JP3243152B2 - Calendar manufacturing equipment with paper binding tools - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for manufacturing a monthly calendar, which comprises binding the upper edges of a plurality of collated calendar pages with a cardboard binding device.

[0002]

2. Description of the Related Art As means for binding the upper edges of a plurality of calendar page booklets constituting a monthly calendar, conventionally, the upper edges of the book sheets have been fastened and fixed by metal binding metal fittings. Calendars are now considered pollution due to the inability to incinerate metal bindings.
As shown in FIG. 5, a monthly calendar that binds the upper edge 2 of the book paper 1 with a flammable thick paper binding device 19 has become popular.

[0003]

Under such circumstances, it is already known in the related art to bind the upper end edge 2 of the calendar booklet 1 with the cardboard binding device 19, but the cardboard binding device 19 is not required. In the case of a calendar to be used, there is a problem that the process is complicated and the production efficiency is inferior as compared with the case of using a metal binding bracket.

[0004] The reason is that, in the case of a metal binding device, after a plurality of calendar pages are combined into a book by a collating machine, the book is sent to a press device and the upper edge of the book is sent. The process is completed by directly fitting a metal binding metal onto the metal sheet and tightening it with a press. However, in the case of a calendar using the cardboard binding device 19, before attaching the cardboard binding device 19 to the upper edge 2 of the booklet. In addition, it is necessary to go through a step of drilling a large number of adhesive filling holes 9 in the top edge 2 of the booklet and a step of filling the adhesive filling holes 9 with an adhesive. This is because the cardboard binding device 19 cannot be bonded to the book paper upper edge 2 only after the perforating process 9 and the adhesive filling process.

Conventionally, as a means for manufacturing a calender using such a cardboard binding device, a unit for placing a collated booklet in a horizontal direction has been conventionally used for the purpose of enabling manufacture in a small space. A binding mechanism such as an adhesive filling hole punching device, an adhesive filling device, and a binding device crimping device is arranged on the side of the long transfer conveyor. To the position of the binding mechanism of (1), a lateral feed type paper made so that an adhesive filling hole is sequentially formed in the upper edge of the booklet, the adhesive is filled, and the binding tool is pressed. A prototype of a calendar manufacturing device using a binding tool has been manufactured.

In this calender manufacturing apparatus using a paper feeder of the lateral feed type, the first booklet is first moved to the position of the adhesive filling hole punching device by one long transfer conveyor. While stopping at the position, an adhesive filling hole is opened at the top edge of the booklet, and then the conveyor is moved again to send the booklet to the next position of the adhesive filling device, and the position is set. The adhesive is filled into the adhesive filling hole while stopping at
Thereafter, the conveyor is moved again to send the book paper to the position of the next binding device pressing device, and press the cardboard binding device while stopped at that position.

[0007] In the step of transferring the booklet by the conveyor, after the first booklet is opened at the position of the punching device, and is then fed to the next adhesive filling device position by the conveyor after the filling hole is opened, The subsequent second booklet is placed on the conveyor and moved to the position of the adhesive filling hole punching device, and the first booklet is bonded to the adhesive filling hole while the conveyor is stopped at that position. The second booklet is filled with the agent, and the second booklet is provided with an adhesive filling hole by the punching device, and the subsequent booklets are sequentially placed on the conveyor, and are continuously transferred and stopped while repeating transfer and stop. Is attached with a cardboard binding device.

However, in this horizontal feed type calendar manufacturing apparatus, a plurality of book papers are transferred by one long transfer conveyor, so that the conveyor on which the book papers are placed is formed with an adhesive filling hole. It is necessary to stop accurately at the position where the device, adhesive filling device, binding device crimping device, etc. are provided, and it is difficult to accurately stop the conveyor that repeats movement and stop at the position of each device. If the stop position of the conveyor deviates from the proper position for each device by even a few millimeters, the adhesive filling hole is not opened at the correct position on the top edge of the booklet, or the adhesive does not adhere to the adhesive filling hole. The problem of incorrect filling will occur.

[0009]

SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems of the above-mentioned conventional calender manufacturing apparatus using a paper binding device. The purpose of the present invention is to provide a calendar manufacturing device that enables each process such as crimping of a binding tool to be accurately performed at each position. I will explain.

According to the first aspect of the present invention, as a specific means, a booklet 1 comprising a plurality of collated calendar pages is provided.
Is a calender manufacturing apparatus for binding the top edge 2 of the booklet with the cardboard binding tool 19 while sequentially moving forward with the top edge 2 of the first sheet, and a first feed belt 3 for transferring the top edge 2 of the booklet. A stopper 4 for stopping the upper edge 2 of the booklet at a predetermined position, and a punching device 5 for forming a perforation 8 for cutting lines and an adhesive filling hole 9 at the upper edge 2 of the stopped booklet.
A second feed belt 18 for transferring the booklet 1 further forward, and a second feed belt 18
In front of the back flap 19b of the opened cardboard binding device 19
, A stopper 21 for stopping the upper edge 2 of the booklet on the binding table 20, and an adhesive 23 in the adhesive filling hole 9 of the upper edge 2 of the stopped booklet. It has an adhesive supply device 22 for injecting, and in front of the second feed belt 18,
The front side flap 19a of the cardboard binding device 19 adhered to the top edge 2 of the booklet when the booklet 1 is further fed forward.
A pair of upper and lower press rolls 27 for closing and pressing the book paper upper edge 2, and the cardboard binding device 19 on the book paper upper edge 2.
And a third feed belt 30 for further transporting the book paper 1 on which the sheets 1 are bound.

The third feed belt 30 for transporting the book paper 2 having the cardboard binding tool 19 bound to the book paper upper edge 2 at the upper side thereof is used to move the book paper 1 up and down. It comprises a pair of press-contact feed belts that sandwich and transfer it forward, and a stopper 37 that stops the book paper upper edge 2 at a predetermined position in front of the press-contact feed belt 30 and the stopped thick paper binding device 19 are detected. Sensor 38 for stopping rotation of the press-contact feed belt 30
And a punching device 31 for opening a hanging hole 40 at the center of the stopped upper edge 2 of the booklet with the cardboard binding device 19, and the booklet 1 outside the machine in front of the punching device 31. It is characterized by having a discharge / feed belt 40 for feeding.

[0012]

According to the first aspect of the present invention, a plurality of feed belts 3 for transporting the booklet 1 of the calendar page with the upper edge 2 at the top.
18 and 30 are arranged in series, and a device 5 for forming an adhesive filling hole 9 having stoppers 4 and 21 between respective feed belts.
A binding board 20 for a cardboard binding device, an adhesive supply device 22 for injecting an adhesive 23 into the adhesive filling hole 9, and a cardboard binding device
A pair of upper and lower press rolls 27 for pressing the front side flap 19a of the sheet 19 against the upper end edge 2 of the booklet is provided.
As a result, it is possible to stop the punching device 5 and the binding table 20 at the correct positions to open the filling holes 9 at the correct positions with respect to all the upper edges 2 of the booklet, and to fill the filling holes 9 in the next step. On the other hand, the adhesive 23 can be filled accurately, and the binding device 19 can be appropriately and efficiently pressed against the upper edge 2 of the booklet.

According to the second aspect of the present invention, a cardboard binding device is provided.
When the upper edge 2 of the book paper to which 19 is glued is sent to the position of the punching device 31 and is stopped by the stopper 37, the sensor
38 detects the upper edge 2 of the booklet and stops the rotation of the press-contact feed belt 30, so that the center of the upper edge 2 of the uncured booklet immediately after the thick paper binding device 19 is glued is stable. In this state, the hanging holes 39 can be appropriately opened by the punching device 31.

[0014]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The calender manufacturing apparatus of the present invention will be described with reference to an embodiment shown in the drawings. FIG. 1 is a side view of the calender, which is capable of producing a book paper 1 comprising a plurality of collated calendar pages. A plurality of feed belts 3,18,30,40 arranged in series and transported from the right side to the left side of the drawing with the top edge of the booklet at the top, and various bindings provided between the respective feed belts The transfer line is roughly divided into a punching section A, a gluing section B, and a hanging hole processing section C at the upper edge of the book from the right side in FIG.

The boring section A of the transfer line is shown in FIG.
As shown in FIG. 3A, a first feed belt 3 for transferring the book paper with the top edge 2 at the top, and the top edge 2 of the book sheet provided at a position in front of the first feed belt 3 are stopped at a predetermined position. A stopper 4 and a perforation 8 for a page cut line on the upper edge 2 of the booklet.
And a punching device 5 having a punch 6 for opening a plurality of adhesive filling holes 9.

On top of the starting end of the first feed belt 3, the book paper 1, which is always in contact with the belt 3 and rotates, is placed on the belt 3.
Is provided between the belt 3 and the transporting roll 10 for feeding the belt 3 to the position of the punching device 5. A delivery roll 11 is provided apart from the delivery roll.

The transport roll 10 can be appropriately moved in the front-rear direction at a set position in accordance with the length of the paper sheet 1. As shown in FIG. After being loaded, the transport roll 10 and the feed belt 3
2b, the book paper upper edge 2 is fed in the direction of the punching device 5 as shown in FIG. 2b.

The punching device 5 is provided with the first feed belt 3
A receiving table 13 having a through hole 14 of the perforating punch 7 provided on the same level surface as
Base 16 fixedly arranged with a slit 15 through which
The perforating needle 6 provided on the lower surface of a vertically movable press bar 17; and the adhesive filling hole perforating punch 7.
It consists of

The stopper 4 is provided at the farthest side when viewed from the transport direction of the booklet 1 so as to be able to protrude and retract into the receiving table 13, and usually rises to form a slit between the receiving table 13 and the base 16.
When the booklet 1 is fed by the feed belt 3 as shown in FIG. 2B, the top edge 2 of the booklet strikes the stopper 4. At that time, since the lower end of the booklet 1 has been sent to the front position separated from the transport roll 10,
Even if the feed belt 3 is rotating, it is not subjected to the feed action by the transport roll 10, and the transport of the booklet 1 on the feed belt 3 is temporarily stopped.

The adhesive filling hole perforating punch 7 is provided at a position on the near side of the stopper 4 corresponding to the through hole 14 of the receiving base 13 so as to penetrate the base 16. 6 is provided on the front side of the base 16, when the book paper upper edge 2 is stopped by the stopper 4 as described above, the perforation punch 7 and the perforation perforation needle 6 are simultaneously formed as shown in FIG. It descends to open a large number of adhesive filling holes 9 and perforation lines 8 at the top edge 2 of the book.

When an adhesive filling hole 9 and a perforation line 8 are formed in the upper edge 2 of the booklet, the stopper 4, the perforation punch 7 and the perforation needle 6 are connected as shown in FIG. 2d. At the same time, the arm 12 of the feed roll 11 provided at the upper end of the feed belt 3 rotates, and the feed roll 11 sandwiches the book paper 1 between the feed belt 3 and the book paper. 1, the feed rotational force of the feed belt 3 is transmitted, and the booklet 1 is sent to the pasting section B passing through the perforating device 5.

The glue processing section B of the transfer line is shown in FIG.
As shown in a, a second feed belt 18 provided in front of the punching device 5 and a binding table 20 on which a cardboard binding device 19 provided in front of the second feed belt 18 is placed. Stopper 21 for stopping the upper edge 2 of the book paper on the binding table 20
An adhesive supply device 22 for injecting an adhesive 23 into the adhesive filling hole 9 of the stopped upper edge 2 of the booklet; and a cardboard binding device 19
And a pair of upper and lower press rollers 27 which are pressed against the upper edge 2 of the booklet.

On the upper part of the second feed belt 18, there are provided a feed roll 24 and a feed roll 25, which is rotated by an arm 26, similar to the feed roll 10 and feed roll 11 above the first feed belt 3. When the booklet 1 is fed onto the second feed belt 18 by the feed roll 11 of the perforating section A, the booklet 1 is sandwiched between the transport roll 24 and the feed belt 18. Then, as shown in FIG. 3B, the sheet is fed in the direction of the binding table 20.

The binding table 20 is located at the height of the level surface of the second feed belt 18 shown in FIGS.
Cardboard binding device 19 provided below the belt 18 shown in FIG.
Is provided so as to be able to move up and down between the position of the supply device 28 and the stopper in front of the table 20.
As shown in FIG. 3 d, when the binding table 20 is lowered to the position of the cardboard binding device supply device 28, the binding table 21 is located on the upper side of the table 20 in front of the stopper 21. After the back flap 19b of the cardboard binding device 19 with the front flap 19a opened from the binding device supply device 28, as shown in FIG.
To the level of the level plane.

As shown in FIG. 3A, when the binding table 20 on which the cardboard binding tool 19 with the front flap 19a opened is lifted to the level of the level surface of the second feed belt 18, the front side of the binding tool 19 is moved. Since the flap 19a is held up by the stopper 21, the upper edge 2 of the book paper 1 fed from the feed belt 18 abuts on the inside of the cardboard binding device 19 with the front flap 19a opened. And stop.

The booklet 1 is bound by the feed belt 18 to the binding stand.
When the upper end edge 2 of the booklet comes into contact with the stopper 21, the lower end of the booklet 1 is sent out to a forward position separated from the transport roll 24, and the feed belt 18 rotates. Is not affected by the feed action by the transport rolls 24,
The transport of the booklet 1 by the feed belt 18 is temporarily stopped.

Above the binding stand 20, adhesive is applied to the lower surface.
The adhesive supply device 22 having 23 injection nozzles 29 is provided so as to be able to move up and down, and this adhesive supply device 22 is usually located above the binding table 20, but as shown in FIG. Then, when the booklet upper edge 2 is fed onto the binding table 20 and stopped by the stopper 21, the booklet lowers so as to approach the booklet upper edge 2, and the inside of the adhesive filling hole 9 already opened. Is filled with a predetermined amount of adhesive 23.

When the adhesive 23 is filled from the injection nozzle 29 of the adhesive supply device 22 into the adhesive filling hole 9 in the upper edge 2 of the booklet, each page of the upper edge 2 of the booklet is bonded to the back flap 19b. Agent
Glued by 23. Thereafter, as shown in FIG. 3C, the adhesive supply device 22 is raised, the stopper 21 is lowered, and the arm 26 of the delivery roll 25 is rotated downward to sandwich the book paper 1 with the feed belt 18. Then, the booklet 1 is sent out in the direction of a pair of upper and lower press rollers 27 in front of the binding table 20 by transmitting the rotational force of the feed belt 18.

When the booklet 1 is fed to the front surface of the press roller 27 by the feed roll 25 and the upper edge 2 of the booklet is inserted between the rollers 27, 27, as shown in FIG. Since the front side flap 19a is folded over the book paper upper edge 2 by the upper roller 27 and compressed from above and below, the front side flap 19 is
19a is adhered to the surface of the upper edge 2 of the book paper, and the book paper 1 is then passed between the two press rollers 27, 27 by the rotation of the delivery roll 25 as shown in FIG. Is sent in the direction of.

As described above, when the booklet 1 is sent out between the two press rollers 27 and 27 in the direction of the front hanging hole processing section C, the binding table 20 is moved to the cardboard binding supply device 28 as described above.
In the meantime, the cardboard binding device 19 used in the next step is placed on the upper surface of the table 20 with the front side flap 19a opened, and the booklet 1 is placed on the binding device table 20. Passing above, a binding table 20 with a cardboard binding tool 19 is shown in FIG.
Rise like.

The hanging hole processing part C of the transfer line is shown in FIG.
a, the cardboard binding device is attached to the book paper upper edge 2 as shown in FIG.
A pair of pressure contact feed belts 30, provided in front of the press rollers 27, 27 for pressing the pair 19, are provided so as to sandwich the booklet 1 bound by the cardboard binding tool 19 on both upper and lower surfaces and to transport the booklet 1 further forward. 30 and a punching device for opening one hanging hole 39 at the center of the upper edge 2 of the booklet bound by the cardboard binding device 19, provided in front of the press-contact feed belts 30, 30. It comprises a pair of upper and lower discharge press contact feed belts 40, 40 provided in front of the punching device 31.

The punching device 31 includes a receiving base 33 having a through-hole 34 of a suspension hole punch 32 provided on the same level surface as the lower belt 30 of the press-contact feed belt, and a receiving base 33.
A base 36 fixedly arranged at the upper part of the book paper 1 with a slit 35 through which the booklet 1 passes, the hanging hole punch 32 penetrating through the base 36 and capable of moving up and down, and the upper edge 2 of the booklet 1 A stopper 37 for stopping the paper sheet at a predetermined position on the receiving table 33, and the upper edge 2 of the booklet sent to the predetermined position on the receiving table 33
And the sensor 38 which stops the rotation of the pressure contact feed belts 30, 30 by detecting the position of the pressure contact feed belts 30, 30.

The stopper 37 is provided so as to be able to move up and down in a receiving base 33 deeper than the hanging hole punch 32. As shown in FIG. Is closed, and the upper edge 2 of the book paper fed by the pressure contact feed belts 30, 30 is stopped at that position.

A sensor 38 is provided between the hanging hole punch through hole 34 of the receiving table 33 and the stopper 37, and the upper edge 2 of the booklet is sent onto the receiving table 33. When it comes into contact with the stopper 37, its position is detected and the rotation of the pressure contact feed belts 30, 30 is stopped.
As shown in c, the suspending hole punch 32 is lowered to open a suspending hole 39 slightly above the adhesive filling hole 9 at the center of the upper edge 2 of the booklet.

After the hanging hole 39 is opened at the center of the upper edge 2 of the booklet by the lowering of the hanging hole punch 32, when the hanging hole punch 32 is raised, as shown in FIG. The press-contact feed belts 30, 30 start to rotate again, and the booklet 1 is discharged to the outside of the machine via the front discharge press-contact feed belts 40, 40, and all operations are completed.

[0036]

As described above, the calender manufacturing apparatus according to the present invention comprises a first feed belt 3 for transferring the booklet 1 of the calendar page with the upper edge 2 at the top, a second feed belt 18,
A third pressure contact feed belt 30 is arranged in series, and a punching device 5 for an adhesive filling hole 9 having a stopper 4 and a perforation line perforation 8 and a stopper 21 are provided between the respective feed belts. Since the binding table 20 of the cardboard binding device and the pair of upper and lower press rollers 27 are provided in front of the binding table 20, the upper edge 2 of the booklet is punched by the respective belts.
It can be stopped at 20 proper positions.

Therefore, at the position of the punching device 5, the adhesive filling hole 9 and the perforation 8 can be opened at exactly the same position with respect to all the upper edges 2 of the transported booklets, and the thick paper binding device can be opened. At the position of the binding table 20, an appropriate amount of adhesive can always be injected from the adhesive supply device 22 into the center position of the opened adhesive filling hole 9, and a pair of upper and lower press rollers 27 as a subsequent process. Can appropriately press the cardboard binding device 19 to the top edge 2 of the book paper, and can efficiently manufacture a highly accurate product.

[Brief description of the drawings]

FIG. 1 is a side view showing the overall configuration of a calendar manufacturing apparatus according to the present invention.

FIG. 2 is a side view showing the configuration and operation of a perforated portion A in the calendar manufacturing apparatus of the present invention.

FIG. 3 is a side view showing the configuration and operation of the glue processing section B;

FIG. 4 is a side view showing the configuration and operation of the hanging hole processing part C;

FIG. 5 is a perspective view of a calender using a cardboard binding device manufactured according to the present invention.

[Explanation of symbols]

 1: Booklet 2: Booklet upper edge 3: First feed belt 4, 21, 37: Stopper 5: Punching device 6: Perforation needle 7: Adhesive filling hole punching 8: Perforation line perforation 9 : Adhesive filling hole 10, 24: transport roll 11, 25: delivery roll 12, 26: arm 13, 33: receiving stand 14, 34: through hole 15, 35: slit 16, 36: base 17: press bar 18: Second feed belt 19: Cardboard binding device 20: Binding device base 22: Adhesive supply device 23: Adhesive 27: Press roll 28: Cardboard binding device supply device 29: Injection nozzle 30: Crimping feed belt 31: Drilling Device 32: Hanging hole punch 38: Sensor 39: Hanging hole 40: Discharge feed belt

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. ⁷ , DB name) B65H 37/04 B42C 9/00 B42B 9/06 B42D 5/04

Claims (2)

(57) [Claims] An apparatus for manufacturing a calendar that binds a book paper upper edge 2 with a cardboard binding tool 19 while sequentially moving the book paper 1 comprising a plurality of collated calendar pages forward with the upper edge 2 at the top. A stopper 4 for stopping the upper edge 2 of the book at a predetermined position in front of the first feed belt 3 for transporting the upper edge 2 of the book, leading to a cut line at the stopped upper edge 2 of the book. It has a perforation device 5 for opening a perforation 8 and an adhesive filling hole 9, and the booklet 1 is provided in front of the perforation device 5.
Feed belt 18 for transporting the paper further forward, a binding table 20 on which the back flap 19b of the opened thick paper binding tool 19 is placed in front of the second feed belt 18, and the upper edge 2 of the book paper. A stopper 21 that stops on the binding table 20 and an adhesive supply device 22 that injects an adhesive 23 into the adhesive filling hole 9 in the upper edge 2 of the stopped booklet. In front of 18, the front side flap 19a of the cardboard binding device 19 bonded to the top edge 2 of the booklet is closed by being sent further forward, and pressed against the top edge 2 of the booklet. A paper comprising: a pair of upper and lower press rolls 27; and a third feed belt 30 for further transporting the book paper 1 having the cardboard binding device 19 bound to the book paper upper edge 2 forward. A device for manufacturing a calendar using a binding device. 2. The cardboard binding device 19 is attached to the upper edge 2 of the book paper.
The third feed belt 30 for transferring the booklet 2 bound to the front is composed of a pair of press contact feed belts for holding the booklet 1 sandwiched between the upper and lower surfaces and transferring it forward, and the third feed belt 30 is provided in front of the press contact feed belt 30. Stopper 37 for stopping upper edge 2 of booklet at predetermined position
And a sensor 38 for detecting the stopped thick paper binding device 19 and stopping the rotation of the pressure contact feed belt 30, and a hanging hole 40 is formed at the center of the stopped upper edge 2 of the paper sheet with the thick paper binding device 19 stopped. 2. An apparatus for manufacturing a calender using a paper binding device according to claim 1, further comprising a punching device 31 for performing the punching, and a discharge / feed belt 40 for feeding the booklet 1 out of the machine in front of the punching device 31.