opening pressure and the closing pressure from a mechanical point of view. The pressure adjustment range was limited because of the force. Also, in order to automatically operate the pump device,
It is natural that the height up to the maximum faucet, the so-called push-up height, is slightly smaller than the closing pressure of the pressure switch (even if the faucet is opened by the head position, the closing pressure of the pressure switch is not reached). . Therefore, it is necessary to change the set pressure of the pressure switch according to the capacity or use of the pump device, and furthermore, according to the height from the pump device to the water surface, so-called suction height, that is, the pressure change on the water source side.

[0007] Further, since the pump is operated at the synchronous speed, the pump is operated regardless of the amount of water required by the customer, which wastes energy.

A conventional technique for detecting the flow rate of a pump device in the form of pressure is described, for example, in Japanese Patent Publication No. 1-29998. Further, a conventional technique for automatically setting the lifting height by using a pressure sensor is disclosed in , for example, Japanese Patent Laid-Open No.
It is described in No. 4 .

[0009]

According to the prior art described above, in addition to the inconvenience of use, the push-up height is fixed by closing the pressure switch or the like. There was a problem used.

[0010] An object of the present invention is to eliminate the fixed pressure value at the start of pump operation and the fixed pressure at the stop pressure switch, such as the opening pressure of the pressure switch used in the conventional pump device, to improve the usability. To provide an improved versatile pump device that is not affected by the suction height and that fully utilizes the capacity of the pump in accordance with the water demand of the customer and eliminates waste of energy. It is in.

[0011]

[MEANS FOR SOLVING THE PROBLEMS] To achieve the above object
The feature of the present invention is that the opening and closing of the faucet
In a pump device that automatically starts and stops,
Pressure at any position from device or pump device to faucet
A pressure sensor that detects the force in a substantially linear manner;
The pressure value detected by the sensor is stored as needed, and the stored pressure
Pressure value that is higher than the pressure value.
When no longer recognized, the motor speed up to the set pressure value
Increase the pressure value, then the pressure value does not change
When it is confirmed that the operation is stopped.

[0012]

According to the present invention, the pressure in the pump device is sensed to determine whether the customer needs water, to terminate the use of water, and to automatically determine the required water amount. This allows the pump to be installed in a location with a different suction height without using the pressure switch and the flow rate switch with fixed open and closed pressure values used in the conventional pump device. It can be started and stopped automatically.

[0013]

FIG. 1 is a perspective view showing an embodiment of a pump device according to the present invention, and FIG. 2 is a block diagram of the pump device shown in FIG. It is a circuit diagram.

In FIG. 1, a common bed 1 of a pump device is shown.
On the upper side, two pump heads 2 and 3 are mounted, and each pump head 2 and 3 is connected to a water source 6 via suction pipes 4 and 5. The downstream sides of the pump heads 2 and 3 are connected to respective faucets 9 via a junction pipe 7 and a discharge pipe 8. A pressure sensor 10 and a pressure tank 11 are attached to the junction pipe 7. In addition, common bet 1
The control box 12 is mounted on the upper side.

In the control box 12, as shown in FIG. 2, a terminal block 15 for connecting a power supply 13 to two motors 14, a switch 16 for opening and closing the circuit of the motor 14, and various input information are calculated. A microcomputer-equipped board 17 on which a microcomputer (not shown) for outputting a control signal is provided. The input information to the microcomputer-equipped substrate 17 includes a signal from the pressure sensor 10 that generates a signal proportional to the pressure in the pump, a signal from the current transformer 18 that detects the operating state of the pump via a current flowing through the motor 14, and a signal from the pump. There is a signal from an external input terminal 19 for externally setting the stop pressure, and the output information from the microcomputer-equipped board 17 includes a display lamp 20 for judging the pump operation status and displaying an abnormality such as overcurrent or idling. And input to an inverter 21 for controlling the speed of the motor 14.

Next, the operation of the pump device according to the present invention will be described with reference to FIG.

When the water faucet 9 is opened and the water is started to be used at T1 from the operation waiting state, the water stored in the pressure tank 11 flows out, and the detected pressure of the pressure sensor 10 provided in the pump device becomes (d). ) And the discharge pressure from the faucet 9 gradually decreases as shown in FIG. It is also confirmed via the current transformer 18 that the current flowing through the motor 14 is zero as shown in FIG. 3A. As a result, the operation is started at the time T2 when the pressure drop is continuously recognized. The pressure sensor detection pressure decreases in accordance with the opening degree of the faucet 9, that is, the amount of water used, the motor speed is increased by the inverter, and the operation is performed while the discharge pressure from the faucet 9 is kept constant.

When the amount of water used is reduced at T3, the detection pressure of the pressure sensor 10 increases, so that the number of motor revolutions is reduced, and the discharge pressure from the faucet 9 is similarly held constant. While driving. Similarly, when the water usage increases again at T4, and when the water usage becomes constant at T5, T
The pressure sensor 10 can also be used according to the situation when the water usage further increases at T6, when the water usage decreases at T7, when the water usage increases at T10, or when the usage decreases at T11.
The discharge pressure from the faucet 9 is kept constant by changing the number of rotations of the motor in accordance with the detected pressure, and the operation is carried out by carrying over the discharge pressure. Therefore, the discharge pressure from the faucet 9 is always constant, and the water break-off phenomenon, the water thinning phenomenon,
Further, there is no change in the temperature of the shower due to the pressure fluctuation.

At T12, when the use of water is terminated and the faucet 9 is closed, the current flowing through the motor 14 becomes constant, and the detection pressure of the pressure sensor 10 is increased.
After the pressure is increased to the set pressure and it is confirmed that there is no change in the pressure decreasing direction, the pump is stopped at T14 to enter a waiting state.

As described above, when the pressure is not increased to the set pressure value before the stop, the pressure is kept constant by the speed control. Therefore, there is a problem that the pressure in the waiting state gradually decreases every time the operation is performed. In addition, there is a problem that it is erroneously determined that the use of water is ended in the situation from T7 to T9. Therefore, it is important to have an external input terminal 19 that allows the set pressure value to be input from the outside according to the local water source 6 and usage conditions.

Incidentally, when the pressure value continuously increases, and thereafter, when it is determined that the pressure is constant, the motor rotation speed is increased and the pressure is increased.
After confirming that the pressure value does not change thereafter, the above problem can be solved even if the operation is stopped and the apparatus is brought into a standby state.

Next, the situation where two pump heads 2 and 3 are operated in parallel will be described in detail with reference to FIG. When the faucet 9 is opened and the water is started to be used at T1 from the operation waiting state, the water stored in the pressure tank 11 flows out, and the detection pressure of the pressure sensor 10 provided in the pump device as shown in FIG. And the discharge pressure from the faucet 9 gradually decreases. Motor 1
It is also confirmed that the current flowing through the current transformer 4 is zero through the current transformer 18, and the time T2 when the pressure drop is continuously recognized.
Then, the operation of the preceding machine is started as shown in FIG. The motor is operated while the discharge pressure from the faucet 9 is kept constant by increasing the motor speed in accordance with the opening of the faucet, that is, the amount of water used. This is similar to the operation of FIG.

When the amount of water used is reduced at T3,
Since the pressure detected by the pressure sensor 10 rises, the motor is rotated while the discharge speed from the faucet 9 is kept constant. Thereafter, even when the amount of water used increases and the motor rotation speed increases, and the motor rotation speed reaches the set rotation speed, the operation of the follower is started as shown in FIG. At the same time, the pressure value at that time is stored. At this time, the motor rotation speed of the follower is changed according to the pressure detected by the pressure sensor 10. Thereafter, when the pressure rise is detected and the pressure value stored at the start of the operation of the follower is reached, the operation of the preceding machine is stopped, and only the follower operates. By this repetition, at the time of a large amount of water, the preceding machine and the following machine operate in parallel.

At the time of a stop, the vehicle stops with the same judgment as the situation described with reference to FIG. 3 and enters a waiting state.

It is to be noted that the set value of the number of revolutions of the motor of the preceding machine which starts the operation of the following machine is optimally 4,000 to 4,500 rpm in view of noise, motor temperature rise and life.

Next, a flowchart of this embodiment will be described.

FIG. 6 is a flowchart for executing the operation shown in FIG. 3, and the following operation is performed.

In step 60, the pressure P is detected from the pressure sensor, and the current I is detected from the current transformer.
Next, at step 62, the pump flag is checked whether the pump is currently operating. If the flag is “1”, the pump is operating and the routine proceeds to step 72.

If the pump is stopped in step 62, it is determined in step 64 whether or not the faucet has been opened based on the pressure gradient of the pressure sensor. If the pressure gradient is negative, it is determined that the faucet has been opened.

Further it determines whether decreased by more than the difference [Delta] P _{The set} of current values P _n and the previous value P _n-1 of the pressure signal by the pressure sensor in step 66, which also determines the opening of the faucet.

In step 68, the current flowing through the motor is checked to determine whether the motor is rotating.

If it is determined in steps 64, 66, and 68 that the pump is not operating and the faucet has been opened, the process proceeds to step 70. In step 70, the pump is started, and at this time, a pump flag indicating that the pump is operated is set to "1".

Next, when the pump starts operating, step 7
At 2, the pressure gradient is determined from the pressure signal from the pressure sensor. If the pressure gradient is "-", water is consumed, if "+", water consumption is reduced, and if "0", the balance is indicated.

[0034] Thus, in step 572, "-" and if it is determined that the previous value P _n-1 in step 74 the difference ΔP of the current value P _n determined, the rotation of the motor by the amount corresponding to this ΔP in step 76 Increase and replenish water.

On the other hand, if "+" is determined in step 72, the rotation of the motor is reduced in steps 78 and 80 in reverse.

Further, if it is determined at step 72 that the value is "0", then at step 84 the number of rotations of the motor is maintained.

Next, in step 86, it is determined whether or not the pressure gradient is "0". If the determination is "0", step 88
It is determined whether or not is larger than the set pressure P _set1 . Next, at step 90, it is determined whether or not the time T (dp / dt) during which there is no pressure change exceeds a predetermined time _Tset1, and if so, at step 92, the motor is accelerated at a predetermined rate.

Next, at step 94, it is determined whether or not the set pressure P _set2 has been reached. Next, at step 96, it is checked whether the pressure does not change for a predetermined time T _set2 , and at step 98, whether or not the motor current is flowing, At step 100, the pump is stopped, and at step 102, the pump flag is reset to "0".

Here, P _set1 is set to a value slightly smaller than P _set2 .

Next, the operation of FIG. 4 will be described with reference to FIG.

FIG. 7 shows the contents of the block A in FIG. 6. When the rotation speed of the preceding motor reaches N _set in step 104, the pressure at that time is stored in step 106, and then in step 108, the following motor of the follower motor is stored. Start driving. At this time, in step 107, the preceding machine is operating at N _set .

Next, at step 110, a pressure gradient is determined.
As a result of the determination of "0", "+", and "-", control of constant speed, speed increase, and deceleration is performed in steps 112, 114, and 116, respectively.

[0043] to determine whether or not the pressure gradient is "+" in the next step 118, "+" to the pressure P ₀ stored earlier in step 120, if it is determined whether the current pressure is restored, and has been restored In step 122, the operation of the preceding machine is stopped.

[0044]

The present invention is as described above. According to the present invention, the pump can be operated without fixing the operation start pressure value and the operation stop pressure value by the pressure switch or the like used in the conventional pump device. A device that can start and stop the device, can always supply stable water without being affected by the suction height, and can fully utilize the capacity of the pump to eliminate waste of energy. It is. In addition, there are no phenomena such as water thinning, water breakage, and shower temperature change due to pressure change, which are particularly likely to occur at the start of operation, parallel operation start, and parallel operation release. A rich and improved pump device can be provided.

It should be noted that the same effects can be obtained even when the present invention is used by directly connecting to a water source such as a water main which constantly changes in pressure.

[Brief description of the drawings]

FIG. 1 is a perspective view showing one embodiment of a pump device according to the present invention.

FIG. 2 is a block circuit diagram of the pump device shown in FIG.

FIG. 3 is an operation status diagram describing a time series from the start to the stop of the operation.

FIG. 4 is an operation status diagram describing a time series from the start of operation including the start of parallel operation and the release of parallel operation to the stop.

FIG. 5 is an operation status diagram in which the operation of the conventional pump device from start to stop is described in chronological order.

FIG. 6 is a flowchart for executing the operation of FIG. 3;

FIG. 7 is a flowchart for executing the operation of FIG. 4;

[Explanation of symbols]

DESCRIPTION OF SYMBOLS 1 ... Common bed, 2, 3 ... Pump head, 4, 5 ... Suction pipe, 6 ... Water source, 7 ... Confluence pipe, 8 ... Discharge pipe, 9 ... Water faucet, 1
0: pressure sensor, 11: pressure tank, 12: control box,
13 power supply, 14 motor, 15 terminal block, 16 switch, 17 board with microcomputer, 18 current transformer, 19 external input terminal, 20 indicator lamp, 21 inverter.

Claims (4)

(57) [Claims] 1. A pump device which automatically starts and stops when a faucet is opened and closed, comprising a pump device or a pressure sensor for detecting a pressure at an arbitrary position from the pump device to the faucet substantially linearly. Then, the pressure value detected by the pressure sensor is stored at any time, a pressure value higher than the stored pressure value is continuously detected, and thereafter, when no change in the pressure value is recognized, the rotation speed of the motor is increased to the set pressure value. A pump device which raises the pressure value and stops operation when it is confirmed that the pressure value does not change thereafter. 2. A pump device according to claim 1, wherein the set pressure value can be externally input to an arbitrary value. 3. A pump device which automatically starts and stops when a faucet is opened and closed, comprising a pressure sensor for detecting the pressure at an arbitrary position from the pump device or the pump device to the faucet substantially linearly. The pressure value detected by the pressure sensor is stored as needed, and a pressure value higher than the stored pressure value is continuously detected. Thereafter, when the change in the pressure value is not recognized, the rotation speed of the motor is increased and the pressure value is once increased. A pump device that stops the operation after confirming that the pressure value does not change. 4. The method according to claim 1 , wherein the first or third claim is repeated at a predetermined cycle, and after a lapse of a predetermined time, water is leaked from the pump device or a water passage from the pump device to the faucet. A pump device that determines that the operation is performed and outputs an alarm.