JP3381477B2 - Reinforcement structure for body strength members - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a reinforcing structure for a body strength member.

[0002]

2. Description of the Related Art As a conventional reinforcing structure for a vehicle body strength member, for example, a structure as shown in FIGS. 42 to 45 is known (for a similar technique, see Japanese Patent Laid-Open No. 63-64883).

Reference numeral E denotes an engine room of an automobile. On both left and right sides of the engine room E, a pair of side members 1 and hood ridges 2 as "body strength members" are arranged in the left-right direction along the front-rear direction. The rear side portion of the side member 1 has a first polygonal cross section 3 having a quadrangular cross section, and the front side portion has a second polygonal cross section 4 having an octagonal cross section due to layout and strength. There is. Then, between the first polygonal cross-section 3 and the second polygonal cross-section 4, the shape gradually changes from the corner 3a of the first polygonal cross-section 3 to the second polygonal cross-section 4. The deformed portion 5 is formed. Further, the side member 1 is provided with a reinforcement range 6 in which a reinforcement (not shown) is provided inside from the first polygonal section 3 to the gradually changing part 5, and a front end 6a of the reinforcement range 6 is set. Is located in the middle of the gradually changing portion 5. Incidentally, 7 is a bracket for supporting the engine.

[0004]

However, in such a conventional technique, since the front end 6a of the reinforcing area 6 of the side member 1 is located in the middle of the gradually changing portion 5, the shape is geometrically changed. When the input F is applied to the front end of the side member 1 due to a frontal collision of the vehicle or the like, the gradually changing portion 5 that easily breaks and the front end 6a of the reinforcing range 6 that is in a state where it easily breaks due to a sudden change in strength coincide with each other. It is possible that the side member 1 is broken at the gradually changing portion 5 (see FIG. 45) before the second polygonal cross-section portion 4 is crushed, and the energy of the input F cannot be sufficiently absorbed. for that reason,
In order to prevent breakage in the gradually changing portion 5 as described above,
It is necessary to take measures such as increasing the plate thickness of the side member 1 or adding another reinforcing member only to the gradually changing portion 5, resulting in an increase in vehicle body weight.

The present invention has been made by paying attention to such a conventional technique, and provides a reinforcing structure capable of reliably preventing the strength member of the vehicle body from being bent without increasing the weight of the vehicle body. Is.

[0006]

The invention according to claim 1 is
The rear part of the vehicle body strength member that extends in the vehicle front-rear direction is
Formed by a first polygonal cross-section portion forming a ridge and
The front side portion is larger than the first polygonal cross section by one or more corners.
Formed by a second polygonal cross section formed by forming a plurality of ridges
Of the first polygonal cross section and the second polygonal cross section
In between, from the corner of the first polygonal section to the second polygonal section
Form one or more gradually changing parts that gradually change shape over time
At the same time, at least the first polygonal cross-section portion is provided on the vehicle body strength member.
For reinforcing structure of vehicle body strength members with a reinforcing range set
Fraud and mitigating risk reinforcing range extending to the front, Rutotomoni is positioned in front of the gradually changing portion to the front end of the reinforcing range, reinforcing range
From the first polygonal cross section to the second polygonal cross section.
Are continuously formed with a plurality of the second polygonal cross-sections.
It is formed across the ridge .

According to the first aspect of the present invention, even if an input is applied to the front end of the vehicle body strength member due to a frontal collision of the vehicle or the like, the front end of the reinforcing range is located in front of the gradually changing portion.
Bending at the gradual change part is prevented, and the second part on the front side of the reinforcement range
Only the polygonal cross section is effectively collapsed. Therefore, as compared with the case where the gradually changing portion is broken first as described above, the amount of energy absorbed to the vehicle body strength member increases.

According to the second aspect of the invention, the reinforcing range includes the entire area of at least one gradually changing portion.

According to the second aspect of the present invention, not only the front end of the reinforcing range is located on the front side of the gradually changing portion, but also the reinforcing range includes the entire area of at least one gradually changing portion.
It is possible to more reliably prevent breakage at the gradually changing portion.

According to a third aspect of the present invention, a plurality of gradually changing portions are provided, and the position of at least one gradually changing portion in the vehicle front-rear direction is different from other gradually changing portions, and each gradually changing portion in the reinforcing range. The front ends corresponding to are located in front of the gradually changing portion.

According to the third aspect of the present invention, even if the front and rear positions of the plurality of gradually changing portions are different, the front ends corresponding to the gradually changing portions of the reinforcing range are located in front of the gradually changing portions. Therefore, breakage at each gradually changing portion is prevented, and only the second polygonal cross-sectional portion on the front side of the reinforcing range is effectively collapsed.

According to a fourth aspect of the present invention, among the corners of the first polygonal cross section, there are a corner that changes to a gradually changing portion and a corner that does not change to a gradually changing portion, and does not change to a gradually changing portion. In the corner portion, the front end of the reinforcing range is located rearward of the front end of the gradually changing portion.

According to the invention as set forth in claim 4, in the corner portion which does not change to the gradually changing portion, the front end of the reinforcing range is located rearward of the front end of the gradually changing portion, so that the reinforcing range of the portion is It can be shortened and the weight of the vehicle body can be reduced.

According to the fifth aspect of the present invention, the engine supporting bracket is mounted at the same front and rear position as the gradually changing portion.

According to the fifth aspect of the present invention, in the event of a frontal collision of the vehicle or the like, the second polygonal cross-section portion on the front side of the gradually changing portion is forwardly directed from the engine together with the forward inertial force from the vehicle body. Since the inertial force is directly applied from the gradually changing portion via the bracket, the second polygonal cross-section portion is more likely to be crushed.

According to a sixth aspect of the invention, a bracket for supporting the engine is attached in a state of covering the gradually changing portion.

According to the sixth aspect of the invention, since the bracket for supporting the engine is attached in a state of covering the gradually changing portion, the gradually changing portion can be reinforced by the bracket, and the gradually changing portion can be reinforced. Prevents breakage even more reliably.

According to a seventh aspect of the invention, a reinforcement range is formed by providing a reinforcement inside the vehicle body strength member.

According to the invention of claim 7, the reinforcement is provided inside the strength member of the vehicle body, which is suitable when the reinforcement cannot be provided outside the strength member of the vehicle body due to the structure of the vehicle body. Is.

According to the eighth aspect of the present invention, the reinforcement range is formed by providing a reinforcement outside the strength member of the vehicle body.

According to the invention of claim 8, the reinforcement is provided outside the vehicle body strength member, which is suitable when the reinforcement cannot be provided inside the vehicle body strength member due to the vehicle body structure. Is.

According to the ninth aspect of the invention, the reinforcing range is formed by using a panel that is thicker than other portions.

According to the invention described in claim 9, the reinforcing range is formed by using the panel thicker than the other portions, which is suitable when the reinforcement cannot be provided in the vehicle body strength member.

According to the tenth aspect of the invention, the reinforcing range is formed by using a panel having higher strength than other portions.

According to the tenth aspect of the present invention, the reinforcing range is formed by using the panel having higher strength than the other portions, and the reinforcement cannot be provided on the vehicle body strength member and the panel is formed. It is suitable when it is desired to have the same thickness in the front-rear direction.

In the eleventh aspect of the present invention, when the crushing wavelength when the vehicle body strength member is crushed from the front end is λ, the front end of the reinforcement range is nλ / 2 (n = 1, 2,
3 ...) position.

According to the eleventh aspect of the present invention, since the node of the wave when the vehicle body strength member is crushed coincides with the front end of the reinforcing range, the second polygonal cross-section portion to be crushed can be more efficiently crushed without reinforcement. Like

According to a twelfth aspect of the present invention, the vehicle body strength member is compressed until it exceeds the maximum load point, and λ determined based on the buckling waveform at that time is used.

According to the twelfth aspect of the invention, the determination of λ in the vehicle body strength member can be made by analysis of the buckling waveform without trial and error, so that the time required for the determination can be shortened.

According to the thirteenth aspect of the present invention, the vehicle body strength member has two or more mounting portions for mounting the engine supporting bracket at different front and rear positions.
In addition, at least a part of the frontmost attachment portion is located within the reinforcing range.

According to the thirteenth aspect of the present invention, by setting two or more mounting portions having different front and rear positions on the strength member of the vehicle body, even if the mounting positions of the brackets are different due to different vehicle types, different engine types, etc. A single type of vehicle body strength member can be used. In other words, by using the same vehicle body strength member and further by using the same engine room, various vehicle types and engine types can be supported, and reduction in development cost and production cost can be expected.

According to a fourteenth aspect of the present invention, at least a part of a plurality of fastening portions of the bracket attached to the foremost attachment portion is located within the reinforcing range.

According to the fourteenth aspect of the present invention, not only at least a part of the foremost mounting portion is located within the reinforcing range, but also a part of the fastening portion of the bracket attached to the mounting portion is within the reinforcing range. Since it is located inside, there is no weakening of the strength between the bracket and the reinforcing range, and it is possible to more reliably prevent breakage of the vehicle body strength member.

According to a fifteenth aspect of the present invention, the engine supporting bracket is welded while covering the gradually changing portion,
In addition, a cutout portion is formed in a portion of the reinforcing range corresponding to the bracket.

According to the fifteenth aspect of the present invention, the weight of the vehicle body can be reduced because the notch is formed in the reinforcing area. Even if such a notch is formed, since the bracket is attached to the gradually changing portion in a state of covering the gradually changing portion, the occurrence of bending at the gradually changing portion is prevented.

[0036]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT A preferred embodiment of the present invention will be described below with reference to the drawings. In addition, the same reference numerals are given to the common parts in the respective embodiments, and the overlapping description will be omitted.

First Embodiment (see FIGS. 1 to 5): A side member 8 as a "vehicle body strength member" of this embodiment .
Has a rear side portion which is a first polygonal cross section 9 having a quadrangular cross section, and a front portion which is a second polygonal cross section 10 having an octagonal cross section. Between the second polygonal cross-section portion 10 and the second polygonal cross-section portion 10, a gradually changing portion 11 whose shape gradually changes from each corner 9a of the first polygonal cross-section portion 9 to the second polygonal cross-section portion 10 is formed. . Further, a reinforcement range 12 including the entire region of the gradually changing portion 11 is set in the side member 8 from the first polygonal cross section 9 toward the front side, and the front end 12a of the reinforcing range 12 is gradually changed. Part 1
It is located slightly ahead of 1. A reinforcement R ₁ having a U-shaped cross section is provided inside the side member 8 in the reinforcing range 12 (see FIG. 3). Further, a bracket 13 for supporting the engine is provided on a boundary portion between the first polygonal cross section 9 and the gradually changing portion 11 on the outer surface of the side member 8.

According to this embodiment, even if the input F is applied to the front end of the side member 8 due to a frontal collision of the vehicle or the like, since the gradual change portion 11 is included in the reinforcement range 12, the gradual change portion 11 is included.
Only the second polygonal cross-section portion 10 on the front side of the reinforcing area 12 is effectively crushed without being broken (see FIG. 4). Therefore, as shown in FIG. 5, in the conventional example, the gradually changing portion 11 is formed before the second polygonal cross-section portion 10 is crushed.
The amount of absorption of energy applied to the side member 8 can be increased as compared with the case where the side member 8 is broken. Therefore, unlike the prior art, it is not necessary to increase the plate thickness of the side member 8 or to add another reinforcing member only to the gradual change portion 11 in order to prevent the gradual change portion 11 from breaking. You don't have to add weight.

Second Embodiment (FIGS. 6A and 6B) and FIG.
7): The side member 14 of this embodiment has a structure formed of a side member body 15 and a closing plate 16, and the first polygonal cross section 17 has a quadrangular cross section and the second polygonal cross section. 18 has a heptagonal cross section. The gradual change portions 19a and 19b are 2 of the first polygonal cross section portion 17.
It is formed of two corners 17a and 17b, respectively.
Further, another gradually changing portion 19c is formed on the back side of the side member 14 as shown in FIG. 6 (B). Reinforcement range 20
Is the gradually changing portions 19a, 19b, 19c as in the previous embodiment.
Of the gradual change portions 19a, 19
It is located on the front side of b and 19c. As described above, even when the side member 14 is formed of two members, the gradual change portions 19a, 19b, and 19c are prevented from being broken as in the previous embodiment, and the energy applied to the side member 14 is more reliably ensured. Can be absorbed. The gradually changing portion 19c on the back side of the side member 14 is also formed in each of the following embodiments, but since it is substantially the same as that of the second embodiment, it will be described and illustrated below. Omit it.

Third Embodiment (see FIGS. 8 and 9): In this embodiment, the positions in the vehicle front-rear direction of the two upper and lower gradually changing portions 19a, 19b formed in the second embodiment are set. It is a different structure. Therefore, the front end 2 of the reinforcement area 20
The positions of 0a and 20b are also different according to the gradually changing portions 19a and 19b. Each front end 20a of the reinforcing range 20,
Since the 20b are located in front of the gradually changing portions 19a and 19b, respectively, the bending of the gradually changing portions 19a and 19b is prevented and the energy absorption amount of the side member 14 is retained as in the previous embodiment. Can be increased.

[0041]Fourth embodiment (see FIGS. 10 and 11)
Ter):In this embodiment, the second polygon of the side member 21.
The side member main body 23 in the cross section 22 can be changed.
To make the second polygonal cross section 22 a hexagonal cross section.
At the same time, from the upper corner 17a of the first polygonal section 24
Only the gradual change portion 19a is formed, and the lower corner portion 17b remains as it is.
In addition, the second polygonal cross section 22 is continued to the corners. And
The front end 20 on the upper side of the reinforcing range 20 corresponding to the gradually changing portion 19a
Although a is located in front of the gradually changing portion 19a,
The position of the front end 20b is located on the rear side of the front end of the gradually changing portion 19b.
It stays near the racket 13.

Since the front end 20a of the reinforcing area 20 is located on the front side of the gradually changing portion 19a, the bending of the gradually changing portion 19a is prevented and the energy absorption amount of the side member 21 is increased as in the previous embodiment. be able to. In addition, regarding the corner portion 17b which is originally hard to break, the front end 2 of the reinforcing range 20 is
Since 0b is located rearward of the front end of the gradually changing portion 19b and the length of the reinforcing range 20 is set to be short,
The length of the lower part of the internal reinforcement is shortened, and the weight of the vehicle body can be reduced.

[0043]Fifth embodiment (see FIGS. 12 and 13)
Ter):In the side member 25 of this embodiment, the first polygon
The lower corner of the profiled section 26 has two adjacent corners.
The chamfered part 27 is made into a pentagon and the second polygon
The surface of the first polygonal cross section 26 is also under the shape cross section 28.
A chamfered portion 29 continuous with the chamfered portion 27 is formed to form a heptagon.
I made a cross section. Then, the upper corner of the first polygonal section 26
The portion 17a includes a gradually changing portion 19a that reaches the second polygonal cross-section portion 28.
Was formed.

The upper front end 20a of the reinforcing region 20 corresponding to the gradually changing portion 19a is located on the front side of the gradually changing portion 19a, but the lower front end 20b corresponding to the lower chamfered portion 27 is formed.
Is located on the rear side of the front end of the gradually changing portion 19a.

Since the front end 20a of the reinforcing range 20 is located on the front side of the gradually changing portion 19a, the bending at the gradually changing portion 19a is prevented and the energy absorption amount of the side member 25 is increased as in the previous embodiment. be able to. Further, regarding the chamfered portion 27 which is originally hard to break, since the reinforcing range 20 is set to be short, the length of the lower portion of the internal force of the reinforcement is shortened by that amount, and the weight of the vehicle body can be reduced. it can.

Sixth Embodiment (see FIGS. 14 to 16):
The side member 14 has the same shape as that of the second embodiment (FIGS. 6 and 7), but the position of the bracket 30 is slightly moved to the front side so that the front and rear positions are aligned with the gradually changing portions 19a and 19b. Therefore, the gradually changing portions 19a and 19b are attached to the bracket 3
It becomes a state reinforced by 0, and gradually changing portions 19a and 19b.
It will be in a state in which the breakage at is further prevented. Further, in the case of a vehicle frontal collision or the like, as shown in FIG. 16, not only the forward inertial force f ₁ from the vehicle body is applied to the second polygonal section 18 but also the forward inertial force f _{2 of the} engine 31 is applied. Also, since it is added from the position of the gradually changing portions 19a and 19b via the bracket 30, the second polygonal cross-section portion 18 of the side member 14 is
It is easier to collapse than the previous embodiments. Therefore, the reinforcement range 20 of this embodiment requires lighter reinforcement than the previous embodiments. The light reinforcement means thinning the plate thickness of the reinforcement (not shown) provided inside the side member 14, which can reduce the weight of the vehicle body.

[0047]Seventh embodiment (see FIGS. 17 and 18)
Ter):The side member 14 is the second embodiment (FIG. 6 and FIG.
It has the same shape as 7), but this side member 14 has
Two mounting parts 33 and 34 for the bracket 32 are provided at the front and rear.
Is set in place. That is, the mounting portion 33 on the rear side is
The first polygonal cross-section portion 17 is set, and the front side attachment portion 34
Is set at a position closer to the front of the gradual change portion 19a.
Both attachment parts 33 and 34 are located within the reinforcement range 20.
The front end 20a of the reinforcing range 20 is formed from the gradually changing portions 19a and 19b.
Is also located on the front side, so the bracket 32 should be installed on the rear side.
When attached to the attachment part 33, the attachment part 34 on the front side also
Even if it is attached to, the gradual change parts 19a and 19b can be prevented from breaking.
Is stopped and the amount of energy absorbed by the side member 14 is increased.
Can be made. In particular, as shown in FIG.
When 32 is attached to the attachment portion 34 on the front side,
The second polygonal cross-section 18 is easily crushed as in the first embodiment.
The effect of becoming In addition, the bracket 32 is
All the fastening portions S attached to the id member 14 are in the reinforcement range 20.
It is set within. The fastening portion S includes bolts
Installation with nut means or spot welding means
Adjuncts are used.

By thus setting the two mounting portions 33 and 34 on the side member 14, even if the mounting position of the bracket 32 is different due to a difference in vehicle type, a difference in engine type, etc., one kind of side member 14 can be used. be able to. In other words, by using the same side member 14 and further by using the same engine room, various vehicle types and engine types can be supported, and reduction of development cost and production cost can be expected.

[0049]Eighth embodiment (see FIGS. 19 and 20)
Ter):The side member 14 is the third embodiment (FIG. 8 and FIG.
It has the same shape as 9), but this side member 14 has a
The mounting parts 35 and 36 for mounting the racket 32 are in front
It is set at the second two locations. The rear mounting portion 35 is the upper side
The gradual change portion 19a of the
The attachment part 36 is at the front end position of the upper gradual change part 19a and is reinforced.
Mounted with the front end 20a on the upper side of the range 20 partially overlapping
It has been burned. As shown in FIG. 20, the front mounting portion 3
Even when mounting the bracket 32 to 6, the front mounting area
Part of 36 (bracket 32) is the front end 2 of the reinforcement range 20.
Since it is in the state of overlapping with 0a,
The same effect as the form is obtained.

In this embodiment, at least a part of the front mounting portion 36 overlaps the front end 20a of the reinforcing range 20, and a part of the fastening portion S (the last fastening portion S) is located within the reinforcing range 20. What you do is important. That is, if the front side attachment portion 36 is set to the front side of the front end 20a of the reinforcement range 20, a weak strength gap is generated between the attachment portion 36 and the front end 20a of the reinforcement range 20. If the bracket 32 is attached to the attachment portion 36 on the front side in this state, when an input is applied from the front of the side member 14, the strength is weak depending on the balance between the weight of the engine and the strength of the side member 14. Since there may be a case where the space is bent, as described above, it is necessary to overlap at least a part of the front side attachment portion 36 with the front end 20a of the reinforcing range 20.

Ninth embodiment (see FIG. 21): In this embodiment, the front and rear mounting portions 33 and 34 in the seventh embodiment (FIGS. 17 and 18) are set in a partially overlapped state. Is. In this way, the front and rear attachment parts 33,
Even if 34 is partially overlapped and set, the same effect as in the seventh embodiment can be obtained. The front and rear mounting portions 35 and 36 in the eighth embodiment (FIGS. 19 and 20) may be set in a partially overlapped state.

[0052]Tenth embodiment (see FIGS. 22 and 23)
Ter):In this embodiment, the side member 14 itself is the second
Same as the embodiment of FIGS. 6 and 7, but with bracket 3
2 so as to cover the gradually changing portion 19a on the upper side of the side member 14.
Is attached to the part corresponding to the bracket 32.
A cutout portion 37 is formed in the reinforcement area 20 of the minute portion. Up
The reinforcing range 20 is not set in the gradually changing portion 19a on the side
However, instead of this, the bracket 32 has the gradually changing portion 19a.
It is attached to cover the bracket 32
Since the gradually changing portion 19a is reinforced,
The side member 14 should be bent from the gradually changing portion 19a on the upper side.
There is no. Further, the front end 20b on the lower side of the reinforcing range 20 is on the lower side.
Since it is located in front of the gradual change part 19b of the
It does not break from the gradually changing portion 19b. According to this embodiment
If so, the vehicle body is formed by the amount of the notch 37 formed in the reinforcement area 20.
The weight can be reduced. Also, the bracket 32
Since the notch 37 is formed at the mounting position,
When the racket 32 is attached by welding, the bracket 3
2 and the side member 14 are joined together. Therefore, supplement
Welding work compared to joining three sheets including the strong range 20
Will be easier.

Eleventh Embodiment (see FIG. 24): In this embodiment, the position of the bracket 32 of the tenth embodiment is moved forward, and a part of the bracket 32 is moved to the front end of the gradually changing portion 19a. It was in a stacked state. Further, the size of the cutout portion 38 is slightly reduced according to the position of the bracket 32. If at least a part of the bracket 32 and the front end of the gradually changing portion 19a overlap, the same effect as that of the tenth embodiment can be obtained.

Twelfth embodiment (see FIG. 25): If the collapse wavelength when the input F is applied to the side member 39 from the front side and the side member 39 is collapsed from the front end is λ, the front end 20a of the reinforcement range 20 is defined as With the structure (n = 1, 2, 3, ...) Located at a position of nλ / 2 from the front end of the side member 39, the node of the wave when crushed is the front end 20 of the reinforcing range 20.
Since it coincides with a, the second polygonal cross-section portion 40 desired to be crushed without reinforcement can be crushed more efficiently. In FIG. 25A, the front end 20a of the reinforcing range 20 is set to 4 / 2λ (= 2).
(B) shows an example set at the position of (λ), and (B) shows an example set at the position of 3 / 2λ.

The λ of the side member 39 can be determined based on the buckling waveform at the time of compressing the side member 39 receiving a compressive load until it exceeds the maximum generated load point. As described above, the time required to determine λ can be shortened by determining λ by analyzing the buckling waveform rather than by trial and error. The method of determining λ uses the bead span determination method known in Japanese Patent Laid-Open Nos. 3-65634 and 3-94137.

[0056]Thirteenth embodiment (see FIGS. 26 to 28)
Ter):Next, examples of other shapes of the second polygonal section will be shown.
The side member is made by welding multiple panels together.
And extruded materials (for example, aluminum
Alloy) is used, but first the shape by extrusion molding is used.
An example of the shape is shown first.

As the second polygonal cross section of the extruded material, an example of an octagonal cross section is shown in the first embodiment, but other than this, depending on the shape of the first polygonal cross section, a heptagon may be used. The second polygonal cross section 41 (FIG. 26) of the cross section, the second polygonal cross section 42 of the hexagonal cross section (FIG. 27), and the second polygonal cross section 43 of the pentagonal cross section 43 (FIG. 28) are formed. Is also good.

[0058]Fourteenth embodiment (see FIGS. 29 to 36)
Ter):Next, the two panels are joined together by welding, etc.
An example of the shape of the second polygonal cross-section will be shown. With octagonal cross section
In addition, the second joint flange with the upper joint facing inward
The polygonal cross section 44 (Fig. 29) and the upper joint flange
On the second polygonal cross section 45 (FIG. 30) of the shape facing up
You may. As for the heptagon section, the upper joint flange
Along the top edge of the closing plate
The second polygonal cross section 46 (FIG. 31) of the shape
The joining flange of was turned upward from the position slightly inward of the upper surface.
The shape may be the second polygonal cross section 47 (FIG. 32).
As for the hexagonal section, make the upper joint flange inward.
The second polygonal cross-section 48 (FIG. 33) having a curved shape may be used.
Yes. For the pentagonal section, the upper joint flange faces inward
The second polygonal cross-section portion 4 having a shape having a corner on the lower side.
9 (FIG. 34) or a second polygon having a shape with a corner on the upper side.
Cross section 50 (Fig. 35) and upper and lower joint flanges respectively
The 2nd multi-piece has a shape facing upward and downward at a slightly inner position.
The rectangular cross section 51 (FIG. 36) may be used.

[0059]Fifteenth embodiment (see FIGS. 37 to 39)
Ter):Next, an example of the reinforcing method in the reinforcing range will be shown. The above
In the embodiment, the reinforcement R having a U-shaped cross section is used.₁(Figure
(See 3) is shown inside, but other than this,
Reinforce R with hat cross section₂Side member 52
(Fig. 37) inside the box, or a U-shaped cross section
Source R₃May be provided outside the side member 52 (see FIG.
8), Reinforced R with hat cross section_FourThe sidemen
It may be provided outside the bar 52 (FIG. 39).

[0060]Sixteenth embodiment (see FIGS. 40 and 41)
Ter):This embodiment shows an example of another reinforcing method.
It Reinforcement instead of providing reinforcement in the reinforcement area
The panel 53 in the range is thicker than the other panels 54,
Both panels 53, 54 of different height are laser welded.
The structure may be connected to each other (Fig. 40), and the part of the reinforcement area
The flannel 55 is made of a material having higher strength than the other panel 56.
And laser weld both panels 55, 56 of the same thickness
The structure may be connected by (FIG. 41).

In the above description, the side members 8, 14, 21 ... Are taken as an example of the "vehicle body strength member", but the present invention can be applied to other strength members such as a hood ridge.

[0062]

According to the first aspect of the present invention, even if an input is applied to the front end of the vehicle body strength member due to a vehicle frontal collision or the like,
Since the front end of the reinforcing range is located on the front side of the gradually changing part, the bending at the gradually changing part is prevented, and only the second polygonal cross-section part on the front side of the reinforcing range is effectively collapsed. Therefore, the amount of energy absorbed to the vehicle body strength member increases as compared with the case where the gradually changing portion is broken first as in the conventional case.

According to the second aspect of the present invention, not only the front end of the reinforcing range is located on the front side of the gradually changing portion, but also the reinforcing range includes the entire area of at least one gradually changing portion.
It is possible to more reliably prevent breakage at the gradually changing portion.

According to the third aspect of the present invention, even if the front and rear positions of the plurality of gradually changing portions are different, the front ends corresponding to the gradually changing portions of the reinforcing range are located in front of the gradually changing portions. Therefore, breakage at each gradually changing portion is prevented, and only the second polygonal cross-sectional portion on the front side of the reinforcing range is effectively collapsed.

According to the invention described in claim 4, in the corner portion which does not change to the gradually changing portion, the front end of the reinforcing range is located rearward of the front end of the gradually changing portion, so that the reinforcing range of the portion is It can be shortened and the weight of the vehicle body can be reduced.

According to the fifth aspect of the present invention, in the event of a vehicle frontal collision or the like, a forward inertial force from the vehicle body and a forward inertial force from the vehicle body are exerted on the second polygonal cross-section portion on the front side of the gradually changing portion. Since the inertial force is directly applied from the gradually changing portion via the bracket, the second polygonal cross-section portion is more likely to be crushed.

According to the invention of claim 6, since the bracket for supporting the engine is attached in a state of covering the gradually changing portion, the gradually changing portion can be reinforced by the bracket, and the gradually changing portion can be reinforced. Prevents breakage even more reliably.

According to the seventh aspect of the present invention, the reinforcement is provided inside the vehicle body strength member, which is suitable when the reinforcement cannot be provided outside the vehicle body strength member due to the vehicle body structure. Is.

According to the eighth aspect of the invention, the reinforcement is provided outside the strength member of the vehicle body, which is suitable when the reinforcement cannot be provided inside the strength member of the vehicle body due to the structure of the vehicle body. Is.

According to the invention described in claim 9, the reinforcing range is formed by using the panel thicker than the other portions, which is suitable when the reinforcement cannot be provided to the vehicle body strength member.

According to the tenth aspect of the present invention, the reinforcing range is formed by using the panel having higher strength than the other portions, and it is not possible to provide the reinforcement on the vehicle body strength member and the panel is formed. It is suitable when it is desired to have the same thickness in the front-rear direction.

According to the eleventh aspect of the present invention, since the node of the wave when the vehicle body strength member is crushed coincides with the front end of the reinforcement range, the second polygonal cross-section portion to be crushed can be crushed more efficiently without reinforcement. Like

According to the twelfth aspect of the present invention, since the determination of λ in the vehicle body strength member can be made by analysis of the buckling waveform without trial and error, the time required for the determination can be shortened.

According to the thirteenth aspect of the present invention, by setting two or more mounting portions having different front and rear positions on the strength member of the vehicle body, even if the mounting positions of the brackets are different due to different vehicle types, different engine types, etc. A single type of vehicle body strength member can be used. In other words, by using the same vehicle body strength member and further by using the same engine room, various vehicle types and engine types can be supported, and reduction in development cost and production cost can be expected.

According to the fourteenth aspect of the present invention, not only at least a part of the foremost mounting portion is located within the reinforcing range, but also a part of the fastening portion of the bracket attached to the mounting portion is within the reinforcing range. Since it is located inside, there is no weakening of the strength between the bracket and the reinforcing range, and it is possible to more reliably prevent breakage of the vehicle body strength member.

According to the fifteenth aspect of the present invention, the weight of the vehicle body can be reduced by forming the notch in the reinforcing area. Even if such a notch is formed, since the bracket is attached to the gradually changing portion in a state of covering the gradually changing portion, the occurrence of bending at the gradually changing portion is prevented.

[Brief description of drawings]

FIG. 1 is a perspective view showing a side member according to a first embodiment.

FIG. 2 is a side view showing a side member according to the first embodiment.

FIG. 3 is a cross-sectional view taken along the line SA-SA shown in FIG.

FIG. 4 is a side view of the side member showing a state in which the second polygonal cross-section portion is collapsed.

FIG. 5 is a graph showing a difference in energy absorption amount from a conventional one.

FIG. 6A is a perspective view showing a side member according to a second embodiment, and FIG. 6B is a perspective view of the side member seen from the back side.

FIG. 7 is a side view showing a side member according to the second embodiment.

FIG. 8 is a perspective view showing a side member according to a third embodiment.

FIG. 9 is a side view showing a side member according to a third embodiment.

FIG. 10 is a perspective view showing a side member according to a fourth embodiment.

FIG. 11 is a side view showing a side member according to a fourth embodiment.

FIG. 12 is a perspective view showing a side member according to a fifth embodiment.

FIG. 13 is a side view showing a side member according to a fifth embodiment.

FIG. 14 is a perspective view showing a side member according to a sixth embodiment.

FIG. 15 is a side view showing a side member according to a sixth embodiment.

FIG. 16 is a plan view showing a side member according to a sixth embodiment.

FIG. 17 is a side view showing a side member according to a seventh embodiment.

FIG. 18 is a perspective view showing a side member according to a seventh embodiment.

FIG. 19 is a side view showing a side member according to an eighth embodiment.

FIG. 20 is a perspective view showing a side member according to an eighth embodiment.

FIG. 21 is a side view showing a side member according to a ninth embodiment.

FIG. 22 is a side view showing a side member according to the tenth embodiment.

FIG. 23 is a perspective view showing a side member according to the tenth embodiment.

FIG. 24 is a side view showing a side member according to the eleventh embodiment.

FIG. 25 is a plan view showing a side member according to a twelfth embodiment, FIG. 25A is a diagram in which the front end of the reinforcing range is located at 4 / 2λ from the front end of the side member, and FIG. Figure with position.

26A and 26B are a perspective view and a cross-sectional view showing a modified example (a heptagonal cross section) of the shape of the second polygonal cross-section part according to the thirteenth embodiment.

FIG. 27 is a perspective view and a cross-sectional view showing another modified example (hexagonal cross section) of the shape of the second polygonal cross-section part according to the thirteenth embodiment.

28A and 28B are a perspective view and a sectional view showing another modification (pentagonal section) of the shape of the second polygonal section according to the thirteenth embodiment.

29A and 29B are a perspective view and a cross-sectional view showing a modified example (octagonal cross section) of the shape of the second polygonal cross-section part according to the fourteenth embodiment.

FIG. 30 is a perspective view and a cross-sectional view showing another modification (octagonal cross section) of the shape of the second polygonal cross-section part according to the fourteenth embodiment.

FIG. 31 is a perspective view and a sectional view showing a modified example (a heptagonal section) of the shape of the second polygonal section according to the fourteenth embodiment.

32A and 32B are a perspective view and a cross-sectional view showing another modified example (a heptagonal cross-section) of the shape of the second polygonal cross-section part according to the fourteenth embodiment.

FIG. 33 is a perspective view and a sectional view showing a modified example (hexagonal section) of the shape of the second polygonal section according to the fourteenth embodiment.

FIG. 34 is a perspective view and a cross-sectional view showing a modified example (pentagonal cross section) of the shape of the second polygonal cross-section part according to the fourteenth embodiment.

FIG. 35 is a perspective view and a sectional view showing another modified example (pentagonal section) of the shape of the second polygonal section according to the fourteenth embodiment.

FIG. 36 is a perspective view and a cross-sectional view showing another modification (pentagonal cross section) of the shape of the second polygonal cross-section part according to the fourteenth embodiment.

FIG. 37 is a cross-sectional view of a side member showing a reinforcement structure by reinforcement according to a fifteenth embodiment.

FIG. 38 is a sectional view of a side member showing a reinforcing structure by another reinforcement according to the fifteenth embodiment.

FIG. 39 is a sectional view of a side member showing a reinforcement structure by another reinforcement according to the fifteenth embodiment.

FIG. 40 is a panel sectional view of a side member showing a reinforcing structure according to a sixteenth embodiment.

FIG. 41 is a panel sectional view of a side member showing another reinforcing structure according to the sixteenth embodiment.

FIG. 42 is a perspective view of a front portion of a vehicle body showing a conventional example.

FIG. 43 is a perspective view showing a conventional side member.

FIG. 44 is a side view showing a conventional side member.

FIG. 45 is a side view showing a state in which the second polygonal cross-sectional portion of the conventional side member is folded from the gradually changing portion.

[Explanation of symbols]

8, 14, 21, 25, 39, 52 Side member (vehicle body strength member) 9 17 24 26 First polygonal cross-section 9a, 17a, 17b Corner 10, 18, 22, 28, 40 Second polygonal cross-section 11, 19a, 19b, 19c Gradual change part 12, 20 Reinforcing range 12a, 20a, 20b Front end 13, 30, 32 of reinforcing range Brackets 33, 34, 35, 36 Mounting parts R ₁ , R ₂ , R ₃ , R ₄ Reinforce S fastening section

─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-7-25353 (JP, A) JP-A-7-144660 (JP, A) JP-A-6-206576 (JP, A) JP-A-5- 319308 (JP, A) JP 4-126678 (JP, A) JP 5-131955 (JP, A) JP 60-15272 (JP, A) JP 1-309881 (JP, A) JP-A-6-135355 (JP, A) JP-A-5-124538 (JP, A) JP-A-7-165109 (JP, A) JP-A-7-149255 (JP, A) JP-A-3-94137 (JP, A) JP-A-3-65634 (JP, A) JP-A-63-64883 (JP, A) Actually open 58-41670 (JP, U) Actually open 2-51927 (JP, U) Actual Open 61-16974 (JP, U) Open 61-127085 (JP, U) Open 61-161173 (JP, U) Open 61-133473 ( P, U) (58) investigated the field (Int.Cl. ^7, DB name) B62D 21/15 B62D 25/20

Claims (15)

(57) [Claims] 1. A rear side portion of a vehicle body strength member extending in the front-rear direction of a vehicle body is formed by a first polygonal cross section formed by forming a plurality of ridge lines, and a front side portion is more than one corner than the first polygonal cross section. It is formed by a second polygonal cross section formed by forming a large number of ridge lines, and between the first polygonal cross section and the second polygonal cross section, from the corner of the first polygonal cross section to the first polygon cross section. Two
1 for the gradually changing part whose shape changes gradually over the polygonal cross section
One or more, and at least the first member for the vehicle body strength member.
In the reinforcing structure of the vehicle body strength member in which the reinforcing range for reinforcing the polygonal cross section is set, the reinforcing range is extended to the front side,
Rutoto is positioned in front of the gradually changing portion to the front end of the reinforcing range
Mainly, the reinforcing range is set from the first polygonal cross section to the first polygonal cross section.
The second polygon is formed continuously up to the cross section of two polygons.
A reinforcing structure for a vehicle body strength member, characterized in that the reinforcing structure is formed so as to straddle a plurality of ridge lines of a profile section . 2. The reinforcing structure for a vehicle body strength member according to claim 1, wherein the reinforcing range includes the entire area of at least one gradually changing portion. 3. A plurality of gradual change portions, at least one gradual change portion having a vehicle front-rear direction position different from other gradual change portions, and a front end corresponding to each gradual change portion of the reinforcing range. Claim 1 or Claim 2 located ahead of the gradually changing part.
Reinforcement structure of the vehicle body strength member described. 4. A reinforcing range is provided in a corner portion of the first polygonal cross-section portion, which includes a corner portion that changes to a gradual change portion and a corner portion that does not change to a gradual change portion. The reinforcing structure for a vehicle body strength member according to any one of claims 1 to 3, wherein a front end of the vehicle body is located rearward of a front end of the gradually changing portion. 5. The vehicle body strength member reinforcing structure according to claim 1, wherein the engine supporting bracket is mounted at the same front and rear position as the gradually changing portion. 6. The reinforcing structure for a vehicle body strength member according to claim 5, wherein the engine supporting bracket is attached in a state of covering the gradually changing portion. 7. The reinforcing structure for a vehicle body strength member according to claim 1, wherein a reinforcement range is formed by providing a reinforcement inside the vehicle body strength member. 8. The reinforcing structure for a vehicle body strength member according to claim 1, wherein a reinforcement range is formed by providing a reinforcement outside the vehicle body strength member. 9. The reinforcing structure for a vehicle body strength member according to claim 1, wherein the reinforcing range is formed by using a panel thicker than other portions. 10. The reinforcing structure for a vehicle body strength member according to claim 1, wherein the reinforcing range is formed by using a panel having higher strength than other portions. 11. A front end of the reinforcement range is located at a position of nλ / 2 (n = 1, 2, 3, ...) From the front end of the vehicle body strength member, where λ is a collapse wavelength when the body strength member is collapsed from the front end. The reinforcing structure for a vehicle body strength member according to claim 1. 12. A body strength member is compressed until it exceeds a maximum load point, and λ is determined based on a buckling waveform at that time.
The reinforcing structure for a vehicle body strength member according to claim 11, wherein the reinforcing structure is used. 13. The vehicle body strength member has two or more mounting portions for mounting engine supporting brackets at different front and rear positions, and at least a part of the frontmost mounting portion is within the reinforcing range. 1. Located in
13. The reinforcing structure for a vehicle body strength member according to any one of 12. 14. The reinforcing structure for a vehicle body strength member according to claim 13, wherein at least a part of a plurality of fastening portions of the bracket attached to the frontmost attachment portion is located within the reinforcement range. 15. The engine supporting bracket is welded while covering the gradually changing portion, and a notch is formed in a portion corresponding to the bracket in the reinforcing range.
15. The reinforcing structure for a vehicle body strength member according to any one of items 1 to 14.