JP3280279B2 - Ultra-low iron loss grain-oriented electrical steel sheet - Google Patents
Ultra-low iron loss grain-oriented electrical steel sheetInfo
- Publication number
- JP3280279B2 JP3280279B2 JP16677997A JP16677997A JP3280279B2 JP 3280279 B2 JP3280279 B2 JP 3280279B2 JP 16677997 A JP16677997 A JP 16677997A JP 16677997 A JP16677997 A JP 16677997A JP 3280279 B2 JP3280279 B2 JP 3280279B2
- Authority
- JP
- Japan
- Prior art keywords
- coating
- steel sheet
- thermal expansion
- film
- coefficient
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/044—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material coatings specially adapted for cutting tools or wear applications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/048—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material with layers graded in composition or physical properties
Landscapes
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Manufacturing Of Steel Electrode Plates (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Soft Magnetic Materials (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、方向性電磁鋼板に
関し、とくに鉄損値が極めて低くかつ被膜密着性に優れ
た方向性電磁鋼板に関する。The present invention relates to a grain-oriented electrical steel sheet, and more particularly to a grain-oriented electrical steel sheet having an extremely low iron loss value and excellent film adhesion.
【0002】[0002]
【従来の技術】方向性電磁鋼板は、主として変圧器等の
電気機器の鉄心材料として使用されているが、基本的に
磁束密度や鉄損値等の磁気特性に優れていることが要求
されている。とくに、エネルギーロスを少なくするため
に、低鉄損の方向性電磁鋼板が求められている。鉄損の
低減には、板厚を低減する、Si含有量を増加する、
結晶方位の配向性を高める、などの方法に加えて、
鋼板に張力を付与することが有効であることが知られて
いる。2. Description of the Related Art Grain-oriented electrical steel sheets are mainly used as iron core materials for electrical equipment such as transformers, but are basically required to have excellent magnetic properties such as magnetic flux density and iron loss value. I have. In particular, in order to reduce energy loss, a grain-oriented electrical steel sheet with low iron loss is required. To reduce iron loss, reduce sheet thickness, increase Si content,
In addition to methods such as increasing the orientation of the crystal orientation,
It is known that applying tension to a steel sheet is effective.
【0003】鋼板への張力の付与は、鋼板表面に、鋼板
より熱膨張係数の小さい材質からなる被膜を被成するこ
とにより行われているのが現状である。張力付与のため
の被膜としては、最終的に結晶方位を揃える2次再結晶
と鋼板の純化を兼ねる仕上焼鈍工程で、鋼板表面の酸化
物と鋼板表面に塗布した焼鈍分離材とが反応して形成さ
れるフォルステライトを主成分とする被膜が一般的であ
る。この被膜は、鋼板に付与できる張力が大きく、鉄損
低減に大きな効果があるが、さらに張力効果を増すため
にフォルステライト被膜の上に低熱膨張性の張力付加型
絶縁コーティング( 上塗りコーティング) を施して製品
としているのが一般的である。At present, tension is applied to a steel sheet by forming a film made of a material having a smaller thermal expansion coefficient than the steel sheet on the surface of the steel sheet. As a film for imparting tension, the oxide on the steel sheet surface and the annealing separator applied to the steel sheet surface react during the secondary recrystallization that finally aligns the crystal orientation and the finish annealing step that combines the purification of the steel sheet. A coating mainly composed of forsterite to be formed is generally used. This film has a large tension that can be applied to the steel sheet and has a great effect on reducing iron loss.However, in order to further increase the tension effect, a low thermal expansion tension-added insulating coating (top coat) is applied on the forsterite film. It is generally used as a product.
【0004】フォルステライト被膜の上に施される張力
付加型絶縁コーティングは、例えば、特公昭53-28375号
公報、特公昭56-52117号公報に示されるように、Alやア
ルカリ土類金属のリン酸塩とコロイダルシリカ、無水ク
ロム酸またはクロム酸塩を主成分とする処理液を鋼板表
面に塗布し、焼付けることにより形成されているものが
多い。鋼板より熱膨張係数の小さいコロイダルシリカに
代表される無機質被膜を高温で形成し、地鉄と絶縁コー
ティングとの熱膨張差を利用して常温において張力を鋼
板に付与しているのである。この方法で形成される絶縁
被膜は鋼板に対し張力付与効果が大きく、鉄損低減に有
効である。[0004] As described in JP-B-53-28375 and JP-B-56-52117, for example, as disclosed in JP-B-53-28375 and JP-B-56-52117, phosphors of Al and alkaline earth metals are used. In many cases, a treatment liquid mainly containing an acid salt and colloidal silica, chromic anhydride or chromate is applied to the surface of a steel sheet and baked. An inorganic coating typified by colloidal silica having a smaller thermal expansion coefficient than that of a steel sheet is formed at a high temperature, and a tension is applied to the steel sheet at room temperature by utilizing a difference in thermal expansion between the ground iron and the insulating coating. The insulating coating formed by this method has a large effect of imparting tension to the steel sheet, and is effective in reducing iron loss.
【0005】一方、近年、鋼板表面を磁気的に平滑する
方法が提案され、著しい鉄損値の減少が認められること
が明らかになってきている。例えば、特公昭52-24499号
公報には、仕上焼鈍後、酸洗により表面酸化物を除去
し、ついで化学研磨または電解研磨により鏡面状態に仕
上げる方法が開示されている。また、特公平6-37694 号
公報には、塩化物水溶液電解法を用いて、鋼板表面をグ
レイニング化し、磁気的平滑面を得る方法が提案されて
いる。このような表面処理で鉄損値が減少するのは、磁
化過程で鋼板表面近傍の磁壁移動の妨げとなるピンニン
グサイトが減少するためである。On the other hand, in recent years, a method of magnetically smoothing the surface of a steel sheet has been proposed, and it has become clear that a remarkable decrease in iron loss value is recognized. For example, Japanese Patent Publication No. 52-24499 discloses a method of removing the surface oxide by pickling after finish annealing, and then finishing the surface to a mirror surface by chemical polishing or electrolytic polishing. Further, Japanese Patent Publication No. 6-37694 proposes a method of obtaining a magnetically smooth surface by graining the surface of a steel sheet using a chloride aqueous solution electrolysis method. The iron loss value is reduced by such a surface treatment because pinning sites that hinder domain wall movement near the steel sheet surface during the magnetization process are reduced.
【0006】上記した張力付加型絶縁コーティングは、
張力付加の大きい被膜ほど下地との密着力が強くないと
被膜は剥落してしまうため、フォルステライト被膜が鋼
板表面に存在する場合には問題ないが、鏡面化やグレイ
ニング様面化処理を施しフォルステライト被膜が鋼板表
面に存在しない場合には、被膜を付着させることができ
なかった。[0006] The above-mentioned tension-added insulating coating is
If the forelite coating is present on the surface of the steel sheet, there is no problem if the coating with greater tension has less adhesion to the substrate if the adhesion to the substrate is not strong. When the forsterite film was not present on the steel sheet surface, the film could not be adhered.
【0007】この問題に対し、フォルステライト被膜の
ない表面、あるいは調整された平滑な表面に張力付加型
絶縁コーティングを被成する方法として、いくつかの方
法が提案されている。例えば、特公昭52-24499号公報に
は、地鉄表面に金属めっきを施したのちコーティング液
を塗布し焼付ける方法が開示されている。また、特開平
6-184762号公報には地鉄表面にSiO2薄膜を形成したの
ち、コーティング液を塗布し焼付ける方法が開示されて
いる。また、特公昭56-4150 号公報にはセラミックス薄
膜を蒸着、スパッタリング、溶射などにより形成させる
方法が、さらに特公昭63-54767号公報には、窒化物や炭
化物、あるいはそれらの組合わせからなるセラミックス
被膜をイオンプレーティングまたはイオンプランテーシ
ョンにより形成する方法が、また、特公平6-99822 号公
報には、CVD 、イオンプレーティングまたはイオンイン
プランテーションで窒化物および/または炭化物、並び
に酸化物の異種2層以上のセラミックス被膜を形成する
方法が、また特公平2-243770号公報には、ゾル−ゲル法
によりセラミックス被膜を形成する方法が開示されてい
る。[0007] To address this problem, several methods have been proposed for applying a tensioned insulating coating to a surface without a forsterite coating or a conditioned smooth surface. For example, Japanese Patent Publication No. 52-24499 discloses a method of applying a coating solution after applying a metal plating to the surface of a ground iron, followed by baking. In addition,
Japanese Patent Application Laid-Open No. 6-184762 discloses a method in which a SiO 2 thin film is formed on the surface of a ground iron, and then a coating solution is applied and baked. Japanese Patent Publication No. 56-4150 discloses a method of forming a ceramic thin film by vapor deposition, sputtering, thermal spraying, and the like, and Japanese Patent Publication No. 63-54767 discloses a ceramic material comprising nitride, carbide, or a combination thereof. A method of forming a film by ion plating or ion implantation is disclosed in Japanese Patent Publication No. Hei 6-99822. In CVD, ion plating or ion implantation, two different layers of nitride and / or carbide and oxide are disclosed. A method for forming a ceramic film as described above and Japanese Patent Publication No. 2-243770 disclose a method for forming a ceramic film by a sol-gel method.
【0008】[0008]
【発明が解決しようとする課題】しかしながら、特公昭
52-24499号公報に記載された技術では被膜の密着性が十
分でなく、また、特開平6-184762号公報に記載された技
術では張力付与効果が十分でなく鉄損値の低減効果が少
ないという問題が残されていた。また、特公昭63-54767
号公報、特公平6-99822 号公報に記載された技術により
被成されたセラミックス被膜では、被膜の熱膨張係数が
2〜7×10-6K-1程度であり地鉄の熱膨張係数(13×10
-6K-1)と比較してかなり低いため、熱膨張差による張
力付与効果は大きいが、地鉄との密着性に問題があっ
た。[Problems to be solved by the invention]
In the technology described in 52-24499, the adhesion of the coating is not sufficient, and in the technology described in JP-A-6-84762, the effect of imparting tension is insufficient and the effect of reducing the iron loss value is small. The problem remained. Also, JP-B 63-54767
In the ceramic coating formed by the technique described in Japanese Patent Application Publication No. 6-99822, the thermal expansion coefficient of the coating is about 2 to 7 × 10 −6 K −1 , 13 × 10
−6 K −1 ), the effect of imparting tension due to the difference in thermal expansion is large, but there was a problem in the adhesion to the base steel.
【0009】さらに、特公昭56-4150 号公報に記載され
た、セラミックス薄膜を蒸着、スパッタリング、溶射な
どにより形成させる方法、あるいは特公平2-243770号公
報に記載された、ゾル−ゲル法によりセラミックス被膜
を形成する方法は、コスト高であるうえ、大面積を大量
処理する場合の被膜の均一性に問題があり、安定して所
期の鉄損改善効果が得られず工業生産上問題が残されて
いた。Further, a method of forming a ceramic thin film by vapor deposition, sputtering, thermal spraying or the like described in JP-B-56-4150, or a sol-gel method described in JP-B-2-243770. The method of forming the coating is expensive and has a problem in the uniformity of the coating when a large area is processed in a large amount. It had been.
【0010】本発明は、上記した問題を有利に解決し、
磁気的平滑による鉄損低減技術と張力付加型コーティン
グによる鉄損低減技術とを両立させ、更なる磁気特性の
向上が図れる超低鉄損方向性電磁鋼板を提案することを
目的とする。[0010] The present invention advantageously solves the above problems,
An object of the present invention is to propose an ultra-low iron loss grain-oriented electrical steel sheet that can achieve both an iron loss reduction technique using magnetic smoothing and an iron loss reduction technique using a tension-applied coating to further improve magnetic properties.
【0011】[0011]
【課題を解決するための手段】本発明者らは、上記目的
を達成するために、平滑面あるいは磁気的平滑化された
表面を有する方向性電磁鋼板に張力付加型絶縁コーティ
ングを施す際に、密着性のよい被膜を被成するための条
件について鋭意検討した結果、熱膨張係数の異なる被膜
を積層することにより磁気的平滑による鉄損低減技術と
張力付加型コーティングによる鉄損低減技術とを両立で
き、被膜密着性に優れかつ鉄損値が極めて低い方向性電
磁鋼板が得られるという知見を得た。Means for Solving the Problems In order to achieve the above object, the present inventors, when applying a tension-added insulating coating to a grain-oriented electrical steel sheet having a smooth surface or a magnetically smoothed surface, As a result of intensive studies on the conditions for forming a film with good adhesion, it is possible to achieve both iron loss reduction technology by magnetic smoothing and iron loss reduction technology by applying tension-type coating by laminating films with different coefficients of thermal expansion. It was found that a grain-oriented electrical steel sheet having excellent coating adhesion and extremely low iron loss value can be obtained.
【0012】まず、本発明の基礎になった実験結果につ
いて説明する。最終板厚0.23mmに圧延された3%Siを含
有する珪素鋼冷延板に、脱炭・1次再結晶焼鈍を施した
のち、MgO を主成分とする焼鈍分離剤を塗布し、2次再
結晶過程と純化過程を含む最終仕上焼鈍を施した。この
最終仕上焼鈍板に硫酸酸洗を施して表面のフォルステラ
イトを除去したのち、リン酸−クロム酸浴中で電解研摩
を行い表面を磁気的に平滑化した。First, the experimental results on which the present invention is based will be described. Decarburized and primary recrystallization annealing is applied to a silicon steel cold-rolled sheet containing 3% Si that has been rolled to a final sheet thickness of 0.23 mm, and then an annealing separator containing MgO as a main component is applied. A final finish annealing including a recrystallization process and a purification process was performed. The final finish annealed plate was subjected to sulfuric acid washing to remove forsterite on the surface, and then subjected to electrolytic polishing in a phosphoric acid-chromic acid bath to magnetically smooth the surface.
【0013】得られた鋼板に、地鉄側コーティングとし
て、クロム酸等を主成分とする無機質コーティングを施
した。なお、無機質コーティングの厚さは約0.5 μm と
し、被膜の熱膨張係数を、含有するコロイダルシリカの
含有量を0〜35%まで変化して、変更した。無機質コー
ティングの上に、表面側コーティングとして、リン酸マ
グネシウム−50%コロイダルシリカを主成分とする熱膨
張係数4.6 ×10-6K-1を有する張力付与型絶縁コーティ
ング液を塗布し800 ℃で焼付けた。The obtained steel sheet was coated with an inorganic coating mainly composed of chromic acid or the like as a coating on the ground iron side. The thickness of the inorganic coating was about 0.5 μm, and the coefficient of thermal expansion of the coating was changed by changing the content of the contained colloidal silica from 0 to 35%. On the inorganic coating, as a surface-side coating, a tension-imparting insulating coating liquid having a thermal expansion coefficient of 4.6 × 10 −6 K −1 containing magnesium phosphate-50% colloidal silica as a main component is applied and baked at 800 ° C. Was.
【0014】このような鋼板について、被膜被成前後で
の鉄損値(W17/50 )および被膜密着性を評価した。そ
の結果を表1に示す。なお、被膜密着性は、被膜付き鋼
板に各種直径の丸棒を巻き付けて折り曲げ、被膜が剥離
しない最小の直径(最小曲げ径)を求め、最小曲げ径
(mm)で評価した。最小曲げ径が小さいほど被膜密着性
が良好である。With respect to such a steel sheet, the iron loss value (W 17/50 ) and the coating adhesion before and after coating were evaluated. Table 1 shows the results. The coating adhesion was evaluated by winding a round bar of various diameters around a coated steel sheet and bending the same to obtain the minimum diameter (minimum bending diameter) at which the coating did not peel off, and evaluated the minimum bending diameter (mm). The smaller the minimum bending diameter, the better the film adhesion.
【0015】[0015]
【表1】 [Table 1]
【0016】熱膨張係数が8.0 ×10-6K-1以上の被膜を
地鉄側コーティングとして被成すれば、最小曲げ径は35
mm以下となり、被膜密着性は良好となり、しかも張力付
与効果により鉄損値が大幅に減少することを見いだし
た。このように、地鉄表面に、地鉄の熱膨張係数に近い
比較的大きな熱膨張係数を有する被膜を被成したのち、
その被膜に重ねて熱膨張係数の小さい被膜を被成する
と、密着性に優れた張力付加型絶縁コーティングとなる
ことを見いだした。If a coating having a coefficient of thermal expansion of 8.0 × 10 −6 K −1 or more is formed as a ground iron side coating, the minimum bending diameter is 35
mm or less, the film adhesion was improved, and the iron loss value was found to be significantly reduced by the effect of applying tension. In this way, after forming a coating having a relatively large coefficient of thermal expansion close to the coefficient of thermal expansion on the surface of the base iron,
It has been found that when a film having a small coefficient of thermal expansion is formed on the film, a tension-applied insulating coating having excellent adhesion is obtained.
【0017】本発明は上記した知見をもとに構成したも
のである。本発明は、地鉄表面に付着型被膜を被成して
なる最終仕上焼鈍済みの方向性電磁鋼板であって、前記
地鉄表面が平滑面もしくは磁気的平滑面であり、前記付
着型被膜が、多層塗布焼付けにより被成され、被膜最表
面に向かい熱膨張係数が減少する厚さ方向に傾斜した熱
膨張係数を有する被膜であり、該付着型被膜の平均熱膨
張係数が7×10-6K-1未満で、かつ該付着型被膜の地鉄
に接する部分がリン酸−クロム酸を主成分とする水処理
液を塗布・焼付けにより被成され、熱膨張係数が8×10
-6K-1以上であることを特徴とする超低鉄損方向性電磁
鋼板である。前記平滑面はRa :0.3 μm 以下の平滑面
とし、前記磁気的平滑面はRmax :0.1 μm 以上の粒界
段差を有するグレイニング様面とするのが好ましい。The present invention has been made based on the above findings. The present invention is a grain-oriented electrical steel sheet which has been subjected to a final finish annealing in which an adhesion type coating is formed on a surface of the iron base, wherein the surface of the iron base is a smooth surface or a magnetically smooth surface, and the adhesion type coating is , made to be the multi-layer coating baking, a coating having a thermal expansion coefficient thermal expansion coefficient toward the coating outermost surface is inclined in the thickness direction to decrease average thermal expansion coefficient of said adhesion-type coating 7 × 10 -6 A water treatment in which the portion of the adhesion type coating which is less than K -1 and which is in contact with the ground iron is mainly composed of phosphoric acid-chromic acid.
It is formed by applying and baking the liquid and has a coefficient of thermal expansion of 8 × 10
-6 K -1 or more is an ultra-low iron loss grain-oriented electrical steel sheet. The smooth surface is Ra: 0.3 and [mu] m or less smooth surface, the magnetic smooth surface Rmax: the preferred arbitrarily to the graining like surface having a 0.1 [mu] m or more grain boundary step.
【0018】[0018]
【発明の実施の形態】本発明の方向性電磁鋼板は、最終
仕上焼鈍済み鋼板であり、鋼板表面は、平滑面もしくは
磁気的平滑面とされる。仕上焼鈍済み鋼板は酸洗(例え
ば、硫酸酸洗)あるいは切削、研削などの機械的除去ま
たはそれらの組み合わせで表面に形成されたフォルステ
ライト被膜を除去され、ついで電解研摩あるいは化学研
摩を施され表面が平滑面あるいは磁気的平滑面とされ
る。電解研摩はリン酸−クロム酸浴やハロゲン化物浴中
で、化学研摩はフッ酸−過酸化水素水溶液中で行うのが
好ましい。BEST MODE FOR CARRYING OUT THE INVENTION The grain-oriented electrical steel sheet of the present invention is a steel sheet subjected to final finish annealing, and the surface of the steel sheet is a smooth surface or a magnetically smooth surface. The finish-annealed steel sheet is subjected to pickling (for example, pickling with sulfuric acid) or mechanical removal such as cutting or grinding or a combination thereof to remove the forsterite film formed on the surface, and then subjected to electrolytic polishing or chemical polishing. Is a smooth surface or a magnetically smooth surface. The electrolytic polishing is preferably performed in a phosphoric acid-chromic acid bath or a halide bath, and the chemical polishing is preferably performed in a hydrofluoric acid-hydrogen peroxide aqueous solution.
【0019】このような処理により鋼板はRa :0.3 μ
m 以下の平滑面とされるのが好ましい。表面粗さがRa
で0.3 μm を超えると表面粗さが粗く、表面平滑化によ
る鉄損低減効果が認められない。ただし、地鉄表面の粗
さがRa :0.3 μm を超えても、粒界にRmax で0.1 μ
m 以上の粒界段差を有し粒内が平滑ないわゆるグレイニ
ング様面とするとのがよい。グレイニング様面は、磁気
的平滑化が達成された磁気的平滑面であり、鉄損値も低
く良好な磁気特性を有しかつ被膜密着性が良好である。By such treatment, the steel sheet has Ra: 0.3 μm.
It is preferable that the surface be a smooth surface of m or less. Surface roughness is Ra
If it exceeds 0.3 μm, the surface roughness is rough, and no effect of reducing iron loss by surface smoothing is observed. However, even if the surface roughness of the ground iron exceeds Ra: 0.3 μm, the grain boundary has an Rmax of 0.1 μm.
It is preferable to use a so-called graining-like surface having a grain boundary step of not less than m and a smooth inside of the grain. The graining-like surface is a magnetically smooth surface that has achieved magnetic smoothing, has a low iron loss value, has good magnetic properties, and has good film adhesion.
【0020】本発明では、このような平滑面あるいは磁
気的平滑面とされた鋼板の地鉄表面に付着型被膜が被成
される。本発明でいう付着型被膜とは、反応型被膜以外
の被膜を含み、塗布焼付けにより被成される被膜であ
る。反応型被膜とは、被膜形成時に地鉄との反応を伴い
形成される被膜であり、例えばフォルステライトがその
例である。反応型被膜では、被膜生成時の反応により地
鉄と被膜の界面の平滑さが損なわれるため、鉄損の著し
い低下は期待できない。In the present invention, an adhesion type coating is formed on the ground iron surface of a steel plate having such a smooth surface or a magnetically smooth surface. The term "adhesive coating" as used in the present invention means a substance other than a reactive coating
By weight of the film, a film made under more only coated fabric baking. The reactive coating is a coating formed by reacting with the base iron at the time of forming the coating, and for example, forsterite is an example. In the reaction type coating, the reaction at the time of formation of the coating impairs the smoothness of the interface between the ground iron and the coating, so that a significant decrease in iron loss cannot be expected.
【0021】地鉄表面に被成される付着型被膜は、図1
に示すように、被膜最表面に向かい熱膨張係数が減少す
る厚さ方向に傾斜した熱膨張係数を有する被膜とされ
る。厚さ方向に傾斜した熱膨張係数を有する被膜とする
ために、被膜厚さ方向で被膜の成分組成を段階的に、好
ましくは連続的に変化した多層膜とするのがよい。付着
型被膜の製法は塗布焼付けにより多層膜とするのが好ま
しい。 FIG. 1 shows the adhesion type coating formed on the surface of the base iron.
As shown in (1), the film has a thermal expansion coefficient inclined in the thickness direction in which the coefficient of thermal expansion decreases toward the outermost surface of the film. In order to obtain a film having a coefficient of thermal expansion inclined in the thickness direction, it is preferable to form a multilayer film in which the component composition of the film changes stepwise, preferably continuously, in the film thickness direction. Preparation of attachment type coating is preferably more multilayer film only coated fabric baking.
【0022】多層めっき、多層蒸着による被膜形成で
は、若干の表面改質により磁気特性の若干の低下が認め
られる。また、めっき、蒸着、イオンプレーティング、
イオンインプランテーション、CVD などにより多層膜を
形成した場合には、層界面が非常に明瞭となり、熱膨張
係数がはっきりと階段状に変化し、熱膨張差を滑らかに
緩和することが難しくなる。In the film formation by multilayer plating and multilayer deposition, a slight decrease in magnetic properties due to slight surface modification is recognized. Also, plating, evaporation, ion plating,
When a multilayer film is formed by ion implantation, CVD, or the like, the layer interface becomes very clear, the coefficient of thermal expansion changes clearly stepwise, and it becomes difficult to smoothly reduce the difference in thermal expansion.
【0023】一方、コーティング液を多層塗布し焼付け
る方法で多層膜を形成すると、焼付け時に層間で成分の
相互拡散が進行し、層界面が不明瞭となり、曲げ試験時
に層界面に応力が集中しても多層膜界面で剥離すること
はなくなり密着性向上に有利となる。また、熱膨張係数
もより連続的に変化するようになる。また、ロールコー
ター法やディップ法によるコーティング液の多層塗布
は、大面積にわたって均一に被膜を被成できることから
格段に有利である。On the other hand, when a multilayer film is formed by a method in which a coating solution is applied in multiple layers and baked, interdiffusion of components progresses between layers during baking, the layer interface becomes unclear, and stress concentrates on the layer interface during a bending test. Even at this time, peeling does not occur at the interface of the multilayer film, which is advantageous for improving adhesion. Further, the coefficient of thermal expansion also changes more continuously. Multi-layer coating of a coating solution by a roll coater method or a dip method is particularly advantageous since a coating film can be uniformly formed over a large area.
【0024】地鉄表面に接し被成される被膜は、8.0 ×
10 -6K-1以上の熱膨張係数を有する被膜とする。地鉄
表面に接し被成される被膜の熱膨張係数が8.0 ×10-6K
-1以上では、図2に示すように最小曲げ径が40mm以下と
良好な被膜密着性を示す。なお、最小曲げ径は、被膜の
密着性を評価するための値であり、被膜付き鋼板に各種
直径の丸棒を巻き付けて折り曲げ、被膜が剥離しない最
小の直径をいう。The coating formed on the surface of the ground iron is 8.0 ×
A film having a thermal expansion coefficient of 10 -6 K -1 or more. The thermal expansion coefficient of the coating formed in contact with the surface of the ground iron is 8.0 × 10 -6 K
At a value of -1 or more, as shown in FIG. 2, the minimum bending diameter is 40 mm or less, indicating good film adhesion. The minimum bending diameter is a value for evaluating the adhesion of the coating, and is a minimum diameter at which a round bar of various diameters is wound around a coated steel sheet, bent, and the coating does not peel.
【0025】一方、熱膨張係数が8.0 ×10-6K-1未満で
は、最小曲げ径が大きく被膜密着性が劣化する。このた
め、地鉄表面に直接被成する被膜は8.0 × 10 -6K-1以
上の熱膨張係数を有する被膜に限定した。例えば、熱膨
張係数が4.6 ×10-6K-1の被膜を地鉄に直接被成した場
合には、地鉄との大きな熱膨張差により被成時に剥落す
る。On the other hand, when the coefficient of thermal expansion is less than 8.0 × 10 −6 K −1 , the minimum bending diameter is large and the adhesion of the coating film is deteriorated. For this reason, the coating directly formed on the surface of the ground iron is limited to a coating having a thermal expansion coefficient of 8.0 × 10 −6 K −1 or more. For example, when a coating having a coefficient of thermal expansion of 4.6 × 10 −6 K −1 is directly applied to the base steel, the coating is peeled off during the formation due to a large difference in thermal expansion from the base steel.
【0026】地鉄表面に直接被成する被膜は、クロム酸
等を主成分とする無機質コーティングが好ましい。具体
的には、リン酸マグネシウム−重クロム酸カリウム、あ
るいはリン酸アルミニウム−重クロム酸ナトリウムなど
のリン酸−クロム酸を主成分とする水処理液を塗布し15
0 〜650 ℃で焼付けて被膜を被成する。これらの水処理
液は、無方向性珪素鋼板の酸化膜を有しない表面の被膜
形成用として適用されているものと同じでよい。The coating formed directly on the surface of the base iron is preferably an inorganic coating mainly composed of chromic acid or the like. Specifically, a water treatment liquid mainly containing phosphoric acid-chromic acid such as magnesium phosphate-potassium dichromate or aluminum phosphate-sodium dichromate is applied.
0-650 that form the coatings baked at ° C.. These water treatment liquids may be the same as those applied for forming a film on the surface of a non-oriented silicon steel sheet having no oxide film.
【0027】地鉄表面に8.0 ×10-6K-1以上の熱膨張係
数を有する被膜を被成したのち、該被膜に重ねて、該被
膜の熱膨張係数に比べ小さい熱膨張係数を有する被膜を
少なくとも1層被成する。この際、地鉄表面に接する被
膜に重ねて被成する被膜は、地鉄表面に接する被膜の熱
膨張係数に比べ順次小さい熱膨張係数を有する被膜と
し、最終的に被膜最表面に向かい熱膨張係数が減少する
厚さ方向に傾斜した熱膨張係数を有する被膜とすること
が重要である。すなわち、本発明の方向性電磁鋼板に被
成される被膜は厚さ方向に傾斜した熱膨張係数を有する
複数層となる。被成される複数層からなる被膜の平均熱
膨張係数は7.0 ×10-6K-1未満とする。被膜の平均熱膨
張係数が7.0 ×10-6K-1以上では張力付与の効果が少な
く、図3に示すように鉄損値の低減が少ない。After forming a coating having a thermal expansion coefficient of 8.0 × 10 -6 K -1 or more on the surface of the base iron, the coating having a smaller thermal expansion coefficient than the thermal expansion coefficient of the coating is superimposed on the coating. At least one layer. At this time, the coating to be formed on top of the coating in contact with the surface of the base iron has a coefficient of thermal expansion that is sequentially smaller than the thermal expansion coefficient of the coating in contact with the surface of the base iron, and finally the thermal expansion toward the outermost surface of the coating It is important that the coating has a coefficient of thermal expansion inclined in the thickness direction in which the coefficient decreases. That is, the coating formed on the grain-oriented electrical steel sheet of the present invention is a plurality of layers having a thermal expansion coefficient inclined in the thickness direction. The average thermal expansion coefficient of the coating formed of a plurality of layers is less than 7.0 × 10 −6 K −1 . When the average thermal expansion coefficient of the coating is 7.0 × 10 −6 K −1 or more, the effect of imparting tension is small, and as shown in FIG. 3, the reduction of the iron loss value is small.
【0028】被成される被膜の熱膨張係数の調整は、リ
ン酸−クロム酸を主成分とする水処理液にコロイダルシ
リカの添加量を変えて行うのが好ましい。本発明の方向
性電磁鋼板の製造方法について説明する。本発明が対象
としている方向性電磁鋼板とは2次再結晶により結晶方
位を一定方向に揃えた製品であり、各種成分系に適用で
きるが、一般には下記のような成分を有する。The coefficient of thermal expansion of the film to be formed is preferably adjusted by changing the amount of colloidal silica added to the water treatment solution containing phosphoric acid-chromic acid as a main component. The method for producing a grain-oriented electrical steel sheet according to the present invention will be described. The grain-oriented electrical steel sheet to which the present invention is directed is a product in which the crystal orientation is aligned in a certain direction by secondary recrystallization, and can be applied to various component systems, but generally has the following components.
【0029】すなわち、Siは製品の電気抵抗を高め鉄損
を低減するのに有効な成分であり、含有されることが多
いが7.0 %を超えると硬度が高くなり製造や加工が困難
になるので7.0 %まで含有する。但し、飽和磁束密度を
重視する場合には、Siは含有されない。また、Mnも同じ
く電気抵抗を高める作用があり、また、製造時熱間加工
を容易にする作用がある。このためには0.03%以上含有
させる必要があるが、2.5 %を超えると熱処理時γ変態
を誘起して磁気特性を劣化するので、一般には0.03〜2.
5 %含有させる。That is, Si is an effective component for increasing the electrical resistance of the product and reducing iron loss, and is often contained, but if it exceeds 7.0%, the hardness becomes high and the production and processing become difficult. Contains up to 7.0%. However, when the saturation magnetic flux density is emphasized, Si is not contained. Mn also has the effect of increasing the electrical resistance and has the effect of facilitating hot working during manufacturing. For this purpose, it is necessary to contain 0.03% or more. However, if it exceeds 2.5%, γ transformation is induced at the time of heat treatment to deteriorate magnetic properties.
Contains 5%.
【0030】さらに、不純物としてCは0.003 %以下、
より好ましくは0.001 %以下、S,Nを0.002 %以下、
より好ましくは0.001 %以下に低減することが好まし
い。これらの不純物はこの値を超えると磁気特性上有害
な作用があり、特に鉄損を劣化させる。かかる成分の他
に必要に応じて下記の成分を含有させることは可能であ
る。すなわち、インヒビター元素として鋼中に添加する
B、Sb、Ge、P、Sn、Cu、Cr、Pb、Zn、Inなどや組織改
善のために鋼中に添加されるMo、Ni、Coといった成分な
どは2次再結晶を良好に行わせるために添加されるもの
である。Further, C is 0.003% or less as an impurity.
More preferably, 0.001% or less, S and N are 0.002% or less,
More preferably, it is reduced to 0.001% or less. If these impurities exceed this value, they have a detrimental effect on magnetic properties, and particularly deteriorate iron loss. In addition to these components, the following components can be contained as needed. That is, B, Sb, Ge, P, Sn, Cu, Cr, Pb, Zn, In, and the like added to steel as an inhibitor element, and components such as Mo, Ni, and Co added to steel to improve the structure. Is added to make secondary recrystallization favorable.
【0031】所定の成分に調整された鋼は通常スラブ加
熱に供されたのち熱間圧延により熱延コイルとされる
が、このスラブ加熱温度について1300℃以上の高温度と
する場合や1250℃以下の低温度とする場合などいずれの
場合でもよい。また、近年スラブ加熱を行わず連続鋳造
後、直接熱間圧延を行う方法が開発されているが、この
方法で熱間圧延される場合でも本発明は適用できる。The steel adjusted to the specified composition is usually subjected to slab heating and then hot-rolled to form a hot-rolled coil. When the slab heating temperature is set to a high temperature of 1300 ° C. or higher, or 1250 ° C. In any case, such as when the temperature is low. In recent years, a method of performing direct hot rolling after continuous casting without performing slab heating has been developed. However, the present invention can be applied to a case where hot rolling is performed by this method.
【0032】熱間圧延後の鋼板は必要に応じて熱延焼鈍
を施し、一回の圧延、もしくは中間焼鈍を挟む複数回の
圧延によって最終冷間圧延板とされる。これらの圧延に
ついては動的時効を狙ったいわゆる熱間圧延や静的時効
を狙ったパス間時効を施したものであってもよい。最終
圧延後の鋼板は必要により脱炭焼鈍を兼ねる1次再結晶
焼鈍を施され、最終仕上焼鈍により2次再結晶処理をさ
れ、方向性を得る。The hot-rolled steel sheet is subjected to hot-rolling annealing if necessary, and is finally rolled into a final cold-rolled sheet by rolling once or rolling a plurality of times with intermediate annealing. These rollings may be those subjected to so-called hot rolling for dynamic aging or inter-pass aging for static aging. The steel sheet after the final rolling is subjected to primary recrystallization annealing, which also serves as decarburization annealing, if necessary, and is subjected to secondary recrystallization treatment by final finish annealing to obtain directionality.
【0033】この時、1次再結晶焼鈍と2次再結晶焼鈍
とを兼ねた連続短時間焼鈍を施してもよいし、2次再結
晶焼鈍を連続短時間焼鈍で行ってもよい。また、2次再
結晶処理を長時間焼鈍(最終仕上焼鈍)で行ってもよ
い。本発明では、フォルステライトをとくに生成させな
い方がその後の鋼板表面の平滑化処理を簡便にするのに
有効であるため、焼鈍分離剤としてAl2O3 、ZrO2、TiO2
等をMgO に混入して使用するか、Al2O3 、SiO2等を主成
分とするのが好ましい。At this time, continuous short-time annealing serving both primary recrystallization annealing and secondary recrystallization annealing may be performed, or secondary recrystallization annealing may be performed by continuous short-time annealing. Further, the secondary recrystallization treatment may be performed by long-time annealing (final finish annealing). In the present invention, since it is more effective not to generate forsterite particularly to simplify the subsequent smoothing treatment of the steel sheet surface, Al 2 O 3 , ZrO 2 , and TiO 2 are used as annealing separators.
To use by mixing the MgO etc., preferably mainly composed of Al 2 O 3, SiO 2 or the like.
【0034】最終仕上焼鈍済み鋼板には、表面の酸化物
等を除去し、平滑面としたのち、表面に上記した付着型
被膜を形成する。このようにして得られた鋼板に、更な
る鉄損値低減を目的として、レーザー、電子ビームある
いはプラズマ炎を照射して磁区の細分化を行ってもよ
い。レーザー、電子ビームあるいはプラズマ炎を照射を
行っても被膜の密着性にはなんら問題がない。また、一
層の鉄損低減を図る目的で、製造工程の任意の段階で鋼
板表面にエッチングや歯形ロールで一定間隔の溝を形成
して磁区細分化を行ってもよい。[0034] The final finish-annealed steel sheet is subjected to removal of oxides and the like on the surface to obtain a smooth surface, and then the above-mentioned adhesive coating is formed on the surface. The steel sheet thus obtained may be irradiated with a laser, an electron beam or a plasma flame to further subdivide the magnetic domains for the purpose of further reducing the iron loss value. Irradiation with a laser, electron beam or plasma flame does not cause any problem in the adhesion of the coating. For the purpose of further reducing iron loss, magnetic domains may be refined by etching or forming grooves at regular intervals on the surface of the steel plate at an arbitrary stage of the manufacturing process using a toothed roll.
【0035】[0035]
(実施例1)C:0.08%、Si:3.4 %、Mn:0.07%、A
l:0.02%、Se:0.02%、Cu:0.04%、Sb:0.04%を含
有し残部実質的にFeよりなる方向性電磁鋼熱延板を用い
て、中間焼鈍を含む2回の冷間圧延により板厚0.23mmの
最終冷延板とした。その後、800 ℃の湿水素中で脱炭・
1次再結晶焼鈍を施したのち、MgO を主成分とする焼鈍
分離剤を塗布し、900 ℃×10時間の2次再結晶過程と11
00℃の乾水素中での純化過程を含む最終仕上焼鈍を施し
た。この最終仕上焼鈍済み鋼板を、H2SO4 酸洗し、表面
のフォルステライトを除去したのち、ついでH3PO4-CrO3
浴中で電解研摩を行い表面を磁気的に平滑化した。な
お、研摩後の鋼板表面粗さはRa で0.17μmであった。(Example 1) C: 0.08%, Si: 3.4%, Mn: 0.07%, A
l: 0.02%, Se: 0.02%, Cu: 0.04%, Sb: 0.04%, and two cold rolling including intermediate annealing, using a hot-rolled directional magnetic steel sheet consisting essentially of Fe Thus, a final cold-rolled sheet having a sheet thickness of 0.23 mm was obtained. After that, decarburize in wet hydrogen at 800 ° C.
After the first recrystallization annealing, an annealing separator containing MgO as a main component is applied, and a second recrystallization process at 900 ° C. for 10 hours is performed.
A final finish annealing including a purification process in dry hydrogen at 00 ° C. was performed. The final finish-annealed steel sheet is pickled with H 2 SO 4 to remove forsterite on the surface, and then H 3 PO 4 -CrO 3
Electropolishing was performed in a bath to magnetically smooth the surface. The surface roughness of the steel sheet after polishing was 0.17 μm in Ra.
【0036】このようにして得られた平滑面を有する方
向性電磁鋼板の地鉄表面に、リン酸マグネシウム−重ク
ロム酸カリウムを主成分とする水性処理液を塗布し、45
0 ℃で焼付け約0.5 μm 厚の被膜を被成し、下層被膜と
した。ついで、その被膜に重ねて、張力付加型被膜とし
て、リン酸マグネシウム−コロイダルシリカ−無水クロ
ム酸を主成分とする水性処理液を塗布し、800 ℃で焼付
け約2.0 μm の被膜を被成し、上層被膜とした。塗布液
の組成(主にコロイダルシリカの配合量)を変えること
により下層被膜および上層被膜の熱膨張係数を調整し
た。An aqueous treatment solution containing magnesium phosphate-potassium dichromate as a main component was applied to the surface of the ground iron of the grain-oriented electrical steel sheet having a smooth surface obtained in this manner.
A film having a thickness of about 0.5 μm was baked at 0 ° C. to form an underlayer film. Then, an aqueous treatment liquid containing magnesium phosphate-colloidal silica-chromic anhydride as a main component was applied as a tension-adding type coating on the coating, and baked at 800 ° C. to form a coating of about 2.0 μm. An upper layer coating was formed. The coefficient of thermal expansion of the lower layer coating and the upper layer coating was adjusted by changing the composition of the coating solution (mainly the amount of colloidal silica).
【0037】このように被膜を被成された方向性電磁鋼
板について、被膜被成前後の鉄損値(W17/50 )および
被膜密着性を評価した。なお、被膜密着性は、試験鋼板
を各種直径の丸棒に巻き付けて折り曲げ、被膜が剥離し
ない最小の直径(最小曲げ径:mm)を求め評価した。最
小曲げ径が小さいほど被膜密着性は良好である。鉄損値
(W17/50 )および被膜密着性の評価結果を表2に示
す。With respect to the grain-oriented electrical steel sheet coated in this manner, the iron loss value (W 17/50 ) and the coating adhesion before and after coating were evaluated. The coating adhesion was evaluated by winding a test steel sheet around a round bar of various diameters and bending it to determine the minimum diameter (minimum bending diameter: mm) at which the coating did not peel. The smaller the minimum bending diameter, the better the film adhesion. Table 2 shows the evaluation results of the iron loss value (W 17/50 ) and the adhesion of the coating.
【0038】[0038]
【表2】 [Table 2]
【0039】本発明の範囲の方向性電磁鋼板(No.1〜N
o.3)は、被膜被成による鉄損値の低減が大きく、かつ
最小曲げ径が40mm以下と小さく被膜密着性に優れてい
る。一方、本発明の範囲をはずれる比較例(No.4〜No.
7)は、被膜被成による鉄損値の低減が少ないか、ある
いは被膜密着性が劣化している。比較例No.4は被膜の熱
膨張係数が地鉄のそれに比較して小さいため、被膜被成
時に被膜が剥落した。比較例No.5は地鉄に接する下層被
膜の熱膨張係数が8.0 ×10-6K-1より小さいため、被膜
密着性が劣る。比較例No.6は、地鉄に接する被膜の熱膨
張係数が8.0 ×10-6K-1未満であり被膜密着性が劣るう
えに、各層の被膜の熱膨張係数が被膜外表面に向かって
大きくなる被膜構造となって、被膜の平均熱膨張係数が
7.0 ×10 -6K-1以上となり鉄損値の低減効果も小さい。
比較例No.7は、地鉄に接する被膜の熱膨張係数が8.0 ×
10-6K-1以上であり被膜密着性は良好であるが、被膜の
平均熱膨張係数が7.0 ×10-6K-1以上となり鉄損値の低
減効果が小さい。 (実施例2)実施例1と最終仕上焼鈍まで同一の工程で
製造された最終仕上焼鈍済み方向性電磁鋼板(板厚0.23
mm)に、H2SO4 酸洗を施し、表面のフォルステライトを
除去したのち、ついで該鋼板にNH4Cl 水溶液中で、鋼板
を陽極として50A/dm2、2000C/dm2の条件下で電解処理
を施し、該鋼板表面を美麗なグレイニング様面(Ra=
0.25μm 、Rmax =0.30μm の粒界段差あり)とした。
ついで、このような磁気的平滑面を有する方向性電磁鋼
板の地鉄表面に、リン酸アルミニウム−重クロム酸ナト
リウムを主成分とする水性処理液を塗布し、400 ℃で焼
付け約0.5 μm厚の被膜を被成し、最下層被膜とした。
ついで、その被膜に重ねて、リン酸アルミニウム−コロ
イダルシリカ−無水クロム酸を主成分とし熱膨張係数を
種々変化するためにコロイダルシリカを添加量を変えて
添加した水性処理液を塗布し、約1.0 μm の被膜を被成
し中間層被膜を形成した。さらに、この中間層被膜に重
ね、リン酸アルミニウム−コロイダルシリカ−無水クロ
ム酸を主成分とし同様に熱膨張係数を種々変化させた水
性処理液を塗布し、800 ℃で焼付け被膜を被成し、最上
層被膜とした。被成した被膜の厚さは1.5 μm であっ
た。The grain-oriented electrical steel sheets (No. 1 to N
o.3) is that the iron loss value is greatly reduced by coating
The minimum bending diameter is as small as 40 mm or less, and the coating adhesion is excellent.
You. On the other hand, comparative examples (No. 4 to No.
7) is little or no reduction in iron loss value due to coating
Or the adhesion of the coating film has deteriorated. Comparative Example No. 4 is heat of the coating
Since the coefficient of expansion is smaller than that of base steel,
Sometimes the coating peeled off. Comparative Example No. 5 shows the lower layer
The thermal expansion coefficient of the membrane is 8.0 × 10-6K-1Smaller, coating
Poor adhesion. Comparative Example No. 6 shows the thermal expansion of the coating in contact with the ground iron.
Tensile coefficient is 8.0 × 10-6K-1Less than the film adhesion is poor
Furthermore, the coefficient of thermal expansion of the coating of each layer increases toward the outer surface of the coating.
The coating structure becomes larger, and the average thermal expansion coefficient of the coating increases.
7.0 × 10 -6K-1As described above, the effect of reducing the iron loss value is small.
Comparative Example No. 7 had a coefficient of thermal expansion of 8.0 ×
Ten-6K-1As described above, the film adhesion is good, but the film
Average thermal expansion coefficient is 7.0 × 10-6K-1Above all, low iron loss value
Small reduction effect. (Embodiment 2) Same steps as in Embodiment 1 until the final finish annealing
Manufactured final finish-annealed grain-oriented electrical steel sheet (sheet thickness 0.23
mm), HTwoSOFourPickling, forsterite on the surface
After removal, the steel sheetFourSteel sheet in Cl aqueous solution
50A / dm as anodeTwo, 2000C / dmTwoElectrolytic treatment under the conditions of
And apply a beautiful graining-like surface (Ra =
0.25 μm, Rmax = 0.30 μm with a grain boundary step).
Next, a grain-oriented electrical steel having such a magnetically smooth surface
Aluminum phosphate-dichromate on the surface of the steel plate
Apply an aqueous treatment solution containing mainly lithium and bake at 400 ° C.
Then, a coating having a thickness of about 0.5 μm was formed to form a lowermost coating.
Then, the aluminum phosphate-roller
Idal silica-Chromic anhydride as the main component and thermal expansion coefficient
By changing the amount of colloidal silica added for various changes
Apply the added aqueous treatment liquid to form a coating of about 1.0 μm.
Then, an intermediate layer film was formed. Furthermore, this intermediate layer coating
Hey, aluminum phosphate-colloidal silica-anhydrous
Water whose main component is humic acid and whose thermal expansion coefficient has been similarly varied
Coating with a water-soluble treatment liquid and baking at 800 ° C.
A layer coating was formed. The thickness of the applied coating was 1.5 μm.
Was.
【0040】このように被膜を被成された方向性電磁鋼
板について、実施例1と同様に鉄損値(W17/50 )およ
び被膜密着性を評価した。鉄損値(W17/50 )および被
膜密着性の評価結果を表3に示す。With respect to the grain- oriented electrical steel sheet coated in this manner, the iron loss value (W 17/50 ) and the coating adhesion were evaluated in the same manner as in Example 1. Table 3 shows the evaluation results of the iron loss value (W 17/50 ) and the adhesion of the coating.
【0041】[0041]
【表3】 [Table 3]
【0042】本発明の範囲の方向性電磁鋼板(No.8〜N
o.10 )は、被膜被成による鉄損値の低減が大きく、か
つ最小曲げ径が40mm以下と小さく被膜密着性に優れてい
る。一方、本発明の範囲をはずれる比較例(No.11 〜N
o.15 )は、被膜被成による鉄損値の低減が少ないか、
あるいは被膜密着性が劣化している。比較例No.13 は被
膜の熱膨張係数が地鉄のそれに比較して小さいため、被
膜被成時に被膜が剥落した。比較例No.11 、No.14 は地
鉄に接する最下層被膜の熱膨張係数が8.0 ×10 -6K-1よ
り小さいため、被膜密着性が劣っている。比較例No.12
、No.15 は、地鉄に接する被膜の熱膨張係数が8.0 ×1
0-6K-1以上であるが、被膜の平均熱膨張係数が7.0 ×1
0-6K-1以上であるため、被膜被成による鉄損値低減が
少ない。また、この例では被膜構造を3層とし、熱膨張
係数の変化が連続的に近い変化を示していることと、地
鉄表面をグレイニング様面としたことにより被膜密着性
が実施例1の例(No.1〜No.3)にくらべ良好となってい
る。The grain-oriented electrical steel sheets (No. 8 to N
o.10) indicates that the reduction in iron loss value due to coating
The minimum bending diameter is as small as 40 mm or less and excellent in film adhesion
You. On the other hand, the comparative examples (No. 11 to N
o.15) indicates that the reduction in iron loss value due to coating
Alternatively, the adhesion of the coating film has deteriorated. Comparative Example No. 13
Because the thermal expansion coefficient of the membrane is smaller than that of
The film peeled off during film formation. Comparative Examples No. 11 and No. 14
Thermal expansion coefficient of the bottom layer coating in contact with iron is 8.0 × 10 -6K-1Yo
, The film adhesion is inferior. Comparative Example No. 12
No. 15, the thermal expansion coefficient of the coating in contact with the ground iron was 8.0 × 1
0-6K-1Although the average thermal expansion coefficient of the coating is 7.0 × 1
0-6K-1As described above, reduction of iron loss value by coating
Few. Also, in this example, the film structure has three layers,
That the coefficient change shows a continuous change
Coating adhesion due to iron surface with graining surface
Is better than the example of Example 1 (No. 1 to No. 3).
You.
【0043】[0043]
【発明の効果】本発明によれば、被膜密着性に優れた張
力付与被膜を大面積にわたり均一に形成でき、鉄損の極
めて低い方向性電磁鋼板を工業的規模で製造することが
可能となり、方向性電磁鋼板の用途の拡大が期待でき産
業上格段の効果を奏する。According to the present invention, it is possible to uniformly form a tension-imparting coating having excellent coating adhesion over a large area, and to manufacture a grain-oriented electrical steel sheet having extremely low iron loss on an industrial scale. It is expected that the applications of grain-oriented electrical steel sheets will be expanded, and it will have a remarkable industrial effect.
【図1】本発明の方向性電磁鋼板表面に形成された付着
型被膜の熱膨張係数の変化を模式的に示すグラフであ
る。FIG. 1 is a graph schematically showing a change in a coefficient of thermal expansion of an adhesive film formed on the surface of a grain-oriented electrical steel sheet of the present invention.
【図2】最小曲げ径と被膜の地鉄に接する部分の熱膨張
係数との関係を示すグラフである。FIG. 2 is a graph showing a relationship between a minimum bending diameter and a coefficient of thermal expansion of a portion of a coating in contact with a ground iron.
【図3】最小曲げ径と被膜の平均熱膨張係数との関係を
示すグラフである。FIG. 3 is a graph showing a relationship between a minimum bending diameter and an average thermal expansion coefficient of a coating film.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平5−279747(JP,A) 特開 平2−213483(JP,A) 特開 平1−306570(JP,A) 特開 昭63−227719(JP,A) 特開 昭63−186826(JP,A) 特開 昭62−103374(JP,A) 特開 平3−75354(JP,A) 特開 昭62−182222(JP,A) (58)調査した分野(Int.Cl.7,DB名) C23C 22/00 - 22/86 C23C 28/04 H01F 1/16 C21D 9/46 501 ──────────────────────────────────────────────────続 き Continuation of front page (56) References JP-A-5-279747 (JP, A) JP-A-2-213483 (JP, A) JP-A-1-306570 (JP, A) JP-A-63- 227719 (JP, A) JP-A-63-186826 (JP, A) JP-A-62-103374 (JP, A) JP-A-3-75354 (JP, A) JP-A-62-182222 (JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) C23C 22/00-22/86 C23C 28/04 H01F 1/16 C21D 9/46 501
Claims (2)
終仕上焼鈍済みの方向性電磁鋼板であって、前記地鉄表
面が平滑面もしくは磁気的平滑面であり、前記付着型被
膜が、多層塗布焼付けにより被成され、被膜最表面に向
かい熱膨張係数が減少する厚さ方向に傾斜した熱膨張係
数を有する被膜であり、該付着型被膜の平均熱膨張係数
が7×10-6K-1未満で、かつ該付着型被膜の地鉄に接す
る部分が、リン酸−クロム酸を主成分とする水処理液を
塗布・焼付けにより被成され、熱膨張係数が8×10-6K
-1以上であることを特徴とする超低鉄損方向性電磁鋼
板。1. A grain-oriented electrical steel sheet which has been subjected to a final finish annealing in which an adhesive coating is formed on a surface of a ground iron, wherein the surface of the iron is a smooth surface or a magnetically smooth surface. Is a film having a coefficient of thermal expansion inclined in the thickness direction in which the coefficient of thermal expansion is reduced toward the outermost surface of the film , the film having an average coefficient of thermal expansion of 7 × 10 − The portion of the adhesion type coating which is less than 6 K -1 and which is in contact with the ground iron is a water treatment liquid containing phosphoric acid-chromic acid as a main component.
Coated and baked, has a coefficient of thermal expansion of 8 × 10 -6 K
An ultra-low iron loss grain-oriented electrical steel sheet characterized by being -1 or more.
面であり、前記磁気的平滑面がRmax :0.1 μm 以上の
粒界段差を有するグレイニング様面である請求項1記載
の超低鉄損方向性電磁鋼板。2. The ultra-low surface according to claim 1, wherein the smooth surface is a smooth surface with Ra: 0.3 μm or less, and the magnetic smooth surface is a graining-like surface having a grain boundary step with Rmax: 0.1 μm or more. Iron loss oriented magnetic steel sheet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16677997A JP3280279B2 (en) | 1997-06-24 | 1997-06-24 | Ultra-low iron loss grain-oriented electrical steel sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16677997A JP3280279B2 (en) | 1997-06-24 | 1997-06-24 | Ultra-low iron loss grain-oriented electrical steel sheet |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH1112755A JPH1112755A (en) | 1999-01-19 |
JP3280279B2 true JP3280279B2 (en) | 2002-04-30 |
Family
ID=15837535
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16677997A Expired - Fee Related JP3280279B2 (en) | 1997-06-24 | 1997-06-24 | Ultra-low iron loss grain-oriented electrical steel sheet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3280279B2 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4787613B2 (en) * | 2005-12-15 | 2011-10-05 | 独立行政法人産業技術総合研究所 | Oriented electrical steel sheet with ferrite coating |
JP5125117B2 (en) * | 2007-01-29 | 2013-01-23 | Jfeスチール株式会社 | Electrical steel sheet with insulating coating |
CN103608495B (en) * | 2011-06-09 | 2016-12-28 | 东京不锈钢研磨兴业株式会社 | The manufacture method of steel |
WO2019155858A1 (en) * | 2018-02-06 | 2019-08-15 | Jfeスチール株式会社 | Electromagnetic steel sheet with insulating coating and production method therefor |
WO2020149330A1 (en) | 2019-01-16 | 2020-07-23 | 日本製鉄株式会社 | Method for manufacturing grain-oriented electromagnetic steel sheet |
PL3913080T3 (en) | 2019-01-16 | 2024-09-02 | Nippon Steel Corporation | Grain-oriented electrical steel sheet and method for manufacturing the same |
-
1997
- 1997-06-24 JP JP16677997A patent/JP3280279B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH1112755A (en) | 1999-01-19 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR100479353B1 (en) | Ultra-low core loss grain oriented silicon steel sheet and method of producing the same | |
WO1986004929A1 (en) | Process for producing unidirectional silicon steel plate with extraordinarily low iron loss | |
KR100447048B1 (en) | Grain-oriented electrical steel sheet in film adhesion and extremely low in core loss and its production method | |
JP3551517B2 (en) | Oriented silicon steel sheet with good magnetic properties and method for producing the same | |
JP3280279B2 (en) | Ultra-low iron loss grain-oriented electrical steel sheet | |
JPH08222423A (en) | Grain oriented silicon steel plate of low core loss and its manufacture | |
WO2020149337A1 (en) | Method for manufacturing grain-oriented electrical steel sheet | |
JP3979004B2 (en) | Method for forming insulating coating on grain-oriented electrical steel sheet | |
JP4635457B2 (en) | A grain-oriented electrical steel sheet having a phosphate insulating coating that does not contain chromium and has excellent moisture absorption resistance, and a method for forming a phosphate insulating coating that does not contain chromium and has excellent moisture absorption resistance. | |
JP2703604B2 (en) | Manufacturing method of grain-oriented silicon steel sheet with good magnetic properties | |
JP2006253555A6 (en) | Super low iron loss directional electrical steel sheet with excellent coating adhesion | |
JP4300604B2 (en) | Ultra-low iron loss unidirectional silicon steel sheet and manufacturing method thereof | |
JP4192818B2 (en) | Oriented electrical steel sheet | |
JPH11236682A (en) | Superlow core loss grain oriented silicon steel sheet and its production | |
JP2003034880A (en) | Method for forming insulation film superior in adhesiveness on surface of grain-oriented electrical steel sheet, and method for manufacturing grain- oriented electrical steel sheet | |
JP3274409B2 (en) | Grain-oriented electrical steel sheet with excellent coating adhesion and extremely low iron loss, and method for producing the same | |
WO2020149346A1 (en) | Method for manufacturing grain-oriented electrical steel sheet | |
JPH11310882A (en) | Ultralow iron loss grain oriented silicon steel sheet and its production | |
JP7269504B2 (en) | Manufacturing method of grain-oriented electrical steel sheet | |
JP2004060029A (en) | Method for manufacturing super low core loss grain oriented magnetic steel sheet having excellent film adhesion | |
JPH1180909A (en) | Low iron loss grain-oriented silicon steel sheet good in adhesion of tension-applied type coating | |
WO2020149323A1 (en) | Method for manufacturing grain-oriented electrical steel sheet | |
JP4725711B2 (en) | Manufacturing method of low iron loss grain oriented electrical steel sheet | |
JPH11181576A (en) | Rain oriented silicon steel sheet good in film adhesion and extremely low in core loss value | |
JP2004060039A (en) | Method for producing superlow core loss grain oriented silicon steel sheet |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20080222 Year of fee payment: 6 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20090222 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100222 Year of fee payment: 8 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20100222 Year of fee payment: 8 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20110222 Year of fee payment: 9 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120222 Year of fee payment: 10 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20120222 Year of fee payment: 10 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130222 Year of fee payment: 11 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130222 Year of fee payment: 11 |
|
LAPS | Cancellation because of no payment of annual fees |