JP3252743B2 - Ceramic circuit board - Google Patents

Ceramic circuit board

Info

Publication number
JP3252743B2
JP3252743B2 JP4502897A JP4502897A JP3252743B2 JP 3252743 B2 JP3252743 B2 JP 3252743B2 JP 4502897 A JP4502897 A JP 4502897A JP 4502897 A JP4502897 A JP 4502897A JP 3252743 B2 JP3252743 B2 JP 3252743B2
Authority
JP
Japan
Prior art keywords
solder
external connection
connection
circuit board
ceramic circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP4502897A
Other languages
Japanese (ja)
Other versions
JPH10242334A (en
Inventor
要一 守屋
善章 山出
一郎 内山
拓二 伊東
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP4502897A priority Critical patent/JP3252743B2/en
Publication of JPH10242334A publication Critical patent/JPH10242334A/en
Application granted granted Critical
Publication of JP3252743B2 publication Critical patent/JP3252743B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16225Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/16227Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation the bump connector connecting to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/013Alloys
    • H01L2924/0132Binary Alloys
    • H01L2924/01322Eutectic Alloys, i.e. obtained by a liquid transforming into two solid phases
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/013Alloys
    • H01L2924/0132Binary Alloys
    • H01L2924/01327Intermediate phases, i.e. intermetallics compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0306Inorganic insulating substrates, e.g. ceramic, glass
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341Surface mounted components
    • H05K3/3431Leadless components
    • H05K3/3436Leadless components having an array of bottom contacts, e.g. pad grid array or ball grid array components
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3457Solder materials or compositions; Methods of application thereof
    • H05K3/3463Solder compositions in relation to features of the printed circuit board or the mounting process

Landscapes

  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Wire Bonding (AREA)

Abstract

PROBLEM TO BE SOLVED: To increase adhesion and prevent pads for external connection from becoming brittle by allowing the pads for external connection to have a smaller content of Sn than Sn-containing solder for connection and covering the pads for external connection with solder layers of a higher melting point. SOLUTION: Pads 11 for external connection formed on a flip chip circuit board 10 are covered with solder layers 12. The solder layers 12 are made of solder including a smaller amount of Sn than solder balls 13 for external connection (Sn-containing solder for connection) and having a high melting point. The solder balls 13 for connection include 59-65wt.% of Sn and the solder constituting the solder layers 12 contains 1-19wt.% of Sn. By this method, the solder layers 12 have an excellent adhesion with the pads 11 for external connection and with the Sn containing solder for connection and connection interfaces between the Sn-containing solder for connection and the pads 11 for external connection are prevented from becoming brittle.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明はセラミックス回路基
板に関し、より詳細にはLSI等の電子部品を搭載する
セラミックス回路基板に関する。
The present invention relates to a ceramic circuit board, and more particularly, to a ceramic circuit board on which electronic components such as an LSI are mounted.

【0002】[0002]

【従来の技術】LSI等の電子部品を搭載するセラミッ
クス回路基板として従来から汎用されているアルミナ多
層回路基板は、その焼成温度が1550℃前後と高いた
め、内部導体に融点の高いWやMo等を用いる必要があ
る。しかし、これらWやMoは比抵抗が大きいため、前
記アルミナ多層回路基板内における信号の伝送損失が大
きくなる。また、アルミナの比誘電率(εr )は、通
常、8〜10と大きいことから、信号遅延が大きくな
る。
2. Description of the Related Art Alumina multilayer circuit boards, which have been widely used as ceramic circuit boards on which electronic parts such as LSIs are mounted, have a high firing temperature of about 1550 ° C., so that the internal conductor has a high melting point such as W and Mo. Must be used. However, since W and Mo have large specific resistance, signal transmission loss in the alumina multilayer circuit board becomes large. Further, the relative dielectric constant (ε r ) of alumina is usually as large as 8 to 10, so that the signal delay increases.

【0003】最近の電子機器における信号処理の高速化
にともない、多層回路基板内において生じる信号の伝送
損失や信号遅延が大きな問題となってきており、伝送損
失や信号遅延が小さい多層回路基板が求められている。
With the recent increase in the speed of signal processing in electronic equipment, transmission loss and signal delay of signals occurring in a multilayer circuit board have become a serious problem, and a multilayer circuit board with small transmission loss and signal delay has been demanded. Have been.

【0004】このような背景から、近年、比誘電率が低
く、低温で軟化焼結するガラスをその成分とするガラス
セラミックス回路基板が注目されている。前記ガラスセ
ラミックス回路基板は、950℃以下の焼成温度で緻密
化させることができるため、比抵抗が小さく、伝送損失
の小さいAg、Cu、Au、Ag−Pd合金等を使用す
ることができ、また、これらの金属は比誘電率も小さい
ため、配線の信号遅延を小さくすることができる等の種
々の利点を有する。
[0004] From such a background, in recent years, a glass-ceramic circuit board containing a glass having a low relative dielectric constant and softening and sintering at a low temperature as a component thereof has attracted attention. Since the glass-ceramic circuit board can be densified at a firing temperature of 950 ° C. or less, Ag, Cu, Au, an Ag—Pd alloy having a low specific resistance and a small transmission loss can be used, and Since these metals also have a small relative dielectric constant, they have various advantages such as a reduction in signal delay of wiring.

【0005】一般に、ガラスセラミックス回路基板は以
下の方法により製造される。
Generally, a glass ceramic circuit board is manufactured by the following method.

【0006】まず、ガラス材料と骨材と呼ばれる無機材
料との混合粉末に樹脂(バインダ)、有機溶剤等を添加
してスラリを調製し、このスラリを用いてドクタブレー
ド法等によりグリーンシートを作製する。
First, a slurry is prepared by adding a resin (binder), an organic solvent, and the like to a mixed powder of a glass material and an inorganic material called an aggregate, and a green sheet is prepared using the slurry by a doctor blade method or the like. I do.

【0007】次に、このグリーンシートに必要によりパ
ンチング等の加工処理を施した後、Ag等の導体を主成
分とする導体ペーストを用いてその表面に所定パターン
の導体ペースト層を形成し、ビアホールに導体ペースト
を充填する。
Next, the green sheet is subjected to a processing such as punching as necessary, and then a conductor paste layer having a predetermined pattern is formed on the surface thereof using a conductor paste mainly composed of a conductor such as Ag, thereby forming a via hole. Is filled with a conductive paste.

【0008】次に、これらの処理が施されたグリーンシ
ートを積層、熱圧着させてグリーンシート積層体を形成
し、空気中で脱脂、焼成した後、必要によりメッキ処理
等を施し、ガラスセラミックス回路基板を完成させる。
一旦、焼成により内部導体層のみを有するガラスセラミ
ックス板を製造した後、その表面に導体ペースト層を形
成し、焼き付け等の処理を施し、その表面に外部接続用
パッド等を形成する方法もある。
Next, the green sheets subjected to these treatments are laminated and thermocompression-bonded to form a green sheet laminate, degreased and fired in the air, and then subjected to a plating treatment or the like, if necessary, to obtain a glass ceramic circuit. Complete the substrate.
There is also a method in which a glass-ceramic plate having only an internal conductor layer is once manufactured by baking, and then a conductor paste layer is formed on the surface of the glass ceramic plate, baking or the like is performed, and external connection pads and the like are formed on the surface.

【0009】図2は上記方法により製造されたガラスセ
ラミックス回路基板の一例として、フリップチップ回路
基板を模式的に示した断面図である。
FIG. 2 is a sectional view schematically showing a flip-chip circuit board as an example of a glass ceramic circuit board manufactured by the above method.

【0010】ガラスセラミックス層18の表面には、C
u、Ag−Pd合金等、比抵抗の小さい金属からなる外
部接続用パッド11、及び表面導体層16が形成され、
これらの表面にNiメッキ層22が形成されている。半
導体素子搭載面23側においては、このNiメッキ層2
2で被覆された外部接続用パッド11と、半導体素子1
7に形成されたパッド17aとが接続用半田ボール13
を介して接続されている。また、マザーボード搭載面2
4側においても、Niメッキ層22で被覆された外部接
続用パッド11に接続用半田ボール13が溶融、接着さ
れている。一方、ガラスセラミックス層18の内部には
内部導体層14及びビア15が形成され、内部導体層1
4はビア15を介してそれぞれ表面の外部接続用パッド
11や表面導体層16に接続されている。
On the surface of the glass ceramic layer 18, C
u, an external connection pad 11 made of a metal having a small specific resistance such as an Ag-Pd alloy, and a surface conductor layer 16 are formed;
A Ni plating layer 22 is formed on these surfaces. On the semiconductor element mounting surface 23 side, the Ni plating layer 2
2 and an external connection pad 11 covered with
7 are connected to the solder balls 13 for connection.
Connected through. Also, motherboard mounting surface 2
Also on the fourth side, the connection solder balls 13 are melted and bonded to the external connection pads 11 covered with the Ni plating layer 22. On the other hand, the inner conductor layer 14 and the via 15 are formed inside the glass ceramic layer 18, and the inner conductor layer 1 is formed.
4 are connected to the external connection pads 11 and the surface conductor layer 16 on the surface via the vias 15, respectively.

【0011】このフリップチップ回路基板20におい
て、マザーボード(図示せず)等の他の装置との接続
は、Niメッキ層22で被覆された外部接続用パッド1
1及び接続用半田ボール13を介して行われており、接
続用半田ボール13として、通常は、金属との濡れ性に
優れ、かつ安価なPb−Sn半田が使用されている。
In this flip-chip circuit board 20, connection with other devices such as a motherboard (not shown) is performed by connecting external connection pads 1 covered with a Ni plating layer 22.
1 and the connection solder ball 13, and as the connection solder ball 13, an inexpensive Pb—Sn solder having excellent wettability with metal is usually used.

【0012】[0012]

【発明が解決しようとする課題】外部接続用パッド11
の表面にNiメッキ層22が形成されているのは、以下
のような理由による。すなわち、前記Pb−Sn半田の
Sn成分は外部接続用パッド11を構成するCuやAg
−Pd合金と反応し易いので、接続用半田ボール13を
外部接続用パッド11に直接溶融、接着させた場合、フ
リップチップ回路基板20が装備された電子機器が動作
し、半導体素子17が発熱して高温状態になると、外部
接続パッド11と接続用半田ボール13との接続界面に
おいて反応が進行し、金属間化合物が生成される。その
結果、外部接続パッド11と接続用半田ボール13との
接続界面が脆化し、接続の信頼性を維持できなくなる。
SUMMARY OF THE INVENTION Pad for external connection 11
The Ni plating layer 22 is formed on the surface for the following reason. That is, the Sn component of the Pb-Sn solder is composed of Cu or Ag constituting the external connection pad 11.
Since it easily reacts with the -Pd alloy, if the connection solder ball 13 is directly melted and adhered to the external connection pad 11, the electronic device equipped with the flip-chip circuit board 20 operates and the semiconductor element 17 generates heat. When the temperature becomes high, the reaction proceeds at the connection interface between the external connection pad 11 and the connection solder ball 13, and an intermetallic compound is generated. As a result, the connection interface between the external connection pad 11 and the connection solder ball 13 becomes brittle, and the reliability of the connection cannot be maintained.

【0013】そこで、このような外部接続パッド11と
接続用半田ボール13との接続界面における反応を防止
するため、外部接続用パッド11の表面に、Niメッキ
層22が形成されているのである。
Therefore, in order to prevent such a reaction at the connection interface between the external connection pad 11 and the connection solder ball 13, the Ni plating layer 22 is formed on the surface of the external connection pad 11.

【0014】しかし、外部接続用パッド11にNiメッ
キ処理を施す場合、高価なメッキ処理装置やメッキ液が
必要となり、そのためにセラミックス回路基板の製造コ
ストが高くなるという課題があった。
However, when the external connection pads 11 are subjected to Ni plating, an expensive plating apparatus and a plating solution are required, which causes a problem that the manufacturing cost of the ceramic circuit board is increased.

【0015】また、メッキ液によりガラス成分が浸食さ
れてガラスセラミックス層18が劣化し、バッドの密着
強度が低下するという課題もあった。
Further, there is another problem that the glass component is eroded by the plating solution and the glass ceramic layer 18 is deteriorated, and the adhesion strength of the pad is reduced.

【0016】本発明は上記課題に鑑みなされたものであ
り、接続用Sn含有半田を介して外部との接続が行われ
る形式のセラミックス回路基板において、外部接続用パ
ッド表面に、前記接続用Sn含有半田や外部接続用パッ
ドとの密着性に優れ、かつ前記接続用Sn含有半田と外
部接続用パッドとの反応を阻止することができる層が形
成された、接続信頼性が高く、安価なセラミックス回路
基板を提供することを目的としている。
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and in a ceramic circuit board of a type in which connection to the outside is made via a Sn-containing solder for connection, a surface of the pad for external connection includes the Sn-containing solder for connection. A highly reliable and inexpensive ceramic circuit having a layer having excellent adhesion to solder and external connection pads and having a layer capable of preventing a reaction between the connection Sn-containing solder and the external connection pads. It is intended to provide a substrate.

【0017】[0017]

【課題を解決するための手段及びその効果】上記目的を
達成するために本発明に係るセラミックス回路基板
(1)は、接続用Sn含有半田を介して外部との接続が
行われる形式のセラミックス回路基板において、該セラ
ミックス回路基板がガラスセラミックス回路基板であ
り、CuあるいはAg−Pd合金により形成された外部
接続用パッドが前記接続用Sn含有半田よりSn含有量
が少なく、かつ融点の高い半田層により被覆されている
ことを特徴としている。
In order to achieve the above object, a ceramic circuit board (1) according to the present invention comprises a ceramic circuit of a type in which connection to the outside is made via a Sn-containing solder for connection. In the substrate, the ceramic
The mixed circuit board is a glass ceramic circuit board
In addition, an external connection pad formed of Cu or Ag-Pd alloy is covered with a solder layer having a lower Sn content and a higher melting point than the connection Sn-containing solder.

【0018】[0018]

【0019】上記セラミックス回路基板(1)によれ
ば、前記半田層は前記接続用Sn含有半田よりSn含有
量が少ないので、前記半田層が前記外部接続用パッドと
反応しにくい。また、前記半田層の融点が前記接続用S
n含有半田の融点より高いので、前記半田層で被覆され
た前記外部接続用パッドに前記接続用Sn含有半田を溶
融・接着させる際に、前記半田層が溶融して前記接続用
Sn含有半田と混和せず、前記半田層で前記外部接続用
パッドを被覆した状態が保たれる。そのため、セラミッ
クス回路基板と他の装置、部品、素子等とを接続した後
も、前記外部接続用パッドに接着している前記半田層は
Sn含有量の少ない半田であり、搭載された半導体素子
が動作して前記セラミックス回路基板が高温になった際
も、前記外部接続用パッドと前記半田層とが反応しにく
く、前記外部接続用パッドの脆化を防止することができ
る。また、前記半田層は前記外部接続用パッド及び前記
接続用Sn含有半田との密着性に優れるため、前記外部
接続用パッドと前記接続用Sn含有半田との密着強度を
大きく保つことができる。
According to the ceramic circuit board (1), the solder layer has a smaller Sn content than the connection Sn-containing solder, so that the solder layer hardly reacts with the external connection pads. Further, the melting point of the solder layer is equal to the S
Since the melting point of the n-containing solder is higher than the melting point of the solder, the solder layer is melted when the solder for connection is melted and bonded to the external connection pad covered with the solder layer. Without mixing, the state where the external connection pads are covered with the solder layer is maintained. Therefore, even after the ceramic circuit board is connected to another device, component, element, or the like, the solder layer adhered to the external connection pad is a solder having a small Sn content, and the mounted semiconductor element is not used. Even when the ceramic circuit board becomes hot due to the operation, the external connection pads and the solder layer hardly react with each other, and the external connection pads can be prevented from becoming brittle. Further, since the solder layer has excellent adhesion to the external connection pad and the connection Sn-containing solder, the adhesion strength between the external connection pad and the connection Sn-containing solder can be kept large.

【0020】また、本発明に係るセラミックス回路基板
)は、上記セラミックス回路基板(1)において、
前記接続用Sn含有半田がSnを59〜65重量%含有
するPb−Sn半田からなり、前記半田層がSnを1〜
19重量%含有するPb−Sn半田からなることを特徴
としている。
Further, the ceramic circuit board ( 2 ) according to the present invention is characterized in that in the ceramic circuit board (1),
The connection Sn-containing solder is made of Pb-Sn solder containing Sn in an amount of 59 to 65% by weight, and the solder layer contains Sn in an amount of 1 to 5.
It is characterized by being made of Pb-Sn solder containing 19% by weight.

【0021】上記セラミックス回路基板()によれ
ば、前記半田層のSn含有量が1〜19重量%であるの
で、前記外部接続用パッドと反応しない。また、前記接
続用Sn含有半田と前記半田層とが同じ種類の半田から
なるので、より密着性に優れている。他方、Sn含有量
の違いから両者の融点の差は大きく、前記半田層は高融
点なので、前記半田層で被覆された外部接続用パッドに
前記接続用Sn含有半田を溶融・接続する際に、前記半
田層が溶融して前記接続用Sn含有半田と混和せず、前
記半田層で前記外部接続用パッドを被覆した状態が保た
れる。そのため、セラミックス回路基板と他の装置、部
品、素子等とを接続した後も、前記外部接続用パッドに
接着している前記半田層はSn含有量の少ない半田であ
り、搭載された半導体素子が動作して前記セラミックス
回路基板が高温になった際も、前記外部接続用パッドと
前記半田層とが反応しにくく、前記外部接続用パッドの
脆化を防止することができる。
According to the ceramic circuit board ( 2 ), since the Sn content of the solder layer is 1 to 19% by weight, it does not react with the external connection pads. Further, since the connection Sn-containing solder and the solder layer are made of the same kind of solder, the adhesion is more excellent. On the other hand, the melting point difference between the two is large due to the difference in the Sn content, and since the solder layer has a high melting point, when melting and connecting the connection Sn-containing solder to an external connection pad covered with the solder layer, The solder layer is melted and does not mix with the connection Sn-containing solder, so that the external connection pad is covered with the solder layer. Therefore, even after the ceramic circuit board is connected to another device, component, element, or the like, the solder layer adhered to the external connection pad is a solder having a small Sn content, and the mounted semiconductor element is not used. Even when the ceramic circuit board becomes hot due to the operation, the external connection pads and the solder layer hardly react with each other, and the external connection pads can be prevented from becoming brittle.

【0022】[0022]

【発明の実施の形態】以下、本発明に係るセラミックス
回路基板の実施の形態を説明する。実施の形態に係るセ
ラミックス回路基板の構成材料は特に限定されるもので
はないが、外部接続用パッドとして使用されるCu、又
はAg−Pd合金とPb−Sn半田との反応が問題にな
る場合に特に有効であることから、ガラスセラミックス
が主たる対象となる。また、セラミックス回路基板の種
類としては、ボールグリッドアレイ(BGA)タイプや
フリップチップ接続を行う基板を主たる対象としてい
る。従って、以下においては、ガラスセラミックスから
なるフリップチップ回路基板を例にとって説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the ceramic circuit board according to the present invention will be described. The constituent material of the ceramic circuit board according to the embodiment is not particularly limited. However, when a reaction between Cu or an Ag-Pd alloy used as an external connection pad and Pb-Sn solder becomes a problem. Particularly effective is glass ceramics. In addition, as a type of the ceramic circuit board, a ball grid array (BGA) type or a board for performing flip chip connection is mainly targeted. Therefore, in the following, a flip-chip circuit board made of glass ceramics will be described as an example.

【0023】図1は、実施の形態に係るセラミックス回
路基板を模式的に示した断面図である。実施の形態に係
るセラミックス回路基板(フリップチップ回路基板)1
0は、外部接続用パッド11がNiメッキ層22ではな
く、半田層12により被覆されている他は、従来の図2
に示したフリップチップ回路基板20と同様に構成され
ている。従って、ここでは外部接続用パッド11及び半
田層12に関する事項についてのみ説明する。
FIG. 1 is a sectional view schematically showing a ceramic circuit board according to the embodiment. Ceramic circuit board (flip chip circuit board) 1 according to the embodiment
0 indicates that the external connection pad 11 is covered with the solder layer 12 instead of the Ni plating layer 22.
Has the same configuration as the flip-chip circuit board 20 shown in FIG. Therefore, only the matters relating to the external connection pads 11 and the solder layers 12 will be described here.

【0024】フリップチップ回路基板10に形成された
外部接続用パッド11は、通常、低温で焼成することが
できる低抵抗のCuやAg−Pd合金等の金属により構
成されており、この外部接続用パッド11は半田層12
により被覆されている。半田層12は、外部との接続を
行う接続用半田ボール13(接続用Sn含有半田)より
Sn含有量が少なく、かつ融点が高い半田により形成さ
れている。
The external connection pads 11 formed on the flip chip circuit board 10 are usually made of a low-resistance metal such as Cu or Ag-Pd alloy which can be fired at a low temperature. The pad 11 is a solder layer 12
Coated with The solder layer 12 is formed of solder having a lower Sn content and a higher melting point than the connection solder balls 13 (connection Sn-containing solder) for connection to the outside.

【0025】通常、接続用半田ボール13等の接続用S
n含有半田としては、Pb−Sn半田が用いられてお
り、このPb−Sn半田はSn含有量が63重量%の共
晶組成を境として、Sn含有量が少なくなるに従い融点
が上昇する。そして、Sn含有量が63〜19重量%の
範囲においては、固相線が共晶組成の融点と同じである
ため、半田層として使用することができないが、Snの
含有量が19重量%以下の組成では固相線が共晶組成の
融点より高いので、半田層として使用することができ
る。また、Sn含有量が63重量%の半田はCuやAg
−Pd合金等と反応し易いが、Snの含有量が19重量
%以下の高融点半田はCuやAg−Pd合金等と殆ど反
応しない。
Normally, the connection S such as the solder ball 13 for connection is used.
As the n-containing solder, Pb-Sn solder is used, and the melting point of the Pb-Sn solder increases as the Sn content decreases with respect to a eutectic composition having a Sn content of 63% by weight. When the Sn content is in the range of 63 to 19% by weight, the solidus cannot be used as a solder layer because the melting point of the eutectic composition is the same, but the Sn content is 19% by weight or less. In the above composition, the solidus line is higher than the melting point of the eutectic composition, so that it can be used as a solder layer. Further, the solder having the Sn content of 63% by weight is made of Cu or Ag.
Although high-melting-point solder having a Sn content of 19% by weight or less hardly reacts with Cu, Ag-Pd alloy or the like.

【0026】そこで、フリップチップ回路基板10にお
ける接続用半田ボール13の形成に、Snを63重量%
程度含有し、その融点が183℃のPb−Sn半田を使
用し、半田層12を構成する半田としては、Sn含有量
が1〜19重量%で、その融点が275〜325℃の半
田を使用することが望ましい。
In order to form the solder balls 13 for connection on the flip-chip circuit board 10, 63% by weight of Sn was used.
Pb-Sn solder having a melting point of 183 ° C. is used, and a solder having a Sn content of 1 to 19% by weight and a melting point of 275 to 325 ° C. is used as the solder constituting the solder layer 12. It is desirable to do.

【0027】ただし、接続用Sn含有半田のSn含有量
を59〜65重量%としても、半田層12のSn含有量
を少なめに設定することにより、上記した本発明の効果
を奏することができる。
However, even if the Sn content of the connection Sn-containing solder is set to 59 to 65% by weight, the above-described effect of the present invention can be obtained by setting the Sn content of the solder layer 12 to a small value.

【0028】外部接続用パッド11上に形成する半田層
12の厚みは30〜300μm程度が好ましい。半田層
12の厚みが30μm以下では、半田付けの際又はその
後の使用中に接続用半田ボール13のSn成分が外部接
続用パッド11まで達して反応し、他方、半田層12の
厚みを300μm以上に設定することは経済的でない。
The thickness of the solder layer 12 formed on the external connection pads 11 is preferably about 30 to 300 μm. If the thickness of the solder layer 12 is 30 μm or less, the Sn component of the connection solder ball 13 reaches the external connection pad 11 and reacts during soldering or during subsequent use, while the thickness of the solder layer 12 is 300 μm or more. Setting it to is not economic.

【0029】上記構成のフリップチップ回路基板10に
電子部品の端子等を接続する場合には、接続用半田ボー
ル13の溶融温度を、接続用半田ボール13の融点より
も高く、半田層12を構成する半田の固相線より低い温
度とする。
When connecting the terminals of the electronic components to the flip-chip circuit board 10 having the above-described configuration, the melting temperature of the connection solder balls 13 is higher than the melting point of the connection solder balls 13 so that the solder layer 12 is formed. Temperature lower than the solidus of the solder to be soldered.

【0030】接続用半田ボール13の溶融温度を上記条
件に設定することにより、半田付けの際に半田層12が
接続用半田ボール13に溶解することはなく、半田付け
後も外部接続用パッド11が半田層12により被覆され
ているため、接続用半田ボール13と外部接続用パッド
11との反応を阻止し、外部接続用パッド11と半田層
12との界面の脆化を防止することができる。
By setting the melting temperature of the connection solder ball 13 to the above condition, the solder layer 12 does not dissolve in the connection solder ball 13 at the time of soldering and the external connection pad 11 Is covered with the solder layer 12, the reaction between the connection solder ball 13 and the external connection pad 11 is prevented, and embrittlement at the interface between the external connection pad 11 and the solder layer 12 can be prevented. .

【0031】次に、実施の形態に係るフリップチップ回
路基板10の製造方法を説明する。本実施の形態に係る
フリップチップ回路基板10の製造方法は、外部接続用
パッド11上に半田層12を形成する工程を除いて、従
来のセラミックス基板の製造方法と同様である。
Next, a method of manufacturing the flip-chip circuit board 10 according to the embodiment will be described. The method of manufacturing the flip-chip circuit board 10 according to the present embodiment is the same as the conventional method of manufacturing a ceramic substrate except for the step of forming the solder layer 12 on the external connection pads 11.

【0032】例えば、MgO−SiO2 −Al23
ガラス粉末と、アルミナ粉末とを配合した粉末に、バイ
ンダ、溶剤、可塑剤等を添加して混合することにより、
スラリを調製し、このスラリを用いてドクターブレード
法等によりグリーンシートを作製する。
For example, by adding a binder, a solvent, a plasticizer and the like to a powder obtained by mixing an MgO—SiO 2 —Al 2 O 3 system glass powder and an alumina powder, and mixing them.
A slurry is prepared, and a green sheet is prepared using the slurry by a doctor blade method or the like.

【0033】次に、グリーンシートを所定のサイズに切
断し、必要によりパンチング等の加工処理を施し、Cu
やAg−Pd合金等の金属を含む導体ペーストの塗布や
充填等を行った後、積層、熱圧着してグリーンシート積
層体を作製する。
Next, the green sheet is cut into a predetermined size, and if necessary, processing such as punching is performed.
After applying or filling a conductive paste containing a metal such as a metal and an Ag-Pd alloy, a green sheet laminate is produced by laminating and thermocompression bonding.

【0034】前記工程の後、空気中、850〜950℃
で10分〜10時間焼成し、内部に内部導体層14及び
ビア15が形成され、その表面に外部接続用パッド11
や表面導体層16が形成されたガラスセラミックス基板
を製造する。
After the above step, in air, 850-950 ° C.
For 10 minutes to 10 hours to form the internal conductor layer 14 and the via 15 inside, and the external connection pads 11
A glass ceramic substrate on which the surface conductor layer 16 is formed is manufactured.

【0035】上記工程において、グリーンシート積層体
の表面には、外部接続用パッド11を形成するための導
体ペースト層を印刷せず、焼成によりガラスセラミック
ス基板を製造した後、表面に内部導体層を構成する金属
とは別の金属を含む導体ペースト層を印刷し、熱処理を
施して外部接続用パッド11を形成してもよい。
In the above process, a conductive paste layer for forming the external connection pads 11 is not printed on the surface of the green sheet laminate, and a glass ceramic substrate is manufactured by firing. The external connection pad 11 may be formed by printing a conductive paste layer containing a metal different from the constituent metal and performing heat treatment.

【0036】この後、外部接続用パッド11を有するガ
ラスセラミックス基板を、Sn含有量が1〜19重量%
のPb−Sn半田浴槽に浸漬し、外部接続用パッド11
表面に半田層12を形成し、セラミックス回路基板(フ
リップチップ回路基板)10の製造を完了する。ただ
し、外部との接続に使用されない表面導体層16は必ず
しも半田層12により被覆されていなくてもよい。
Thereafter, the glass-ceramic substrate having the external connection pads 11 was replaced with a Sn content of 1 to 19% by weight.
Dipped in a Pb-Sn solder bath, and
The solder layer 12 is formed on the surface, and the manufacture of the ceramic circuit board (flip chip circuit board) 10 is completed. However, the surface conductor layer 16 not used for connection to the outside need not necessarily be covered with the solder layer 12.

【0037】上記実施の形態においては、接続用半田ボ
ール13と接続される外部接続用パッド11について説
明したが、外部接続用パッド11は上記実施の形態に示
したものに限定されず、半田を介して外部と接続される
パッドであれば、どのような種類のパッドであってもよ
いことは勿論である。
In the above embodiment, the external connection pad 11 connected to the connection solder ball 13 has been described. However, the external connection pad 11 is not limited to the one shown in the above embodiment. Of course, any kind of pad may be used as long as the pad is connected to the outside through the pad.

【0038】[0038]

【実施例及び比較例】以下、本発明の実施例に係るセラ
ミックス回路基板を説明する。また、比較例として、外
部接続用パッド11表面に半田層12を形成しないセラ
ミックス回路基板を用い、実施例の場合と同様の方法で
評価を行った。
Examples and Comparative Examples Hereinafter, ceramic circuit boards according to examples of the present invention will be described. As a comparative example, a ceramic circuit board in which the solder layer 12 was not formed on the surface of the external connection pad 11 was used, and evaluation was performed in the same manner as in the example.

【0039】(1)セラミックス回路基板の製造条件 <実施例1> (i) グリーシートの作製 固形分中の各粉末の組成 ガラス粉末:50重量部、アルミナ粉末:50重量部、
固形分中の粉末の平均粒径:1〜5μm グリーンシートの厚み:200μm (ii)導体ペースト層の形成 金属粉末の種類 Ag−Pd(Ag:80,Pd:20(重量%)) 導体ペースト層の厚み:20μm 導体ペーストパターンの形状:焼成収縮後に2mm×2
mmの寸法となる正方形 (iii) 焼成 焼成雰囲気:大気雰囲気 焼成条件:900℃、30分 (iv) 半田層12の形成 330℃に保持された、Snを10重量%含有するPb
−Sn半田浴槽に、焼成後のガラスセラミックス基板を
5秒間浸漬し、外部接続用パッド11上に半田層12を
形成した。半田層12の厚みは150μmであった。
(1) Manufacturing conditions of ceramic circuit board <Example 1> (i) Preparation of grease sheet Composition of each powder in solid content Glass powder: 50 parts by weight, alumina powder: 50 parts by weight,
Average particle size of powder in solid content: 1 to 5 µm Thickness of green sheet: 200 µm (ii) Formation of conductive paste layer Kind of metal powder Ag-Pd (Ag: 80, Pd: 20 (% by weight)) Conductive paste layer Thickness: 20 μm Conductor paste pattern shape: 2 mm × 2 after firing shrinkage
(iii) Sintering Sintering atmosphere: air atmosphere Sintering conditions: 900 ° C., 30 minutes (iv) Formation of solder layer 12 Pb containing 10% by weight of Sn kept at 330 ° C.
The fired glass ceramic substrate was immersed in a Sn solder bath for 5 seconds to form a solder layer 12 on the external connection pad 11. The thickness of the solder layer 12 was 150 μm.

【0040】<実施例2>グリーンシート上に導体ペー
スト層を形成しなかった他は、実施例1の場合と同様の
条件でグリーンシートを作製して焼成した。得られたガ
ラスセラミックス基板表面にCu粉末と微量のガラスフ
リットとを含有する導体ペーストを印刷し、窒素雰囲気
中、900℃、10分の条件で焼き付け、2mm×2m
mのCuからなる外部接続用パッド11を形成した。
Example 2 A green sheet was prepared and fired under the same conditions as in Example 1 except that no conductive paste layer was formed on the green sheet. A conductor paste containing Cu powder and a small amount of glass frit was printed on the surface of the obtained glass ceramic substrate and baked in a nitrogen atmosphere at 900 ° C. for 10 minutes, 2 mm × 2 m
An external connection pad 11 made of m Cu was formed.

【0041】その後は、実施例1の場合と同様に、外部
接続用パッド11上に半田層12を形成した。
Thereafter, the solder layer 12 was formed on the external connection pads 11 as in the case of the first embodiment.

【0042】<比較例1>半田層12を形成しなかった
他は、実施例1の場合と同様にセラミックス回路基板を
製造した。
Comparative Example 1 A ceramic circuit board was manufactured in the same manner as in Example 1 except that the solder layer 12 was not formed.

【0043】<比較例2>半田層12を形成しなかった
他は、実施例2の場合と同様にセラミックス回路基板を
製造した。
Comparative Example 2 A ceramic circuit board was manufactured in the same manner as in Example 2 except that the solder layer 12 was not formed.

【0044】(2)製造されたセラミックス回路基板の
評価 半田層12により被覆された外部接続用パッド11(実
施例)、及び半田層12により被覆されていない外部接
続用パッド11(比較例)に、250℃で溶融したSn
含有量が63重量%のPb−Sn半田を用いて直径0.
6mmのSnメッキCu線を固定した。
(2) Evaluation of the manufactured ceramic circuit board The external connection pads 11 covered by the solder layer 12 (Example) and the external connection pads 11 not covered by the solder layer 12 (Comparative example) , Sn melted at 250 ° C
A Pb-Sn solder having a content of 63% by weight has a diameter of 0.
A 6-mm Sn-plated Cu wire was fixed.

【0045】次に、前記Cu線が固定されたセラミック
ス回路基板を150℃の恒温槽に500〜1000時間
放置する前及びした後、ピール強度を測定し、密着性の
評価を行った。
Next, before and after the ceramic circuit substrate to which the Cu wire was fixed was left in a thermostat at 150 ° C. for 500 to 1000 hours, the peel strength was measured to evaluate the adhesion.

【0046】ピール強度の測定は、引張試験機によりC
u線を垂直上方に10mm/分の速度で引っ張ることに
より行い、破断したときの強度をピール強度とした。サ
ンプル数は一実施例又は一比較例につき16個とし、ピ
ール強度としてその平均値をとった。
The peel strength was measured using a tensile tester.
The u-line was pulled vertically upward at a rate of 10 mm / min, and the strength at break was defined as the peel strength. The number of samples was 16 for one example or one comparative example, and the average value was taken as the peel strength.

【0047】実施例1〜2、及び比較例1〜2に係るセ
ラミックス回路基板の評価結果を下記の表1に示す。
The evaluation results of the ceramic circuit boards according to Examples 1 and 2 and Comparative Examples 1 and 2 are shown in Table 1 below.

【0048】[0048]

【表1】 [Table 1]

【0049】上記表1に示した結果からも明らかなよう
に、実施例1及び2に係るセラミックス回路基板におい
ては、500時間経過後、又は1000時間経過後もピ
ール強度に殆ど変化が生じておらず、外部接続用パッド
11上に形成された半田層12(Sn含有量:10重量
%)が外部接続用パッド11及び接続用Sn含有半田
(Sn含有量:63重量%)との密着性に優れ、かつ1
50℃の高温下に長時間晒された場合においてもその密
着性を低下させず、外部接続用パッド11及び接続用S
n含有半田との反応を進行させず、接続用Sn含有半田
と外部接続用パッド11との接続界面が脆化しないこと
が実証された。
As is clear from the results shown in Table 1, the peel strength of the ceramic circuit boards according to Examples 1 and 2 hardly changed even after 500 hours or 1000 hours. In addition, the solder layer 12 (Sn content: 10% by weight) formed on the external connection pad 11 has improved adhesion to the external connection pad 11 and the connection Sn-containing solder (Sn content: 63% by weight). Excellent and 1
Even when exposed to a high temperature of 50 ° C. for a long time, the adhesion is not reduced, and the external connection pad 11 and the connection S
It was demonstrated that the reaction with the n-containing solder did not proceed and the connection interface between the connection Sn-containing solder and the external connection pad 11 did not become brittle.

【0050】一方、比較例1及び2に係るセラミックス
回路基板の場合には、500時間経過後、及び1000
時間経過後のいずれの場合にも、密着性が大きく低下し
ており、外部接続用パッド11が半田層12により被覆
されていない場合、150℃の高温下に長時間晒される
ことにより、外部接続用パッド11と接続用Sn含有半
田との反応が進行し、接続用Sn含有半田と外部接続用
パッド11との接続界面が脆化することが証明された。
On the other hand, in the case of the ceramic circuit boards according to Comparative Examples 1 and 2, after 500 hours,
In any case after the lapse of time, the adhesion is greatly reduced. If the external connection pad 11 is not covered with the solder layer 12, the external connection pad 11 is exposed to a high temperature of 150 ° C. for a long time, and the external connection It has been proved that the reaction between the connection pad 11 and the connection Sn-containing solder proceeds, and that the connection interface between the connection Sn-containing solder and the external connection pad 11 becomes brittle.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施の形態に係るセラミックス回路基
板を模式的に示した断面図である。
FIG. 1 is a cross-sectional view schematically showing a ceramic circuit board according to an embodiment of the present invention.

【図2】従来のセラミックス回路基板を模式的に示した
断面図である。
FIG. 2 is a cross-sectional view schematically showing a conventional ceramic circuit board.

【符号の説明】[Explanation of symbols]

10 セラミックス回路基板(フリップチップ回路基
板) 11 外部接続用パッド 12 半田層 13 接続用半田ボール(接続用Sn含有半田)
Reference Signs List 10 ceramic circuit board (flip chip circuit board) 11 pad for external connection 12 solder layer 13 solder ball for connection (Sn-containing solder for connection)

───────────────────────────────────────────────────── フロントページの続き (72)発明者 伊東 拓二 大阪府大阪市中央区北浜4丁目5番33号 住友金属工業株式会社内 (56)参考文献 特開 平9−92685(JP,A) 特開 平10−163241(JP,A) 特開 平8−316366(JP,A) 特開 平5−190552(JP,A) 実開 平5−90954(JP,U) (58)調査した分野(Int.Cl.7,DB名) H01L 23/12 H01L 21/60 H05K 3/24 H05K 3/34 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor Takuji Ito 4-5-33 Kitahama, Chuo-ku, Osaka-shi, Osaka Sumitomo Metal Industries, Ltd. (56) References JP-A-9-92685 (JP, A) JP-A-10-163241 (JP, A) JP-A-8-316366 (JP, A) JP-A-5-190552 (JP, A) JP-A-5-90954 (JP, U) (58) Fields investigated (Int.Cl. 7 , DB name) H01L 23/12 H01L 21/60 H05K 3/24 H05K 3/34

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 接続用Sn含有半田を介して外部との接
続が行われる形式のセラミックス回路基板において、該セラミックス回路基板がガラスセラミックス回路基板
であり、 CuあるいはAg−Pd合金により形成された 外部接続
用パッドが前記接続用Sn含有半田よりSn含有量が少
なく、かつ融点の高い半田層により被覆されていること
を特徴とするセラミックス回路基板。
1. A ceramic circuit board of a type in which connection to the outside is made via a connection Sn-containing solder, wherein the ceramic circuit board is a glass ceramic circuit board.
, And the ceramic circuit board, characterized in that it is covered by small Sn content than the external connection pads formed Sn-containing solder the connection by Cu or Ag-Pd alloy, and a high melting point solder layer .
【請求項2】 前記接続用Sn含有半田がSnを59〜
65重量%含有するPb−Sn半田からなり、前記半田
層がSnを1〜19重量%含有するPb−Sn半田から
なることを特徴とする請求項1記載のセラミックス回路
基板。
2. The method according to claim 2, wherein the connection-use Sn-containing solder has a Sn content of 59 to
2. The ceramic circuit board according to claim 1, wherein the ceramic circuit board is made of Pb-Sn solder containing 65% by weight, and the solder layer is made of Pb-Sn solder containing 1 to 19% by weight of Sn.
JP4502897A 1997-02-28 1997-02-28 Ceramic circuit board Expired - Lifetime JP3252743B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4502897A JP3252743B2 (en) 1997-02-28 1997-02-28 Ceramic circuit board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4502897A JP3252743B2 (en) 1997-02-28 1997-02-28 Ceramic circuit board

Publications (2)

Publication Number Publication Date
JPH10242334A JPH10242334A (en) 1998-09-11
JP3252743B2 true JP3252743B2 (en) 2002-02-04

Family

ID=12707889

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4502897A Expired - Lifetime JP3252743B2 (en) 1997-02-28 1997-02-28 Ceramic circuit board

Country Status (1)

Country Link
JP (1) JP3252743B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20040052050A (en) * 2002-12-13 2004-06-19 엘지전자 주식회사 bare IC mounting method
JP2008091874A (en) * 2006-09-08 2008-04-17 Alps Electric Co Ltd Ceramic circuit substrate and method for manufacturing the same

Also Published As

Publication number Publication date
JPH10242334A (en) 1998-09-11

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