JP3302653B2 - Painted metal sheet with excellent slip and abrasion resistance - Google Patents

Painted metal sheet with excellent slip and abrasion resistance

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Publication number
JP3302653B2
JP3302653B2 JP08295899A JP8295899A JP3302653B2 JP 3302653 B2 JP3302653 B2 JP 3302653B2 JP 08295899 A JP08295899 A JP 08295899A JP 8295899 A JP8295899 A JP 8295899A JP 3302653 B2 JP3302653 B2 JP 3302653B2
Authority
JP
Japan
Prior art keywords
weight
coating film
resistance
top coat
paint
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP08295899A
Other languages
Japanese (ja)
Other versions
JP2000272047A (en
Inventor
正樹 佐藤
成寿 鈴木
浩 圓谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP08295899A priority Critical patent/JP3302653B2/en
Publication of JP2000272047A publication Critical patent/JP2000272047A/en
Application granted granted Critical
Publication of JP3302653B2 publication Critical patent/JP3302653B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)
  • Paints Or Removers (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、耐滑り性及び耐摩耗性
に優れ、屈曲等の加工にも耐え、外装材,内装材,表層
材,家電機器表層材,厨房機器用材料等として使用され
る塗装金属板に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention has excellent slip resistance and abrasion resistance, and can withstand bending and other processing, and is used as an exterior material, an interior material, a surface material, a home appliance surface material, a kitchen equipment material, and the like. Related to painted metal sheets.

【0002】[0002]

【従来技術及び問題点】金属板にクリア塗装すると、平
滑で光沢度,鮮映度の高い表面状態になり、指紋,疵等
が付きにくくなる。クリア塗装金属板は、このような長
所を活用し、内装材,外装材等として各種分野で使用さ
れている。しかし、床,テーブルトップ等のように疵付
きが著しい部位については、耐疵付き性,耐摩耗性,耐
滑り性が不充分なため適用が困難である。塗膜の耐疵付
き性及び耐摩耗性は、無機骨材の添加によって改善され
る。たとえば、繊維状ガラスを5〜70重量%配合して
耐摩耗性,耐スクラッチ性を改善した粉体塗料(特開昭
48−66640号公報),厚さ3μm以下、150メ
ッシュの篩をパスする薄片状のガラスを0.3〜50%
配合して耐摩耗性,耐スクラッチ性を改善したプレコー
ト鋼板用塗料(特開昭51−8128号公報),塗膜中
の展色剤の固形分100重量部に対し平均粒径3〜30
μmの無機骨材を5〜60重量部配合したアクリル樹脂
塗料を用いた耐疵付き性,耐汚染性に優れた塗装金属板
(特開平8−183926号公報)等が知られている。
しかし、何れも塗膜の透明性が乏しいため、下地金属又
は下塗り塗膜の意匠性を十分に活かすことが困難であ
る。また、耐疵付き性及び耐摩耗性に優れているもの
の、耐滑り性に関しては十分な特性が得られていない。
2. Description of the Related Art When a metal plate is subjected to clear coating, the surface state becomes smooth, high in gloss and sharpness, and fingerprints and scratches are hardly formed. Taking advantage of such advantages, clear painted metal sheets are used in various fields as interior materials, exterior materials and the like. However, it is difficult to apply to a part having a remarkable flaw, such as a floor or a table top, because the flaw resistance, abrasion resistance, and slip resistance are insufficient. The scratch resistance and abrasion resistance of the coating are improved by the addition of inorganic aggregate. For example, a powder coating material having improved abrasion resistance and scratch resistance by blending fibrous glass in an amount of 5 to 70% by weight (JP-A-48-66640) is passed through a 150-mesh sieve having a thickness of 3 μm or less. 0.3 to 50% flaky glass
A paint for a pre-coated steel sheet having improved abrasion resistance and scratch resistance by blending (Japanese Patent Application Laid-Open No. 51-8128), an average particle diameter of 3 to 30 parts by weight per 100 parts by weight of a solid content of a vehicle in a coating film.
A coated metal plate (JP-A-8-183926) excellent in scratch resistance and stain resistance using an acrylic resin paint containing 5 to 60 parts by weight of an inorganic aggregate of μm is known.
However, since the transparency of the coating film is poor in any case, it is difficult to make full use of the design properties of the base metal or the undercoating film. Further, although excellent in scratch resistance and abrasion resistance, sufficient properties are not obtained with respect to slip resistance.

【0003】耐疵付き性及び耐摩耗性は、電子線硬化型
アクリル系塗料(特公昭55−5422号公報,特公昭
56−8070号公報,特開平1−229622号公
報,特開平2−242863号公報等)にみられるよう
に、電子線等の照射によっても向上する。電子線照射さ
れた塗膜は、鉛筆硬度で9H以上の硬度になるため、耐
摩耗性,耐疵付き性,耐汚染性に優れた塗膜になる。し
かし、塗膜の加工度が低く、高価な塗料を必要とし、し
かも塗膜硬化用に特殊な電子線照射設備を必要とするた
め、製造コストが高くなる。電子線照射で硬化された塗
膜が熱硬化型塗膜に比較すると耐候性に劣ることも欠点
である。ところで、床材には耐滑り性,耐摩耗性,耐疵
付き性が要求される特性であり、御影石,窯業タイル,
塩化ビニル製タイル,塩化ビニルシート等が通常使用さ
れている。しかし、ステンレス鋼板,アルミニウム板等
の金属板本来の意匠感を備えたものはほとんど使用され
ていない。テーブルトップも木製が多く、金属の意匠感
を前面に出した製品は見当たらない。
[0003] The scratch resistance and abrasion resistance are measured by using an electron beam-curable acrylic paint (Japanese Patent Publication No. 55-5422, Japanese Patent Publication No. 56-8070, Japanese Patent Application Laid-Open No. 1-2229622, Japanese Patent Application Laid-Open No. 2-228663). As can be seen in Japanese Patent Application Laid-Open Publication No. HEI 7-303, it is also improved by irradiation with an electron beam or the like. Since the coating film irradiated with the electron beam has a pencil hardness of 9H or more, the coating film has excellent wear resistance, scratch resistance, and stain resistance. However, the processing cost of the coating film is low, an expensive paint is required, and special electron beam irradiation equipment is required for curing the coating film, so that the production cost is high. Another drawback is that the coating cured by electron beam irradiation is inferior in weather resistance to the thermosetting coating. By the way, floor materials are required to have slip resistance, abrasion resistance and scratch resistance, and granite, ceramic tile,
Vinyl chloride tiles, vinyl chloride sheets and the like are usually used. However, those having the original design feeling of a metal plate such as a stainless steel plate and an aluminum plate are rarely used. Many table tops are also made of wood, and there are no products with metal design on the front.

【0004】[0004]

【課題を解決するための手段】本発明は、このような問
題を解消すべく案出されたものであり、薄片状ガラス及
びケイ酸カルシウムを配合した透明又は半透明の上塗り
塗膜を形成することにより、下地金属又は下塗り塗膜の
意匠性を十分に活かし、耐滑り性,耐摩耗性が改善され
た金属板を提供することを目的とする。本発明の塗装金
属板は、その目的を達成するため、塗料不揮発成分基準
で厚さ8μm以下,長手方向の平均径10〜70μmの
薄片状ガラスを5〜25重量%及び平均一次粒径1〜8
μmのケイ酸カルシウムを0.5〜10重量%配合した
上塗り塗料から形成された膜厚5〜40μm,表面粗さ
Ra1.0〜6.0μmの透明又は半透明上塗り塗膜が
表層に設けられていることを特徴とする。上塗り塗膜を
形成する塗料には、トリアジン系紫外線吸収剤及び/又
はベンゾトリアゾール系紫外線吸収剤を配合することが
好ましい。下地として使用される金属板は、材質が特に
限定されるものではなく、冷延鋼板,各種めっき鋼板,
ステンレス鋼板,銅板,アルミニウム板等が使用され
る。ただし、金属本来の意匠感を出すためには、ステン
レス鋼板,アルミニウム板,銅板等のように金属光沢の
ある金属板が好ましい。下地金属板には、下塗り塗膜又
は上塗り塗膜の形成に先立って金属板の種類や表面状態
に応じて機械的研磨,酸洗やリン酸塩処理,クロメート
処理等の化成処理を施し、塗膜密着性を高めることがで
きる。
SUMMARY OF THE INVENTION The present invention has been devised in order to solve such a problem, and forms a transparent or translucent overcoat film containing flaky glass and calcium silicate. It is an object of the present invention to provide a metal plate having improved slip resistance and abrasion resistance by making full use of the design properties of a base metal or an undercoating film. In order to achieve the object, the coated metal sheet of the present invention comprises 5 to 25% by weight of flaky glass having a thickness of 8 μm or less and an average diameter in the longitudinal direction of 10 to 70 μm based on a nonvolatile component of the coating and an average primary particle size of 1 to 8
A transparent or translucent top coat having a thickness of 5 to 40 μm and a surface roughness Ra of 1.0 to 6.0 μm formed from a top coat containing 0.5 to 10% by weight of calcium silicate of 0.5 μm is provided on the surface layer. It is characterized by having. It is preferable to blend a triazine-based ultraviolet absorber and / or a benzotriazole-based ultraviolet absorber in the paint for forming the top coat. The material of the metal plate used as the substrate is not particularly limited, and may be a cold rolled steel plate, various types of plated steel plates,
Stainless steel plates, copper plates, aluminum plates, etc. are used. However, in order to obtain the original design feeling of the metal, a metal plate having a metallic luster such as a stainless steel plate, an aluminum plate, or a copper plate is preferable. Prior to the formation of the undercoat or topcoat, the base metal plate is subjected to chemical treatment such as mechanical polishing, pickling, phosphate treatment, and chromate treatment, depending on the type and surface condition of the metal plate. The film adhesion can be improved.

【0005】[0005]

【実施の形態】本発明に従った塗装金属板は、たとえば
図1に示すように下地金属板1の表面に、必要に応じて
ベースコート層2及びプライマ層3を設け、表層に透明
又は半透明の上塗り塗膜4を形成している。表層に上塗
り塗膜4がある限り、下地金属板1と上塗り塗膜4との
間にベースコート層2を設けた塗装金属板(a),下地
金属板1と上との間にベースコート層2及びプライマ層
3を設けた塗装金属板(b),下地金属板1に上塗り塗
膜4を直接設けた塗装金属板(c)の何れであっても良
い。ベースコート層2は、白色に限らず、クリア塗膜を
含めた他の色調を呈するものでも良い。透明又は半透明
の上塗り塗膜4は、5〜40μmの膜厚で形成される。
膜厚5μm未満では、十分な耐摩耗性が得られない。逆
に40μmを超える膜厚では、焼付け時に塗膜中に残留
した溶剤が急激に気化し、「わき」と呼ばれるピンホー
ル状の塗膜欠陥を発生させる虞れがある。また、40μ
mを超える厚膜では、塗膜の透明感が損われ、下地金属
板1の金属光沢、下塗り塗膜を形成した場合には下塗り
塗膜の意匠性を十分に発現させることができなくなる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS A coated metal plate according to the present invention is provided with a base coat layer 2 and a primer layer 3 as required on the surface of a base metal plate 1 as shown in FIG. Is formed. As long as there is a top coat 4 on the surface layer, a coated metal plate (a) having a base coat layer 2 provided between the base metal plate 1 and the top coat 4, a base coat layer 2 and a base coat layer 2 provided between the base metal plate 1 and the top Either a coated metal plate (b) provided with the primer layer 3 or a coated metal plate (c) provided directly with the overcoat 4 on the base metal plate 1 may be used. The base coat layer 2 is not limited to white, and may have another color tone including a clear coating film. The transparent or translucent top coat 4 is formed with a thickness of 5 to 40 μm.
If the film thickness is less than 5 μm, sufficient wear resistance cannot be obtained. Conversely, if the film thickness exceeds 40 μm, the solvent remaining in the coating film at the time of baking may rapidly evaporate, and a pinhole-like coating defect called “side” may be generated. Also, 40μ
When the thickness is more than m, the transparency of the coating film is impaired, and the metallic luster of the base metal plate 1 and when an undercoat film is formed, the undercoat film cannot be sufficiently designed.

【0006】上塗り塗膜4の膜厚は、耐滑り性及び耐摩
耗性のバランスから10〜25μmの範囲が好ましい。
使用による大きな減耗量が予想される床材等の用途で
は、減耗を考慮して更に下塗り塗膜としてクリア塗膜層
を設けることもできる。塗膜中にメラミン,尿素,イソ
シアネート等の硬化剤を添加することにより、塗膜硬度
を高めることもできる。上塗り塗膜4には、厚さ8μm
以下,長手方向の平均径10〜70μmの薄片状ガラス
を5〜25重量%配合している。薄片状ガラスの配合量
が5重量%に満たないと、塗膜の鉛筆硬度がF以下にな
り、十分な塗膜硬度が確保できない。また、塗膜表面に
薄片状ガラスビーズが散在するため、塗膜面の凹凸が疎
らになって外観を劣化させる。逆に25重量%を超える
多量の薄片状ガラスが配合されると、塗膜の不透明感が
強くなり、表面粗さも低下する傾向を示す。
[0006] The thickness of the top coat 4 is preferably in the range of 10 to 25 µm from the balance of slip resistance and abrasion resistance.
In applications such as flooring materials where a large amount of wear due to use is expected, a clear coating layer can be further provided as an undercoat film in consideration of wear. By adding a curing agent such as melamine, urea, or isocyanate to the coating film, the hardness of the coating film can be increased. The top coat 4 has a thickness of 8 μm
Hereinafter, 5 to 25% by weight of flaky glass having an average diameter in the longitudinal direction of 10 to 70 μm is blended. If the compounding amount of the flaky glass is less than 5% by weight, the pencil hardness of the coating film becomes F or less, and a sufficient coating film hardness cannot be secured. In addition, since the flaky glass beads are scattered on the surface of the coating film, the unevenness of the coating film surface becomes coarse and the appearance is deteriorated. Conversely, when a large amount of flaky glass exceeding 25% by weight is blended, the opacity of the coating film tends to increase and the surface roughness tends to decrease.

【0007】塗膜に配合される薄片状ガラスは、塗膜の
要求特性,塗装作業性を考慮して厚さ8μm以下,長手
方向の平均径10〜70μmの形状に規制されている。
8μmを超える厚みの薄片状ガラスを配合すると、塗装
金属板を折り曲げ加工したときに塗膜が割れ易くなるば
かりか、摩耗によって脱落し易くなる。厚い薄片状ガラ
スは、塗料中で沈降し易いことから塗装作業性にも悪影
響を及ぼす。薄片状ガラスの長手方向の平均径が70μ
mを超えると、塗装後の塗膜表面から薄片状ガラスが容
易に脱落し易くなる。逆に10μmに達しない平均径で
は、表面粗さRa1.0μm以上の塗膜を得ることが困
難になる。上塗り塗膜4には、平均一次粒径1〜8μm
のケイ酸カルシウムが添加される。ケイ酸カルシウム
は、塗料中で一次粒子が二次凝集して粒径15〜50μ
mの凝集粒子になり、凝集状態で塗膜が形成されるため
耐滑り性の向上に寄与する。8μmを超える平均一次粒
径では、二次粒子が沈降し易く塗装作業性が悪くなる。
逆に、1μmに達しない一次粒径では、二次粒径も小さ
くなるため十分な耐滑り性が得られない。
The flaky glass compounded in the coating film is regulated to have a thickness of 8 μm or less and an average diameter in the longitudinal direction of 10 to 70 μm in consideration of required characteristics of the coating film and coating workability.
When a flaky glass having a thickness of more than 8 μm is blended, not only the coating film is easily broken when the coated metal plate is bent, but also easily dropped off due to abrasion. Thick flaky glass tends to settle in the paint, which adversely affects painting workability. The average diameter in the longitudinal direction of the flaky glass is 70μ
If it exceeds m, the flaky glass easily falls off from the surface of the coating film after coating. Conversely, if the average diameter does not reach 10 μm, it becomes difficult to obtain a coating film having a surface roughness Ra of 1.0 μm or more. The top coat 4 has an average primary particle size of 1 to 8 μm
Of calcium silicate is added. Calcium silicate has a particle diameter of 15 to 50 μ in which primary particles are secondarily aggregated in a paint.
m and form a coating film in an agglomerated state, thereby contributing to an improvement in slip resistance. If the average primary particle size exceeds 8 μm, the secondary particles are likely to settle, and the coating workability is deteriorated.
Conversely, if the primary particle size does not reach 1 μm, the secondary particle size also becomes small, so that sufficient slip resistance cannot be obtained.

【0008】ケイ酸カルシウムは、0.5〜10重量%
(好ましくは、1.5〜5重量%)の割合で上塗り塗膜
4に配合される。0.5重量%未満では、ケイ酸カルシ
ウムによる十分な耐滑り性が得られない。逆に10重量
%を超える配合量では、塗膜の透明感が損われ、下地金
属板1の金属光沢、或いは下塗り塗膜を形成したもので
は下塗り塗膜の意匠性が十分に発現されなくなる。上塗
り塗膜4は、焼付け硬化させた状態での塗膜硬度2H以
上が好ましい。塗膜中には、塗膜硬度を高くするための
メチル化メラミン,ブチル化メラミン等の硬化剤を、ま
た短時間に塗膜を硬化させるためにスルホン酸化合物等
の硬化触媒を添加しても良い。上塗り塗膜4の色調は、
下地金属板1の金属光沢、或いは下塗り塗膜を形成した
ものでは下塗り塗料の意匠性が十分に発現されるよう
に、可能な限り透明感の高いものほど好ましい。
[0008] Calcium silicate is 0.5 to 10% by weight
(Preferably 1.5 to 5% by weight) is blended in the overcoat 4. If the amount is less than 0.5% by weight, sufficient slip resistance due to calcium silicate cannot be obtained. Conversely, if the amount exceeds 10% by weight, the transparency of the coating film is impaired, and the metallic luster of the base metal plate 1 or the design of the undercoating film cannot be sufficiently exhibited when the undercoating film is formed. The top coat 4 preferably has a coat hardness of 2H or more in a state of being baked and cured. A curing agent such as methylated melamine and butylated melamine for increasing the hardness of the coating film and a curing catalyst such as a sulfonic acid compound for curing the coating film in a short time may be added to the coating film. good. The color of the top coat 4 is
In the case where the base metal plate 1 has a metallic luster or an undercoating film formed thereon, it is preferable that the undercoating material be as transparent as possible so that the design property of the undercoating material is sufficiently exhibited.

【0009】透明又は半透明の上塗り塗膜4を形成する
塗料としては、ポリビニルアルコール,ポリビニルブチ
ラール,ポリビニルアセタール,ポリ酢酸ビニル,ポリ
塩化ビニル,ポリビニルピロリドン,ポリスチレン等の
ビニル系樹脂、ポリメチル(メタ)アクリレート,ポリ
ブチル(メタ)アクリレート,ポリアクリルアミド,ポ
リアクリロニトリル等のアクリレート系樹脂、ポリエス
テル樹脂、ポリカーボネート樹脂、ポリウレタン樹脂、
ポリアミド樹脂、尿素樹脂、ポリカプロラクトン樹脂、
ポリアリレート樹脂、ポリスルホン樹脂、シリコーンポ
リエステル樹脂、エポキシ樹脂等や、これら樹脂の共重
合体又は混合物が塗料として使用される。
Examples of the paint for forming the transparent or translucent top coat 4 include polyvinyl resins such as polyvinyl alcohol, polyvinyl butyral, polyvinyl acetal, polyvinyl acetate, polyvinyl chloride, polyvinyl pyrrolidone and polystyrene, and polymethyl (meth). Acrylate resins such as acrylate, polybutyl (meth) acrylate, polyacrylamide, polyacrylonitrile, polyester resins, polycarbonate resins, polyurethane resins,
Polyamide resin, urea resin, polycaprolactone resin,
A polyarylate resin, a polysulfone resin, a silicone polyester resin, an epoxy resin, or the like, or a copolymer or a mixture of these resins is used as a paint.

【0010】透明又は半透明上塗り塗膜4に紫外線吸収
剤を添加すると、太陽光線,紫外線等の透過による密着
性の低下や変色が抑制される。上塗り塗膜4に含まれる
紫外線吸収剤としては、耐熱性,耐昇華性及び溶解性に
優れていること要求される。なかでも、空気雰囲気中、
昇温速度5℃/分の加熱条件下で300℃における重量
減少が10重量%以下の耐熱性を呈することが好まし
い。要求特性を満足する紫外線吸収剤としては、ベンゾ
トリアゾール系,トリアジン系等がある。好ましくは、
トリアジン系単独又はトリアジン系とベンゾトリアゾー
ル系とを混合して上塗り塗膜4用塗料に添加される。ま
た、ヒンダートアミン系光安定剤を0〜3.0重量%の
割合で配合することもできる。
When an ultraviolet absorber is added to the transparent or translucent top coat 4, the decrease in adhesion and discoloration due to the transmission of sunlight, ultraviolet rays and the like are suppressed. The ultraviolet absorber contained in the top coat 4 is required to be excellent in heat resistance, sublimation resistance and solubility. Above all, in the air atmosphere,
It is preferable to exhibit heat resistance of not more than 10% by weight at 300 ° C. under a heating condition of 5 ° C./min. There are benzotriazole-based, triazine-based and the like as UV absorbers that satisfy the required characteristics. Preferably,
The triazine alone or a mixture of the triazine and the benzotriazole is added to the paint for the top coat 4. Further, a hindered amine-based light stabilizer can be blended at a ratio of 0 to 3.0% by weight.

【0011】ベンゾトリアゾール系の紫外線吸収剤に
は、オクチル−3−[3−t−ブチルー5−(2H−ベ
ンゾトリアゾール−2−イル)−4−ヒドロキシフェニ
ル]プロピネート(チバガイギー社製 TINUVIN 384
),2−[2−ヒドロキシ−3,5−ビス(α,α’
ジメチルベンジル)フェニル]−2H−ベンゾトリアゾ
ール(チバガイギー社製 TINUVIN 900 ),メチルー3
−[3−t−ブチルー5−(2H−ベンゾトリアゾール
−2−イル)−4−ヒドロキシフェニル]プロピネート
と−ポリエチレングリコール(分子量約300)との縮
合物(チバガイギー社製 TINUVIN 1130),2−[2’
−ヒドロキシ−3’−(3”,4”,5”,6”−テト
ラヒドロフタルイミドメチル)−5’−メチルフェニ
ル」−ベンゾトリアゾール(共同薬品株式会社製 Vios
orb 590 )等が挙げられる。
The benzotriazole type ultraviolet absorbers include octyl-3- [3-t-butyl-5- (2H-benzotriazol-2-yl) -4-hydroxyphenyl] propinate (TINUVIN 384 manufactured by Ciba Geigy).
), 2- [2-hydroxy-3,5-bis (α, α '
Dimethylbenzyl) phenyl] -2H-benzotriazole (TINUVIN 900 manufactured by Ciba-Geigy), methyl-3
Condensation product of-[3-t-butyl-5- (2H-benzotriazol-2-yl) -4-hydroxyphenyl] propinate and -polyethylene glycol (molecular weight: about 300) (TINUVIN 1130 manufactured by Ciba Geigy), 2- [ 2 '
-Hydroxy-3 '-(3 ", 4", 5 ", 6" -tetrahydrophthalimidomethyl) -5'-methylphenyl "-benzotriazole (manufactured by Kyodo Yakuhin Co., Ltd.
orb 590).

【0012】トリアジン系紫外線吸収剤には、たとえば
2−[4−[(2−ヒドロキシ−3−ジデシルオキシプ
ロピル)−オキシ]−2−ヒドロキシフェニル]−4,
6−ビス(2,4−ジメチルフェニル)−1,3,5−
トリアジンと2−[4−「(2−ヒドロキシ−3−トリ
デシルオキシプロピル)−オキシ」−2−ヒドロキシフ
ェニル]−4,6−ビス(2,4−ジメチルフェニル−
1,3,5−トリアジンの混合物(チバガイギー社製
TINUVIN 400 )等が挙げられる。これらの紫外線吸収剤
は、単独でも、2種以上を混合しても使用できる。紫外
線吸収剤の配合量は、塗料の不揮発成分に対して1〜1
8重量%に調整することが好ましい。18重量%を超え
る配合量では、塗膜の耐汚染性,加工性,塗膜外観等が
劣化する傾向を示す。また、紫外線吸収剤による塗膜の
着色も観察されるようになる。
The triazine-based ultraviolet absorber includes, for example, 2- [4-[(2-hydroxy-3-didecyloxypropyl) -oxy] -2-hydroxyphenyl] -4,
6-bis (2,4-dimethylphenyl) -1,3,5-
Triazine and 2- [4-((2-hydroxy-3-tridecyloxypropyl) -oxy] -2-hydroxyphenyl] -4,6-bis (2,4-dimethylphenyl-
Mixture of 1,3,5-triazine (Ciba-Geigy)
TINUVIN 400). These ultraviolet absorbers can be used alone or in combination of two or more. The blending amount of the ultraviolet absorber is 1 to 1 with respect to the nonvolatile component of the paint.
It is preferably adjusted to 8% by weight. If the amount is more than 18% by weight, the stain resistance, workability, appearance of the coating film and the like tend to deteriorate. Further, coloring of the coating film due to the ultraviolet absorber is also observed.

【0013】透明又は半透明上塗り塗膜4の耐光性を更
に向上させるため、必要に応じてヒンダートアミン系光
安定剤を塗料不揮発成分に対して3重量%以下の割合で
配合させることが好ましい。ヒンダートアミン系光安定
剤としては、次の物質が挙げられる。ビス(2,2,
6,6−テトラメチル−4−ピペリジル)セバケート
(三共株式会社製 SANOL LS770 ),ビス(1,2,
2,6,6−ペンタメチル−4−ピペリジル)セバケー
ト(三共株式会社製 SANOL LS765 ),1−{2−[3
−(3,5−ジ−t−ブチルー4−ヒドロキシフェニ
ル)プロピオニルオキシ]エチル}−4−[3−(3,
5−ジ−t−ブチルー4−ヒドロキシフェニル)プロピ
オニルオキシ」−2,2,6,6−テトラメチルピペリ
ジン(三共株式会社製SANOL LS2626),4−ベンゾイル
オキシ−2,2,6,6−テトラメチルピペリジン(三
共株式会社製 SANOL LS744 ),8−アセチル−3−ド
デシル−7,7,9,9−テトラメチル−1,3,8−
トリアザスピロ[4,5]デカン−2,4−ジオン(三
共株式会社製 SANOL LS440 ),2−(3,5−ジ−t
−ヒドロキシベンジル−2−nーブチルマロン酸ビス
(1,2,2,6,6−ペンタメチル−4−ピペリジ
ル)(チバガイギー社製 TINUVIN 144 ),コハク酸ビ
ス(2,2,6,6−テトラメチル−4−ピペリジル)
エステル(チバガイギー社製TINUVIN 780FF ),コハク
酸ジメチルと1−(2−ヒドロキシエチル)−4−ヒド
ロキシ−2,2,6,6−テトラメチルピペリジンの重
縮合物(チバガイギー社製 TINUVIN 622LD ),ポリ
{[6−(1,1,3,3−テトラメチルブチル)アミ
ノ−1,3,5−トリアジン−2,4−ジイル]
[(2,2,6,6−テトラメチル−4−ピペリジル)
イミノ]ヘキサメチレン[(2,2,6,6−テトラメ
チル−4−ピペリジル)イミノ]}(チバガイギー社製
CHIMASSORB 944LD),N,N’−ビス(3−アミノプ
ロピル)エチレンジアミンと2,4−ビス[N−ブチル
ーN−(1,2,2,6,6−ペンタメチル−4−ピペ
リジル)アミノ]−6−クロロ−1,3,5−トリアジ
ンの重縮合物(チバガイギー社製CHIMASSORB 119FL),
ビス(1,2,2,6,6−ペンタメチル−4−ピペリ
ジル)セバケート(チバガイギー社製 TINUVIN 292
),ビス(1−オクタオキシ−2,2,6,6−テト
ラメチル−4−ピペリジル)セバケート(チバガイギー
社製 TINUVIN 123 ),HA−70G(三共株式会社
製),アデカスタブ LA−52,アデカスタブ LA
−57,アデカスタブ LA−62,アデカスタブLA
−63,アデカスタブ LA−67,アデカスタブ L
A−68,アデカスタブ LA−82,アデカスタブ
LA−87(旭電化工業株式会社製)
In order to further improve the light fastness of the transparent or translucent top coat 4, it is preferable to add a hindered amine-based light stabilizer at a ratio of 3% by weight or less based on the non-volatile components of the paint, if necessary. . Examples of the hindered amine light stabilizer include the following substances. Screw (2, 2,
6,6-tetramethyl-4-piperidyl) sebacate (SANOL LS770 manufactured by Sankyo Co., Ltd.), bis (1,2,2)
2,6,6-pentamethyl-4-piperidyl) sebacate (SANOL LS765 manufactured by Sankyo Co., Ltd.), 1- {2- [3
-(3,5-Di-t-butyl-4-hydroxyphenyl) propionyloxy] ethyl} -4- [3- (3
5-Di-t-butyl-4-hydroxyphenyl) propionyloxy "-2,2,6,6-tetramethylpiperidine (SANOL LS2626 manufactured by Sankyo), 4-benzoyloxy-2,2,6,6-tetra Methyl piperidine (SANOL LS744 manufactured by Sankyo Co., Ltd.), 8-acetyl-3-dodecyl-7,7,9,9-tetramethyl-1,3,8-
Triazaspiro [4,5] decane-2,4-dione (SANOL LS440 manufactured by Sankyo), 2- (3,5-di-t)
-Hydroxybenzyl-2-n-butylmalonate bis (1,2,2,6,6-pentamethyl-4-piperidyl) (TINUVIN 144 manufactured by Ciba-Geigy), bis (2,2,6,6-tetramethyl-succinate) 4-piperidyl)
Esters (TINUVIN 780FF manufactured by Ciba-Geigy), polycondensates of dimethyl succinate and 1- (2-hydroxyethyl) -4-hydroxy-2,2,6,6-tetramethylpiperidine (TINUVIN 622LD manufactured by Ciba-Geigy), poly {[6- (1,1,3,3-tetramethylbutyl) amino-1,3,5-triazine-2,4-diyl]
[(2,2,6,6-tetramethyl-4-piperidyl)
Imino] hexamethylene [(2,2,6,6-tetramethyl-4-piperidyl) imino] ミ ノ (Ciba-Geigy)
CHIMASSORB 944LD), N, N'-bis (3-aminopropyl) ethylenediamine and 2,4-bis [N-butyl-N- (1,2,2,6,6-pentamethyl-4-piperidyl) amino] -6 Polycondensate of chloro-1,3,5-triazine (CHIMASSORB 119FL manufactured by Ciba Geigy),
Bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate (TINUVIN 292 manufactured by Ciba-Geigy)
), Bis (1-octaoxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate (TINUVIN 123 manufactured by Ciba-Geigy), HA-70G (manufactured by Sankyo Co., Ltd.), ADK STAB LA-52, ADK STAB LA
-57, ADK STAB LA-62, ADK STAB LA
-63, ADK STAB LA-67, ADK STAB L
A-68, ADK STAB LA-82, ADK STAB
LA-87 (made by Asahi Denka Kogyo Co., Ltd.)

【0014】これらの光安定剤は、単独でも、或いは2
種以上を混合しても使用できる。光安定剤を3.0重量
%を超える多量に配合しても耐光性を向上させる効果が
飽和して増量に見合った改善が見られず、却って塗装外
観が劣化する傾向がみられる。光安定剤は、好ましくは
0.5〜1.5重量%の範囲で配合される。透明又は半
透明の上塗り塗膜4は、ベースコート層2を介して(図
1a),ベースコート層2及びプライマ層3を介して
(図1b),或いは下地金属板1に直接(図1c)形成
することができる。何れの場合も、下地金属板1やベー
スコート層2の色調が地模様になり、下地素材の風合い
を活かした独特の深み感がある塗装金属板が得られる。
These light stabilizers can be used alone or
A mixture of more than one species can be used. Even when the light stabilizer is added in a large amount exceeding 3.0% by weight, the effect of improving the light resistance is saturated and the improvement corresponding to the increase in the amount is not seen, but rather the coating appearance tends to be deteriorated. The light stabilizer is preferably added in the range of 0.5 to 1.5% by weight. The transparent or translucent top coat 4 is formed via the base coat layer 2 (FIG. 1a), via the base coat layer 2 and the primer layer 3 (FIG. 1b), or directly on the base metal plate 1 (FIG. 1c). be able to. In any case, the color tone of the base metal plate 1 and the base coat layer 2 becomes a ground pattern, and a painted metal plate having a unique depth feeling utilizing the texture of the base material can be obtained.

【0015】[0015]

【実施例1】上塗り塗膜4を下地金属板1に直接設けた
塗装鋼板の製造(本発明例1〜11,比較例1〜4,7
〜12:図1c) 板厚0.5mmのSUS304HLステンレス鋼板に脱
脂,表面調整処理を施して塗布形クロメート処理した
後、半透明の上塗り塗料を乾燥膜厚が16μmとなるよ
うに塗布し、板温230℃で1分間焼き付けることによ
り半透明樹脂塗膜(上塗り塗膜4)を形成した。上塗り
塗料としては、塗料不揮発成分基準で厚さ4〜12μ
m,長手方向の平均径45〜90μmの薄片状ガラスを
3〜30重量%,平均粒径3.5〜8μmのケイ酸カル
シウムを0.3〜12重量%,トリアジン系紫外線吸収
剤(チバガイギー社製 TINUVIN 400 )を3重量%添加
したポリエステル系塗料を使用した。
Example 1 A top coat 4 was directly provided on a base metal plate 1.
Production of painted steel sheet (Examples 1 to 11 of the present invention, Comparative Examples 1 to 4, 7
-12: FIG. 1c) A SUS304HL stainless steel sheet having a thickness of 0.5 mm is subjected to degreasing, surface conditioning treatment, and application-type chromate treatment. Then, a translucent top coating is applied so that the dry film thickness becomes 16 μm. By baking at a temperature of 230 ° C. for 1 minute, a translucent resin coating film (top coating film 4) was formed. As a top coat, the thickness is 4 to 12 μm based on the non-volatile components of the paint.
m, 3 to 30% by weight of flaky glass having an average diameter of 45 to 90 μm in the longitudinal direction, 0.3 to 12% by weight of calcium silicate having an average diameter of 3.5 to 8 μm, and a triazine-based ultraviolet absorber (Ciba Geigy Co., Ltd.) Polyester paint to which 3% by weight of TINUVIN 400 (trade name) was added.

【0016】ベースコート層2を介し上塗り塗膜4を形
成した塗装鋼板の製造(本発明例12〜15,比較例5
〜6:図1b) 板厚0.5mmの溶融亜鉛めっき鋼板に脱脂,表面調整
処理を施して塗布型クロメート処理した後、白色ポリエ
ステル系樹脂塗料を乾燥膜厚が18μmとなるように塗
布し、板温220℃で1分間焼き付けることにより白色
ベースコート層2を形成した。塗料不揮発成分基準で厚
さ4〜12μm,長手方向の平均径45〜90μmの薄
片状ガラスを5〜25重量%,平均一次粒径3.5〜8
μmのケイ酸カルシウムを0.5〜10重量%,トリア
ジン系紫外線吸収剤(チバガイギー社製 TINUVIN 400
)を3重量%配合した半透明のポリエステル系上塗り
塗料を用い、乾燥膜厚が16μmとなるように塗布し、
板温230℃で1分間焼き付けることにより半透明の上
塗り塗膜4を形成した。得られた各塗装鋼板の塗膜構造
を、表1(本発明例)及び表2(比較例)に示す。
The top coat 4 is formed via the base coat layer 2.
Manufacture of formed coated steel sheet (Examples 12 to 15 of the present invention, Comparative Example 5
6: FIG. 1b) After applying a degreasing and surface conditioning treatment to a hot-dip galvanized steel sheet having a sheet thickness of 0.5 mm and performing a coating type chromate treatment, a white polyester-based resin paint is applied so that the dry film thickness becomes 18 μm. The white base coat layer 2 was formed by baking at a plate temperature of 220 ° C. for 1 minute. 5 to 25% by weight of flaky glass having a thickness of 4 to 12 μm and an average diameter in the longitudinal direction of 45 to 90 μm based on the non-volatile components of the paint, and an average primary particle size of 3.5 to 8
μm calcium silicate 0.5 to 10% by weight, triazine-based UV absorber (TINUVIN 400 manufactured by Ciba-Geigy)
) Was applied so as to have a dry film thickness of 16 μm using a translucent polyester-based overcoating material containing 3% by weight of
By baking at a plate temperature of 230 ° C. for 1 minute, a translucent top coat 4 was formed. Table 1 (Example of the present invention) and Table 2 (Comparative Example) show the coating structure of each of the obtained coated steel sheets.

【0017】 [0017]

【0018】 [0018]

【0019】塗装鋼板の性能試験 得られた各塗装金属板の塗膜密着性,塗膜硬度,加工
性,耐滑り性,耐摩耗性,表面粗さ及び塗膜の透明感を
調査した。塗膜密着性試験では、碁盤目エリクセン(J
IS G3320に規定されている碁盤目を入れて6m
m押し出す)試験を行い、粘着テープ剥離により塗膜層
の剥離状況を5段階評価した。加工性試験では、20℃
の室内で0〜6t(試験片と同じ厚さの板を1枚挟んだ
場合が1t)の180度折曲げ加工を施した。曲げ加工
後の塗膜表面を観察し、0〜2tでクラックが検出され
なかったものを◎,3〜4tでクラックが発生したもの
を○,5tでクラックが発生したものを△,6tでクラ
ックが発生したものを×と評価した。通常、○以上の評
価点であれば、プレコート鋼板用として実用に供し得
る。
Performance Test of Coated Steel Sheet The coating metal adhesion, coating film hardness, workability, slip resistance, abrasion resistance, surface roughness, and transparency of the coating film of each of the obtained coated metal sheets were examined. In the coating film adhesion test, the cross section of Eriksen (J
6m including the cross cut specified in IS G3320
m extruded) test, and the peeling state of the coating layer was evaluated in five steps by peeling the adhesive tape. 20 ° C in the workability test
In this room, a 180 ° bending process of 0 to 6 t (1 t when one plate having the same thickness as the test piece is sandwiched) was performed. The surface of the coating film after the bending was observed. A: No cracks were detected at 0 to 2 t, ◎: Cracks occurred at 3 to 4 t, ○: Cracks occurred at 5 t, Δ: Cracks occurred at 6 t. Those in which was generated were evaluated as x. Usually, if the evaluation point is ○ or more, it can be practically used for a precoated steel sheet.

【0020】塗膜硬度は、JIS−K−5400−6−
8.4に準拠して三菱ユニ(三菱鉛筆株式会社製)を用
いた疵付け法で調査し、疵が付かない限界の鉛筆硬度で
評価した。耐滑り性試験では、スプリング式のダイナミ
ックスリップテスターを用いて静摩擦係数及び動摩擦係
数を測定した。試験片はスレットメタルの下に貼り付
け、滑り板上には厚さ5mm,ショアA硬度60のネオ
プレンゴム板を貼り付けた。スレットメタル上に所定の
重錘を載せて合計重量を800gに調節し、滑り板上を
移動させた。そして、次式に従ってスレットメタルが滑
り始める瞬間の最大静止摩擦力から静摩擦係数を、スレ
ットメタルの滑動開始後20秒経過した時点での運動摩
擦力から動摩擦係数を求めた。、 静摩擦係数又は動摩擦係数=F/P ただし、F:最大静止摩擦力又は運動摩擦力 P:スレットメタル及び重錘の合計重量
The coating film hardness is JIS-K-5400-6-
Inspection was carried out by a scratching method using Mitsubishi Uni (manufactured by Mitsubishi Pencil Co., Ltd.) in accordance with Section 8.4, and the evaluation was made based on the pencil hardness of the limit at which no scratches were formed. In the slip resistance test, a static friction coefficient and a dynamic friction coefficient were measured using a dynamic slip tester of a spring type. The test piece was stuck under the threat metal, and a neoprene rubber plate having a thickness of 5 mm and a Shore A hardness of 60 was stuck on the slide plate. A predetermined weight was placed on the threat metal, the total weight was adjusted to 800 g, and the weight was moved on the slide plate. Then, the static friction coefficient was obtained from the maximum static friction force at the moment when the threat metal began to slide, and the dynamic friction coefficient was obtained from the kinetic friction force 20 seconds after the start of sliding of the threat metal according to the following equation. , Static friction coefficient or dynamic friction coefficient = F / P, where F: maximum static friction force or kinetic friction force P: total weight of threat metal and weight

【0021】耐摩耗性試験では、径120mmの試験片
の中央に直径6mmの孔を空け、重量測定後にテーバー
式摩耗試験機に取り付けた。200回回転させた後で試
験片の重量を測定し、試験前後の重量差から摩耗減量を
求め、次式に従ってテーバー指数を算出した。 テーバー指数=摩耗減量(mg)×1000/回転数
(200) 塗膜の表面粗さは接触式表面粗さ計で測定し、中心線平
均粗さRaを求めた。塗膜の透明感は目視観察で調査
し、上塗り塗膜4が下地金属板1の金属光沢又はベース
コート層2の意匠性を活かすのに十分な透明感をもって
いるものを○,多少の曇りはあるものの意匠性を活かす
ことができるものを△,不透明なため意匠性が活かされ
ないものを×と評価した。
In the abrasion resistance test, a hole having a diameter of 6 mm was made in the center of a test piece having a diameter of 120 mm, and the test piece was attached to a Taber abrasion tester after measuring the weight. After being rotated 200 times, the weight of the test piece was measured, and the weight loss was determined from the weight difference before and after the test, and the Taber index was calculated according to the following equation. Taber index = abrasion loss (mg) × 1000 / rotational speed (200) The surface roughness of the coating film was measured with a contact-type surface roughness meter, and the center line average roughness Ra was determined. The transparency of the coating film was examined by visual observation. If the top coating film 4 had sufficient transparency to make use of the metallic luster of the base metal plate 1 or the design of the base coat layer 2, there was some haze. Those that could make use of the design of the object were rated as △, and those that did not make use of the design due to opacity were rated as x.

【0022】以上、各試験の調査結果を表3(本発明
例)及び表4(比較例)に示す。表3と表4との対比か
ら明らかなように、本発明例の塗装鋼板は、何れも塗膜
密着性,鉛筆硬度,加工性,耐滑り性,耐摩耗性,表面
粗さ,透明感の全てにおいて十分満足できる性能を呈し
ていた。また、ケイ酸カルシウムの添加量を増加させる
と耐滑り性は向上するが、耐摩耗性及び透明感が低下す
る傾向が示された。このことから、意匠性,耐摩耗性又
は耐滑り性の何れを重視するかによりケイ酸カルシウム
の添加量を決定する必要があることが判る。また、表3
にみられるように、薄片状ガラスの添加量を多くする
と、塗膜硬度が上昇する傾向が示された。これに対し、
比較例の塗装鋼板(表4)では、塗膜密着性,鉛筆硬
度,加工性,耐滑り性,耐摩耗性,表面粗さ,透明感の
何れか一つ又は複数が劣っていた。すなわち、試験番号
1では透明感に劣り、試験番号2では塗膜硬度が不足
し、試験番号3〜6では薄片状ガラスの粒径が異なるこ
とから塗膜密着性及び加工性が劣り、試験番号7では長
手方向の平均径が小さな薄片状ガラスを配合したため十
分な耐滑り性が得られず、試験番号8ではケイ酸カルシ
ウムの配合量が少ないため十分な耐滑り性が得られず、
試験番号9では過剰にケイ酸カルシウムを配合したため
塗膜の透明感が不足していた。
The results of the above tests are shown in Table 3 (Example of the present invention) and Table 4 (Comparative Example). As is clear from the comparison between Tables 3 and 4, all of the coated steel sheets of the present invention exhibited excellent coating film adhesion, pencil hardness, workability, slip resistance, abrasion resistance, surface roughness, and transparency. All exhibited satisfactory performance. When the amount of calcium silicate added was increased, slip resistance was improved, but abrasion resistance and transparency tended to be reduced. This indicates that it is necessary to determine the amount of calcium silicate to be added depending on whether the emphasis is placed on design, abrasion resistance or slip resistance. Table 3
As can be seen from the above, the coating film hardness tended to increase as the amount of flaky glass added increased. In contrast,
The coated steel sheet of Comparative Example (Table 4) was inferior in one or more of coating film adhesion, pencil hardness, workability, slip resistance, abrasion resistance, surface roughness, and transparency. That is, in Test No. 1, the transparency was inferior, in Test No. 2, the coating film hardness was insufficient, and in Test Nos. 3 to 6, the coating film adhesion and workability were poor due to the difference in the particle size of the flaky glass. In No. 7, sufficient slip resistance could not be obtained because flaky glass having a small average diameter in the longitudinal direction was blended. In Test No. 8, sufficient slip resistance was not obtained because the amount of calcium silicate was small.
In Test No. 9, the transparency of the coating film was insufficient due to excessive addition of calcium silicate.

【0023】 [0023]

【0024】 [0024]

【0025】[0025]

【実施例2】ベースコート層2を介して上塗り塗膜4を
設けた塗装鋼板の製造(本発明例16〜24,比較例1
3〜16:図1a) 板厚0.5mmの溶融亜鉛めっき鋼板に脱脂,表面調整
処理を施して塗布型クロメート処理した後、白色ポリエ
ステル系樹脂塗料を乾燥膜厚が18μmとなるように塗
布し、板温220℃で1分間焼き付けることにより白色
のベースコート層2を形成した。次いで、ポリエステル
系の上塗り塗料を乾燥膜厚が16μmとなるように塗布
し、板温230℃で1分間焼き付けることにより、半透
明の上塗り塗膜4を形成した。本発明例16〜24及び
比較例13では、塗料不揮発成分基準で厚さ4μm,長
手方向の平均径45μmの薄片状ガラスを20重量%,
平均一次粒径3.5μmのケイ酸カルシウムを5重量
%,トリアジン系紫外線吸収剤(チバガイギー社製 TI
NUVIN 400 )及び/又はベンゾトリアゾール系紫外線吸
収剤(チバガイギー社製 TINUVIN 384)を0〜6重量
%,ヒンダートアミン系光安定剤(チバガイギー社製
TINUVIN 123 )を1.5重量%添加した半透明ポリエス
テル系塗料を上塗り塗料として使用した。比較例14〜
16では、トリアジン系紫外線吸収剤及びベンゾトリア
ゾール系紫外線吸収剤に替えてベンゾフェノン系紫外線
吸収剤(共同薬品株式会社製 Viosorb 130 )を塗料不
揮発成分基準で1〜6重量%配合する以外は、同様にし
て上塗り塗膜4を形成した。
Example 2 A top coat 4 was applied via a base coat layer 2.
Production of the provided coated steel sheet (Examples 16 to 24 of the present invention, Comparative Example 1)
3 to 16: FIG. 1a) A hot-dip galvanized steel sheet having a thickness of 0.5 mm is subjected to a degreasing, surface conditioning treatment and a coating type chromate treatment, and then a white polyester resin paint is applied so that a dry film thickness becomes 18 μm. By baking at a plate temperature of 220 ° C. for 1 minute, a white base coat layer 2 was formed. Next, a polyester-based top coat was applied so as to have a dry film thickness of 16 μm, and baked at a plate temperature of 230 ° C. for 1 minute to form a translucent top coat 4. In Examples 16 to 24 of the present invention and Comparative Example 13, 20% by weight of flaky glass having a thickness of 4 μm and an average diameter in the longitudinal direction of 45 μm based on the paint non-volatile component was used.
5% by weight of calcium silicate having an average primary particle size of 3.5 μm, and a triazine-based UV absorber (TIBA Geigy Co., Ltd.)
NUVIN 400) and / or a benzotriazole-based UV absorber (TINUVIN 384 manufactured by Ciba-Geigy) in an amount of 0 to 6% by weight, a hindered amine light stabilizer (Ciba-Geigy)
A translucent polyester paint containing 1.5% by weight of TINUVIN 123) was used as a top coat. Comparative Example 14-
In No. 16, the procedure was the same except that 1 to 6% by weight of a benzophenone-based ultraviolet absorber (Viosorb 130, manufactured by Kyodo Yakuhin Co., Ltd.) was used instead of the triazine-based ultraviolet absorber and the benzotriazole-based ultraviolet absorber. Thus, a top coat 4 was formed.

【0026】使用した各紫外線吸収剤を空気雰囲気中、
昇温速度5℃/分で300℃に加熱して熱重量分析し、
300℃での重量減少率を求めた。重量減少率は、トリ
アジン系紫外線吸収剤で3.5重量%,ベンゾトリアゾ
ール系紫外線吸収剤で5重量%,ベンゾフェノン紫外線
吸収剤で33重量%であり、トリアジン系紫外線吸収剤
及びベンゾトリアゾール系紫外線吸収剤の優れた耐候
性,耐熱性が確認された。
Each of the used ultraviolet absorbers is placed in an air atmosphere,
Heating to 300 ° C at a heating rate of 5 ° C / min for thermogravimetric analysis,
The weight loss rate at 300 ° C. was determined. The weight reduction rate was 3.5% by weight for the triazine-based UV absorber, 5% by weight for the benzotriazole-based UV absorber, and 33% by weight for the benzophenone UV-absorber. Excellent weather resistance and heat resistance of the agent were confirmed.

【0027】製造された塗装鋼板の性能試験 製造された各塗装鋼板から試験片を切り出し、耐光性を
調査した。耐光性試験では、63℃に設定したサンシャ
インカーボンアークウェザーメータ中、60分照射中に
12分間清水照射する条件下で試験片を500時間放置
した。試験後の試験片についてシアンの色調を測定し、
未照射試験片との色差ΔEを求めた。また、実施例1と
同様な方法で、試験後の試験片について塗膜密着性及び
加工性を調査した。調査結果を表5(本発明例)と表6
(比較例)に対比して示す。本発明例の塗装鋼板(表
5)では、耐光性,塗膜密着性,加工性の何れにおいて
も十分満足できる特性を呈していた。なかでも、トリア
ジン系紫外線吸収剤とベンゾトリアゾール系紫外線吸収
剤を1:1の比率で混合した系は、それぞれを単独で配
合した系に比較して耐光性が良くなる傾向がみられた。
これに対し、紫外線吸収剤を添加していない試験番号1
3の塗装鋼板は、耐光性,塗膜密着性,加工性の全てに
劣っていた。また、トリアジン系紫外線吸収剤又はベン
ゾトリアゾール系紫外線吸収剤に替えてベンゾフェノン
系紫外線吸収剤を配合した試験番号14〜16の塗装鋼
板では、十分な耐光性が得られなかった。
Performance test of the manufactured coated steel sheet A test piece was cut out from each manufactured coated steel sheet, and the light resistance was examined. In the light resistance test, the test piece was left for 500 hours in a sunshine carbon arc weather meter set at 63 ° C. under the condition of irradiating with fresh water for 12 minutes during irradiation for 60 minutes. Measure the color tone of cyan on the test piece after the test,
The color difference ΔE from the unirradiated test piece was determined. Further, in the same manner as in Example 1, the test piece after the test was examined for coating film adhesion and workability. Table 5 (Example of the present invention) and Table 6
This is shown in comparison with (Comparative Example). The coated steel sheet of the present invention example (Table 5) exhibited sufficiently satisfactory characteristics in all of light resistance, coating film adhesion, and workability. Above all, a system in which a triazine-based ultraviolet absorber and a benzotriazole-based ultraviolet absorber were mixed at a ratio of 1: 1 tended to have better light resistance than a system in which each was blended alone.
On the other hand, Test No. 1 to which no ultraviolet absorber was added
The coated steel sheet No. 3 was inferior in all of light resistance, coating film adhesion, and workability. In addition, in the coated steel sheets of Test Nos. 14 to 16 in which a benzophenone-based ultraviolet absorber was blended instead of the triazine-based ultraviolet absorber or the benzotriazole-based ultraviolet absorber, sufficient light resistance was not obtained.

【0028】 [0028]

【0029】 [0029]

【0030】[0030]

【発明の効果】以上に説明したように、本発明の塗装金
属板は、上塗り塗膜が透明又は半透明であるため、下地
金属又は下塗り塗膜の意匠性を十分に活用でき、耐滑り
性,耐摩耗性にも優れている。この塗装金属板は、優れ
た特性を活用し、外装材,内装材,表層材,家電機器表
層材,厨房機器用材料等に使用される。
As described above, in the coated metal plate of the present invention, since the top coat is transparent or translucent, the design properties of the base metal or the undercoat can be fully utilized and the slip resistance can be improved. , Excellent wear resistance. This coated metal sheet is used as an exterior material, an interior material, a surface layer material, a surface layer material of home electric appliances, a material for kitchen appliances, etc. by utilizing its excellent properties.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明に従った塗装金属板の表層部断面を示
し、ベースコート層2上に透明又は半透明の上塗り塗膜
4を設けた例(a),プライマ層3及びベースコート層
2上に透明又は半透明の上塗り塗膜4を設けた例
(b),下地金属板1に透明又は半透明の上塗り塗膜4
を設けた例(c)
FIG. 1 shows a cross section of a surface layer portion of a coated metal sheet according to the present invention, in which a transparent or translucent top coat 4 is provided on a base coat layer 2 (a), a primer layer 3 and a base coat layer 2 are provided. Example (b) in which a transparent or translucent top coat 4 is provided, and a transparent or translucent top coat 4
Example with (c)

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI B32B 27/20 B32B 27/20 Z C09D 5/00 C09D 5/00 Z C09K 3/14 540 C09K 3/14 540C 540D (56)参考文献 特開 平8−183926(JP,A) 特開 平1−229622(JP,A) 特開 平2−242863(JP,A) 特開 昭56−40544(JP,A) 特開 平9−279060(JP,A) 特開 昭62−181370(JP,A) 特公 昭51−8128(JP,B1) 特公 昭39−14057(JP,B1) (58)調査した分野(Int.Cl.7,DB名) B32B 15/08 B05D 7/14 - 7/24 C09D 5/00 - 5/46 C09K 3/14 ──────────────────────────────────────────────────の Continuation of front page (51) Int.Cl. 7 Identification code FI B32B 27/20 B32B 27/20 Z C09D 5/00 C09D 5/00 Z C09K 3/14 540 C09K 3/14 540C 540D (56) References JP-A-8-183926 (JP, A) JP-A-1-229622 (JP, A) JP-A-2-2422863 (JP, A) JP-A-56-40544 (JP, A) JP-A-9 JP-A-279060 (JP, A) JP-A-62-181370 (JP, A) JP-B-51-8128 (JP, B1) JP-B-39-14057 (JP, B1) (58) Fields investigated (Int. .7, DB name) B32B 15/08 B05D 7 /14-7/24 C09D 5/00-5/46 C09K 3/14

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 塗料不揮発成分基準で厚さ8μm以下,
長手方向の平均径10〜70μmの薄片状ガラスを5〜
25重量%及び平均一次粒径1〜8μmのケイ酸カルシ
ウムを0.5〜10重量%配合した上塗り塗料から形成
された膜厚5〜40μm,表面粗さRa1.0〜6.0
μmの透明又は半透明上塗り塗膜が表層に設けられてい
る耐滑り性及び耐摩耗性に優れた塗装金属板。
1. A paint having a thickness of 8 μm or less based on a nonvolatile component of a paint,
Flake glass with an average diameter in the longitudinal direction of 10 to 70 μm
A film thickness of 5 to 40 μm and a surface roughness Ra of 1.0 to 6.0 formed from a topcoat containing 25% by weight and 0.5 to 10% by weight of calcium silicate having an average primary particle size of 1 to 8 μm.
A coated metal plate having excellent slip resistance and abrasion resistance, provided with a transparent or translucent top coat of μm on the surface layer.
【請求項2】 トリアジン系紫外線吸収剤及び/又はベ
ンゾトリアゾール系紫外線吸収剤が上塗り塗料に配合さ
れている請求項1記載の塗装金属板。
2. The coated metal sheet according to claim 1, wherein a triazine-based UV absorber and / or a benzotriazole-based UV absorber are blended in the top coat.
JP08295899A 1999-03-26 1999-03-26 Painted metal sheet with excellent slip and abrasion resistance Expired - Fee Related JP3302653B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08295899A JP3302653B2 (en) 1999-03-26 1999-03-26 Painted metal sheet with excellent slip and abrasion resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP08295899A JP3302653B2 (en) 1999-03-26 1999-03-26 Painted metal sheet with excellent slip and abrasion resistance

Publications (2)

Publication Number Publication Date
JP2000272047A JP2000272047A (en) 2000-10-03
JP3302653B2 true JP3302653B2 (en) 2002-07-15

Family

ID=13788747

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3302653B2 (en)

Also Published As

Publication number Publication date
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