JP3287315B2 - Acrylic film for simultaneous lamination of injection molding - Google Patents
Acrylic film for simultaneous lamination of injection moldingInfo
- Publication number
- JP3287315B2 JP3287315B2 JP25379898A JP25379898A JP3287315B2 JP 3287315 B2 JP3287315 B2 JP 3287315B2 JP 25379898 A JP25379898 A JP 25379898A JP 25379898 A JP25379898 A JP 25379898A JP 3287315 B2 JP3287315 B2 JP 3287315B2
- Authority
- JP
- Japan
- Prior art keywords
- film
- acrylic
- resin
- layer
- injection molding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Laminated Bodies (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
【０００１】[0001]
【発明の属する技術分野】本発明は射出成形同時貼合等
に適したアクリルフィルムまたはシート（以下、両者を
合わせてフィルムと称することがある）、およびそれを
用いた成形体に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an acrylic film or sheet suitable for simultaneous lamination of injection molding and the like (hereinafter sometimes referred to as a combined film), and a molded article using the same.
【０００２】[0002]
【従来の技術】射出成形同時貼合方法は、特公昭６３−
６３３９号公報、特公平４−９６４７号公報、特開平７
−９４８４号公報に開示されるように、射出成形の際に
雌雄金型間に挿入したフィルムをキャビティ内に射出さ
れる溶融樹脂と一体化させ、成形体表面を加飾あるいは
絵付けする方法であり、使用されるフィルムの種類の違
いにより、ラミネート法または転写印刷法と呼ばれてい
る成形方法である。2. Description of the Related Art The simultaneous lamination method of injection molding is disclosed in
No. 6339, Japanese Patent Publication No. 4-9647, Japanese Unexamined Patent Publication No.
As disclosed in Japanese Patent No. -9484, a film inserted between a male and a female mold at the time of injection molding is integrated with a molten resin injected into a cavity, and the surface of the molded body is decorated or painted. There is a forming method called a laminating method or a transfer printing method depending on the type of film used.
【０００３】すなわち、ラミネート法においては、基材
フィルムおよび絵柄層からなる絵付けフィルムの全層が
成形体の表面に接着一体化されて化粧層となる貼合用絵
付けフィルム（ラミネートフィルム）が使用される。転
写印刷法においては、転写フィルムを使用し、成形体表
面に一体化した絵付けフィルムのうち基材フィルムのみ
を剥離し、絵柄層等の転写層を成形体側に残留させ、化
粧印刷層とする。[0003] That is, in the laminating method, a laminating painting film (laminate film) that becomes a decorative layer by bonding and integrating all the layers of the painting film composed of the base film and the pattern layer to the surface of the molded article is obtained. used. In the transfer printing method, a transfer film is used, and only the base film is peeled out of the painting film integrated with the surface of the molded body, and a transfer layer such as a pattern layer is left on the molded body side to form a decorative print layer. .
【０００４】従来このような方法では、例えば、絵柄を
印刷した塩化ビニルフィルム、ポリエステルフィルムま
たはポリスチレンフィルム等を、アクリロニトリル・ブ
タジエン・スチレン（ＡＢＳ）樹脂またはポリスチレン
樹脂の表面上にラミネート法や転写印刷法により貼合
し、成形品を得ている。また自動車内装用途に用いられ
る木目調等の柄を印刷した成形品は、ＡＢＳ樹脂成形品
表面に水圧転写法（カールフィット法）などにより柄を
印刷し、その表面をウレタン等の透明樹脂で被覆し、深
みを与えて製造される。Conventionally, in such a method, for example, a vinyl chloride film, a polyester film or a polystyrene film on which a pattern is printed is laminated on a surface of an acrylonitrile-butadiene-styrene (ABS) resin or a polystyrene resin by a lamination method or a transfer printing method. To obtain a molded product. In the case of molded products printed with patterns such as woodgrain used for automotive interior use, the patterns are printed on the ABS resin molded product surface by hydraulic transfer method (curl fit method) and the surface is coated with a transparent resin such as urethane. It is manufactured with depth.
【０００５】このように樹脂表面を被覆する目的は、基
材の保護、表面機能付与、透過遮蔽性の付与などの機能
付与、表面の艶を調整する、立体感（深み）を与える、
絵柄を付けるなどの意匠性の向上、さらには構造力学的
な強度の付与といったことが主である。[0005] The purpose of coating the resin surface in this way is to provide a function such as protection of a substrate, provision of a surface function, provision of a transmission shielding property, adjustment of the surface gloss, and a three-dimensional effect (depth).
The main purpose is to improve the designability such as adding a picture, and further, to impart structural mechanical strength.
【０００６】そして被覆樹脂は、そのコスト、機能性、
外観、後加工性によって、熱可塑性または熱硬化性樹脂
の中から選択される。熱可塑性樹脂フィルムとしては、
ポリ塩化ビニルフィルム（塩ビフィルム）、ポリオレフ
ィン系フィルム、ポリエステル系フィルム、アクリル系
樹脂フィルム、フッ素系樹脂フィルム等がある。アクリ
ル系樹脂フィルムは、塩ビフィルムとの熱融着が可能で
あり、塩ビフィルムの表面を被覆することで、その耐候
性、紫外線遮蔽性能によって、下地の塩ビフィルムを保
護することができる特徴があり、外装建材用途に用いら
れる。[0006] The coating resin is cost, functional,
It is selected from thermoplastic or thermosetting resins depending on the appearance and post-processability. As a thermoplastic resin film,
There are a polyvinyl chloride film (PVC film), a polyolefin film, a polyester film, an acrylic resin film, a fluorine resin film and the like. Acrylic resin film has the characteristic that it can be thermally fused with a PVC film, and by coating the surface of the PVC film, it can protect the underlying PVC film by its weather resistance and ultraviolet shielding performance. Used for exterior building materials.
【０００７】このようなアクリル系樹脂フィルムとし
て、特公昭５６−２７３７８号公報には、メタクリル酸
アルキルエステルを主成分とする樹脂組成物及び紫外線
吸収剤等からなるフィルムが開示されている。[0007] As such an acrylic resin film, Japanese Patent Publication No. 56-27378 discloses a film comprising a resin composition containing an alkyl methacrylate as a main component, an ultraviolet absorber and the like.
【０００８】さらに特開昭５１−１２９４４９号公報に
は、多層構造重合体組成物として、その多層構造におい
ては中心から外層に向かってアルキルメタクリレートが
単調に増加しており、透明性、耐ストレス白化性に優れ
たアクリル系樹脂のフィルムが開示されている。また、
市販されているアクリル系樹脂のフィルムとしては、商
品名がアクリプレンあるいはサンジュレンといったもの
がある。Japanese Patent Application Laid-Open No. 51-129449 discloses a multilayered polymer composition in which the alkyl methacrylate monotonically increases from the center to the outer layer in the multilayer structure, and the transparency and stress whitening resistance are increased. An acrylic resin film having excellent properties is disclosed. Also,
Commercially available acrylic resin films include those having trade names such as acrylne or sanjulen.
【０００９】[0009]
【発明が解決しようとする課題】一般に用いられる塩ビ
フィルムについては、前述のように耐候性が低く、加え
てそれが廃棄物として焼却された場合に環境を汚染する
という問題を有する。また、建材分野で用いられている
市販のアクリル系樹脂フィルムは、一般的に軟質であ
り、その表面硬度が低い。さらに、前述した木目調の柄
を予め印刷した樹脂成形品の表面を透明の樹脂でクリア
塗装する方法は、クリア層の塗布が重ね塗りとなるた
め、不良の発生率が高い、コストが高い、あるいは工場
内で溶剤を使用するため、環境汚染発生のおそれがある
などの問題点を有する。As described above, a generally used PVC film has low weather resistance and, in addition, has a problem of polluting the environment when incinerated as waste. In addition, commercially available acrylic resin films used in the field of building materials are generally soft and have low surface hardness. Furthermore, the method of clear-coating the surface of the resin molded article on which the woodgrain pattern is printed in advance with a transparent resin, because the application of the clear layer is repeated coating, the occurrence rate of defects is high, the cost is high, Alternatively, since a solvent is used in a factory, there is a problem that environmental pollution may occur.
【００１０】本発明者らはかかる事情に鑑み、表面硬度
を保ち、加飾された成形品について鋭意検討した結果、
特定のアクリル系樹脂にゴム弾性層を含む多層構造アク
リル系重合体を分散した樹脂組成物からなるフィルム
が、射出成形同時貼合用のフィルムとして優れており、
表面硬度を保ち、加飾された成形品を安価に容易に製造
できることを見出し、本発明を完成するに至った。In view of such circumstances, the present inventors have conducted extensive studies on decorated molded articles while maintaining surface hardness.
A film made of a resin composition in which a multilayer acrylic polymer containing a rubber elastic layer is dispersed in a specific acrylic resin is excellent as a film for simultaneous injection molding and bonding,
The present inventors have found that a decorated molded product can be easily manufactured at low cost while maintaining surface hardness, and the present invention has been completed.
【００１１】[0011]
【課題を解決するための手段】すなわち本発明は、メタ
クリル酸メチルを主成分としガラス転移温度が４０〜１
０５℃のアクリル系樹脂９５〜５０重量％に、最内層が
メタクリル酸メチルを主成分とする硬質の重合体、中間
層がアルキル基の炭素数が４〜８のアクリル酸アルキル
エステルと多官能単量体の共重合体からなる軟質のゴム
弾性体、最外層がメタクリル酸メチルを主成分とする硬
質の重合体からなる３層構造アクリル系重合体５〜５０
重量％を分散した樹脂組成物からなる射出成形同時貼合
用アクリルフィルムまたはシートを提供し、また、その
片面に絵柄が印刷されている前記のアクリルフィルムま
たはシートをも提供する。さらに本発明によれば、これ
らいずれかのアクリルフィルムまたはシートが熱可塑性
樹脂成形品の表層に接着一体化されてなる成形体も提供
され、また、上記いずれかのアクリルフィルムまたはシ
ートを雌雄金型間に挿入し、金型内で熱可塑性樹脂を射
出成形して、得られる成形体表面に該アクリルフィルム
またはシートを同時貼合することにより、前記の成形体
を製造する方法も提供される。That is, the present invention is based on the object of the present invention, wherein methyl methacrylate is used as a main component and has a glass transition temperature of 40 to 1%.
95 to 50% by weight of an acrylic resin at 05 ° C, the innermost layer is a hard polymer containing methyl methacrylate as a main component, and the intermediate layer is an alkyl acrylate having an alkyl group having 4 to 8 carbon atoms and a polyfunctional monomer. Rubber elastic body composed of a copolymer of a monomer, a 3-layer acrylic polymer whose outermost layer is composed of a hard polymer containing methyl methacrylate as a main component, 5 to 50
The present invention also provides an acrylic film or sheet for simultaneous lamination of an injection molding, comprising a resin composition in which a weight% is dispersed, and the acrylic film or sheet having a pattern printed on one side thereof. Further, according to the present invention, there is also provided a molded article in which any one of these acrylic films or sheets is bonded and integrated to a surface layer of a thermoplastic resin molded article. There is also provided a method for producing the above-mentioned molded article by inserting the thermoplastic resin in a mold, injection-molding a thermoplastic resin in a mold, and simultaneously laminating the acrylic film or sheet on the obtained molded article surface.
【００１２】[0012]
【発明の実施の形態】以下、本発明を詳細に説明する。
メタクリル酸メチルを主成分とするガラス転移温度が４
０〜１０５℃のアクリル系樹脂は、メタクリル酸メチル
が少なくとも５０重量％、およびそれと共重合可能な１
種以上のビニル系単量体が５０重量％以下からなる共重
合体である。かかるアクリル系樹脂のガラス転移温度を
４０〜１０５℃とするには、メタクリル酸メチルと共重
合される単量体の種類と量を調整する。つまり、共重合
に用いる単量体の単独重合体のガラス転移温度が低けれ
ば、その単量体を用いたメタクリル酸メチルとの共重合
体のガラス転移温度は低下する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
Glass transition temperature of 4 mainly composed of methyl methacrylate
The acrylic resin at 0 to 105 ° C. contains at least 50% by weight of methyl methacrylate and 1
A copolymer comprising at least 50% by weight of at least one kind of vinyl monomer. In order to set the glass transition temperature of such an acrylic resin to 40 to 105 ° C., the type and amount of a monomer copolymerized with methyl methacrylate are adjusted. That is, if the homopolymer of the monomer used in the copolymer has a low glass transition temperature, the glass transition temperature of the copolymer of the monomer and methyl methacrylate using the monomer decreases.
【００１３】ここで、メタクリル酸メチルと共重合され
るビニル系単量体は、例えば、メタクリル酸エチル、メ
タクリル酸ブチル、メタクリル酸シクロヘキシル、メタ
クリル酸フェニル、メタクリル酸ベンジル、メタクリル
酸２−エチルヘキシル、メタクリル酸２−ヒドロキシエ
チルなどのメタクリル酸エステル類、アクリル酸メチ
ル、アクリル酸エチル、アクリル酸ブチル、アクリル酸
シクロヘキシル、アクリル酸フェニル、アクリル酸ベン
ジル、アクリル酸２−エチルヘキシル、アクリル酸２−
ヘドロキシエチルなどのアクリル酸エステル類、アクリ
ル酸、メタクリル酸などの不飽和脂肪酸、スチレン、α
−メチルスチレン、アクリロニトリル、メタクリロニト
リル、無水マレイン酸、フェニルマレイミド、シクロヘ
キシルマレイミド等である。これらの中でも、本発明に
おいては、アクリル酸エステル類、特にアクリル酸アル
キルエステルが好適に用いられ、そのアルキルエステル
部分の炭素数が多いもの程、少量の共重合でガラス転移
温度を下げることができる。The vinyl monomers copolymerized with methyl methacrylate include, for example, ethyl methacrylate, butyl methacrylate, cyclohexyl methacrylate, phenyl methacrylate, benzyl methacrylate, 2-ethylhexyl methacrylate, methacrylic acid. Methacrylates such as 2-hydroxyethyl acid, methyl acrylate, ethyl acrylate, butyl acrylate, cyclohexyl acrylate, phenyl acrylate, benzyl acrylate, 2-ethylhexyl acrylate, 2-acrylate
Acrylic esters such as hydroxyethyl, unsaturated fatty acids such as acrylic acid and methacrylic acid, styrene, α
-Methylstyrene, acrylonitrile, methacrylonitrile, maleic anhydride, phenylmaleimide, cyclohexylmaleimide and the like. Among these, in the present invention, acrylates, particularly alkyl acrylates, are preferably used, and the higher the number of carbon atoms in the alkyl ester portion, the lower the glass transition temperature can be achieved by a small amount of copolymerization. .
【００１４】本発明におけるアクリル系樹脂としては、
メタクリル酸メチル５０〜９９重量％とアクリル酸アル
キルエステル５０〜１重量％を共重合してなるアクリル
系樹脂が好適であり、この共重合体を単独で、または複
数の共重合体の混合物として用いる。その混合物は、ガ
ラス転移温度が４０〜１０５℃の範囲のものであれば差
し支えない。アクリル系樹脂のガラス転移温度が１０５
℃を越えると、本発明のフィルムを金型内貼合して形状
を賦形する際に、該フィルムを賦形可能な温度域に保つ
ことが困難となるため、好ましくない。また、ガラス転
移温度が４０℃未満では、本発明のフィルムの耐熱性が
低くなるため、実用上好ましくない。なお、通常は射出
成形貼合時にフィルム表面に発生する成形時凹凸現象を
著しく改善できる点で、ガラス転移温度は８０℃以下で
あることが好ましい。The acrylic resin in the present invention includes:
An acrylic resin obtained by copolymerizing 50 to 99% by weight of methyl methacrylate and 50 to 1% by weight of an alkyl acrylate is preferable, and this copolymer is used alone or as a mixture of a plurality of copolymers. . The mixture may have a glass transition temperature in the range of 40 to 105 ° C. Glass transition temperature of acrylic resin is 105
When the temperature exceeds ℃, it is difficult to keep the film in a temperature range in which the film of the present invention can be formed when the film of the present invention is laminated in a mold and shaped. On the other hand, if the glass transition temperature is lower than 40 ° C., the heat resistance of the film of the present invention is lowered, and this is not practically preferable. In addition, the glass transition temperature is preferably 80 ° C. or lower from the viewpoint that the unevenness phenomenon at the time of molding which usually occurs on the film surface during injection molding and bonding can be remarkably improved.
【００１５】ゴム弾性層を含む多層構造アクリル系重合
体は、少なくとも２層であり、好ましくは３層の多層構
造アクリル系重合体粉末である。２層の多層構造アクリ
ル系重合体は、内層がアルキル基の炭素数４〜８のアク
リル酸アルキルエステルと多官能単量体の共重合体から
なる軟質ゴムであり、外層がメタクリル酸メチルを主成
分とする硬質の重合体である２層構造を基本とするもの
である。３層構造のアクリル系重合体は、最内層がメタ
クリル酸メチルを主成分とする硬質の重合体、中間層が
アルキル基の炭素数４〜８のアクリル酸アルキルエステ
ルと多官能単量体の共重合体からなる軟質のゴム弾性
層、および最外層がメタクリル酸メチルを主成分とする
硬質の重合体からなる３層構造を基本とするものであ
る。中でも、ゴム弾性層を２０〜６０重量％含むものが
より好ましい。これらは、例えば、特公昭５５−２７５
７６号公報や特開平１−２５２６５３号公報に記載のも
のである。The multi-layer acrylic polymer containing the rubber elastic layer is at least two layers, preferably three layers of multi-layer acrylic polymer powder. The two-layer multi-layer acrylic polymer is a soft rubber whose inner layer is made of a copolymer of an alkyl acrylate having 4 to 8 carbon atoms and a polyfunctional monomer, and whose outer layer is mainly made of methyl methacrylate. It is based on a two-layer structure which is a hard polymer as a component. In the acrylic polymer having a three-layer structure, the innermost layer is a hard polymer mainly composed of methyl methacrylate, and the intermediate layer is a copolymer of an alkyl acrylate having 4 to 8 carbon atoms and a polyfunctional monomer. It is based on a three-layer structure composed of a soft rubber elastic layer made of a polymer and a hard polymer whose outermost layer contains methyl methacrylate as a main component. Above all, those containing 20 to 60% by weight of the rubber elastic layer are more preferable. These are described, for example, in JP-B-55-275.
No. 76 and Japanese Patent Application Laid-Open No. 1-252553.
【００１６】前記のアクリル系樹脂９５〜５０重量％
に、上記のゴム弾性層を含む多層構造アクリル系重合体
を５〜５０重量％分散させる。該ゴム弾性層を含む多層
構造アクリル系重合体が５重量％未満では、本発明のフ
ィルムの衝撃強度が低くなるうえに、破断伸びが小さく
なり、金型内での成形に伴う伸びに追随できず、破れを
生じるため、好ましくない。またその量が５０重量％を
越えると、フィルムの表面硬度が低くなるため、好まし
くない。一方、単層構造の弾性体を用いた場合には、得
られるフィルムの表面硬度が著しく低くなるため、やは
り好ましくない。ゴム弾性層を含む３層構造のアクリル
系重合体を用いた場合には、２層の多層構造アクリル系
重合体を用いた場合と比較して、弾性率、表面硬度、耐
摩耗性などの向上が認められる。95 to 50% by weight of the above acrylic resin
Then, 5 to 50% by weight of the acrylic polymer having a multilayer structure including the rubber elastic layer is dispersed. When the content of the acrylic polymer having a multilayer structure containing the rubber elastic layer is less than 5% by weight, the impact strength of the film of the present invention is low and the breaking elongation is small, so that the film can follow the elongation accompanying molding in a mold. Unfavorably because it causes tearing. On the other hand, if the amount exceeds 50% by weight, the surface hardness of the film decreases, which is not preferable. On the other hand, when an elastic body having a single-layer structure is used, the surface hardness of the obtained film is extremely low, which is not preferable. When a three-layer acrylic polymer including a rubber elastic layer is used, the elastic modulus, surface hardness, abrasion resistance, and the like are improved compared to when a two-layer acrylic polymer is used. Is recognized.
【００１７】前記のアクリル系樹脂に、ゴム弾性層を含
む多層構造アクリル系重合体を分散させる方法は、両者
を均一に混合する方法であれば特に制限されるものでは
ないが、一般的には、両者を十分に混合し、熱可塑性樹
脂を溶融混合できる押出機を用いて分散させる。この溶
融混合の際、周知のヒンダードフェノール系酸化防止
剤、リン系酸化防止剤またはイオウ系酸化防止剤、紫外
線吸収剤やヒンダードアミン系光安定剤等の耐候剤、難
燃剤、着色剤、顔料、無機系充填剤などを配合してもよ
い。紫外線吸収剤として、一般的には、ベンゾトリアゾ
ール系、ベンゾフェノン系の紫外線吸収剤が、それぞれ
単独でまたは混合して用いられるが、フィルムからの揮
発をなくし、また印刷絵柄の劣化を防止する観点から、
高分子量のベンゾトリアゾール系紫外線吸収剤が好まし
い。具体的には、２，２′−メチレンビス［４−（１，
１，３，３−テトラメチルブチル）−６−（２Ｈ−ベン
ゾトリアゾール−２−イル）フェノール］が好ましく用
いられる。なお、その添加量は少なくとも１０００ppm
とすることが望ましい。The method of dispersing the acrylic polymer having a multilayer structure including a rubber elastic layer in the acrylic resin is not particularly limited as long as both are uniformly mixed. Then, both are sufficiently mixed and dispersed using an extruder capable of melt-mixing the thermoplastic resin. During this melt mixing, well-known hindered phenolic antioxidants, phosphorus antioxidants or sulfur antioxidants, weathering agents such as ultraviolet absorbers and hindered amine light stabilizers, flame retardants, coloring agents, pigments, An inorganic filler or the like may be blended. As an ultraviolet absorber, generally, benzotriazole-based and benzophenone-based ultraviolet absorbers are used alone or in combination, respectively, from the viewpoint of eliminating volatilization from a film and preventing deterioration of a printed pattern. ,
High molecular weight benzotriazole-based UV absorbers are preferred. Specifically, 2,2'-methylenebis [4- (1,
1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol] is preferably used. In addition, the addition amount is at least 1000 ppm
It is desirable that
【００１８】本発明のフィルムは、通常よく知られたチ
ルロールによる押出キャスティング法、フィルムの両面
をロール表面に接触させて成形する押出成形法、両面を
金属ベルトに接触させて成形するベルト冷却押出法、イ
ンフレーション押出成形法、溶剤キャステイング法等に
より製造できる。これらの中で、フィルムが良好な表面
状態で得られる、フィルムの両面をロール表面または金
属ベルトに接触させて成形する押出成形法またはベルト
冷却押出法により製造する方法が、得られるフィルムお
よびシートの外部ヘイズの低下および絵柄の印刷特性で
ある印刷抜け防止効果の観点から望ましい。The film of the present invention can be obtained by extrusion casting using a well-known chill roll, extrusion molding in which both sides of the film are brought into contact with the roll surface, and belt cooling extrusion in which both sides are brought into contact with a metal belt. , An inflation extrusion molding method, a solvent casting method and the like. Among these, a method in which the film is obtained in a good surface condition, a method of manufacturing by an extrusion molding method or a belt cooling extrusion method in which both surfaces of the film are brought into contact with a roll surface or a metal belt, and a method of producing the obtained film and sheet. It is desirable from the viewpoint of a reduction in external haze and an effect of preventing print omission which is a printing characteristic of a picture.
【００１９】本発明のフィルムは、一般に、絵柄等を片
面に印刷するか、または着色した状態で射出成形同時貼
合用に用いられることが多い。また、予めフィルムに真
空成形等の熱成形を施して形状を付与したものを、射出
成形同時貼合に用いることもある。さらに、本発明のフ
ィルムを多層フィルムの最外層として用いてもよい。つ
まり、本発明のフィルムに、塩化ビニルフィルム、透明
ＡＢＳフィルム等の他の樹脂フィルムを裏打ちして、多
層フィルムとすることも可能である。The film of the present invention is generally used for simultaneous lamination and injection molding, in which a pattern or the like is printed on one side or colored. Further, a film which has been previously subjected to thermoforming such as vacuum forming to give a shape may be used for simultaneous lamination with injection molding. Further, the film of the present invention may be used as the outermost layer of a multilayer film. That is, the film of the present invention can be a multilayer film by backing another resin film such as a vinyl chloride film or a transparent ABS film.
【００２０】本発明のフィルムの厚みは、０.１〜０.６
mmであることが望ましい。このフィルムは、通常、絵柄
等を片面に印刷された状態で、印刷された面を射出成形
金型の後で溶融射出される樹脂側に向けて供給される。
これは、最終成形品となった状態で透明（クリアー）層
による印刷の深みを出すことを目的としているためであ
る。このため、該フィルムの厚みが０.１mm未満では、
印刷柄等の深みが乏しくなるので、好ましくない。ま
た、工業的に本発明の射出成形同時貼合を金型内で実施
しようとすれば、連続的にフィルムを金型内に供給する
方式が望ましい。このため、該フィルムの厚みが０.６m
mを越えると、連続的なロール状で巻けなくなるため、
好ましくない。The film of the present invention has a thickness of 0.1 to 0.6.
mm is desirable. This film is usually supplied with a pattern or the like printed on one side thereof, with the printed side facing the resin side to be melted and injected after the injection mold.
This is because the purpose is to increase the depth of printing by the transparent (clear) layer in the state of the final molded product. For this reason, if the thickness of the film is less than 0.1 mm,
It is not preferable because the depth of a printed pattern or the like becomes poor. In addition, in order to industrially carry out the simultaneous lamination of the injection molding according to the present invention in a mold, it is preferable to continuously supply the film into the mold. Therefore, the thickness of the film is 0.6 m
If it exceeds m, it cannot be rolled in a continuous roll,
Not preferred.
【００２１】本発明のフィルムを用いた射出成形同時貼
合時に金型内に溶融射出される樹脂としては、前述した
ように、例えば、ＡＢＳ樹脂、ポリカーボネート樹脂、
ポリスチレン樹脂またはポリオレフィン樹脂等が使用可
能であるが、できあがる最終製品の耐衝撃性、寸法の安
定性等の観点から、ＡＢＳ樹脂またはポリカーボネート
樹脂を選択することが望ましい。さらに、工業的な生産
として連続的にフィルムを供給する場合には、巻き重量
の低減および真空成形時の賦型性の観点より、０.１〜
０.２mmのフィルムの厚みが好ましい。また、０.２mm
を超えるフィルム厚みの場合には、毎葉で金型内に供給
することが有利である。As the resin which is melt-injected into a mold at the time of simultaneous lamination with injection molding using the film of the present invention, as described above, for example, ABS resin, polycarbonate resin,
Although a polystyrene resin or a polyolefin resin can be used, it is desirable to select an ABS resin or a polycarbonate resin from the viewpoints of impact resistance, dimensional stability, and the like of the final product. Furthermore, when a film is continuously supplied as industrial production, from the viewpoint of reduction in winding weight and moldability at the time of vacuum forming, 0.1 to 0.1.
A film thickness of 0.2 mm is preferred. In addition, 0.2mm
In the case of a film thickness greater than?
【００２２】本発明のフィルムを用いた射出成形同時貼
合は、特公昭６３−６３３９号公報、特公平４−９６４
７号公報、特開平７−９４８４号公報等に記載の方法と
同様に行われる。すなわち、キャビティ空間を形成する
雌型と雄型とを開き、両金型間にフィルムを挿入し、そ
のフィルムを間に挟んで両金型を閉じ、型締めし、ゲー
トより熔融樹脂をキャビティ内に射出充填し、冷却固化
させることにより、射出された成形体の表面にフィルム
を接着一体化させ、その後、両金型を開き、成形体を得
る。射出成形の樹脂温度、射出圧力等の条件は、樹脂の
種類等を勘案して適宜設定される。Injection molding simultaneous lamination using the film of the present invention is disclosed in JP-B-63-6339, JP-B-4-964.
No. 7, JP-A-7-9484 and the like. That is, the female mold and the male mold that form the cavity space are opened, a film is inserted between the two molds, the molds are closed with the film interposed therebetween, the molds are closed, and the molten resin is injected from the gate into the cavity. Injection-filling is performed, and the film is adhered and integrated with the surface of the injected molded body by cooling and solidifying. Thereafter, both molds are opened to obtain a molded body. Conditions such as the resin temperature and the injection pressure of the injection molding are appropriately set in consideration of the type of the resin and the like.
【００２３】[0023]
【発明の効果】本発明のアクリルフィルムは、射出成形
同時貼合用のフィルムとして優れており、このフィルム
を用いれば、表面硬度を保ち、かつ深みのある透明感を
持った成形品を、安価にかつ容易に製造することができ
る。The acrylic film of the present invention is excellent as a film for simultaneous lamination of injection molding. If this film is used, a molded product having a high surface hardness and a deep and transparent feeling can be produced at a low cost. And easily manufactured.
【００２４】[0024]
【実施例】以下、実施例によって本発明をさらに詳しく
説明するが、本発明はこれら実施例によって何ら制限さ
れるものではない。なお、評価方法は以下の通りであ
る。 （１）成形時凹凸発生試験： 貼合成形体の表面状態を目視で観察し、表面状態の良い
のを○、微細凹凸が発生したものを×、その中間を△と
判定した。 （２）ガーゼ摩耗性： （株）東洋精機製作所製の染色堅牢度用摩擦試験機Ｄ型
の測定治具にガーゼを装着し、荷重２００ｇで５００往
復の摩耗試験を行い、目視判定した。摩耗しないのを
○、摩耗したのを×、その中間を△とした。 （３）表面硬度： JIS K 5400 に従い鉛筆硬度を測定した。 （４）透明性： JIS K 6718 に記載の方法に準じて全光線透過率（Ｔt）
とヘイズを測定した。 （５）フィルムのガラス転移温度（Ｔg）： 示差走査熱量測定（ＤＳＣ）により、フィルムサンプル
を１０℃／分の昇温速度で加熱したときに観察される吸
熱開始温度を接線法により求めた。 （６）印刷抜け個数： フィルム片面に絵柄をグラビア印刷し、幅が約１ｍで長
さが約１０ｍのフィルムについて目視で検査し、その印
刷抜け個数を１ｍ2 当たりに換算した。The present invention will be described in more detail with reference to the following Examples, which should not be construed as limiting the present invention. The evaluation method is as follows. (1) Irregularity generation test during molding: The surface state of the laminated synthetic body was visually observed, and the surface state was determined to be good, the fine irregularity was evaluated as x, and the middle was evaluated as Δ. (2) Gauze abrasion: A gauze was attached to a measuring jig of a friction tester D for dyeing fastness manufactured by Toyo Seiki Seisaku-sho, Ltd., and a 500-reciprocal abrasion test was performed with a load of 200 g to make a visual judgment.し な い indicates no wear, X indicates worn, and Δ indicates the middle. (3) Surface hardness: Pencil hardness was measured according to JIS K5400. (4) Transparency: Total light transmittance (Tt) according to the method described in JIS K 6718
And haze were measured. (5) Glass transition temperature (Tg) of the film: The endothermic onset temperature observed when the film sample was heated at a heating rate of 10 ° C./min was determined by differential scanning calorimetry (DSC) by the tangential method. (6) Number of missing prints: A picture was gravure-printed on one side of the film, and a film having a width of about 1 m and a length of about 10 m was visually inspected, and the number of missing prints was converted per 1 m 2 .
【００２５】参考例１ バルク重合法により得られたアクリル系樹脂（メタクリ
ル酸メチル単位９７.８重量％、アクリル酸メチル単位
２.２重量％）のペレット７６重量部と、球形３層構造
のゴム弾性層アクリル系重合体（最内層がメタクリル酸
メチル架橋重合体、中間層がブチルアクリレートを主成
分とする軟質のゴム弾性体、最外層がメタクリル酸メチ
ル重合体からなるアクリル系重合体 ： 平均粒径が約３
００nm）（特公昭５５−２７５７６号公報実施例３参
照）２４重量部とを、スーパーミキサーで混合し、二軸
押出機にて溶融混練してペレットとした。次いでこのペ
レットを、東芝機械（株）製の６５mmφ１軸押出機を用
い、設定温度２５５℃のＴ型ダイスを介して押出し、ポ
リシングロールに両面が完全に接するようにして冷却
し、厚さ０.１３mm のアクリルフィルムを得た。Reference Example 1 76 parts by weight of pellets of an acrylic resin (methyl methacrylate unit: 97.8% by weight, methyl acrylate unit: 2.2% by weight) obtained by a bulk polymerization method, and rubber having a spherical three-layer structure Elastic layer acrylic polymer (the innermost layer is a methyl methacrylate crosslinked polymer, the middle layer is a soft rubber elastic body containing butyl acrylate as a main component, and the outermost layer is an acrylic polymer consisting of a methyl methacrylate polymer: average particle About 3 in diameter
(00 nm) (see Example 3 of Japanese Patent Publication No. 55-27576) was mixed with a supermixer and melt-kneaded with a twin-screw extruder to form pellets. Next, the pellets were extruded through a T-die at a set temperature of 255 ° C. using a 65 mmφ single-screw extruder manufactured by Toshiba Machine Co., Ltd. A 13 mm acrylic film was obtained.
【００２６】得られた厚み０.１３mm のアクリルフィル
ムを射出成形金型内に入れ、その裏面にＡＢＳ樹脂を３
mm厚さに射出し、成形体を得た。このときのアクリルフ
ィルム温度は１３０℃、金型温度は５０℃、射出成形条
件は、射出圧力１１５０kg／cm2 、ＡＢＳ樹脂温度２３
０℃であった。得られたフィルムおよび成形体の評価結
果を表１に示す。The obtained acrylic film having a thickness of 0.13 mm was placed in an injection mold, and ABS resin was
Injection was performed to a thickness of mm to obtain a molded body. At this time, the acrylic film temperature was 130 ° C., the mold temperature was 50 ° C., the injection molding conditions were an injection pressure of 1150 kg / cm 2 , and an ABS resin temperature of 23.
It was 0 ° C. Table 1 shows the evaluation results of the obtained films and molded products.
【００２７】参考例２ 懸濁重合法により得られたアクリル系樹脂（メタクリル
酸メチル単位８７重量％、アクリル酸メチル単位３重量
％、アクリル酸ブチル単位１０重量％）の粉末７５重量
部と、参考例１と同じ３層構造のゴム弾性体層アクリル
系重合体２５重合部とをスーパーミキサーにて混合し、
二軸押出機にて溶融混練してペレットとした。次いでこ
のペレットを、東芝機械（株）製の６５mmφ１軸押出機
を用い、設定温度２５５℃のＴ型ダイスを介して押出
し、連続ステンレスベルト冷却装置に両面を完全に接す
るようにして冷却し、厚さ０.１３mm のアクリルフィル
ムを得た。このアクリルフィルムを用いて実施例１と同
様に操作し、成形体を得た。得られたフィルムおよび成
形体の評価結果を表１に示す。Reference Example 2 75 parts by weight of a powder of an acrylic resin (87% by weight of methyl methacrylate unit, 3% by weight of methyl acrylate unit, 10% by weight of butyl acrylate unit) obtained by a suspension polymerization method, A rubber elastic body layer having the same three-layer structure as in Example 1 and 25 polymer parts of an acrylic polymer were mixed with a super mixer,
The mixture was melt-kneaded in a twin-screw extruder to form pellets. Next, the pellets were extruded using a 65 mmφ single-screw extruder manufactured by Toshiba Machine Co., Ltd. through a T-die at a set temperature of 255 ° C., and cooled to a continuous stainless steel belt cooling device so that both sides were completely in contact with each other. An acrylic film having a thickness of 0.13 mm was obtained. Using this acrylic film, the same operation as in Example 1 was performed to obtain a molded product. Table 1 shows the evaluation results of the obtained films and molded products.
【００２８】実施例１ 参考例２におけるフィルムの冷却を、ポリシングロール
に片面のみ接触するようにした以外は、参考例２と同様
に行った。得られたフィルムおよび成形体の評価結果を
表１に示す。Example 1 A film was cooled in the same manner as in Reference Example 2 except that only one surface of the film was contacted with the polishing roll. Table 1 shows the evaluation results of the obtained films and molded products.
【００２９】参考例３ 参考例２におけるアクリル系樹脂の粉末の使用量を８０
重量部とし、３層構造のゴム弾性体層アクリル系重合体
の使用量を２０重量部とする以外は参考例２と同様にし
てペレットを得、次いで参考例２におけるフィルムの冷
却を、ポリシングロールに両面を完全に接触するように
した以外は、参考例２と同様に行った。得られたフィル
ムおよび成形体の評価結果を表１に示す。Reference Example 3 The amount of the acrylic resin powder used in Reference Example 2 was 80
Pellets were obtained in the same manner as in Reference Example 2 except that the amount of the rubber elastic layer acrylic polymer having the three-layer structure was 20 parts by weight, and the film in Reference Example 2 was cooled by a polishing roll. The procedure was performed in the same manner as in Reference Example 2 except that both surfaces were completely contacted. Table 1 shows the evaluation results of the obtained films and molded products.
【００３０】参考例４ 参考例３におけるゴム弾性体層アクリル系重合体に代え
て、２層構造のゴム弾性体層アクリル系重合体〔内層が
ブチルアクリレートを主成分とする軟質のゴム弾性体、
外層がメタクリル酸メチル重合体からなるアクリル系重
合体：平均粒径が約３００nm、特公昭５５−２７５７６
号公報の実施例３に準じて最内層を形成することなく製
造した〕を用いる以外は、参考例３と同様に行った。得
られたフィルムおよび成形体の評価結果を表１に示す。Reference Example 4 Instead of the rubber elastic layer acrylic polymer in Reference Example 3, a rubber elastic layer acrylic polymer having a two-layer structure [a soft rubber elastic body whose inner layer is mainly composed of butyl acrylate,
Acrylic polymer having an outer layer of a methyl methacrylate polymer: average particle size of about 300 nm, Japanese Patent Publication No. 55-27576
Manufactured without forming the innermost layer in accordance with Example 3 of Japanese Patent Application Laid-Open No. H10-260, 1993]. Table 1 shows the evaluation results of the obtained films and molded products.
【００３１】比較例１ 一般に市販されているアクリルフィルム（商品名“アク
リプレン HBX006”、厚さ０.１mm、三菱レーヨン（株）
製）を用い、参考例１と同様に操作して成形体を得た。
なお、このフィルムは、透過型電子顕微鏡の観察結果よ
り、単層構造のゴム弾性体を含むことを確認した。フィ
ルムおよび成形体の評価結果を表１に示す。Comparative Example 1 A commercially available acrylic film (trade name "Acryprene HBX006", thickness 0.1 mm, Mitsubishi Rayon Co., Ltd.)
) Was obtained in the same manner as in Reference Example 1 to obtain a molded article.
In addition, from the observation result of the transmission electron microscope, it was confirmed that this film contained a rubber elastic body having a single-layer structure. Table 1 shows the evaluation results of the film and the molded product.
【００３２】[0032]
【表１】 ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━ ガラス 鉛筆 ガーゼ 光学特性 成形時 印刷抜け 転移温度 硬度 摩耗性 凹凸発生 個数 （Ｔg） Ｔt ヘイズ ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━ 参考例１ 97℃ HB △ 93 % 0.9 % △ 0.4個/m2 参考例２ 75℃ HB ○ 93 % 0.4 % ○ 0.1個/m2 実施例１ 75℃ HB ○ 92 % 2.5 % ○ 7.8個/m2 参考例３ 78℃ HB ○ 93 % 0.8 % ○ 0.3個/m2 参考例４ 78℃ B △ 93 % 0.9 % ○ 0.4個/m2 ───────────────────────────────── 比較例１ 75℃ <4B × 92 % 2.1 % ○ 8.2個/m2 ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━[Table 1] ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━ Glass Pencil Gauze Optical property molding Printing loss Transition temperature Hardness Abrasion Number of irregularities generated (Tg) Tt Haze ━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━ Reference example 1 97 ℃ HB △ 93 % 0.9% △ 0.4 pcs / m 2 Reference example 2 75 ℃ HB ○ 93% 0.4% ○ 0.1 pcs / m 2 Example 1 75 ℃ HB ○ 92% 2.5% ○ 7.8 pcs / m 2 Reference example 3 78 ℃ HB ○ 93% 0.8% ○ 0.3 pcs / m 2 Reference Example 4 78 ℃ B △ 93% 0.9% ○ 0.4 pcs / m 2 ─────────────────────── ────────── Comparative example 1 75 ℃ <4B × 92% 2.1% ○ 8.2 pieces / m 2 ━━━━━━━━━━━━━━━━━━━━━━ ━━━━━━━━━━━
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 ＦＩ // Ｂ２９Ｌ 9:00 Ｂ２９Ｌ 9:00 (56)参考文献 特開 平５−222263（ＪＰ，Ａ) 特開 平３−237134（ＪＰ，Ａ) 特開 平10−279766（ＪＰ，Ａ) 特開 昭48−55233（ＪＰ，Ａ) 特開 平９−12741（ＪＰ，Ａ) 特開 平９−208789（ＪＰ，Ａ) 特開 平９−263614（ＪＰ，Ａ) 特公 昭55−27576（ＪＰ，Ｂ１) (58)調査した分野(Int.Cl.7，ＤＢ名) C08L 33/00 - 33/26 C08L 51/00 - 51/10 C08J 5/00 - 5/24 ──────────────────────────────────────────────────続 き Continuation of the front page (51) Int.Cl. 7 Identification symbol FI // B29L 9:00 B29L 9:00 (56) References JP-A-5-222263 (JP, A) JP-A-3-237134 (JP, A) JP-A-10-279766 (JP, A) JP-A-48-55233 (JP, A) JP-A-9-12741 (JP, A) JP-A-9-208789 (JP, A) Kaihei 9-263614 (JP, A) JP 55-27576 (JP, B1) (58) Fields investigated (Int. Cl. 7 , DB name) C08L 33/00-33/26 C08L 51/00- 51/10 C08J 5/00-5/24
Claims (6)
とアクリル酸アルキルエステル単位５０〜１重量％から
なるガラス転移温度が４０〜１０５℃のアクリル系樹脂
９５〜５０重量％に、最内層がメタクリル酸メチルを主
成分とする硬質の重合体、中間層がアルキル基の炭素数
が４〜８のアクリル酸アルキルエステルと多官能単量体
の共重合体からなる軟質のゴム弾性体、最外層がメタク
リル酸メチルを主成分とする硬質の重合体からなる３層
構造アクリル系重合体５〜５０重量％を分散した樹脂組
成物からなることを特徴とする射出成形同時貼合用アク
リルフィルムまたはシート（ただし、両面をロール表面
または金属ベルト表面に接触させて成形されたものを除
く）。1. 50 to 99% by weight of methyl methacrylate units
And from 50 to 1% by weight of alkyl acrylate units
To become a glass transition temperature of the acrylic resin 95 to 50 wt% of 40 to 105 ° C., the polymer of the hard innermost layer composed mainly of methyl methacrylate, the carbon number of the intermediate layer is an alkyl group of 4-8 Acrylic Soft rubber elastic body composed of copolymer of acid alkyl ester and polyfunctional monomer, 3-layer structure acrylic polymer whose outermost layer is composed of hard polymer containing methyl methacrylate as a main component 5 to 50% by weight simultaneous injection molding lamination for acrylic film or sheet, characterized in that the resin composition containing dispersed (but roll surface on both sides
Or remove the one formed by contacting the metal belt surface.
H) .
載の射出成形同時貼合用アクリルフィルムまたはシー
ト。2. The acrylic film or sheet according to claim 1, which has a thickness of 0.1 to 0.6 mm .
載の射出成形同時貼合用アクリルフィルムまたはシー
ト。3. The acrylic film or sheet according to claim 1, wherein a picture is printed on one side .
同時貼合用アクリルフィルムまたはシートが熱可塑性樹
脂成形品の表層に接着一体化されてなることを特徴とす
る成形体。4. The injection molding according to claim 1,
The acrylic film or sheet for simultaneous lamination is made of thermoplastic resin
It is characterized by being integrally bonded to the surface layer of a fat molded product
Molded body .
ェン・スチレン樹脂またはポリカーボネート樹脂である
請求項４に記載の成形体。5. The thermoplastic resin is acrylonitrile butadi.
Styrene resin or polycarbonate resin
The molded article according to claim 4 .
同時貼合用アクリルフィルムまたはシートを雌雄金型間
に挿入し、金型内で熱可塑性樹脂を射出成形して、得ら
れる 成形体表面に該アクリルフィルムまたはシートを同
時貼合することを特徴とする請求項４に記載の成形体の
製造方法。6. The injection molding according to claim 1,
Acrylic film or sheet for simultaneous lamination between male and female molds
Into the mold and injection molding the thermoplastic resin in the mold.
The acrylic film or sheet on the surface of the molding
The molded article according to claim 4, wherein the molded article is laminated at the time.
Manufacturing method .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP25379898A JP3287315B2 (en) | 1996-02-16 | 1998-09-08 | Acrylic film for simultaneous lamination of injection molding |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2904896 | 1996-02-16 | ||
| JP2523497 | 1997-02-07 | ||
| JP8-29048 | 1997-02-07 | ||
| JP9-25234 | 1997-02-07 | ||
| JP25379898A JP3287315B2 (en) | 1996-02-16 | 1998-09-08 | Acrylic film for simultaneous lamination of injection molding |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3001597A Division JP3287255B2 (en) | 1996-02-16 | 1997-02-14 | Acrylic film and molded article using the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH11147237A JPH11147237A (en) | 1999-06-02 |
| JP3287315B2 true JP3287315B2 (en) | 2002-06-04 |
Family
ID=27284945
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP25379898A Expired - Fee Related JP3287315B2 (en) | 1996-02-16 | 1998-09-08 | Acrylic film for simultaneous lamination of injection molding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3287315B2 (en) |
Cited By (2)
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|---|---|---|---|---|
| WO2008050738A1 (en) | 2006-10-23 | 2008-05-02 | Kuraray Co., Ltd. | Acrylic thermoplastic resin composition, acrylic resin film and acrylic resin composite |
| WO2015076398A1 (en) | 2013-11-25 | 2015-05-28 | 株式会社クラレ | Acrylic resin film |
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|---|---|---|---|---|
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1998
- 1998-09-08 JP JP25379898A patent/JP3287315B2/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008050738A1 (en) | 2006-10-23 | 2008-05-02 | Kuraray Co., Ltd. | Acrylic thermoplastic resin composition, acrylic resin film and acrylic resin composite |
| WO2015076398A1 (en) | 2013-11-25 | 2015-05-28 | 株式会社クラレ | Acrylic resin film |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11147237A (en) | 1999-06-02 |
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