JP3280564B2 - Glazing method and apparatus for insulator corners - Google Patents

Glazing method and apparatus for insulator corners

Info

Publication number
JP3280564B2
JP3280564B2 JP06791696A JP6791696A JP3280564B2 JP 3280564 B2 JP3280564 B2 JP 3280564B2 JP 06791696 A JP06791696 A JP 06791696A JP 6791696 A JP6791696 A JP 6791696A JP 3280564 B2 JP3280564 B2 JP 3280564B2
Authority
JP
Japan
Prior art keywords
glaze
insulator
roller
corner
corners
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP06791696A
Other languages
Japanese (ja)
Other versions
JPH09259675A (en
Inventor
肇 藤▲吉▼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Priority to JP06791696A priority Critical patent/JP3280564B2/en
Publication of JPH09259675A publication Critical patent/JPH09259675A/en
Application granted granted Critical
Publication of JP3280564B2 publication Critical patent/JP3280564B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術手段】本発明は、碍子の製造工程に
おいて用いられる碍子コーナー部への付釉方法及び装置
に関するものであり、特に導電釉懸垂碍子の製造に適し
た碍子コーナー部への付釉方法及び装置に関するもので
ある。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for glazing an insulator corner used in a manufacturing process of an insulator, and more particularly to a method for glazing an insulator corner suitable for manufacturing a suspended insulator with a conductive glaze. The present invention relates to a method and an apparatus.

【0002】[0002]

【従来の技術】碍子の頭部にはキャップ金具がセメント
により固着されているのであるが、そのためにはまず碍
子の頭部外周に釉薬を塗布してサンドと呼ばれるセラミ
ック粒子を接着し、その外側にキャップ金具を被せてセ
メントを充填する方法が取られている。このための釉薬
を碍子の頭部に付釉するには、従来は図5の左半部に示
すように釉薬を含浸させたスポンジローラを、回転する
碍子Gの頭部G1に押し当てていた。
2. Description of the Related Art A cap metal is fixed to a head of an insulator by cement. For this purpose, first, a glaze is applied to an outer periphery of the head of the insulator, and ceramic particles called sand are adhered to the head. A method of filling a cement with a cap fitting on the surface is used. In order to apply glaze to the insulator head for this purpose, conventionally, a sponge roller impregnated with glaze was pressed against the head G1 of the rotating insulator G as shown in the left half of FIG. .

【0003】この従来の方法によれば、円筒状の頭部G
1に対しては問題なく付釉できるので、通常の碍子の製
造には支障はなかった。ところが、導電釉碍子と呼ばれ
る特殊な碍子の製造工程においては、碍子の笠部G2の
表面の導電釉とキャップ金具との間の導電性を確保する
ために、図5の右半部に示すように碍子頭部G1と笠部
G2との間のコーナー部Cにも、導電サンドを接着する
必要が生ずる。そしてこのためにはコーナー部Cにも釉
薬を塗布する必要があるが、上記のスポンジローラによ
っては湾曲したコーナー部Cへの付釉を行うことは不可
能であった。
According to this conventional method, a cylindrical head G
Since no glaze could be applied to No. 1 without any problem, there was no problem in the production of ordinary insulators. However, in the manufacturing process of a special insulator called a conductive glaze insulator, as shown in the right half of FIG. In addition, it is necessary to adhere a conductive sand also to a corner portion C between the insulator head G1 and the cap portion G2. For this purpose, it is necessary to apply a glaze to the corner portion C, but it was impossible to apply a glaze to the curved corner portion C with the above-mentioned sponge roller.

【0004】またコーナー部Cへの付釉のために上記の
スポンジローラを無理にコーナー部Cに押しつけると、
スポンジローラが次第に塑性変形してしまい、均一な付
釉ができないために導電サンドの厚みも不均一となる等
の問題があった。
When the above-mentioned sponge roller is forcibly pressed against the corner C to glaze the corner C,
The sponge roller is gradually plastically deformed, and there is a problem that the thickness of the conductive sand becomes uneven because uniform glaze cannot be obtained.

【0005】[0005]

【発明が解決しようとする課題】本発明は上記した従来
の問題点を解決して、碍子頭部と笠部との間のコーナー
部に釉薬を均一に付釉することができる碍子コーナー部
への付釉方法及び装置を提供するためになされたもので
ある。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned conventional problems and provides an insulator corner portion in which a glaze can be uniformly applied to the corner portion between the insulator head and the shade portion. It has been made to provide a glaze method and apparatus.

【0006】[0006]

【課題を解決するための手段】上記の課題を解決するた
めになされた本発明の碍子コーナー部への付釉方法は、
釉薬を含浸させた多孔質体よりなる薄肉円板状の付釉ロ
ーラを、回転する碍子の頭部と笠部との間のコーナー部
に、碍子の軸線に対して傾斜させた状態で弾性的に接触
させ、碍子コーナー部の全周に釉薬を付着させることを
特徴とするものである。また本発明の碍子コーナー部へ
の付釉装置は、先端に多孔質体よりなる薄肉円板状の付
釉ローラを備えたアームを、この付釉ローラが回転する
碍子と釉薬供給用の親ローラとの間を移動できるように
設けるとともに、このアームには付釉ローラを碍子の軸
線に対して傾斜させるための傾動手段と、付釉ローラを
碍子コーナー部に弾性的に接触させる弾性手段とを設け
たことを特徴とするものである。
Means for Solving the Problems A method for glaze on a corner portion of an insulator according to the present invention, which has been made to solve the above problems, is as follows.
A thin disk-shaped glazing roller made of a porous material impregnated with glaze is elastically attached to the corner between the rotating insulator's head and shade, inclined to the axis of the insulator. And glaze is attached to the entire periphery of the insulator corner. In addition, the glaze device for the corner portion of the insulator according to the present invention comprises an arm having a thin disk-shaped glaze roller made of a porous body at the tip, and an insulator on which the glaze roller rotates and a parent roller for glaze supply. The arm is provided with tilting means for inclining the glaze roller with respect to the insulator axis, and elastic means for elastically contacting the glaze roller with the insulator corner. It is characterized by having been provided.

【0007】[0007]

【発明の実施の形態】以下に本発明の好ましい実施の形
態を、図面を参照しつつ説明する。図1において、Gは
図示しない台上に載せられてその軸線の回りに回転され
る碍子(懸垂碍子)、1はその側方に設けられた垂直な
首振り軸である。この首振り軸1の下端部には、水平な
アーム2が水平軸3を介して取り付けられている。この
ため、傾斜手段を構成する傾斜シリンダ4によりアーム
2の側方レバー5を引き上げると、アーム2は水平軸3
を中心として図1の状態から図3の状態にまで回転する
ことができる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below with reference to the drawings. In FIG. 1, G is an insulator (suspension insulator) mounted on a table (not shown) and rotated around its axis, and 1 is a vertical oscillating shaft provided on its side. A horizontal arm 2 is attached to the lower end of the swing shaft 1 via a horizontal shaft 3. Therefore, when the side lever 5 of the arm 2 is pulled up by the tilt cylinder 4 constituting the tilting means, the arm 2
Can be rotated from the state of FIG. 1 to the state of FIG.

【0008】アーム2の先端にはピン6によりブラケッ
ト7が軸支されており、そのブラケット7の先端に多孔
質体よりなる薄肉円板状の付釉ローラ8が回転自在に支
持されている。この付釉ローラ8は例えば円板状のスポ
ンジゴムよりなるもので、その両面を金属板9で挟んで
ある。またこのブラケット7の基部には側方に延びるフ
ォーク10が一体に設けられており、押し付けシリンダ
11のピストンロッド12の先端をこのフォーク10に
貫通させてある。
A bracket 7 is pivotally supported by a pin 6 at the tip of the arm 2, and a thin disk-shaped glaze roller 8 made of a porous material is rotatably supported at the tip of the bracket 7. The glaze roller 8 is made of, for example, a disc-shaped sponge rubber, and both surfaces thereof are sandwiched between metal plates 9. A fork 10 extending laterally is provided integrally with the base of the bracket 7, and the tip of a piston rod 12 of a pressing cylinder 11 is penetrated through the fork 10.

【0009】そしてピストンロッド12を図3のように
フォーク10側に伸ばしたときには、ブラケット7はア
ーム2との間に設けられた輪ゴムのような弾性手段13
によってピン6を中心として回転し、その先端の付釉ロ
ーラ8が碍子Gに接触する。逆にピストンロッド12を
縮めたときには、ピストンロッド12の先端のストッパ
14がフォーク10と係合するので、図1のようにブラ
ケット7はピン6を中心として逆方向に回転し、付釉ロ
ーラ8が碍子Gから離れるようになっている。なお、弾
性手段13として輪ゴムを用いると弾力の調整が容易な
利点があるが、ロータリートルクダンパ等の適宜の手段
を用いることもできる。
When the piston rod 12 is extended toward the fork 10 as shown in FIG. 3, the bracket 7 is provided with elastic means 13 such as rubber bands provided between the bracket 7 and the arm 2.
As a result, the pin 6 rotates around the pin 6, and the glaze roller 8 at the tip thereof contacts the insulator G. Conversely, when the piston rod 12 is contracted, the stopper 14 at the tip of the piston rod 12 engages with the fork 10, so that the bracket 7 rotates in the opposite direction about the pin 6 as shown in FIG. Are separated from the insulator G. The use of a rubber band as the elastic means 13 has an advantage that the elasticity can be easily adjusted, but an appropriate means such as a rotary torque damper can also be used.

【0010】15は碍子Gの後方位置に設置された釉薬
供給用の親ローラであって、モータ16により回転す
る。またその側方にはシリンダ17により進退できるブ
ラシ18が設けられ、親ローラ15の表面から過剰の釉
薬を除去して図示を略した下方の釉薬受けへ流下させる
ことができる。親ローラ15には常時釉薬が供給されて
いる。前記のアーム2は首振り軸1を中心として水平面
内を揺動し、アーム2の先端の付釉ローラ8を親ローラ
15に接触する位置と、碍子Gに接触する位置との間が
動かすことができる。
Reference numeral 15 denotes a main roller for supplying glaze, which is provided at a position behind the insulator G, and is rotated by a motor 16. A brush 18 is provided on the side of the brush 17 which can be advanced and retracted by a cylinder 17 so that excess glaze can be removed from the surface of the parent roller 15 and can flow down to a lower glaze receiver (not shown). A glaze is always supplied to the parent roller 15. The arm 2 swings in a horizontal plane about the oscillating shaft 1 so that the glaze roller 8 at the tip of the arm 2 moves between a position in contact with the parent roller 15 and a position in contact with the insulator G. Can be.

【0011】このように構成された本発明の付釉装置に
より碍子Gのコーナー部Cに付釉するには、まず付釉ロ
ーラ8を親ローラ15に接触させ、釉薬を付釉ローラ8
に含浸させる。このとき付釉ローラ8は水平状態にあ
る。次に図1のように付釉ローラ8を碍子G側に移動
し、傾斜シリンダ4によりアーム2を水平軸3を中心と
して図3のように傾斜させると、アーム2の先端の付釉
ローラ8も碍子Gの軸線に対して傾斜する。
In order to glaze the corner portion C of the insulator G with the glaze apparatus of the present invention configured as described above, first, the glaze roller 8 is brought into contact with the parent roller 15 and glaze is applied to the glaze roller 8.
Impregnated. At this time, the glaze roller 8 is in a horizontal state. Next, as shown in FIG. 1, the glaze roller 8 is moved to the insulator G side, and the arm 2 is tilted about the horizontal axis 3 by the tilt cylinder 4 as shown in FIG. Are also inclined with respect to the axis of the insulator G.

【0012】これと同時に押し付けシリンダ11のピス
トンロッド12を伸ばすと、前記したようにブラケット
7はピン6を中心として弾性手段13の力によって回転
し、図3のように付釉ローラ8は碍子Gのコーナー部C
に傾斜したまま弾性的に接触する。碍子Gは回転してい
るため、付釉ローラ8は追従して回転しながら含浸され
ている釉薬を碍子Gのコーナー部Cに全周にわたり付釉
する。このときの接触圧は弾性手段13によって自由に
調節できるので、付釉ローラ8を過度に変形させること
なく、均一に釉薬を塗布することが可能となる。このよ
うにして碍子Gのコーナー部Cへの付釉を完了したら、
再び付釉ローラ8を水平に戻し、アーム2を回転させて
親ローラ15に付釉ローラ8を接触させて釉薬を補給
し、以下同様の工程を繰り返す。
At the same time, when the piston rod 12 of the pressing cylinder 11 is extended, the bracket 7 is rotated by the force of the elastic means 13 about the pin 6 as described above, and as shown in FIG. Corner C
Resiliently contact while inclined. Since the insulator G is rotating, the glaze roller 8 follows and rotates so as to glaze the impregnated glaze on the corner C of the insulator G over the entire circumference. Since the contact pressure at this time can be freely adjusted by the elastic means 13, it is possible to apply the glaze uniformly without excessively deforming the glazing roller 8. When the glaze on the corner C of the insulator G is completed in this way,
The glaze roller 8 is returned to the horizontal position again, the arm 2 is rotated, the glaze roller 8 is brought into contact with the parent roller 15, and glaze is supplied, and the same process is repeated.

【0013】[0013]

【発明の効果】以上に説明したように、本発明によれば
碍子頭部と笠部との間のコーナー部に釉薬を均一に付釉
することができるので、このコーナー部に導電サンドを
付着させる必要のある導電釉懸垂碍子の製造等に好適な
ものである。
As described above, according to the present invention, since the glaze can be uniformly applied to the corner between the insulator head and the cap, the conductive sand is adhered to the corner. It is suitable for manufacturing a conductive glaze suspension insulator that needs to be formed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の装置の斜視図である。FIG. 1 is a perspective view of the device of the present invention.

【図2】図2の要部の平面図である。FIG. 2 is a plan view of a main part of FIG. 2;

【図3】本発明の装置の付釉状態の斜視図である。FIG. 3 is a perspective view of a glaze state of the apparatus of the present invention.

【図4】図3の要部の平面図である。FIG. 4 is a plan view of a main part of FIG. 3;

【図5】従来例の側面図である。FIG. 5 is a side view of a conventional example.

【符号の説明】[Explanation of symbols]

G 碍子、G1 頭部、G2 笠部、C コーナー部、
1 首振り軸、2 アーム、3 水平軸、4 傾斜シリ
ンダ、5 側方レバー、6 ピン、7 ブラケット、8
付釉ローラ、9 金属板、10 フォーク、11 押
し付けシリンダ、12 ピストンロッド、13 弾性手
段、14 ストッパ、15 親ローラ、16 モータ、
17 シリンダ、18 ブラシ
G insulator, G1 head, G2 cap, C corner,
1 swing axis, 2 arms, 3 horizontal axes, 4 tilt cylinders, 5 side levers, 6 pins, 7 brackets, 8
Glazed roller, 9 metal plate, 10 fork, 11 pressing cylinder, 12 piston rod, 13 elastic means, 14 stopper, 15 parent roller, 16 motor,
17 cylinders, 18 brushes

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 釉薬を含浸させた多孔質体よりなる薄肉
円板状の付釉ローラを、回転する碍子の頭部と笠部との
間のコーナー部に、碍子の軸線に対して傾斜させた状態
で弾性的に接触させ、碍子コーナー部の全周に釉薬を付
着させることを特徴とする碍子コーナー部への付釉方
法。
1. A thin disk-shaped glaze roller made of a porous material impregnated with glaze is inclined at a corner between a head and a shade of a rotating insulator with respect to an axis of the insulator. A method for applying glaze to insulator corners, wherein the glaze is adhered to the entire periphery of the insulator corners by elastically contacting the insulator corners.
【請求項2】 先端に多孔質体よりなる薄肉円板状の付
釉ローラを備えたアームを、この付釉ローラが回転する
碍子と釉薬供給用の親ローラとの間を移動できるように
設けるとともに、このアームには付釉ローラを碍子の軸
線に対して傾斜させるための傾動手段と、付釉ローラを
碍子コーナー部に弾性的に接触させる弾性手段とを設け
たことを特徴とする碍子コーナー部への付釉装置。
2. An arm provided with a thin disk-shaped glaze roller made of a porous material at its tip so as to be movable between an insulator on which the glaze roller rotates and a parent roller for glaze supply. In addition, the arm corner is provided with a tilting means for tilting the glaze roller with respect to the axis of the insulator and an elastic means for elastically contacting the glaze roller with the insulator corner. Glazing equipment for the department.
JP06791696A 1996-03-25 1996-03-25 Glazing method and apparatus for insulator corners Expired - Fee Related JP3280564B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP06791696A JP3280564B2 (en) 1996-03-25 1996-03-25 Glazing method and apparatus for insulator corners

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP06791696A JP3280564B2 (en) 1996-03-25 1996-03-25 Glazing method and apparatus for insulator corners

Publications (2)

Publication Number Publication Date
JPH09259675A JPH09259675A (en) 1997-10-03
JP3280564B2 true JP3280564B2 (en) 2002-05-13

Family

ID=13358719

Family Applications (1)

Application Number Title Priority Date Filing Date
JP06791696A Expired - Fee Related JP3280564B2 (en) 1996-03-25 1996-03-25 Glazing method and apparatus for insulator corners

Country Status (1)

Country Link
JP (1) JP3280564B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110619979A (en) * 2019-09-29 2019-12-27 刘敏洁 Ceramic insulator, processing machine and processing method thereof

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107331482A (en) * 2016-04-28 2017-11-07 江苏新澳电力技术有限公司 Composite column-type wire-break prevention insulator gold utensil crimps automation equipment
CN112908584B (en) * 2021-01-15 2022-04-22 山东高亚绝缘子有限公司 Electric power ceramic insulator manufacturing and processing system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110619979A (en) * 2019-09-29 2019-12-27 刘敏洁 Ceramic insulator, processing machine and processing method thereof
CN110619979B (en) * 2019-09-29 2020-12-01 山东广域科技有限责任公司 Ceramic insulator, processing machine and processing method thereof

Also Published As

Publication number Publication date
JPH09259675A (en) 1997-10-03

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