JP3265926B2 - Injection compression molding method and apparatus - Google Patents

Injection compression molding method and apparatus

Info

Publication number
JP3265926B2
JP3265926B2 JP17472495A JP17472495A JP3265926B2 JP 3265926 B2 JP3265926 B2 JP 3265926B2 JP 17472495 A JP17472495 A JP 17472495A JP 17472495 A JP17472495 A JP 17472495A JP 3265926 B2 JP3265926 B2 JP 3265926B2
Authority
JP
Japan
Prior art keywords
mold
injection
mold clamping
half nut
amount
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP17472495A
Other languages
Japanese (ja)
Other versions
JPH0924534A (en
Inventor
昭男 岡本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ube Corp
Original Assignee
Ube Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ube Industries Ltd filed Critical Ube Industries Ltd
Priority to JP17472495A priority Critical patent/JP3265926B2/en
Publication of JPH0924534A publication Critical patent/JPH0924534A/en
Application granted granted Critical
Publication of JP3265926B2 publication Critical patent/JP3265926B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • B29C45/56Means for plasticising or homogenising the moulding material or forcing it into the mould using mould parts movable during or after injection, e.g. injection-compression moulding
    • B29C45/561Injection-compression moulding
    • B29C2045/563Enlarging the mould cavity during injection

Landscapes

  • Moulds For Moulding Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、低圧型締の金型キャビ
ティ内に溶融樹脂を充填し、充填された樹脂圧によって
金型が若干型開し、その後型締機構で金型を高圧に圧縮
するようにした射出圧縮成形方法および射出圧縮成形装
置に関するものである。
BACKGROUND OF THE INVENTION The present invention relates to a method of filling a mold cavity of a low-pressure mold with a molten resin, slightly opening the mold by the filled resin pressure, and then increasing the mold pressure by a mold clamping mechanism. TECHNICAL FIELD The present invention relates to an injection compression molding method and an injection compression molding apparatus which are designed to compress.

【0002】[0002]

【従来の技術】油圧式の型締シリンダで型締を行なう型
締機構の射出成形装置を用いて射出圧縮成形する場合、
下記に示すような方法により実施していた。 (1)型締機構にストッパなどを設けて、金型を所定の
型開量位置でストッパにより機械的にロックさせる。射
出充填後の型締圧縮工程は、ストッパによる機械的ロッ
クを解除して行なう。または、別途付設した圧縮専用の
型締シリンダなどで圧縮工程を行なう。 (2)型締機構の可動盤と固定盤の間に圧縮専用のユニ
ットを装着し、型開量保持ならびに圧縮工程を装着した
ユニットで行なう。 (3)可動盤または可動型の位置を検出し、射出充填に
より金型が容易に開くように低い型締力で型締を行な
う。射出充填工程は設定した型開量および型開速度にな
るように、型締圧力あるいは射出速度を制御する。
2. Description of the Related Art When performing injection compression molding using an injection molding apparatus of a mold clamping mechanism that performs mold clamping with a hydraulic mold clamping cylinder,
It was carried out by the following method. (1) A stopper or the like is provided in the mold clamping mechanism, and the mold is mechanically locked by the stopper at a predetermined mold opening position. The mold compression process after injection filling is performed by releasing the mechanical lock by the stopper. Alternatively, the compression step is performed by using a separately provided compression-clamping cylinder or the like. (2) A unit dedicated to compression is mounted between the movable platen and the fixed platen of the mold clamping mechanism, and the unit is provided with a mold opening holding and compression process. (3) The position of the movable platen or movable mold is detected, and mold clamping is performed with a low mold clamping force so that the mold is easily opened by injection filling. In the injection filling step, the mold clamping pressure or the injection speed is controlled so that the set mold opening amount and the mold opening speed are obtained.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、従来方
法で射出圧縮成形を行なう場合には下記に示すような種
々の問題がある。 (1)成形中に樹脂温度などの成形条件が変動した場合
の対応が困難であるため、成形品の品質にバラツキが生
じ、良品を安定して供給することはできない。また、射
出充填から圧縮工程に移行する際に、一旦ストッパなど
の機械的ロックを解除するのでタイムラグが生じるか
ら、金型内の樹脂流動挙動が不連続となり、その結果、
フローマークなどの欠陥が生じ、高品質な成形品を得る
ことは困難である。さらに、機械的ロック機構あるいは
圧縮専用の型締シリンダなどの付設により、成形機は複
雑・大型化となり、その結果、生産性は著しく低下す
る。
However, when the injection compression molding is performed by the conventional method, there are various problems as described below. (1) Since it is difficult to cope with a change in molding conditions such as a resin temperature during molding, the quality of a molded product varies, and a good product cannot be supplied stably. Also, when shifting from the injection filling to the compression process, a mechanical lag such as a stopper is temporarily released, so a time lag occurs, so that the resin flow behavior in the mold becomes discontinuous, and as a result,
Defects such as flow marks occur, and it is difficult to obtain high quality molded products. Further, the addition of a mechanical locking mechanism or a mold-clamping cylinder dedicated to compression increases the complexity and size of the molding machine, resulting in a significant decrease in productivity.

【0004】(2)成形機本体は何ら大幅な改造は必要
としないものの、圧縮専用ユニットを装着することによ
り、金型を取付可能な有効寸法が縮小され(成形機のス
ペックダウン)、その結果、多岐にわたる成形品への対
応が限定されてしまう。また、圧縮専用ユニットは相当
な重量物であり、ユニット装着によって、成形機の変形
や摺動部の異常摩耗、駆動系への負担増などの成形機へ
与えるダメージは大きい。さらに、ユニットの駆動源の
接続、成形機との動作タイミングをとるための制御信号
の接続などを必要とし、操作性は極めて低い。
[0004] (2) Although the molding machine body does not require any major remodeling, the installation of the compression-only unit reduces the effective dimension in which a mold can be mounted (specification of the molding machine is reduced). Therefore, the correspondence to a wide variety of molded products is limited. Further, the compression-only unit is a considerably heavy object, and when the unit is mounted, damage to the molding machine such as deformation of the molding machine, abnormal wear of the sliding portion, and increased load on the drive system is large. Further, it requires connection of a drive source of the unit, connection of a control signal for obtaining operation timing with the molding machine, and the like, and operability is extremely low.

【0005】(3)あらかじめ型締力を負荷させた状態
で射出充填を行なうため、射出充填による樹脂圧が型締
力を越えるまでは型開挙動を示さず、その結果、型開挙
動の前後で金型キャビティ内の樹脂流動状態が変化し、
上記(1)の場合程ではないが、フローマークなどの欠
陥が生じやすい。そのため、型開挙動が容易となるよう
に極めて小さい型締力を設定する方法が考えられるが、
この場合には、過大な型開挙動が生じないように型締力
あるいは射出速度を厳密に制御する必要があり、その結
果、極めて高い制御応答性、制御精度が要求されるた
め、制御システムの複雑化・高度化によるコスト高、操
作性の低下を招く。
(3) Since injection filling is performed with a mold clamping force applied in advance, the mold opening behavior is not exhibited until the resin pressure by injection filling exceeds the mold clamping force. As a result, before and after the mold opening behavior Changes the resin flow state in the mold cavity,
Although not as large as in (1) above, defects such as flow marks are likely to occur. Therefore, a method of setting an extremely small mold clamping force to facilitate the mold opening behavior can be considered,
In this case, it is necessary to strictly control the mold clamping force or the injection speed so that excessive mold opening behavior does not occur. As a result, extremely high control responsiveness and control accuracy are required. High cost and low operability due to complexity and sophistication.

【0006】[0006]

【課題を解決するための手段】このような課題を解決し
て、不必要な成形機の大型化による生産性の低下を避
け、型締力と射出圧力の簡単な圧力制御で、高品質な成
形品を安定して供給するために、本発明の方法では、第
1の発明では、固定盤と可動盤および連結板がタイバー
の軸線方向に配置され、可動盤と連結板との間に半割り
ナットを装着し、かつ、タイバーには該半割りナットと
嵌合するネジ部または溝部を配設し、固定盤には移動シ
リンダおよびタイバーと連接された型締シリンダが固設
され、移動シリンダで可動盤を固定盤方向に進退動させ
るとともに、型締シリンダで可動盤を固定盤側に押圧さ
せて型締力を負荷させる型締機構を用いて射出圧縮成形
を行なうに際して、前記移動シリンダで可動盤を固定盤
側へ前進させて両金型がタッチした状態で前記半割りナ
ットをタイバーのネジ部または溝部に噛合・固定させた
後に射出充填を行ない、射出充填中の金型の後退量が樹
脂の冷却固化収縮量に相当する型開量位置に達したこと
を検知した後、射出充填を停止するとともに前記型締シ
リンダで型締力を負荷させて圧縮工程を行なうこととし
た。
Means for Solving the Problems To solve such problems, it is possible to avoid unnecessary reduction in productivity due to an increase in the size of a molding machine, and to achieve high quality by simple pressure control of mold clamping force and injection pressure. In order to stably supply a molded article, in the method of the present invention, in the first invention, the fixed platen, the movable platen, and the connecting plate are arranged in the axial direction of the tie bar, and the half plate is provided between the movable platen and the connecting plate. A split nut is mounted, a tie bar is provided with a threaded portion or a groove to be fitted with the half-split nut, and a fixed cylinder is fixedly provided with a moving cylinder and a mold clamping cylinder connected to the tie bar. When the movable platen is moved forward and backward in the direction of the fixed platen, and the injection compression molding is performed using a mold clamping mechanism that presses the movable platen toward the fixed platen side with the mold clamping cylinder to apply a mold clamping force, Move the movable plate to the fixed plate and move both After the half nut is engaged with and fixed to the screw portion or groove portion of the tie bar in a state where is touched, injection filling is performed, and the retreat amount of the mold during the injection filling corresponds to the cooling solidification shrinkage amount of the resin. After detecting that the position has been reached, the injection filling is stopped, and the compression step is performed by applying a mold clamping force with the mold clamping cylinder.

【0007】また、第2の発明の装置では、第1の発明
において、金型の後退量の検出を、可動盤と半割りナッ
トとの隙間の変化量に基づいて実施することとした。さ
らに、第3の発明では、型締機構を用いて射出圧縮成形
を行なうに際して、移動シリンダで可動盤を固定盤側へ
前進させて両金型がタッチした状態で前記半割りナット
をタイバーのネジ部または溝部に噛合・固定させて、射
出充填による金型の後退量が樹脂の冷却固化収縮量に相
当する型開量位置となるように前記型締シリンダで可動
盤と半割りナットとの隙間を調整・保持させた後に射出
充填を行ない、射出充填中に前記半割りナットと可動盤
とが当接したことを検知した後、射出充填を停止すると
ともに、前記型締シリンダで型締力を負荷させて圧縮工
程を行なうようにした。
Further, in the apparatus according to the second invention, in the first invention, the detection of the retreat amount of the mold is performed based on a change amount of a gap between the movable platen and the half nut. Further, in the third invention, when performing injection compression molding using a mold clamping mechanism, the movable platen is advanced to the fixed platen side by the movable cylinder, and the two halves are screwed with the tie bar while the two dies are touching. And the gap between the movable platen and the half-split nut with the mold clamping cylinder so that the retraction amount of the mold due to injection filling is at the mold opening position corresponding to the amount of cooling, solidification and shrinkage of the resin. After adjusting and holding, the injection filling is performed, and after detecting that the half nut and the movable plate have come into contact with each other during the injection filling, the injection filling is stopped, and the mold clamping cylinder is used to reduce the mold clamping force. The compression process was performed under load.

【0008】そして、第4の発明では、固定盤と可動盤
および連結板がタイバーの軸線方向に配置され、可動盤
と連結板との間に装着される半割りナットを有し、か
つ、タイバーには該半割りナットと嵌合するネジ部また
は溝部が配設され、固定盤には移動シリンダおよびタイ
バーと連接された型締シリンダとが固設された型締機構
を備え、射出充填動作を制御する射出制御部と型締動作
を制御する型締制御部とを備え、射出充填中の金型の後
退量を検出する位置検出部と、樹脂の冷却固化収縮量に
相当する型開量位置を設定する型開量設定部と、前記位
置検出部の検出信号と前記型開量設定部の設定値とを比
較して前記射出制御部へ射出停止信号を発信するととも
に前記型締制御部へ型締増圧開始信号を発信する比較制
御部とを備えた制御装置を有する射出圧縮成形装置とし
た。
In the fourth invention, the fixed platen, the movable platen, and the connecting plate are arranged in the axial direction of the tie bar, and have a half nut mounted between the movable platen and the connecting plate. Is provided with a screw portion or a groove portion to be fitted with the half nut, the fixed plate is provided with a mold clamping mechanism in which a moving cylinder and a mold clamping cylinder connected to the tie bar are fixed, and the injection filling operation is performed. A position detection unit that includes an injection control unit for controlling the mold and a mold clamping control unit for controlling the mold clamping operation, and detects a retreat amount of the mold during injection filling, and a mold opening position corresponding to a cooling solidification shrinkage amount of the resin. A mold opening amount setting unit that sets the position, a detection signal of the position detection unit and a setting value of the mold opening amount setting unit, and transmits an injection stop signal to the injection control unit and to the mold clamping control unit. Control with a comparison control unit that sends a mold clamping pressure increase start signal And an injection compression molding apparatus having a location.

【0009】また、第5の発明では、固定盤と可動盤お
よび連結板がタイバーの軸線方向に配置され、可動盤と
連結板との間に装着される半割りナットを有し、かつ、
タイバーには該半割りナットと嵌合するネジ部または溝
部が配設され、固定盤には移動シリンダおよびタイバー
と連接された型締シリンダとが固設された型締機構を備
え、射出充填を行なう射出制御部と、樹脂の冷却固化収
縮量に相当する型開量位置を設定する型開量設定部と、
半割りナットと可動盤との隙間を検出する半割りナット
位置検出部と、前記型開量設定部の設定値と前記半割り
ナット位置検出部の検出信号とを比較して型締動作を制
御する型締制御部とを備え、射出充填中の半割りナット
と可動盤の当接検知を前記半割りナット位置検出部に行
なわせ該半割りナット位置検出部の当接検知信号に基づ
いて前記射出制御部へ射出停止信号を発信するとともに
前記型締制御部へ型締増圧開始信号を発信するタイミン
グ制御部とを備えた制御装置を有する射出圧縮成形装置
とした。
Further, in the fifth invention, the fixed platen, the movable platen and the connecting plate are arranged in the axial direction of the tie bar, and have a half nut mounted between the movable platen and the connecting plate.
The tie bar is provided with a screw portion or a groove portion to be fitted with the half nut, the fixed plate is provided with a mold clamping mechanism in which a moving cylinder and a mold clamping cylinder connected to the tie bar are fixed, and the injection filling is performed. An injection control unit to perform, a mold opening amount setting unit for setting a mold opening position corresponding to the amount of cooling, solidification, and shrinkage of the resin,
A half nut position detecting unit for detecting a gap between the half nut and the movable platen, and a mold clamping operation is controlled by comparing a set value of the mold opening amount setting unit with a detection signal of the half nut position detecting unit. A mold clamping control unit that performs contact detection between the half nut and the movable plate during injection filling by the half nut position detection unit based on the contact detection signal of the half nut position detection unit. An injection compression molding apparatus having a control device including a timing control unit for transmitting an injection stop signal to the injection control unit and transmitting a mold clamping pressure increasing start signal to the mold clamping control unit.

【0010】[0010]

【作用】本発明は以上のように構成されており、射出充
填中の金型の後退量が樹脂の冷却固化収縮量に相当する
型開量位置に達した後、射出充填動作を停止させるとと
もに、型締力を負荷して圧縮工程を行なうことにより、
金型キャビティへ供給される樹脂はほぼ満充填(ジャス
トパック)の状態であるため、圧縮工程切替えに際して
も、金型内の樹脂流速の不連続に起因するフローマーク
などの欠陥発生は皆無となる。したがって、従来必要と
されていた圧縮工程切替えの極めて高度なタイミング制
御が不要となる。また、型締側の型開量基準で射出充填
量を制御しているので、計量値の変動、チェックリング
の作動変動などの射出側に起因する充填量の誤差要因を
排除できるため、成形品重量のバラツキは極めて小さく
なり、その結果、高品質な成形品を安定して供給するこ
とができる。また、射出充填工程中は未だ型締力が全く
負荷されていない状態であるので、射出充填による型開
挙動は射出充填初期から容易にしかも連続的に起こり、
金型キャビティ内の樹脂は極めて低圧状態に保持しなが
ら射出充填され、その結果、射出充填による樹脂の圧力
偏差は極めて小さく保たれるので、変形、歪みなどの防
止効果が一層助長されて、極めて高品質な成形品を得る
ことができる。
According to the present invention, the injection filling operation is stopped after the retreat amount of the mold during injection filling reaches the mold opening position corresponding to the amount of the resin solidifying and contracting. By applying the clamping force and performing the compression process,
Since the resin supplied to the mold cavity is almost fully filled (just pack), there is no defect such as a flow mark due to discontinuity of the resin flow rate in the mold even when the compression process is switched. . Therefore, it is not necessary to provide an extremely sophisticated timing control for switching the compression process, which is conventionally required. In addition, since the injection filling amount is controlled based on the mold opening amount on the mold clamping side, errors in the filling amount caused by the injection side, such as fluctuations in measured values and fluctuations in the operation of the check ring, can be eliminated. The variation in weight is extremely small, and as a result, a high-quality molded product can be stably supplied. In addition, during the injection filling process, the mold clamping force is not yet applied at all, so the mold opening behavior due to the injection filling occurs easily and continuously from the initial stage of the injection filling.
The resin in the mold cavity is injected and filled while being kept at a very low pressure, and as a result, the pressure deviation of the resin due to the injection and filling is kept very small, so that the effect of preventing deformation and distortion is further promoted, and High quality molded products can be obtained.

【0011】[0011]

【実施例】以下図面に基づいて本発明の実施例の詳細に
ついて説明する。図1〜図4は本発明に係り、図1は射
出圧縮成形装置の全体構成図、図2は成形動作の工程手
順図、図3は他の実施例を示す射出圧縮成形装置の全体
構成図、図4は他の実施例を示す成形動作の工程手順図
である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention will be described below in detail with reference to the drawings. 1 to 4 relate to the present invention, FIG. 1 is an overall configuration diagram of an injection compression molding apparatus, FIG. 2 is a process procedure diagram of a molding operation, and FIG. 3 is an overall configuration diagram of an injection compression molding apparatus showing another embodiment. FIG. 4 is a process procedure diagram of a molding operation showing another embodiment.

【0012】射出圧縮成形装置100は、図1に示すよ
うに、型締装置1、射出装置40および制御装置60か
ら構成されている。型締装置1は、移動シリンダ2、型
締シリンダ3、タイバー7、固定盤10、ネジ噛合調整
装置11、可動盤20、半割りナット22、タイバー係
止装置26、固定金型30a、可動金型30bおよび連
結板50などから構成され、固定金型30aの中央の凹
部に可動金型30bの中央の凸部が嵌装され、摺動自在
に進退動できるようになっている。符号5aはピストン
ロッド室、8はネジ部(または溝部)、28は金型キャ
ビティである。
As shown in FIG. 1, the injection compression molding apparatus 100 includes a mold clamping device 1, an injection device 40, and a control device 60. The mold clamping device 1 includes a moving cylinder 2, a mold clamping cylinder 3, a tie bar 7, a fixed plate 10, a screw engagement adjusting device 11, a movable plate 20, a half nut 22, a tie bar locking device 26, a fixed mold 30a, and a movable metal. It is composed of a mold 30b, a connecting plate 50, and the like. A central convex portion of the movable mold 30b is fitted in a central concave portion of the fixed mold 30a, so that the movable mold 30b can move forward and backward slidably. Reference numeral 5a denotes a piston rod chamber, 8 denotes a screw portion (or groove portion), and 28 denotes a mold cavity.

【0013】つぎに、射出装置40について述べる。本
実施例における射出装置40はバレル41内にスクリュ
42が配設され、ホッパ43内の樹脂原料が供給ゾー
ン、圧縮ゾーンにおいて加熱圧縮され、計量ゾーンにお
いて溶融計量され、そして射出ゾーンを経てノズル44
内へ射出されるように構成されている。そして、バレル
41の外周面には樹脂原料を外部加熱するためのヒータ
が設けられており、樹脂原料がスクリュ42の回転によ
って前方へ送られるようになっている。符号46は射出
シリンダ、47は正逆転用モータであってスクリュ42
に直結されており、スクリュ42を正逆回転するように
なっている。
Next, the injection device 40 will be described. In the injection device 40 in this embodiment, a screw 42 is provided in a barrel 41, and a resin material in a hopper 43 is heated and compressed in a supply zone and a compression zone, melted and weighed in a measurement zone, and passed through an injection zone to a nozzle 44.
It is configured to be injected into the interior. A heater for externally heating the resin material is provided on the outer peripheral surface of the barrel 41, and the resin material is sent forward by the rotation of the screw 42. Reference numeral 46 denotes an injection cylinder, and 47 denotes a forward / reverse rotation motor.
, So that the screw 42 rotates forward and backward.

【0014】次に、制御装置60について述べる。制御
装置60は、射出制御部63、油圧制御弁64、型締制
御部66、油圧制御弁67、油圧供給源68a、68
b、比較制御部69、タイマ70、型開量設定部71、
位置検出部72などから構成されている。
Next, the control device 60 will be described. The control device 60 includes an injection control unit 63, a hydraulic control valve 64, a mold clamping control unit 66, a hydraulic control valve 67, and hydraulic supply sources 68a, 68.
b, comparison control section 69, timer 70, mold opening amount setting section 71,
It comprises a position detector 72 and the like.

【0015】射出制御部63は、型締制御部66と比較
制御部69に接続されるとともに、油圧制御弁64を介
して正逆転用モータ47の動作を制御する図示しない制
御装置に接続される。一方、型締制御部66は比較制御
部69と接続されるとともに、型締シリンダ3のピスト
ンロッド室5aと接続され、油圧制御弁67を介して型
締シリンダ3に制御指令を発信する。比較制御部69は
タイマ70や型開量設定部71および半割りナット22
と可動盤20の隙間を検出する位置検出部72と接続さ
れ、射出充填中の位置検出部72の検出信号と型開量設
定部71で設定された設定値とを比較したうえ、型締制
御部66や射出制御部63へそれぞれ型締増圧開始指令
や射出停止指令を発信する。
The injection control unit 63 is connected to the mold clamping control unit 66 and the comparison control unit 69, and is connected to a control device (not shown) for controlling the operation of the forward / reverse rotation motor 47 via the hydraulic control valve 64. . On the other hand, the mold clamping control unit 66 is connected to the comparison control unit 69, is connected to the piston rod chamber 5 a of the mold clamping cylinder 3, and sends a control command to the mold clamping cylinder 3 via the hydraulic control valve 67. The comparison control unit 69 includes a timer 70, a mold opening amount setting unit 71, and a half nut 22.
And a position detection unit 72 for detecting a gap between the movable platen 20 and the movable platen 20, and compares a detection signal of the position detection unit 72 during injection filling with a set value set by the mold opening amount setting unit 71 to perform mold clamping control. A mold clamping pressure increase start command and an injection stop command are transmitted to the section 66 and the injection control section 63, respectively.

【0016】以上のように構成された射出圧縮成形装置
100の作動について述べる。まず、通常行なわれる型
締動作や取出動作の確認を済ませた後、試験成形運転を
行なう。この試験成形運転では通常数回の「捨て打ち」
と呼ばれる試し打ちを行ない、樹脂の特性に応じた射出
充填量、射出圧力および型締圧力の適正値を把握して条
件設定の情報を得る。試験成形運転で条件設定した後、
生産成形運転を行なう。具体的には、図2に示すような
操作手順にしたがって、以下の手順どおり実施する。
The operation of the injection compression molding apparatus 100 configured as described above will be described. First, after confirming the normally performed mold clamping operation and unloading operation, a test molding operation is performed. This test molding operation usually involves several “throwing-out”
Is performed, and the appropriate values of the injection filling amount, the injection pressure and the mold clamping pressure according to the characteristics of the resin are grasped to obtain information on the condition setting. After setting conditions in test molding operation,
Perform production molding operation. Specifically, the operation is performed according to the following procedure according to the operation procedure as shown in FIG.

【0017】(1)移動シリンダ2で可動盤20を固定
盤10側へ移動前進させ、両金型30a、30bがタッ
チした後、移動シリンダ2の駆動を停止させる。 (2)半割りナット開閉シリンダ26を駆動させて、半
割りナット22とタイバー7のネジ部または溝部を完全
に噛合・固定させる。ここで、前以て、両金型30a、
30bの金型厚さ(ダイハイト値)とネジ部または溝部
のピッチから、半割りナット22とタイバー7のネジ部
または溝部が完全に噛合するように、あらかじめチェー
ンによって連結されたモータを回転させることにより、
スプロケットを回転させ、調整軸の前後進移動量を調整
しておく。この場合、半割りナット22の駆動が円滑に
行なえるように、半割りナット22と可動盤20はダイ
ハイト値とピッチから算出される隙間を保有する状態と
なっている。すなわち、この隙間が射出充填によって金
型が後退(型開挙動)する際の移動可能な調整代とな
る。さらに、この場合、未だ型締力が負荷されていない
ので射出充填初期から連続的な型開挙動を示すことにな
り、その結果無理のない射出充填が行なえる。 (3)射出制御部63で油圧制御弁64を制御して射出
充填工程を開始する。型締力が負荷されていないので、
射出充填動作に敏感に対応して可動金型30bは後退移
動して型開挙動を示す。すなわち、金型キャビティ28
内の樹脂は極めて低圧状態で充填されるため、充填によ
る圧力偏差は極めて小さく、その結果、変形、歪みの防
止効果が一層助長される。
(1) The movable platen 20 is moved forward by the movable cylinder 2 toward the fixed platen 10 and, after the two dies 30a and 30b touch, the drive of the movable cylinder 2 is stopped. (2) The half nut opening / closing cylinder 26 is driven to completely mesh and fix the half nut 22 and the screw portion or groove portion of the tie bar 7. Here, in advance, both molds 30a,
Rotating a motor previously connected by a chain so that the half nut 22 and the screw or groove of the tie bar 7 are completely meshed with each other based on the mold thickness (die height value) of 30b and the pitch of the screw or groove. By
Rotate the sprocket to adjust the amount of forward / backward movement of the adjustment shaft. In this case, the half nut 22 and the movable platen 20 have a gap calculated from the die height value and the pitch so that the half nut 22 can be smoothly driven. That is, this gap serves as a movable adjustment allowance when the mold retreats (mold opening behavior) due to injection filling. Further, in this case, since the mold clamping force has not yet been applied, the mold shows a continuous mold opening behavior from the initial stage of injection filling, and as a result, reasonable injection filling can be performed. (3) The injection control unit 63 controls the hydraulic control valve 64 to start the injection filling process. Since no mold clamping force is applied,
In response to the injection filling operation, the movable mold 30b moves backward and shows the mold opening behavior. That is, the mold cavity 28
Since the resin inside is filled at a very low pressure, the pressure deviation due to the filling is extremely small, and as a result, the effect of preventing deformation and distortion is further promoted.

【0018】(4)同時に、半割りナット22と可動盤
20の隙間の変化量、すなわち、可動金型30bの後退
移動量(型開量)を位置検出部72で検出する。なお、
型開量の検出方法は、金型に検出センサを直接取付けて
行なう方法、または可動盤に検出センサを取付けて行な
う方法も可能であるが、以下に述べる理由により半割り
ナット22と可動盤20の隙間を検出する方法を採用し
た。 金型で検出する場合は、使用する金型毎に検出センサ
の脱着操作を必要とするので操作性が悪い。また、金型
に検出センサが取付けられているので、成形中の取扱性
を阻害する。 可動盤で検出する場合は、両金型の金型厚さ(ダイハ
イト値)を設定しモニタするための検出センサとの共用
が一般に考えられるが、型開量を高精度に検出するには
共用センサでは検出精度が低い。したがって、高精度の
センサに組替えた場合、ダイハイト値の設定・モニタの
センサは長ストロークであるためかなりのコスト高とな
る。 半割りナットと可動盤の隙間で検出する方法である
と、検出センサは小型・短ストロークで可能であるた低
コストで高精度な検出ができる。また、成形機への組込
が可能であるため操作性・取扱性が全く阻害されない。
さらに、半割りナット22とタイバー7のネジ部または
溝部の噛合調整用の位置検出センサとの共用が可能であ
るため、一層のコストダウンが図れる。 (5)位置検出部72の検出信号(可動金型の後退移動
量)があらかじめ型開量設定部71で設定した樹脂の冷
却固化収縮量に相当する型開量設定値(S)に達したこ
とを検知後、比較制御部69は射出制御部63へ射出停
止信号を、型締制御部66へ型締増圧(圧縮)開始信号
を発信する。このようにして、金型キャビティ28内へ
樹脂がほぼ満充填(ジャストパック)されるため、圧縮
工程切替に際しても、金型内の樹脂流速の不連続に起因
するフローマークなどの欠陥発生は皆無となる。したが
って、従来必要とされていた圧縮工程切替の極めて高度
なタイミング制御が不要となる。また、型締側の型開量
基準で射出充填量を制御していることで、計量値および
チェックリング作動の変動などの射出側に起因する充填
量の誤差要因を排除できるため、成形品の重量バラツキ
が極めて小さい高品質な成形品を得ることが可能とな
る。なお、射出停止動作は、以下の2通りの方法が採用
できる。 射出シリンダの前進動作を停止・保持させる(保圧切
替動作)。 樹脂充填通路を遮断させる(シャットオフバルブ閉動
作)。
(4) At the same time, the position detector 72 detects the amount of change in the gap between the half nut 22 and the movable platen 20, that is, the amount of retreat movement (the amount of mold opening) of the movable mold 30b. In addition,
The method of detecting the opening amount of the mold may be a method of directly attaching a detection sensor to a mold or a method of attaching a detection sensor to a movable platen. The method of detecting the gap between the two was adopted. In the case of detecting with a mold, the operability is poor because a detachment operation of the detection sensor is required for each mold to be used. Further, since the detection sensor is attached to the mold, the handling during molding is hindered. When detecting with a movable platen, it is generally considered to be used in common with a detection sensor for setting and monitoring the mold thickness (die height value) of both molds. The detection accuracy is low with the sensor. Therefore, when the sensor is replaced with a high-precision sensor, the sensor for setting and monitoring the die height value has a long stroke, so that the cost is considerably increased. With the detection method using the gap between the half nut and the movable platen, the detection sensor can perform small-sized, short-stroke and low-cost, high-precision detection. In addition, since it can be incorporated into a molding machine, operability and handling are not impaired at all.
Further, since the half nut 22 and the position detection sensor for adjusting the meshing of the screw portion or the groove portion of the tie bar 7 can be shared, the cost can be further reduced. (5) The detection signal of the position detection unit 72 (the retreat amount of the movable mold) reaches the mold opening amount set value (S) corresponding to the amount of cooling, solidification, and contraction of the resin set in the mold opening amount setting unit 71 in advance. After detecting that, the comparison control unit 69 transmits an injection stop signal to the injection control unit 63 and a mold clamping pressure increasing (compression) start signal to the mold clamping control unit 66. In this way, the mold cavity 28 is almost completely filled with the resin (just pack). Therefore, even when the compression process is switched, there is no defect such as a flow mark caused by the discontinuity of the resin flow velocity in the mold. Becomes Therefore, it is not necessary to perform an extremely sophisticated timing control for switching the compression process, which is conventionally required. In addition, since the injection filling amount is controlled based on the mold opening amount on the mold clamping side, errors in the filling amount due to the injection side such as fluctuations in the measured value and check ring operation can be eliminated. It is possible to obtain a high-quality molded product with extremely small variation in weight. Note that the injection stop operation can employ the following two methods. Stop and hold the forward movement of the injection cylinder (holding pressure switching operation). The resin filling passage is shut off (shut-off valve closing operation).

【0019】(6)圧縮工程および射出側制御は、位置
検出部の検出信号が型開量設定部の設定値に達したこと
を検知して、起動するタイマのタイムアウト信号により
行なう。ここで、計量開始時間t1 は、ゲートシールす
る時間を基準とし、シャットオフバルブが組込まれてい
る場合では、シャットオフバルブ閉動作完了時間を基準
とし、設定する。また、冷却完了時間t2 は、樹脂温
度、金型冷却能力、成形品形状などによって算出し、同
時に圧縮完了時間として設定する。 (7)計量開始時間t1 のタイムアウト信号により、比
較制御部69は射出制御部63へ計量開始信号を発信し
て計量動作を開始する。同様に、冷却完了時間t2 のタ
イムアウト信号により、比較制御部69は型締制御部6
6へ冷却完了信号を発信して型開動作を経て製品取出し
を行ない、次の成形動作に入る。
(6) The compression step and the injection-side control are performed based on a time-out signal of a timer that starts upon detecting that the detection signal of the position detecting section has reached the set value of the mold opening amount setting section. Here, the weighing start time t 1 is set based on the gate sealing time, and when the shut-off valve is installed, based on the shut-off valve closing operation completion time. The cooling completion time t 2 is calculated based on the resin temperature, the mold cooling capacity, the shape of the molded product, and the like, and is set as the compression completion time at the same time. (7) In response to the timeout signal of the weighing start time t 1 , the comparison control unit 69 transmits a weighing start signal to the injection control unit 63 to start the weighing operation. Similarly, in response to the timeout signal of the cooling completion time t 2 , the comparison controller 69 causes the mold clamping controller 6
6. A cooling completion signal is transmitted to 6 to take out the product through the mold opening operation, and the next molding operation is started.

【0020】次に、本発明の他の実施例(第2実施例)
を図3、図4に基づいて説明する。第2実施例と上述し
た図1、図2の第1実施例と異なる点を述べると下記の
とおりとなる。制御装置60の構成のうち、第2実施例
では比較制御部69と位置検出部72を廃止し、代りに
タイミング制御部74と半割りナット位置検出部73を
新設した。型締装置1と射出装置40については第2実
施例は第1実施例と異なるところはない。
Next, another embodiment of the present invention (second embodiment)
Will be described with reference to FIGS. Differences between the second embodiment and the first embodiment shown in FIGS. 1 and 2 will be described below. In the configuration of the control device 60, in the second embodiment, the comparison control unit 69 and the position detection unit 72 are eliminated, and a timing control unit 74 and a half nut position detection unit 73 are newly provided instead. Regarding the mold clamping device 1 and the injection device 40, the second embodiment is not different from the first embodiment.

【0021】以上のように構成された第2実施例におけ
る射出圧縮成形装置100Aの作動について述べる。第
1実施例と同様に、試験成形運転で条件設定を行なった
後、生産成形運転に入る。具体的には、図4に示すよう
な操作手順にしたがって、以下の手順どおり実施する。 (1)移動シリンダ2で両金型30a、30bがタッチ
するまで可動盤20を移動前進させる。両金型30a、
30bがタッチした後、移動シリンダ2の駆動を停止さ
せるとともに、半割りナット開閉シリンダ26で半割り
ナット22をタイバー7のネジ部または溝部へ噛合・固
定させる。 (2)型締制御部66で油圧制御弁67を操作して、型
締シリンダ3に圧油を供給して型締動作を行なう。この
場合、前述した理由により半割りナット22と可動盤2
0は隙間を保有した状態であり、タイバー7とこれに固
定一体化された半割りナット22をともに固定盤側へ引
き抜きスライドする。すなわち、半割りナット22が可
動盤20に当接する方向へスライド移動させる。
The operation of the injection compression molding apparatus 100A according to the second embodiment configured as described above will be described. As in the first embodiment, after setting conditions in the test molding operation, the production molding operation is started. Specifically, the operation is performed according to the following procedure according to the operation procedure shown in FIG. (1) The movable platen 20 is moved forward by the movable cylinder 2 until the two dies 30a and 30b touch. Both molds 30a,
After the touch by 30b, the driving of the movable cylinder 2 is stopped, and the half nut 22 is engaged and fixed to the screw portion or the groove portion of the tie bar 7 by the half nut opening / closing cylinder 26. (2) The mold clamping control section 66 operates the hydraulic control valve 67 to supply pressure oil to the mold clamping cylinder 3 to perform the mold clamping operation. In this case, the half nut 22 and the movable platen 2
Numeral 0 denotes a state in which a gap is provided, and the tie bar 7 and the half nut 22 fixedly integrated with the tie bar 7 are both pulled out and slid toward the fixed board. That is, the half nut 22 is slid in the direction in which it comes into contact with the movable platen 20.

【0022】(3)同時に、半割りナット22と可動盤
20の隙間の変位量を、半割りナット位置検出部73で
検出する。半割りナット位置検出部73の検出信号が型
開量設定部71で設定した樹脂の冷却固化収縮量に相当
する型開量設定値に達したことを検知した後、型締制御
部66は型開量設定値を保持するように型締シリンダ3
の油圧を制御する。このようにして、射出充填による型
開挙動は半割りナット22と可動盤20の隙間分だけ可
動金型30bが後退移動可能となり、樹脂の冷却固化収
縮量に相当する型開量が得られる。 (4)射出充填工程を開始するとともに、型開挙動、す
なわち、半割りナット22と可動盤20の隙間の変化量
の検出を半割りナット位置検出部73で行なう。
(3) At the same time, the displacement amount of the gap between the half nut 22 and the movable platen 20 is detected by the half nut position detecting unit 73. After detecting that the detection signal of the half nut position detecting unit 73 has reached the mold opening amount set value corresponding to the amount of cooling, solidification and shrinkage of the resin set by the mold opening amount setting unit 71, the mold clamping control unit 66 sets the mold clamping control unit 66. Close the mold closing cylinder 3 so that the opening set value is maintained.
To control the oil pressure. In this manner, the mold opening behavior due to injection filling is such that the movable mold 30b can move backward by the gap between the half nut 22 and the movable platen 20, and an amount of mold opening corresponding to the amount of cooling, solidification, and contraction of the resin can be obtained. (4) While the injection filling process is started, the mold opening behavior, that is, the change amount of the gap between the half nut 22 and the movable platen 20 is detected by the half nut position detection unit 73.

【0023】(5)半割りナット位置検出部73の検出
信号(可動金型の後退移動量)が、先に、型開量設定部
71で設定した型開量設定値(S)に達したことを、換
言すれば、半割りナット22と可動盤20が当接したこ
とを検知した後、タイミング制御部74は射出制御部6
3へ射出停止信号を発信し、型開制御部66へ型締増圧
(圧縮)開始信号を発信する。このようにして、金型キ
ャビティ28内へ樹脂がほぼ満充填(ジャストパック)
の状態となり、圧縮工程切替に際しても、金型キャビテ
ィ28内の樹脂流速の不連続に起因するフローマークな
どの欠陥発生は皆無となり、従来必要とされていた圧縮
工程切替の極めて高度なタイミング制御が不要となる。
また、型締側の型開量基準で射出充填量を制御している
ので、計量値およびチェックリング作動の変動などの射
出側に起因する充填量の誤差要因を排除できる。したが
って、成形品の重量バラツキが極めて小さい高品質な成
形品を得ることが可能となる。さらに、型締開始の時点
で、半割りナット22と可動盤20は既に当接している
状態であり、応答遅れのない型締増圧による圧縮力の負
荷が実現できるので、転写性の高い高品質な成形品を得
ることができる。 (6)圧縮工程および射出側制御は、半割りナット22
と可動盤20が当接したことを検知して起動するタイマ
70のタイムアウト信号により、第1実施例と同様に行
なう。
(5) The detection signal of the half-split nut position detection unit 73 (the amount of retreat of the movable mold) reaches the mold opening set value (S) previously set by the mold opening setting unit 71. In other words, in other words, after detecting that the half nut 22 and the movable platen 20 are in contact with each other, the timing control unit 74 sets the injection control unit 6
An injection stop signal is transmitted to 3 and a mold clamping pressure increase (compression) start signal is transmitted to the mold opening control unit 66. Thus, the mold cavity 28 is almost completely filled with the resin (just pack).
When switching the compression process, there is no occurrence of defects such as flow marks due to the discontinuity of the resin flow velocity in the mold cavity 28, and extremely advanced timing control of the compression process switching which has been conventionally required is realized. It becomes unnecessary.
Further, since the injection filling amount is controlled on the basis of the mold opening amount on the mold clamping side, it is possible to eliminate an error factor of the filling amount due to the injection side such as a fluctuation of the measured value and the check ring operation. Therefore, it is possible to obtain a high-quality molded product in which the weight variation of the molded product is extremely small. Further, at the time of the start of the mold clamping, the half nut 22 and the movable platen 20 are already in contact with each other, and a compressive load can be realized by increasing the mold clamping pressure without a response delay. High quality molded products can be obtained. (6) The compression process and the injection side control are performed by the half nut 22
The operation is performed in the same manner as in the first embodiment in response to a time-out signal of a timer 70 that is activated upon detecting that the movable plate 20 has come into contact with the movable plate 20.

【0024】[0024]

【発明の効果】以上述べたように、本発明においては、
下記のような優れた効果を奏することができる。 (1)射出充填中の金型の後退移動量が樹脂の冷却固化
収縮量に相当する型開量設定値に達すると同時に、射出
充填を停止させるとともに、型締力を負荷して圧縮を行
なうことにより、金型キャビティ内の樹脂はジャストパ
ック状態となり、樹脂流れの不連続に起因するフローマ
ークなどの欠陥発生が皆無となり、その結果圧縮工程切
替に際して極めて高度なタイミング制御が不要となり、
操作性が向上する。 (2)型締側で射出充填量を制御しているので、計量値
およびチェックリングの作動変動などの射出側に起因す
る充填量誤差要因が排除できるため、高品質な成形品を
安定して供給できる。 (3)射出充填中は型締力が負荷されていないことによ
り、射出充填による型開挙動が容易、かつ、連続的に起
こるため、金型キャビティ内の樹脂は均一圧力分布を得
る。さらに、型締開始動作に応答遅れがないことによ
り、高転写性、低歪、低変形の極めて高品質な成形品を
得ることができる。
As described above, in the present invention,
The following excellent effects can be obtained. (1) At the same time as the retreat movement amount of the mold during injection filling reaches the mold opening amount set value corresponding to the amount of resin solidification shrinkage, injection filling is stopped and compression is performed by applying a mold clamping force. As a result, the resin in the mold cavity is in a just-packed state, and there is no defect such as a flow mark due to discontinuity of the resin flow.As a result, extremely advanced timing control is not required when switching the compression process.
Operability is improved. (2) Since the injection filling amount is controlled on the mold clamping side, it is possible to eliminate a filling amount error factor due to the injection side such as a measurement value and a variation in operation of a check ring, thereby stably producing a high quality molded product. Can supply. (3) Since no mold clamping force is applied during the injection filling, the mold opening behavior by the injection filling is easy and continuous, so that the resin in the mold cavity obtains a uniform pressure distribution. Furthermore, since there is no response delay in the mold clamping start operation, it is possible to obtain an extremely high quality molded product having high transferability, low distortion, and low deformation.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例に係る射出圧縮成形装置の全体
構成図である。
FIG. 1 is an overall configuration diagram of an injection compression molding apparatus according to an embodiment of the present invention.

【図2】本発明の実施例に係る射出圧縮成形方法におけ
る成形動作の工程手順図である。
FIG. 2 is a process procedure diagram of a molding operation in an injection compression molding method according to an embodiment of the present invention.

【図3】本発明の他の実施例に係る射出圧縮成形装置の
全体構成図である。
FIG. 3 is an overall configuration diagram of an injection compression molding apparatus according to another embodiment of the present invention.

【図4】本発明の他の実施例に係る射出圧縮成形方法に
おける成形動作の工程手順図である。
FIG. 4 is a process sequence diagram of a molding operation in an injection compression molding method according to another embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1 型締装置 2 移動シリンダ 3 型締シリンダ 7 タイバー 8 ネジ部(溝部) 10 固定盤(固定プラテン) 20 可動盤(可動プラテン) 22 半割りナット(ハーフナット) 26 タイバー係止装置(半割りナット開閉シリンダ) 28 金型キャビティ 30a 固定金型 30b 可動金型 40 射出装置 41 バレル 42 スクリュ 43 ホッパ 44 ノズル 46 射出シリンダ 47 正逆転用モータ 48 ピストン 60 制御装置 63 射出制御部 64 油圧制御弁 65 型締力設定部 66 型締制御部 67 油圧制御弁 68a 油圧供給源 68b 油圧供給源 69 比較制御部 70 タイマ 71 型開量設定部 72 位置検出部 73 半割りナット位置検出部 74 タイミング制御部 100 射出圧縮成形装置 100A 射出圧縮成形装置 DESCRIPTION OF SYMBOLS 1 Mold clamping device 2 Moving cylinder 3 Mold clamping cylinder 7 Tie bar 8 Screw part (groove part) 10 Fixed platen (fixed platen) 20 Movable platen (movable platen) 22 Half nut (half nut) 26 Tie bar locking device (half nut) Opening / closing cylinder) 28 mold cavity 30a fixed mold 30b movable mold 40 injection device 41 barrel 42 screw 43 hopper 44 nozzle 46 injection cylinder 47 forward / reverse rotation motor 48 piston 60 control device 63 injection control unit 64 hydraulic control valve 65 mold clamping Force setting unit 66 Mold clamping control unit 67 Hydraulic control valve 68a Hydraulic supply source 68b Hydraulic supply source 69 Comparison control unit 70 Timer 71 Mold opening setting unit 72 Position detection unit 73 Half nut position detection unit 74 Timing control unit 100 Injection compression Molding device 100A Injection compression molding device

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 固定盤と可動盤および連結板がタイバー
の軸線方向に配置され、可動盤と連結板との間に半割り
ナットを装着し、かつ、タイバーには該半割りナットと
嵌合するネジ部または溝部を配設し、固定盤には移動シ
リンダおよびタイバーと連接された型締シリンダが固設
され、移動シリンダで可動盤を固定盤方向に進退動させ
るとともに、型締シリンダで可動盤を固定盤側に押圧さ
せて型締力を負荷させる型締機構を用いて射出圧縮成形
を行なうに際して、 前記移動シリンダで可動盤を固定盤側へ前進させて両金
型がタッチした状態で前記半割りナットをタイバーのネ
ジ部または溝部に噛合・固定させた後に射出充填を行な
い、射出充填中の金型の後退量が樹脂の冷却固化収縮量
に相当する型開量位置に達したことを検知した後、射出
充填を停止するとともに前記型締シリンダで型締力を負
荷させて圧縮工程を行なうことを特徴とする射出圧縮成
形方法。
1. A fixed plate, a movable plate and a connecting plate are arranged in the axial direction of a tie bar, a half nut is mounted between the movable plate and the connecting plate, and the tie bar is fitted with the half nut. The fixed platen is fixedly provided with a moving cylinder and a mold clamping cylinder connected to the tie bar.The moving cylinder moves the movable plate toward and away from the fixed platen, and the movable platen moves with the mold clamping cylinder. When performing injection compression molding using a mold clamping mechanism that applies a mold clamping force by pressing the board toward the fixed board side, the movable cylinder is advanced to the fixed board side by the moving cylinder, and both molds are touched. Injection filling is performed after the half nut is engaged with and fixed to the screw portion or groove portion of the tie bar, and the retreat amount of the mold during the injection filling reaches a mold opening position corresponding to the amount of cooling, solidification, and shrinkage of the resin. After detecting Injection compression molding method characterized by performing the compression step by loading a mold clamping force by the mold clamping cylinder stops the filling.
【請求項2】 金型の後退量の検出を、可動盤と半割り
ナットとの隙間の変化量に基づいて実施する請求項1記
載の射出圧縮成形方法。
2. The injection compression molding method according to claim 1, wherein the detection of the retreat amount of the mold is performed based on a change amount of a gap between the movable platen and the half-split nut.
【請求項3】 請求項1記載の型締機構を用いて射出圧
縮成形を行なうに際して、移動シリンダで可動盤を固定
盤側へ前進させて両金型がタッチした状態で前記半割り
ナットをタイバーのネジ部または溝部に噛合・固定させ
て、射出充填による金型の後退量が樹脂の冷却固化収縮
量に相当する型開量位置となるように前記型締シリンダ
で可動盤と半割りナットとの隙間を調整・保持させた後
に射出充填を行ない、射出充填中に前記半割りナットと
可動盤とが当接したことを検知した後、射出充填を停止
するとともに、前記型締シリンダで型締力を負荷させて
圧縮工程を行なう射出圧縮成形方法。
3. When performing injection compression molding using the mold clamping mechanism according to claim 1, the movable platen is advanced to the fixed platen side by a moving cylinder, and the half nut is tie-bared with both molds touching. The movable platen and the half nut with the mold clamping cylinder so that the retreat amount of the mold by injection filling is at the mold opening position corresponding to the amount of cooling, solidification and shrinkage of the resin. After the gap is adjusted and maintained, injection filling is performed. After detecting that the half nut and the movable plate have come into contact with each other during the injection filling, the injection filling is stopped, and the mold clamping cylinder is used for mold clamping. An injection compression molding method in which a compression step is performed by applying a force.
【請求項4】 固定盤と可動盤および連結板がタイバー
の軸線方向に配置され、可動盤と連結板との間に装着さ
れる半割りナットを有し、かつ、タイバーには該半割り
ナットと嵌合するネジ部または溝部が配設され、固定盤
には移動シリンダおよびタイバーと連接された型締シリ
ンダとが固設された型締機構を備え、 射出充填動作を制御する射出制御部と型締動作を制御す
る型締制御部とを備え、 射出充填中の金型の後退量を検出する位置検出部と、樹
脂の冷却固化収縮量に相当する型開量位置を設定する型
開量設定部と、前記位置検出部の検出信号と前記型開量
設定部の設定値とを比較して前記射出制御部へ射出停止
信号を発信するとともに前記型締制御部へ型締増圧開始
信号を発信する比較制御部とを備えた制御装置を有する
射出圧縮成形装置。
4. A fixed platen, a movable platen, and a connecting plate are arranged in the axial direction of the tie bar, and have a half nut mounted between the movable platen and the connecting plate. A screw portion or a groove portion to be fitted with the mold, a fixed platen having a mold clamping mechanism in which a moving cylinder and a mold clamping cylinder connected to the tie bar are fixed, and an injection control unit for controlling an injection filling operation. A position detection unit that includes a mold clamping control unit that controls the mold clamping operation, detects a retreat amount of the mold during injection filling, and a mold opening amount that sets a mold opening position corresponding to the amount of cooling, solidification, and contraction of the resin. A setting unit, which compares a detection signal of the position detection unit with a set value of the mold opening amount setting unit, transmits an injection stop signal to the injection control unit, and transmits a mold clamping pressure increasing start signal to the mold clamping control unit. Compression control having a control device having a comparison control unit for transmitting a signal Apparatus.
【請求項5】 固定盤と可動盤および連結板がタイバー
の軸線方向に配置され、可動盤と連結板との間に装着さ
れる半割りナットを有し、かつ、タイバーには該半割り
ナットと嵌合するネジ部または溝部が配設され、固定盤
には移動シリンダおよびタイバーと連接された型締シリ
ンダとが固設された型締機構を備え、 射出充填を行なう射出制御部と、樹脂の冷却固化収縮量
に相当する型開量位置を設定する型開量設定部と、半割
りナットと可動盤との隙間を検出する半割りナット位置
検出部と、前記型開量設定部の設定値と前記半割りナッ
ト位置検出部の検出信号とを比較して型締動作を制御す
る型締制御部とを備え、 射出充填中の半割りナットと可動盤の当接検知を前記半
割りナット位置検出部に行なわせ該半割りナット位置検
出部の当接検知信号に基づいて前記射出制御部へ射出停
止信号を発信するとともに前記型締制御部へ型締増圧開
始信号を発信するタイミング制御部とを備えた制御装置
を有する射出圧縮成形装置。
5. A fixed platen, a movable platen and a connecting plate are arranged in the axial direction of the tie bar, and have a half nut mounted between the movable platen and the connecting plate. The fixed platen is provided with a mold clamping mechanism fixedly provided with a moving cylinder and a mold clamping cylinder connected to the tie bar, and an injection control unit for performing injection filling, and a resin. A mold opening amount setting unit for setting a mold opening amount position corresponding to the amount of cooling, solidification and shrinkage, a half nut position detecting unit for detecting a gap between a half nut and a movable platen, and setting of the mold opening amount setting unit. A mold clamping control unit that controls a mold clamping operation by comparing the value with a detection signal of the half nut position detection unit, and detects the contact between the half nut and the movable plate during injection filling. The position detection unit is contacted with the half-split nut position detection unit. Injection compression molding apparatus having a controller having a timing control unit for transmitting a clamping pressure increase start signal to the mold clamping control unit while transmitting the injection stop signal to the injection control unit on the basis of the known signal.
JP17472495A 1995-07-11 1995-07-11 Injection compression molding method and apparatus Expired - Fee Related JP3265926B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17472495A JP3265926B2 (en) 1995-07-11 1995-07-11 Injection compression molding method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17472495A JP3265926B2 (en) 1995-07-11 1995-07-11 Injection compression molding method and apparatus

Publications (2)

Publication Number Publication Date
JPH0924534A JPH0924534A (en) 1997-01-28
JP3265926B2 true JP3265926B2 (en) 2002-03-18

Family

ID=15983553

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17472495A Expired - Fee Related JP3265926B2 (en) 1995-07-11 1995-07-11 Injection compression molding method and apparatus

Country Status (1)

Country Link
JP (1) JP3265926B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004051324B4 (en) 2004-10-20 2016-07-28 Sumitomo (Shi) Demag Plastics Machinery Gmbh Process for injection-compression of thermoplastic material
JP5384235B2 (en) * 2009-07-16 2014-01-08 東洋機械金属株式会社 Molding device clamping machine
CN103042670B (en) * 2012-12-17 2015-07-08 宁波弘讯科技股份有限公司 Automatic data sampling system of elbow injection molding machine
CN115071082B (en) * 2022-04-29 2023-09-19 宁波长飞亚塑料机械制造有限公司 Micro-die opening system for realizing correlation injection molding machine and control method thereof

Also Published As

Publication number Publication date
JPH0924534A (en) 1997-01-28

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