JP3306025B2 - Paper silk manufacturing apparatus and paper silk manufacturing method - Google Patents
Paper silk manufacturing apparatus and paper silk manufacturing methodInfo
- Publication number
- JP3306025B2 JP3306025B2 JP13295599A JP13295599A JP3306025B2 JP 3306025 B2 JP3306025 B2 JP 3306025B2 JP 13295599 A JP13295599 A JP 13295599A JP 13295599 A JP13295599 A JP 13295599A JP 3306025 B2 JP3306025 B2 JP 3306025B2
- Authority
- JP
- Japan
- Prior art keywords
- silkworm
- silk
- paper silk
- paper
- placing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【０００１】[0001]
【発明の属する技術分野】本発明は、蚕の糸から形成さ
れる紙シルクの製造装置及び紙シルクの製造方法に関す
るものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus and a method for manufacturing paper silk formed from silkworm silk.
【０００２】[0002]
【従来の技術及び発明が解決しようとする課題】最近、
蚕の吐出する糸から形成される紙シルク（絹の紙若しく
は平面繭ともいわれる。）の需要が増加している。2. Description of the Related Art Recently,
There is an increasing demand for paper silk (also called silk paper or flat cocoon) formed from the thread discharged by silkworm.
【０００３】この紙シルクは、平板面上に蚕を載置し、
この蚕が平板面上を徘徊しながら糸を吐出することで該
糸が交叉状態に重合せしめられて形成されるものであ
る。従って、紙シルクには蚕の不規則的な徘徊によって
独特の模様が形成され、シルクフラワー（造花の一種）
等の工芸品の材料として使用されたり、また、蚕の吐出
する糸はタンパク質が主成分である為、紙シルクはホル
マリン等の有毒ガスを除去する作用を発揮することにな
り、フィルター等として使用されたりするものである。In this paper silk, silkworms are placed on a flat surface,
This silkworm is formed by ejecting the yarn while wandering on the flat surface, so that the yarn is polymerized in a crossed state. Therefore, a unique pattern is formed on the paper silk by the irregular wandering of the silkworm, and the silk flower (a type of artificial flower)
It is used as a material for crafts, etc., and the silk emitted by silkworms is mainly composed of protein, so paper silk has the effect of removing toxic gases such as formalin and is used as a filter. It is something to be done.
【０００４】ところで、紙シルクは各養蚕農家において
模索的に研究されている技術によって製造されており、
現在量産性に秀れた技術は確立されてはいない。[0004] By the way, paper silk is manufactured by techniques that have been grossly studied in each sericulture farmer.
At present, technology that excels in mass production has not been established.
【０００５】従って、現在は上記のとおり、平板面上に
蚕を載置し、蚕が該平板面上を徘徊しながら糸を吐出す
ることで該平板面上に紙シルクを形成するという方法に
より紙シルクは製造されているが、この方法は下記のよ
うな問題点をかかえている。即ち、蚕が平板面上で繭の
作り場を求めて糸を吐出しながら徘徊する為、該蚕は平
板面の周縁部から落下してしまう。従って、落下した蚕
を再び平板面上に戻すべく作業者が該蚕を拾い上げなけ
ればならず、この蚕の拾い上げ作業は非常に厄介であ
る。[0005] Therefore, at present, as described above, the silkworm is placed on a flat plate surface, and the silkworm forms a paper silk on the flat plate surface by discharging a thread while wandering over the flat plate surface. Although paper silk is manufactured, this method has the following problems. That is, since the silkworm wanders while discharging a thread in search of a place for making a cocoon on the flat surface, the silkworm falls from the peripheral portion of the flat surface. Therefore, an operator must pick up the dropped silkworm to return it to the flat surface again, and the operation of picking up the silkworm is very troublesome.
【０００６】しかも、一枚の紙シルクを製造する為に
は、蚕が吐出する糸が所定量必要で、紙シルクの製造作
業が長時間（３〜４日程度）必要となる為、必然的に、
前記平板面上から落下した蚕を拾い上げる作業を長時間
にわたって繰り返し行わなければならず、この点におい
て該拾い上げ作業は非常に厄介である。In addition, in order to produce one piece of paper silk, a predetermined amount of thread to be discharged by silkworms is required, and the paper silk production operation requires a long time (about 3 to 4 days). To
The operation of picking up the silkworm that has fallen from the flat surface has to be repeatedly performed for a long time. In this regard, the operation of picking up the silkworm is very troublesome.
【０００７】更に、蚕は夜間（日没頃から日の出頃まで
の間）に糸を吐出するので紙シルクの製造作業は夜間に
行われることになり、この点においても上記厄介拾い上
げ作業は非常に厄介である。Further, since silkworms discharge yarn at night (from sunset to sunrise), the paper silk manufacturing operation is performed at night, and in this respect, the troublesome picking operation is very difficult. It is troublesome.
【０００８】また、蚕は平板面の周縁部から落下する前
に該周縁部を徘徊する為、形成される紙シルクは中央部
に比し周縁部が厚くなり易い。従って、均一な厚さの紙
シルクの製造は厄介であり、品質の確保が困難である。
特に、例えばゆり等の大きなシルクフラワー形成用とし
て最近市場で要求されている大判の紙シルクが必要な場
合、この問題は顕著となり、従って、現状では畳半分程
度の大きさの紙シルクの製造が限界である。Further, since the silkworm wanders around the peripheral portion of the flat surface before falling from the peripheral portion, the formed paper silk tends to be thicker at the peripheral portion than at the central portion. Therefore, production of paper silk having a uniform thickness is troublesome, and it is difficult to ensure quality.
In particular, when large-sized paper silk, which is recently required in the market for forming a large silk flower such as a lily, is required, this problem becomes conspicuous. It is the limit.
【０００９】そこで、以上の問題点を解決すべく、平板
面の周縁部に蚕が近づくことを防止する為に該周縁部に
電熱線を設ける等の提案もなされているが、該電熱線に
蚕が触れて死亡してしまい実用的ではない。In order to solve the above-mentioned problems, it has been proposed to provide a heating wire at the peripheral portion of the flat plate surface in order to prevent the silkworm from approaching the peripheral portion. It is not practical because silkworms touch and die.
【００１０】本発明は、上記問題点を解決するもので、
蚕載置面上で徘徊する蚕が蚕載置面から落下したりせ
ず、また、蚕が蚕載置面の周縁部に偏ったりせず、人手
や機械力によらずとも自動的に蚕が蚕載置面でのみ徘徊
して該蚕載置面上に紙シルクを製造し得ることになる実
用性，量産性に秀れた画期的な紙シルクの製造装置及び
紙シルクの製造方法を提供するものである。The present invention solves the above problems,
The wandering silkworm does not fall off the placement surface of the silkworm, and the silkworm does not lean to the periphery of the placement surface of the silkworm. Is an epoch-making paper silk manufacturing apparatus and a paper silk manufacturing method which excels in practicality and mass productivity, in which the paper wanders only on the silkworm mounting surface and can manufacture paper silk on the silkworm mounting surface. Is provided.
【００１１】[0011]
【課題を解決するための手段】添付図面を参照して本発
明の要旨を説明する。The gist of the present invention will be described with reference to the accompanying drawings.
【００１２】蚕１が吐出する糸により形成される紙シル
ク２の製造装置であって、糸を吐出する状態の蚕１を載
置する蚕載置部材３を設け、この蚕載置部材３の蚕載置
面４は傾斜状態に設けられると共に、該蚕載置部材３は
該蚕載置面４に載置された蚕１の自重により軸５を支点
として回動するように設けられていることを特徴とする
紙シルクの製造装置に係るものである。This is a manufacturing apparatus of a paper silk 2 formed by the thread discharged from the silkworm 1, and provided with a silkworm placing member 3 on which the silkworm 1 in a state of discharging the thread is provided. The silk laying surface 4 is provided in an inclined state, and the silk laying member 3 is provided so as to rotate about the shaft 5 by the own weight of the silk worm 1 placed on the silk laying surface 4. The present invention relates to an apparatus for producing paper silk.
【００１３】また、蚕１が吐出する糸により形成される
紙シルク２の製造方法であって、軸５を支点に回動し、
上面４が傾斜状態に形成された蚕載置部材３を設け、該
蚕載置部材３の上面４に糸を吐出する状態の複数の蚕１
を載置し、該蚕１が蚕載置部材３の上面４を徘徊して蚕
載置部材３の傾斜上方位置に該蚕１の自重が作用する
と、該蚕載置部材３は前記軸５を支点に回動して該蚕１
は該蚕載置部材３の傾斜下方位置に位置し、この蚕１の
徘徊及び蚕載置部材３の回動の繰り返しにより該蚕載置
部材３の上面４に紙シルク２を形成することを特徴とす
る紙シルクの製造方法に係るものである。[0013] The present invention also relates to a method for producing a paper silk 2 formed by a thread discharged from a silkworm 1, wherein the paper silk 2 is rotated about a shaft 5 as a fulcrum.
A plurality of silkworms 1 in which the upper surface 4 is formed in a slanted state and the thread is discharged onto the upper surface 4 of the silkworm mounting member 3 are provided.
When the silkworm 1 wanders over the upper surface 4 of the silkworm mounting member 3 and the weight of the silkworm 1 acts on the inclined upper position of the silkworm mounting member 3, the silkworm mounting member 3 And the silkworm 1
Is positioned at an inclined lower position of the silkworm placing member 3 and forms the paper silk 2 on the upper surface 4 of the silkworm placing member 3 by repeating the wandering of the silkworm 1 and the rotation of the silkworm placing member 3. The present invention relates to a method for producing paper silk which is a feature of the present invention.
【００１４】また、請求項２記載の紙シルクの製造方法
において、糸を吐出する状態の蚕１として、熟蚕１で且
つ壁面10を這い上がってきた蚕１を使用することを特徴
とする紙シルクの製造方法に係るものである。Further, in the method for producing paper silk according to the second aspect, as the silkworm 1 in a state in which the yarn is discharged, a silkworm 1 which is a mature silkworm 1 and has crawled on a wall surface 10 is used. It relates to a method for producing silk.
【００１５】また、請求項２記載の紙シルクの製造方法
において、糸を吐出する前の蚕１として、蚕１を桑12を
収納した容器11内に入れ、該容器11の壁面10を這い上っ
てきた蚕１を使用することを特徴とする紙シルクの製造
方法に係るものである。Further, in the method for producing paper silk according to the second aspect, as the silkworm 1 before discharging the thread, the silkworm 1 is placed in a container 11 containing a mulberry 12, and the wall surface 10 of the container 11 is crawled up. The present invention relates to a method for producing paper silk, using the silkworm 1 that has come.
【００１６】また、請求項２〜４いずれか１項に記載の
紙シルクの製造方法において、蚕載置部材３の上面４に
は、該上面４に載置された蚕１の爪が係止できる爪係止
部14が設けられていることを特徴とする紙シルクの製造
方法に係るものである。Further, in the method for producing paper silk according to any one of claims 2 to 4, the claws of the silkworm 1 placed on the upper surface 4 are locked on the upper surface 4 of the silkworm placing member 3. The present invention relates to a method for producing paper silk, characterized in that a claw locking portion 14 is provided.
【００１７】また、請求項２〜５いずれか１項に記載の
紙シルクの製造方法において、蚕載置部材３の上面４は
５０°乃至６０°の傾斜角度に設定されていることを特
徴とする紙シルクの製造方法に係るものである。Further, in the method for producing paper silk according to any one of claims 2 to 5, the upper surface 4 of the silkworm placing member 3 is set at an inclination angle of 50 ° to 60 °. The present invention relates to a method for producing paper silk.
【００１８】また、請求項２〜６いずれか１項に記載の
紙シルクの製造方法において、蚕載置部材３の上面４の
中央付近に送風して該上面４の蚕１を分散せしめること
を特徴とする紙シルクの製造方法に係るものである。Further, in the method for producing paper silk according to any one of claims 2 to 6, it is preferable that air is blown near the center of the upper surface 4 of the silkworm placing member 3 to disperse the silkworm 1 on the upper surface 4. The present invention relates to a method for producing paper silk which is a feature of the present invention.
【００１９】また、請求項２〜７いずれか１項に記載の
紙シルクの製造方法において、蚕載置部材３の上面４に
載置される蚕１は１ｍ2当たり２５０頭乃至３５０頭で
あることを特徴とする紙シルクの製造方法に係るもので
ある。[0019] In the method of manufacturing paper silk according to any one of claims 2-7, silkworm 1 is placed on the upper surface 4 of the mounting member 3 is 250 heads to 350 animals per 1 m 2 The present invention relates to a method for producing paper silk.
【００２０】[0020]
【００２１】[0021]
【００２２】[0022]
【発明の作用及び効果】蚕１は繭を作りたくなる、即ち
糸を吐出したくなると、繭を作る場所を求め繭を作る場
所を探し当てるまで徘徊し且つ高い所へ這い上がろうと
する習性（背地性）を有する。When the silkworm 1 wants to make a cocoon, that is, wants to discharge a thread, it has a habit of seeking a place to make a cocoon and wandering until it finds a place to make a cocoon and climbing to a high place ( Hinterland).
【００２３】従って、傾斜状態の蚕載置面４に載置され
た蚕１は、上記習性から徘徊し且つ高い方へと這い上が
る。そして、所定時間経過すると蚕１は糸の吐出をがま
んできなくなり、糸を吐出しながら、蚕載置面４の上方
へと這い上がっていく。Accordingly, the silkworm 1 placed on the inclined placement surface 4 of the silkworm wanders from the above-mentioned behavior and crawls upward. After a lapse of a predetermined time, the silkworm 1 cannot stop discharging the thread, and crawls above the silkworm placing surface 4 while discharging the thread.
【００２４】この際、蚕載置面４の傾斜上方位置に蚕１
が位置すると、蚕１の自重が作用し、蚕載置部材３は軸
５を支点に回動して該蚕１は該蚕載置部材３の傾斜下方
位置へ位置することになる。この蚕載置部材３の傾斜下
方位置に位置した蚕１は再び蚕載置面４の傾斜上方位置
へと這い上がっていき、以下、蚕載置面４の上方への蚕
１の糸を吐出しながらの這い上がりと蚕載置部材３の回
転との繰り返しにより蚕載置面４に糸が交叉重合した紙
シルク２が形成されていくことになる。At this time, the silkworm 1
Is located, the weight of the silkworm 1 acts, and the silkworm placing member 3 rotates about the shaft 5 so that the silkworm 1 is located at a position below the slant of the silkworm placing member 3. The silkworm 1, which is located below the inclined position of the silkworm placing member 3, crawls again up to the inclined upper position of the silkworm placing surface 4, and thereafter discharges the thread of the silkworm 1 above the silkworm placing surface 4. By repeating the crawling while rotating and the rotation of the silkworm placing member 3, the paper silk 2 in which the yarns are cross-polymerized on the silkworm placing surface 4 is formed.
【００２５】本発明は上述のようにするから、蚕載置面
上で徘徊する蚕が蚕載置面から落下したりせず、また、
蚕が蚕載置面の周縁部に偏ったりせず、人手や機械力に
よらずとも自動的に蚕が蚕載置面でのみ徘徊して該蚕載
置面上に均一な厚さの紙シルクを製造し得ることになる
実用性，生産性に秀れた画期的な紙シルクの製造装置及
び紙シルクの製造方法となる。According to the present invention, as described above, the wandering silkworm on the silkworm mounting surface does not fall from the silkworm mounting surface.
The silkworm is not biased toward the periphery of the silkworm mounting surface, and the silkworm automatically wanders only on the silkworm mounting surface without any manual or mechanical force, and paper of uniform thickness is placed on the silkworm mounting surface. It is an epoch-making paper silk manufacturing apparatus and a paper silk manufacturing method that are excellent in practicality and productivity that can manufacture silk.
【００２６】[0026]
【発明の実施の形態】図面は本発明の一実施例を図示し
たものであり、以下に説明する。BRIEF DESCRIPTION OF THE DRAWINGS The drawings illustrate one embodiment of the present invention and will be described below.
【００２７】本実施例は、蚕１が吐出する糸により形成
される紙シルク２の製造方法であって、軸５を支点に回
動し、上面４が傾斜状態に形成された蚕載置部材３を設
け、該蚕載置部材３の上面４を蚕載置面４に設定し、該
蚕載置面４に糸を吐出する状態の複数の蚕１を載置し、
該蚕１が蚕載置部材３の蚕載置面４を徘徊して蚕載置部
材３の傾斜上方位置に該蚕１の自重が作用すると、該蚕
載置部材３は前記軸５を支点に回動して該蚕１は該蚕載
置部材３の傾斜下方位置に位置し、この蚕１の徘徊及び
蚕載置部材３の回動の繰り返しにより該蚕載置部材３の
蚕載置面に紙シルク２を形成するものである。The present embodiment relates to a method of manufacturing a paper silk 2 formed by a thread discharged from a silkworm 1, wherein the silkworm placing member is rotated about a shaft 5 and an upper surface 4 is formed in an inclined state. 3, the upper surface 4 of the silkworm placing member 3 is set as the silkworm placing surface 4, and a plurality of silkworms 1 in a state of discharging a thread are placed on the silkworm placing surface 4,
When the weight of the silkworm 1 acts on a position above the inclined surface of the silkworm placing member 3 while the silkworm 1 wanders on the silkworm placing surface 4 of the silkworm placing member 3, the silkworm placing member 3 pivots on the shaft 5. And the silkworm 1 is positioned at an inclined lower position of the silkworm placing member 3, and the silkworm placing member 3 is placed on the silkworm placing member 3 by repeating the wandering of the silkworm 1 and the rotation of the silkworm placing member 3. The paper silk 2 is formed on the surface.
【００２８】先ず、本実施例で使用する紙シルク２の製
造装置について詳述する。First, an apparatus for manufacturing the paper silk 2 used in this embodiment will be described in detail.
【００２９】この紙シルク２の製造装置は、糸を吐出す
る状態の蚕１を載置する蚕載置部材３を設け、この蚕載
置部材３の蚕載置面４は傾斜状態に設けられると共に、
該蚕載置部材３は該蚕載置面４に載置された蚕１の自重
により軸５を支点として回動するように設けられてい
る。The apparatus for producing the paper silk 2 is provided with a silkworm placing member 3 on which the silkworm 1 in a state of discharging a thread is placed, and the silkworm placing surface 4 of the silkworm placing member 3 is provided in an inclined state. Along with
The silkworm placing member 3 is provided so as to rotate about a shaft 5 as a fulcrum by the weight of the silkworm 1 placed on the silkworm placing surface 4.
【００３０】蚕載置部材３としては板材が用いられてい
る。この蚕載置部材３及び蚕載置面４の大きさや形状
は、形成しようとする紙シルク２の大きさや形状によっ
て適宜選択される。また、蚕載置部材３は、蚕１の自重
の影響を受け易いように発泡スチロール製等の軽量な蚕
載置部材３が用いられている。また、蚕１を載置する蚕
載置面４には、蚕１の爪が引っ掛かり易いように爪係止
部14が設けられている。尚、本実施例では爪係止部14と
して蚕載置面４に寒冷紗等の爪係止部材14を積層する構
成を採用している。A plate material is used as the silkworm placing member 3. The size and shape of the silkworm placing member 3 and the silkworm placing surface 4 are appropriately selected according to the size and shape of the paper silk 2 to be formed. Further, as the silkworm placing member 3, a lightweight silkworm placing member 3 made of styrene foam or the like is used so as to be easily affected by the weight of the silkworm 1. Further, on the silkworm placing surface 4 on which the silkworm 1 is placed, a nail engaging portion 14 is provided so that the nail of the silkworm 1 can be easily caught. In this embodiment, a configuration is adopted in which the claw locking member 14 such as a cold gauze is stacked on the silkworm placing surface 4 as the claw locking portion 14.
【００３１】また、蚕載置面４の傾斜角度は、該蚕載置
面４上に載置された蚕１が積極的に上方に這い上ろうと
する角度、即ち、５０°以上に設定される。また、蚕載
置面４の傾斜が急過ぎると該蚕載置面４から蚕１が落下
してしまう為、６０°以下に設定される。これらの数値
は繰り返した実験により確認された数値である。The inclination angle of the silkworm placing surface 4 is set to an angle at which the silkworm 1 placed on the silkworm placing surface 4 actively climbs upward, that is, 50 ° or more. . Also, if the inclination of the silkworm mounting surface 4 is too steep, the silkworm 1 will fall from the silkworm mounting surface 4, so that the angle is set to 60 ° or less. These values are values confirmed by repeated experiments.
【００３２】また、蚕載置部材３は軸５を支点に回動す
るように構成されている。具体的には、蚕載置部材３と
軸５とがベアリング６を介して連設される構成により、
該蚕載置部材３が軸５を支点に回動するように構成され
ている。Further, the silkworm placing member 3 is configured to rotate about the shaft 5 as a fulcrum. Specifically, with the configuration in which the silkworm placing member 3 and the shaft 5 are continuously connected via the bearing 6,
The silkworm placing member 3 is configured to rotate about the shaft 5 as a fulcrum.
【００３３】また、軸５は傾斜状態に設けられた支持部
材７から複数立設されており、該軸５に夫々蚕載置部材
３が連設されている。また、軸５の長さは隣接する夫々
の軸５同志で異なるように設定され、隣接する夫々の軸
５に連設される蚕載置部材３同志が段違いとなって接触
したりしないように構成されている。A plurality of shafts 5 are erected from a support member 7 provided in an inclined state, and the silkworm placing members 3 are connected to the shafts 5 respectively. In addition, the length of the shafts 5 is set to be different for each of the adjacent shafts 5 so that the silkworm placing members 3 connected to the respective adjacent shafts 5 do not contact each other stepwise. It is configured.
【００３４】また、蚕１が蚕載置面４の周縁部に達する
前に蚕１の偏りにより蚕載置部材３が回転してしまう場
合があり得る。この場合には、蚕載置面４の中央付近で
蚕１が徘徊することになり、よって、この場合には、図
４に図示したように、送風機13により蚕載置面４の中央
付近に送風し、蚕１が風を避けようとする習性を利用し
て、可及的に蚕１を分散させ蚕載置面４の周縁部へ徘徊
させるようにすることで、均一な厚さにして蚕載置面４
の全面に広がる紙シルク２を製造し得ることになる。Further, before the silkworm 1 reaches the peripheral portion of the silkworm mounting surface 4, the silkworm placing member 3 may rotate due to the bias of the silkworm 1. In this case, the silkworm 1 wanders in the vicinity of the center of the silkworm placing surface 4, and in this case, as shown in FIG. By sending the air, the silkworm 1 makes use of the habit of avoiding the wind, disperses the silkworm 1 as much as possible, and makes it wander to the periphery of the silkworm mounting surface 4 so as to have a uniform thickness. Silkworm mounting surface 4
Paper silk 2 spreading over the entire surface of the paper can be manufactured.
【００３５】次に、本実施例の作業工程について詳述す
る。Next, the working steps of this embodiment will be described in detail.
【００３６】第一工程（排泄済の蚕１の選別） 卵からふ化した後２５日くらいたった蚕１（桑12をほと
んど食べなくなり、体が少し縮んであめ色になった熟
蚕。）を容器11に入れ、蚕１が容器11の壁面10を這い上
がるのを待つ。この容器11内には桑12が収納されてお
り、蚕１は糸を吐出したくなるまでは容器11内の桑12を
食べているが、糸を吐出したくなると桑12を食べるのを
やめ、容器11内で糞尿を排泄し、容器11の壁面10を這い
上っていく。この容器11の壁面10を上ってきた蚕１を順
次掴んで蚕載置部材３の蚕載置面４に載置する。First step (selection of excreted silkworms 1) Silkworms 1 (mature silkworms, which have hardly eaten mulberry 12, have become slightly shrunk and have become turquoise) about 25 days after hatching from eggs, are placed in container 11. And wait for the silkworm 1 to crawl up the wall 10 of the container 11. The mulberry 12 is stored in this container 11, and the silkworm 1 eats the mulberry 12 in the container 11 until it wants to discharge the thread, but stops eating the mulberry 12 when it wants to discharge the thread. Then, the manure is excreted in the container 11 and crawls on the wall surface 10 of the container 11. The silkworms 1 coming up the wall surface 10 of the container 11 are sequentially grasped and placed on the silkworm placing surface 4 of the silkworm placing member 3.
【００３７】また、容器11は、蚕１の爪が引っ掛かるこ
とができるカゴ（直径４５ｃｍ、高さ４５ｃｍ程度）を
用いると良い。The container 11 is preferably made of a basket (about 45 cm in diameter and about 45 cm in height) to which nails of the silkworm 1 can be hooked.
【００３８】尚、従来、紙シルク２の製造の際、平板面
上に載置した蚕１が排泄する糞尿によって紙シルク２が
汚れてしまうという問題点があった。また、排泄済の蚕
１を使用して紙シルク２を製造すれば良いが、蚕１が排
泄済か否かを判断することができず、排泄済の蚕１を選
別する方法もなかった。ところで、蚕１は繭を作りたく
なると、先ず糞尿を排泄し、続いて、繭を作る場所を求
め繭を作る場所を探し当てるまで徘徊し、高い所へ這い
上がろうとする習性を有している（尚、蚕１は糸を吐出
したくなるまでは、桑12を食べ、下方へ移動しようとす
る。）。しかも、蚕１は糸を吐出している間は糞尿を排
泄せず、糸の吐出を終了するとそのままサナギになって
しまう。従って、本実施例のように、糸を吐出する前の
蚕１の近傍に壁面10を立設しておくと、蚕１は繭を作り
たくなると、先ず糞尿を排泄し、続いて壁面10を這い上
がる為、該壁面10を這い上がった蚕１のみを使用して紙
シルク２を形成することで、蚕１の排泄する糞尿によっ
て汚されたりしていないきれいな紙シルク２を形成する
ことができる。Conventionally, when producing the paper silk 2, there has been a problem that the paper silk 2 is contaminated by excrement excreted by the silkworm 1 placed on the flat surface. Further, paper silk 2 may be produced using excreted silkworm 1, but it was not possible to determine whether or not silkworm 1 had been excreted, and there was no method for selecting excreted silkworm 1. By the way, when the silkworm 1 wants to make a cocoon, it has the habit of excreting manure first, then wandering until it finds a place to make a cocoon and finds a place to make a cocoon, and crawls up to a high place. (Note that Silkworm 1 eats mulberry 12 and tries to move down until it wants to discharge the thread.) In addition, the silkworm 1 does not excrete manure while discharging the thread, and becomes a pupa as it is after the discharge of the thread. Therefore, as in the present embodiment, if the wall 10 is erected near the silkworm 1 before discharging the thread, the silkworm 1 first excretes manure when it is desired to make a cocoon, and then the wall 10 is removed. Since the paper silk 2 is formed by using only the silkworm 1 crawling on the wall surface 10 because it crawls up, it is possible to form a clean paper silk 2 which is not contaminated by the excrement excreted by the silkworm 1. .
【００３９】第二工程（紙シルク２の形成） 蚕載置部材３の蚕載置面４に載置された蚕１は、糸を吐
出しつつ、繭を作る場所を求め繭を作る場所を探し当て
るまで蚕載置面４の傾斜上方位置へと這い上がろうとす
る。しかし、多数の蚕１が蚕載置面４の傾斜上方位置へ
這い上がると、該蚕１の自重の作用によって該蚕載置部
材３が軸５を支点に回転し、蚕１が多数位置する側が蚕
載置面４の傾斜下方位置になってしまう。従って、この
蚕載置面４の傾斜下方位置に位置した蚕１は再び蚕載置
面４の傾斜上方位置へ這い上がろうとする。尚、蚕１は
１時間に３０〜５０ｃｍ程度移動する。Second step (Formation of paper silk 2) The silkworm 1 placed on the silkworm placing surface 4 of the silkworm placing member 3 seeks a place for making a cocoon while discharging a thread, and finds a place for making a cocoon. It tries to crawl up to the position above the inclined surface of the silkworm placing surface 4 until it is found. However, when a large number of the silkworms 1 crawl up to the position above the inclined surface 4 of the silkworm placing surface 4, due to the action of the weight of the silkworm 1, the silkworm placing member 3 rotates about the shaft 5 and the large number of the silkworms 1 are located. The side is located below the inclined surface of the silkworm placing surface 4. Accordingly, the silkworm 1 located at a position lower than the inclined surface of the silkworm placing surface 4 tends to crawl again to a position above the inclined surface of the silkworm placing surface 4. The silkworm 1 moves about 30 to 50 cm per hour.
【００４０】以下、蚕１の傾斜上方位置への這い上がり
と蚕載置部材３の回転とが繰り返されながら蚕載置面４
上に紙シルク２が形成されていくことになる。Subsequently, while the silkworm 1 crawls upward to the inclined position and the rotation of the silkworm placing member 3 is repeated, the silkworm placing surface 4
The paper silk 2 will be formed thereon.
【００４１】糸を吐出し終わった蚕１（通常、約２日
間、約１２００ｍの糸を吐出し続ける。）はサナギとな
るべく爪が退化していく為、糸を吐出し終えると傾斜し
ている蚕載置面４上に留まっていられなくなり、該蚕載
置面４から落下していく。この蚕載置面４から落下して
サナギとなった蚕は、インシュリン等の医薬品の製造等
に二次利用される。The silkworm 1 which has finished discharging the thread (usually continuously discharges a thread of about 1200 m for about 2 days) is slanted after the discharge of the thread because the claw is degenerate as much as a pupa. It is no longer able to stay on the silkworm mounting surface 4 and falls from the silkworm mounting surface 4. The silkworm that has fallen from the silkworm mounting surface 4 and has become a pupa is secondarily used for producing pharmaceuticals such as insulin.
【００４２】以上、落下した蚕１の代わりに前記容器11
の壁面10を上った蚕１を蚕載置面４に供給しながら、蚕
１の糸の吐出を３〜４日程度続けることにより、蚕載置
面４上に所定の厚みで且つ蚕載置面４の形状と略同形状
の紙シルク２が形成される。尚、蚕載置面４上に形成さ
れた紙シルク２は、該蚕載置面４から剥がすことで容易
に取り外すことができる。As described above, instead of the silkworm 1 that has fallen, the container 11
While the silkworm 1 which has climbed the wall 10 is supplied to the silkworm placing surface 4 and the discharge of the thread of the silkworm 1 is continued for about 3 to 4 days, the silkworm 1 with the predetermined thickness and the silkworm The paper silk 2 having substantially the same shape as the placement surface 4 is formed. In addition, the paper silk 2 formed on the silkworm placing surface 4 can be easily removed by peeling it off from the silkworm placing surface 4.
【００４３】ところで、蚕載置面４に載置される蚕１
は、１ｍ2当たり３００頭程度（２５０頭以上３５０頭
以下）とする。蚕載置面４に載置される蚕１が多すぎる
と、他の蚕１の吐出する糸に蚕１が絡まってしまい、蚕
１が蚕載置面４上に固定されたり紙シルク２と一体化さ
れてしまったりするからである。また、蚕載置面４に載
置される蚕１が少な過ぎると重合されていく糸密度が小
さくなり、所望の厚さの紙シルク２を製造する為に時間
がかかるという問題点が生じる。これらの数値は繰り返
した実験により確認された数値である。By the way, the silkworm 1 placed on the silkworm placing surface 4
Is 300 animals approximately per 1 m 2 (250 animals over 350 animals less). If the amount of the silkworm 1 placed on the silkworm placing surface 4 is too large, the silkworm 1 is entangled with the thread discharged from the other silkworm 1, and the silkworm 1 is fixed on the silkworm placing surface 4, or This is because they may be integrated. In addition, when the amount of the silkworms 1 placed on the silkworm placing surface 4 is too small, the density of the polymerized yarn becomes small, and there is a problem that it takes time to produce the paper silk 2 having a desired thickness. These values are values confirmed by repeated experiments.
【００４４】以上の本実施例に係る紙シルクの製造装置
及び紙シルクの製造方法により紙シルク２を形成する実
験を繰り返したところ、蚕１が蚕載置面４から殆ど落下
せずに紙シルク２の製造ができ、また、蚕１の排泄物に
汚されていないきれいな紙シルク２が製造され、また、
人手での作業は、容器11の壁面10の蚕１を蚕載置面４に
載置する作業が殆どとなり、一人で従来の５倍以上の面
積の紙シルク２を製造することが可能となり、しかも、
夜間の作業も不要となり、重労働感も著しく低減され
た。When the experiment for forming the paper silk 2 was repeated by the paper silk manufacturing apparatus and the paper silk manufacturing method according to the present embodiment, the silkworm 1 was hardly dropped from the silkworm placing surface 4 and the paper silk was hardly dropped. 2 can be manufactured, and a clean paper silk 2 which is not contaminated with the excrement of the silkworm 1 is manufactured.
Most of the manual work involves placing the silkworm 1 on the wall surface 10 of the container 11 on the silkworm placing surface 4, and it becomes possible for one person to manufacture paper silk 2 having an area five times or more the size of the conventional one. Moreover,
Nighttime work was unnecessary, and the feeling of hard work was significantly reduced.
【００４５】本実施例は上述のように、傾斜状態で且つ
回動する蚕載置面４上で蚕１を徘徊させながら紙シルク
２を形成するから、蚕１が蚕載置面４の周縁部から落下
したりせず、蚕１を人手で拾い上げたりする必要がなく
なり、しかも、機械力も不要で自動的に蚕載置面４上に
紙シルク２を形成することができ、更に、蚕載置面４上
を徘徊する蚕１によって畳４〜５枚分程度の大きな紙シ
ルク２でも可及的に均一な厚さのものを形成することが
でき、更に、蚕載置面４の形状に合致した紙シルク２を
形成することができる為、所望形状の紙シルク２を形成
することができる実用性，量産性に秀れた画期的な紙シ
ルクの製造装置及び紙シルクの製造方法となる。In the present embodiment, as described above, the paper silk 2 is formed while the silkworm 1 wanders on the inclined and rotating silk mounting surface 4. It is not necessary to pick up the silkworm 1 by hand without dropping from the part, and the paper silk 2 can be automatically formed on the silkworm placing surface 4 without any mechanical force. By the silkworm 1 wandering on the placing surface 4, even a large paper silk 2 of about 4 to 5 tatami mats can be formed with a thickness as uniform as possible. An innovative paper silk manufacturing apparatus and a paper silk manufacturing method that can form a paper silk 2 having a desired shape because of being able to form a paper silk 2 having a desired shape. Become.
【００４６】また、蚕載置面４上に薄く紙シルク２を形
成した後、該紙シルク２上に別途形成された模様や色が
付された別部材（勿論、紙シルク２でも良い。）を載置
し、該別部材上に再び蚕１を載置して紙シルク２を形成
することで様々な用途に適した紙シルク２や模様を付し
た紙シルク２等を形成することができる実用性，量産性
に秀れた紙シルクの製造方法となる。Further, after the paper silk 2 is formed thinly on the silkworm placing surface 4, another member having a pattern or color separately formed on the paper silk 2 (of course, the paper silk 2 may be used). Is placed, and the silkworm 1 is placed again on the separate member to form the paper silk 2, whereby the paper silk 2 suitable for various uses, the paper silk 2 with a pattern, and the like can be formed. This is a method of manufacturing paper silk that excels in practicality and mass production.
【００４７】また、副産物として医薬品の製造等に二次
利用される蚕１のサナギが自動的に生産されることにな
る実用性，量産性に秀れた紙シルクの製造方法となる。Further, the present invention provides a method for producing paper silk excellent in practicality and mass productivity, in which the pupa of silkworm 1, which is secondarily used in the production of pharmaceuticals and the like, is automatically produced as a by-product.
【００４８】また、容器11内で糞尿の排泄を終了した蚕
１のみを簡単に選別して紙シルク２を形成することがで
きる為、糞尿に汚されていないきれいな紙シルク２を形
成することができる実用性，量産性に秀れた紙シルクの
製造方法となる。Further, since only the silkworm 1 which has finished excreting manure in the container 11 can be easily selected to form the paper silk 2, it is possible to form the clean paper silk 2 which is not contaminated with manure. This is a method for producing paper silk that excels in practicality and mass productivity.
【００４９】また、蚕載置面４の傾斜角度は５０°以上
６０°以下に設定しているから、蚕１が積極的に蚕載置
面４の傾斜上方位置へと這い上っていくと共に、蚕１は
糸を吐出している間は蚕載置面４から落下したりせず、
糸の吐出が終了すると蚕載置面４から自動的に落下除去
されていく、より一層実用性，量産性に秀れた紙シルク
の製造方法となる。Further, since the inclination angle of the silkworm placing surface 4 is set to be not less than 50 ° and not more than 60 °, the silkworm 1 actively climbs up to the position above the inclined position of the silkworm placing surface 4. While the silkworm 1 is discharging the thread, it does not fall from the silkworm mounting surface 4,
When the discharge of the yarn is completed, the paper silk is automatically dropped and removed from the silkworm placing surface 4, thereby providing a method of manufacturing paper silk which is more practical and mass-produced.
【００５０】また、蚕載置面４の中央付近に送風するこ
とで蚕１を可及的に分散するから、より一層可及的に均
一な厚さの紙シルク２を形成することができる、より一
層実用性，量産性に秀れた紙シルクの製造方法となる。Further, since the silkworms 1 are dispersed as much as possible by blowing air near the center of the silkworm placing surface 4, the paper silk 2 having a more uniform thickness can be formed. This is a method for producing paper silk that is even more practical and mass-producible.
【００５１】また、蚕載置面４には蚕１の爪が係止する
爪係止部14が設けられているら、傾斜した蚕載置面４か
ら糸を吐出し終わらない蚕１の落下を可及的に防止する
ことができる、より一層実用性，量産性に秀れた紙シル
クの製造方法となる。If the hook 4 is provided with a hook engaging portion 14 to which the nail of the silkworm 1 is hooked, the thread 1 cannot be discharged from the slanted silk mounting face 4 and the falling of the silkworm 1 does not end. This is a method for producing paper silk which is more practical and mass-producible, and can prevent as much as possible.
【００５２】また、隣接する夫々の蚕載置部材３は、該
蚕載置部材３が連設される軸５の長さの違いによって夫
々段違いとなるように構成されているから、狭いスペー
スで可及的に大量の紙シルク２を形成することができ
る、より一層実用性，量産性に秀れた紙シルクの製造方
法となる。Further, since each of the adjacent silk mounting members 3 is configured so as to be stepped by the difference in the length of the shaft 5 to which the silk mounting member 3 is continuously connected, each of the adjacent silk mounting members 3 has a small space. This makes it possible to form a large amount of paper silk 2 as much as possible, and it is a method for producing paper silk that is more practical and more productive.
【図１】本実施例の第一工程の説明斜視図である。FIG. 1 is an explanatory perspective view of a first step of the present embodiment.
【図２】本実施例の第二工程の説明側面図である。FIG. 2 is an explanatory side view of a second step of the present embodiment.
【図３】本実施例の第二工程の説明部分断面斜視図であ
る。FIG. 3 is an explanatory partial cross-sectional perspective view of a second step of the present embodiment.
【図４】本実施例の第二工程の説明側面図である。FIG. 4 is an explanatory side view of a second step of the present embodiment.
【図５】本実施例の説明側断面図である。FIG. 5 is an explanatory side sectional view of the present embodiment.
１ 蚕，熟蚕 ２ 紙シルク ３ 蚕載置部材 ４ 蚕載置面，上面 ５ 軸 10 壁面 11 容器 12 桑 14 爪係止部 Reference Signs List 1 silkworm, mature silkworm 2 paper silk 3 silkworm mounting member 4 silkworm mounting surface, upper surface 5 axis 10 wall 11 container 12 mulberry 14 claws
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7，ＤＢ名) A01K 67/04 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 7 , DB name) A01K 67/04
Claims (8)
クの製造装置であって、糸を吐出する状態の蚕を載置す
る蚕載置部材を設け、この蚕載置部材の蚕載置面は傾斜
状態に設けられると共に、該蚕載置部材は該蚕載置面に
載置された蚕の自重により軸を支点として回動するよう
に設けられていることを特徴とする紙シルクの製造装
置。An apparatus for manufacturing a paper silk formed by a thread from which a silkworm discharges, comprising a silkworm mounting member for mounting a silkworm in a state in which the thread is discharged, wherein the silkworm mounting member comprises: The surface of the silk silk is characterized in that the surface is provided in an inclined state, and the silkworm placing member is provided so as to rotate about an axis by a weight of the silkworm placed on the silkworm placing surface. manufacturing device.
クの製造方法であって、軸を支点に回動し、上面が傾斜
状態に形成された蚕載置部材を設け、該蚕載置部材の上
面に糸を吐出する状態の複数の蚕を載置し、該蚕が蚕載
置部材の上面を徘徊して蚕載置部材の傾斜上方位置に該
蚕の自重が作用すると、該蚕載置部材は前記軸を支点に
回動して該蚕は該蚕載置部材の傾斜下方位置に位置し、
この蚕の徘徊及び蚕載置部材の回動の繰り返しにより該
蚕載置部材の上面に紙シルクを形成することを特徴とす
る紙シルクの製造方法。2. A method for producing a paper silk formed by a thread from which a silkworm is discharged, the method comprising the steps of: rotating a shaft around a fulcrum; A plurality of silkworms in a state of discharging a thread are placed on the upper surface of the member, and when the silkworm wanders over the upper surface of the silkworm mounting member and the weight of the silkworm acts on the inclined upper position of the silkworm mounting member, the silkworm is placed. The mounting member rotates about the axis as a fulcrum, and the silkworm is positioned at a position inclined downward of the silkworm mounting member,
A method for producing paper silk, comprising forming paper silk on the upper surface of the silkworm placing member by repeating the wandering of the silkworm and the rotation of the silkworm placing member.
いて、糸を吐出する状態の蚕として、熟蚕で且つ壁面を
這い上がってきた蚕を使用することを特徴とする紙シル
クの製造方法。3. The method for producing a paper silk according to claim 2, wherein the silkworm in a state of discharging the thread is a mature silkworm and a silkworm crawling on a wall surface. .
いて、糸を吐出する状態の蚕として、蚕を桑を収納した
容器内に入れ、該容器の壁面を這い上ってきた蚕を使用
することを特徴とする紙シルクの製造方法。4. The method for producing paper silk according to claim 2, wherein the silkworm in a state in which the thread is discharged is a silkworm that has been placed in a container containing mulberry and has crawled up the wall surface of the container. A method for producing paper silk.
ルクの製造方法において、蚕載置部材の上面には、該上
面に載置された蚕の爪が係止できる爪係止部が設けられ
ていることを特徴とする紙シルクの製造方法。5. The method for manufacturing paper silk according to claim 2, wherein the upper surface of the silkworm mounting member is hooked with a nail of the silkworm mounted on the upper surface. A method for producing paper silk, characterized in that a part is provided.
ルクの製造方法において、蚕載置部材の上面は５０°乃
至６０°の傾斜角度に設定されていることを特徴とする
紙シルクの製造方法。6. The paper silk manufacturing method according to claim 2, wherein an upper surface of the silkworm placing member is set at an inclination angle of 50 ° to 60 °. Silk manufacturing method.
ルクの製造方法において、蚕載置部材の上面の中央付近
に送風して該上面の蚕を分散せしめることを特徴とする
紙シルクの製造方法。7. The paper silk production method according to claim 2, wherein the silkworm on the upper surface is dispersed by blowing air near the center of the upper surface of the silkworm placing member. Silk manufacturing method.
ルクの製造方法において、蚕載置部材の上面に載置され
る蚕は１ｍ2当り２５０頭乃至３５０頭であることを特
徴とする紙シルクの製造方法。8. The process for manufacturing paper silk according to any one of claims 2-7, characterized in that silkworms are placed on the upper surface of the mounting member is 2 per 250 head to 350 head 1m Paper silk production method.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13295599A JP3306025B2 (en) | 1999-05-13 | 1999-05-13 | Paper silk manufacturing apparatus and paper silk manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13295599A JP3306025B2 (en) | 1999-05-13 | 1999-05-13 | Paper silk manufacturing apparatus and paper silk manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2000316421A JP2000316421A (en) | 2000-11-21 |
| JP3306025B2 true JP3306025B2 (en) | 2002-07-24 |
Family
ID=15093415
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13295599A Expired - Fee Related JP3306025B2 (en) | 1999-05-13 | 1999-05-13 | Paper silk manufacturing apparatus and paper silk manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3306025B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180052292A (en) * | 2016-11-10 | 2018-05-18 | 대한민국(농촌진흥청장) | Manufacturing device of silk matrix using silkworm |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB0326645D0 (en) * | 2003-11-14 | 2003-12-17 | Barton Sally | Silk production |
| CN102860290B (en) * | 2012-10-18 | 2014-01-22 | 兰自勉 | Production method and device of silkworm egg evenly-attached breeds |
| CN106342763B (en) * | 2016-08-04 | 2020-04-14 | 中国计量大学 | Silkworm breeding cocooning method |
-
1999
- 1999-05-13 JP JP13295599A patent/JP3306025B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20180052292A (en) * | 2016-11-10 | 2018-05-18 | 대한민국(농촌진흥청장) | Manufacturing device of silk matrix using silkworm |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2000316421A (en) | 2000-11-21 |
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