JP3233726B2 - Bearing steel with excellent heat treatment productivity and delayed microstructural change due to repeated stress loading - Google Patents

Bearing steel with excellent heat treatment productivity and delayed microstructural change due to repeated stress loading

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Publication number
JP3233726B2
JP3233726B2 JP09555093A JP9555093A JP3233726B2 JP 3233726 B2 JP3233726 B2 JP 3233726B2 JP 09555093 A JP09555093 A JP 09555093A JP 9555093 A JP9555093 A JP 9555093A JP 3233726 B2 JP3233726 B2 JP 3233726B2
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JP
Japan
Prior art keywords
steel
heat treatment
bearing
rolling
life
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP09555093A
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Japanese (ja)
Other versions
JPH06287694A (en
Inventor
聡 安本
俊幸 星野
明博 松崎
虔一 天野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
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JFE Steel Corp
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、ころ軸受あるいは玉軸
受といった転がり軸受の要素部材として用いられる軸受
鋼に関し、とくに軸受使用環境の過酷化に伴って生ずる
特有の劣化,すなわち繰り返し応力負荷によって転動接
触面下に発生するミクロ組織変化(劣化)に対する遅延
特性と、さらに熱処理時に起こる脱炭層の生成を抑制す
る効果とに優れた軸受鋼について提案する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bearing steel used as an element of a rolling bearing such as a roller bearing or a ball bearing. We propose a bearing steel that is excellent in delay characteristics against microstructural change (deterioration) occurring under the dynamic contact surface and also has an effect of suppressing the formation of a decarburized layer that occurs during heat treatment.

【0002】[0002]

【従来の技術】自動車ならびに産業機械等で用いられる
ころがり軸受としては、従来、高炭素クロム軸受鋼(JI
S:SUJ 2)が最も多く使用されている。一般に軸受鋼と
いうのは、転動疲労寿命の長いことが重要な性質の1つ
であるが、この転動疲労寿命に与える要因としては、鋼
中非金属介在物の影響が最も大きいと考えられていた。
そのため、最近の研究の主流は、鋼中酸素量の低減を通
じて非金属介在物の量, 大きさを制御することによって
軸受寿命を向上させる方策がとられてきた。例えば、軸
受の転動疲労寿命の一層の向上を目指して開発されたも
のとしては、特開平1−306542号公報や特開平3−1268
39号公報などの提案があり、これらは、鋼中の酸化物系
非金属介在物の組成, 形状あるいは分布状態をコントロ
ールする技術である。しかしながら、非金属介在物の少
ない軸受鋼を製造するには、高価な溶製設備の設置ある
いは従来設備の大幅な改良が必要であり、経済的な負担
が大きいという問題があった。
2. Description of the Related Art Rolling bearings used in automobiles, industrial machines, and the like are conventionally known as high carbon chromium bearing steel (JI).
S: SUJ 2) is used the most. In general, bearing steel is one of the important properties to have a long rolling fatigue life, but it is considered that the factor affecting the rolling fatigue life is the largest effect of nonmetallic inclusions in steel. I was
Therefore, the mainstream of recent research has been to improve the bearing life by controlling the amount and size of nonmetallic inclusions by reducing the amount of oxygen in steel. For example, Japanese Unexamined Patent Publication Nos. Hei. 1-306542 and Hei. 3-1268 disclose developments aimed at further improving the rolling fatigue life of bearings.
There are proposals such as Japanese Patent Publication No. 39, which are techniques for controlling the composition, shape or distribution of oxide-based nonmetallic inclusions in steel. However, in order to produce bearing steel with a small amount of nonmetallic inclusions, it is necessary to install expensive smelting equipment or to significantly improve conventional equipment, resulting in a large economic burden.

【0003】また、上記高炭素軸受鋼(JIS-SUJ 2)の特
性改善を図るためのもう1つの動きは、加工性、特に熱
処理時の脱炭層の生成を抑制することの研究である。一
般に、上記JIS-SUJ 2 に規定された軸受鋼は、0.95〜1.
10wt%のCを含むことから、非常に硬質であり、それ故
に、球状化焼なましを行って加工性を向上させた後に成
形加工し、その後焼入れ, 焼もどし処理を施すことによ
って、転がり軸受に必要な強度と靱性を得ていた。とこ
ろが、このような特性改善のための熱処理が何回もかさ
なると、素材表面には、Cと雰囲気ガスとの反応によっ
て、脱炭層と呼ばれる“低C濃度領域”が発生すること
が知られている。この脱炭層は、転がり軸受の硬さ低下
のみならず転動疲労寿命劣化の原因となることから、切
削または研削加工により除去するのが普通であった。そ
のために材料歩留り、さらには生産性の低下を余儀なく
されていたのである。これに対して従来、上記脱炭層の
生成を防止する手段として、熱処理時における炉内の雰
囲気ガス中のカーボンポテンシャルをコントロールする
方法や、特開平2−54717 号公報に開示されている, 球
状化焼なましの初期段階に浸炭処理を施す方法などが提
案されている。しかし、上記の各方法はいずれも、熱処
理あるいはその前処理時の雰囲気清浄によるものである
ことから、熱処理コストが嵩むのみならず、材料の組成
や熱処理時間等に応じた適切なガス組成の設定といった
煩雑な操作を必要とするところに問題があった。
Another move to improve the characteristics of the high-carbon bearing steel (JIS-SUJ2) is a study of workability, particularly suppression of the formation of a decarburized layer during heat treatment. Generally, the bearing steel specified in JIS-SUJ2 above is 0.95-1.
Since it contains 10wt% of C, it is very hard. Therefore, it is subjected to spheroidizing annealing to improve workability, and then molded, then quenched and tempered to provide a rolling bearing. The required strength and toughness were obtained. However, when such heat treatment for improving the characteristics is repeated many times, it is known that a "low C concentration region" called a decarburized layer is generated on the surface of the material due to a reaction between C and the atmospheric gas. I have. This decarburized layer is not only reduced in hardness of the rolling bearing but also causes deterioration in rolling contact fatigue life. Therefore, the decarburized layer is usually removed by cutting or grinding. As a result, the material yield and the productivity had to be reduced. On the other hand, conventionally, as means for preventing the formation of the decarburized layer, a method of controlling the carbon potential in the atmosphere gas in the furnace during the heat treatment and a method disclosed in JP-A-2-54717, A method of performing a carburizing treatment at an early stage of annealing has been proposed. However, since each of the above methods is based on cleaning the atmosphere during heat treatment or pre-treatment, not only does the heat treatment cost increase, but also setting of an appropriate gas composition according to the material composition, heat treatment time, and the like. There is a problem where such complicated operations are required.

【0004】[0004]

【発明が解決しようとする課題】上述した従来技術につ
いて発明者らは最近、種々の研究を行った。その結果、
意外にも転動寿命を決めている要因としては、従来から
一般に論じられてきた上述した現象;すなわち、上述し
た“非金属介在物”の存在や熱処理時に生じる“脱炭
層”(低C濃度領域)の生成以外の要因があるというこ
とを突き止めた。というのは、従来技術の下で単に非金
属介在物や脱炭層を減少させても、軸受の転動疲労寿
命、特に、高負荷あるいは高温といった過酷な条件下で
の軸受寿命の向上に対しては大きな効果が得られないと
いうケースを多く経験したからである。このことから、
軸受寿命を律する他の要因の存在を確信したのである。
The present inventors have recently conducted various studies on the above-mentioned prior art. as a result,
Surprisingly, the factors that determine the rolling life are the above-described phenomena that have been generally discussed in the past; that is, the existence of the above-mentioned “non-metallic inclusions” and the “decarburized layer” (low C concentration region) generated during heat treatment. ) Was found to be due to factors other than generation. The reason is that simply reducing the amount of nonmetallic inclusions and decarburized layers under the conventional technology does not improve the rolling contact fatigue life of the bearing, especially under the severe conditions such as high load or high temperature. Has experienced many cases where significant effects cannot be obtained. From this,
He was convinced that there were other factors that govern the bearing life.

【0005】そこで、本発明者らは、最近の軸受使用環
境を考慮した上での軸受寿命、とくに転がり軸受の剥離
の発生原因についての調査を行った。その結果、軸受使
用環境の激化に伴って、軸受の内・外輪と転動体と転動
体との接触転動時に発生する剪断応力により、転動接触
面の下層部分(表層部)に、図1(a) に示すような、帯
状の白色生成物と棒状の析出物からなるミクロ組織変化
層が発生することが判った。そして、このミクロ組織変
化層は転動回数を増すにつれて次第に成長し、終いには
このミクロ組織変化部から、図1(b) に示すうよな疲労
剥離が生じて軸受寿命につながることがわかった。さら
に、軸受使用環境の過酷化すなわち, 高面圧化(小型
化), 使用温度の上昇は、これらミクロ組織変化が発生
するまでの転動回数を短縮し、著しい軸受寿命の低下に
つながるということを突き止めた。すなわち、使用環境
の過酷化に伴う軸受寿命というのは、従来技術のよう
な、脱炭層や非金属介在物の制御だけでは不十分であ
り、例えば、単に非金属介在物を低減させただけでは、
上述した転動接触面下で発生するミクロ組織変化が発生
するまでの時間を遅延させることはできない。その結果
として、軸受寿命の今まで以上の向上は図り得ないとい
うことを知見したのである。
Therefore, the present inventors have investigated the bearing life in consideration of the recent bearing operating environment, particularly the cause of peeling of the rolling bearing. As a result, the shear stress generated during the contact rolling between the inner and outer races of the bearing, the rolling elements, and the rolling elements in accordance with the intensified use environment of the bearings causes the lower layer (surface layer) of the rolling contact surface to be formed as shown in FIG. As shown in (a), it was found that a microstructure-change layer composed of a band-like white product and a rod-like precipitate was generated. This microstructure-changed layer gradually grows as the number of rollings increases, and finally, from this microstructure-changed portion, fatigue delamination as shown in FIG. all right. In addition, the harsh operating environment of the bearing, that is, high surface pressure (miniaturization) and increase in operating temperature, shorten the number of rollings before these microstructure changes occur, leading to a significant reduction in bearing life. Ascertained. In other words, the life of the bearing due to the harsh operating environment is not sufficient just by controlling the decarburized layer and nonmetallic inclusions as in the conventional technology.For example, simply reducing the nonmetallic inclusions is not sufficient. ,
It is not possible to delay the time until the microstructure change occurring under the rolling contact surface described above occurs. As a result, they found that the bearing life could not be further improved.

【0006】そこで、本発明の目的は、過酷な使用条件
の下での軸受使用中に発生が予想されるミクロ組織変化
を遅延させることができ、ひいては軸受寿命の著しい向
上をもたらすと共に、熱処理時の脱炭層の形成を抑えて
熱処理生産性( 加工除去を減少させる)の向上が得られ
る軸受鋼を提供することにある。
Accordingly, an object of the present invention is to delay the microstructure change expected to occur during the use of a bearing under severe operating conditions, and thereby to significantly improve the life of the bearing, and at the same time to reduce the time required for heat treatment. An object of the present invention is to provide a bearing steel capable of improving heat treatment productivity (reducing machining removal) by suppressing the formation of a decarburized layer.

【0007】[0007]

【課題を解決するための手段】さて、本発明者らは、上
述した知見に基づき軸受寿命として新たに“ミクロ組織
変化遅延特性”というものに着目し、それの向上を図る
には、当然そのための新たな合金設計(成分組成)が必
要であり、このことの実現なくして軸受のより一層の寿
命向上は図れないという認識に立ち、さらに、脱炭層の
形成を抑制することを併せ達成する種々の実験と検討と
を行った。その結果、意外にも、MoおよびSbを適正量複
合添加すれば、繰り返し応力負荷による転動接触面下に
生成する上述したミクロ組織変化を著しく遅延できると
共に、さらに熱処理時の脱炭層の発生の抑制もできるこ
とを見い出し、本発明軸受鋼を開発した。
The inventors of the present invention have focused on a new "microstructure change delay characteristic" as a bearing life based on the above-mentioned knowledge, and it is natural to aim for improvement of the characteristic. It is recognized that a new alloy design (composition composition) is necessary, and further improvement in bearing life cannot be achieved without realizing this. In addition, various alloys that suppress formation of a decarburized layer are realized. Experiments and examinations were conducted. As a result, surprisingly, if a proper amount of Mo and Sb are added in combination, the above-mentioned microstructure change generated below the rolling contact surface due to repeated stress loading can be significantly delayed, and furthermore, the occurrence of a decarburized layer during heat treatment The inventors have found that the bearing steel can be suppressed, and have developed the bearing steel of the present invention.

【0008】すなわち、本発明軸受鋼は、以下の如き要
旨構成を有するものである。 (1)C:0.5〜1.5wt%,Mo:0.5超〜2.0 wt%,Al:0.005
〜0.07wt%,Sb:0.001〜0.005wt%未満およびO:0.002
0wt%以下を含有し、残部がFeおよび不可避的不純物か
らなる、熱処理生産性ならびに繰り返し応力負荷による
ミクロ組織変化の遅延特性に優れた軸受鋼(第1発
明)。 (2)C:0.5〜1.5wt%,Mo:1.0超〜2.0wt%,Al:0.005
〜0.07wt%, Sb:0.001〜0.005wt%未満およびO:0.00
20wt%以下を含有し、さらに、Si:0.05〜0.5wt%,Mn:
0.05〜2.0wt%,Cr:0.05〜2.5wt%,Ni:0.05〜1.0wt%,
Cu:0.05〜1.0wt%,B:0.0005〜0.01wt%,およびN:0.
0005〜0.012wt%のうちから選ばれるいずれか1種また
は2種以上を含み、残部がFeおよび不可避的不純物から
なる、熱処理生産性ならびに繰り返し応力負荷によるミ
クロ組織変化の遅延特性に優れた軸受鋼(第2発明)。 (3)C:0.5〜1.5wt%,Mo:0.5超〜2.0wt%,Al:0.005〜
0.07wt%,Sb:0.001〜0.005wt%未満およびO:0.0020w
t%以下を含有し、さらにSi:0.5超〜2.5wt%,Cr:2.5
超〜8.0wt%,Ni:1.0超〜3.0wt%,N:0.012超〜0.050w
t%,V:0.05〜1.0wt%,Nb:0.05〜1.0wt%,W:0.05〜
1.0wt%,Zr:0.02〜0.5wt%,Ta:0.02〜0.5wt%,Hf:0.
02〜0.5wt%及びCo:0.05〜1.5wt%のうちから選ばれる
いずれか1種または2種以上を含み、残部がFeおよび不
可避的不純物からなる、熱処理生産性ならびに繰り返し
応力負荷によるミクロ組織変化の遅延特性に優れた軸受
鋼(第3発明)。 (4)C:0.5〜1.5wt%,Mo:1.0超〜2.0wt%,Al:0.005〜
0.07wt%,Sb:0.001〜0.005wt%未満およびO:0.0020w
t%以下を含有し、さらに、下記(I群)の成分のうちか
ら選ばれるいずれか1種または2種以上を含み、さらに
また、下記(II)群の成分(ただし、I群で選択されて
いる元素は除く)のうちから選ばれるいずれか1種また
は2種以上を含み、残部がFeおよび不可避的不純物から
なる、熱処理生産性ならびに繰り返し応力負荷によるミ
クロ組織変化の遅延特性に優れた軸受鋼(第4発明)。 (I群) Si:0.05〜0.5wt%,Mn:0.05〜2.0wt%,Cr:0.05〜2.5w
t%,Ni:0.05〜1.0wt%,Cu:0.05〜1.0wt%,B:0.0005
〜0.01wt%,およびN:0.0005〜0.012wt%(II群) S i:0.5超〜2.5wt%,Cr:2.5超〜8.0wt%,Ni:1.0超〜
3.0wt%, N:0.012超〜0.050wt%,V:0.05〜1.0wt%,
Nb:0.05〜1.0wt%,W:0.05〜1.0wt%,Zr:0.02〜0.5w
t%,Ta:0.02〜0.5wt%,Hf:0.02〜0.5wt%およびCo:
0.05〜1.5wt%
That is, the bearing steel of the present invention requires the following
That is, it has a configuration to the effect. (1) C: 0.5 to 1.5 wt%, Mo: more than 0.5 to 2.0 wt%, Al: 0.005
0.00.07 wt%, Sb: 0.001 to less than 0.005 wt% and O: 0.002
0wt% or less, the balance being Fe and unavoidable impurities
Depending on heat treatment productivity and repeated stress loading
Bearing steel with excellent microstructure change delay characteristics (first
Akira). (2) C: 0.5 to 1.5 wt%, Mo:1.0Super-2.0wt%, Al: 0.005
~ 0.07wt%, Sb: 0.001 ~ less than 0.005wt% and O: 0.00
20% by weight or less, Si: 0.05 to 0.5% by weight, Mn:
0.05 ~ 2.0wt%, Cr: 0.05 ~ 2.5wt%, Ni: 0.05 ~ 1.0wt%,
Cu: 0.05-1.0 wt%, B: 0.0005-0.01 wt%, and N: 0.
0005 ~ 0.012wt% Any one selected from
Contains two or more, the balance being Fe and inevitable impurities
Heat treatment productivity and repetitive stress loading
Bearing steel excellent in the delay characteristic of black structure change (second invention). (3) C: 0.5 to 1.5 wt%, Mo: more than 0.5 to 2.0 wt%, Al: 0.005 to
0.07 wt%, Sb: 0.001 to less than 0.005 wt% and O: 0.0020 w
t: up to 2.5 wt%, Cr: 2.5 wt%
More than 8.0wt%, Ni: more than 1.0 to 3.0wt%, N: more than 0.012 to 0.050w
t%, V: 0.05-1.0 wt%, Nb: 0.05-1.0 wt%, W: 0.05-
1.0 wt%, Zr: 0.02 to 0.5 wt%, Ta: 0.02 to 0.5 wt%, Hf: 0.
02-0.5wt% and Co: selected from 0.05-1.5wt%
One or more of them, the balance being Fe and
Heat treatment productivity and repetition consisting of unavoidable impurities
Bearings with excellent microstructure change delay characteristics due to stress load
Steel (third invention). (4) C: 0.5 to 1.5 wt%, Mo:1.0Super ~ 2.0wt%, Al: 0.005 ~
0.07 wt%, Sb: 0.001 to less than 0.005 wt% and O: 0.0020 w
t% or less,Ingredients of the following (Group I)Inside
Including one or more selected from the group consisting of:
Also,Ingredients of the following group (II) (however,
Excluding elements that are present)Any one selected from
Contains two or more, the balance being Fe and inevitable impurities
Heat treatment productivity and repetitive stress loading
A bearing steel having an excellent property of delaying the change in the microstructure (the fourth invention).Record (Group I)  Si: 0.05 to 0.5 wt%, Mn: 0.05 to 2.0 wt%, Cr: 0.05 to 2.5 w
t%, Ni: 0.05 to 1.0 wt%, Cu: 0.05 to 1.0 wt%, B: 0.0005
~ 0.01wt%, and N: 0.0005 ~ 0.012wt%(Group II) S i: more than 0.5 to 2.5 wt%, Cr: more than 2.5 to 8.0 wt%, Ni: more than 1.0
3.0 wt%, N: more than 0.012 to 0.050 wt%, V: 0.05 to 1.0 wt%,
Nb: 0.05-1.0 wt%, W: 0.05-1.0 wt%, Zr: 0.02-0.5 w
t%, Ta: 0.02-0.5 wt%, Hf: 0.02-0.5 wt% and Co:
0.05-1.5wt%

【0009】[0009]

【作用】以下に、上記合金設計になる本発明軸受鋼に想
到した背景につき、本発明者らが行った実験結果に基づ
いて説明する。まず、実験に当たり、 SUJ 2 ( C:1.02wt%, Si:0.25wt%, Mn:0.45wt
%, Cr:1.35wt%, Ni:0.0040wt%, O:0.0012wt%)
と、MoとSbとAlとを添加した2種の材料 (C:1.00wt%, Si:0.23wt%, Mn:0.46wt%, C
r:1.33wt%, O:0.0009wt%, Mo:0.75wt%, Sb:0.0
015wt%, Al:0.018 wt%, N:0.0042wt%) (C:1.00wt%, Si:0.20wt%, Mn:0.43wt%, C
r:1.30wt%, O:0.0008wt%, Mo:1.28wt%, Sb:0.0
040wt%, Al:0.047 wt%, N:0.0032wt%) についての供試鋼材を作製した。ついで、これらの供試
材を焼ならし、球状化焼ならし、焼入れ焼もどしの各処
理を施したのち、それぞれの供試材から15mmφ×22mmの
円筒型の試験片と、12mmφ×22mmの転動疲労試験用試験
片とを作製した。
The background that led to the bearing steel of the present invention having the above alloy design will be described below based on the results of experiments conducted by the present inventors. First, in the experiment, SUJ 2 (C: 1.02 wt%, Si: 0.25 wt%, Mn: 0.45 wt%
%, Cr: 1.35wt%, Ni: 0.0040wt%, O: 0.0012wt%)
And two kinds of materials to which Mo, Sb and Al are added (C: 1.00 wt%, Si: 0.23 wt%, Mn: 0.46 wt%, C
r: 1.33wt%, O: 0.0009wt%, Mo: 0.75wt%, Sb: 0.0
015wt%, Al: 0.018wt%, N: 0.0042wt%) (C: 1.00wt%, Si: 0.20wt%, Mn: 0.43wt%, C
r: 1.30 wt%, O: 0.0008 wt%, Mo: 1.28 wt%, Sb: 0.0
040 wt%, Al: 0.047 wt%, N: 0.0032 wt%). Next, after normalizing these test materials, spheroidizing normalizing, and performing each treatment of quenching and tempering, a cylindrical test piece of 15 mm φ × 22 mm and a 12 mm φ × 22 mm A test piece for a rolling fatigue test was prepared.

【0010】なお、転動疲労寿命試験は、上記転動疲労
用試験片をラジアルタイプ型の転動疲労寿命試験機を用
い、ヘルツ最大接触応力:600kgf/mm2 ,繰り返し応力数
46500 cpmの負荷条件の下で試験したものである。試験
の結果は、ワイブル分布確立紙上にプロットし, 材料強
度の上昇による転動疲労寿命の向上を示す数値と見られ
るB10(10%累積破損確率) と高負荷転動時の繰り返し
応力負荷によるミクロ組織変化発生を遅延させることに
よる転動疲労寿命の向上を示す数値と見られるB50(50
%累積破損確率)とを求めた。また、脱炭層の試験につ
いては、上記の円筒状試験片を10mmの位置で高さ方向に
垂直に切断後、ナイタールにて腐食し、ミクロ組織変化
による円周上の全脱炭層の最大値( 以後、「最大脱炭
層」という)で評価した。
In the rolling fatigue life test, the above-mentioned rolling fatigue test piece was tested using a radial type rolling fatigue life tester. The maximum contact stress in Hertz was 600 kgf / mm 2 and the number of repetitive stresses.
Tested under 46500 cpm load conditions. The results of the tests are plotted on a Weibull distribution establishment paper, by repeated stress load at B 10 seen a numerical value indicating the improvement in rolling fatigue life due to an increase in the material strength (10% cumulative failure probability) a high load rolling B 50 (50) which is considered to be a numerical value indicating an improvement in rolling fatigue life by delaying the occurrence of microstructure change.
% Cumulative failure probability). In addition, for the test of the decarburized layer, after cutting the above cylindrical test piece vertically at the position of 10 mm in the height direction, corroded with nital, the maximum value of all decarburized layers on the circumference due to microstructure change ( Hereinafter, it is referred to as “maximum decarburized layer”.

【0011】その結果を表1に示す。この表1に示す結
果から判るように、高Mo添加材については、前記B10
についての改善はそれほど大きくないが、B50値につい
ては著しく高い数値を示し、軸受平均寿命はSUJ 2 に比
べてB10値で約1.4〜1.8倍、B50値で約15.0〜23.4倍もの
改善を示すことが認められた。とくに、Moの多量添加は
高負荷転動中に生成するミクロ組織変化の遅延特性に対
して顕著な効果を示し、その分破損(寿命)を遅延させ
ることが期待できる。また、最大脱炭層に関してはSUJ
2 が0.10mmであったが、Al:0.018wt%, Sb:0.0015wt
%含むものでは0.03mm、Al:0.047 wt%, Sb:0.0040wt
%含むものでは0.01mmと、適当なSbの含有が脱炭層の発
生抑制に効果のあることも判った。
The results are shown in Table 1. As it can be seen from the results shown in Table 1, for the high Mo additives, wherein at not so large improvement for the B 10 value, B 50 value exhibited significantly higher numbers for bearing life expectancy compared to SUJ 2 about 1.4 to 1.8-fold in B 10 value each, to exhibit improved by about 15.0 to 23.4 times B 50 values were observed. In particular, the addition of a large amount of Mo has a remarkable effect on the delay characteristics of microstructure change generated during high-load rolling, and can be expected to delay the breakage (life) by that much. Regarding the maximum decarburized layer, SUJ
2 was 0.10mm, Al: 0.018wt%, Sb: 0.0015wt
%: 0.03mm, Al: 0.047 wt%, Sb: 0.0040wt
%, Which was 0.01 mm, it was found that the appropriate Sb content was effective in suppressing the generation of decarburized layers.

【0012】[0012]

【表1】 [Table 1]

【0013】また、図2は、上記軸受転動疲労寿命の実
験結果をまとめたものであって、非金属介在物に起因す
る軸受寿命とミクロ組織変化に起因する寿命の変化との
関係を示す模式図である。この図に明らかなように、累
積破損確率10%のB10値で示される軸受寿命(以下、こ
れを「B10転動疲労寿命」という)は、単にMoを多量に
添加しただけでは向上しないが、B50値でみると、この
Mo多量添加の効果は極めて顕著なものとなっている。そ
こで発明者らは、こうした知見をもとに、累積破損確率
50%のB50値で示される軸受寿命(以下、これを「B50
高負荷転動疲労寿命」という)を向上させ、かつ熱処理
時の脱炭層の成長の抑制を図るには、どのような合金設
計が有効であるかという観点から、以下に説明するよう
な成分組成の範囲を決定した。
FIG. 2 summarizes the experimental results of the above-mentioned bearing rolling fatigue life, and shows the relationship between the bearing life caused by non-metallic inclusions and the life change caused by microstructural change. It is a schematic diagram. As is evident in this figure, the bearing life represented by the cumulative failure probability of 10% B 10 value (hereinafter referred to as "B 10 rolling contact fatigue life") is simply not improved by merely adding a large amount of Mo but, looking at the B 50 value, this
The effect of adding a large amount of Mo is extremely remarkable. Therefore, based on such knowledge, the inventors have calculated the cumulative damage probability
Bearing life indicated by 50% B 50 value (hereinafter referred to as “B 50
In order to improve the “high-load rolling fatigue life” and to suppress the growth of the decarburized layer during heat treatment, from the viewpoint of what kind of alloy design is effective, Range was determined.

【0014】C: 0.5〜1.5 wt% Cは、基地に固溶してマルテンサイトの強化に有効に作
用する元素であり、焼入れ焼もどし後の強度確保とそれ
による転動疲労寿命を向上させるために含有させる。そ
の含有量が0.5 wt%未満ではこうした効果が得られな
い。一方、 1.5wt%超では被削性, 鍛造性が低下するの
で、 0.5〜1.5 wt%の範囲に限定する。
C: 0.5-1.5 wt% C is an element which forms a solid solution in the matrix and effectively acts to strengthen martensite. In order to secure strength after quenching and tempering and to improve the rolling fatigue life. To be contained. If the content is less than 0.5 wt%, such effects cannot be obtained. On the other hand, if the content exceeds 1.5 wt%, machinability and forgeability deteriorate, so the content is limited to the range of 0.5 to 1.5 wt%.

【0015】Si:0.05〜0.5 wt%, 0.5 超〜2.5 wt%以
下 Siは、鋼の溶製時の脱酸剤として用いられる他、基地に
固溶して焼もどし軟化抵抗の増大により焼入れ, 焼もど
し後の強度を高めて転動疲労寿命を向上させる元素とし
て有効である。こうした目的の下に添加されるSiの含有
量は、0.05〜0.5 wt%の範囲とする。また、このSiは、
0.5 wt%超を添加すると、繰り返し応力負荷の下でのミ
クロ組織変化の遅延をもたらして転動疲労寿命を向上さ
せる効果がある。しかし、その含有量が 2.5wt%を超え
ると、その効果が飽和する一方で加工性や靱性を低下さ
せるので、ミクロ組織変化遅延特性のより一層の向上の
ためには、 0.5超〜2.5 wt%を添加することが有効であ
る。
Si: 0.05-0.5 wt%, more than 0.5-2.5 wt% or less Si is used as a deoxidizing agent in steel smelting, and is also dissolved in a matrix and tempered by an increase in tempering softening resistance. It is effective as an element for increasing the strength after tempering and improving the rolling fatigue life. The content of Si added for such a purpose is in the range of 0.05 to 0.5 wt%. In addition, this Si
Addition of more than 0.5 wt% has an effect of delaying microstructure change under repeated stress load and improving rolling fatigue life. However, if the content exceeds 2.5 wt%, the effect is saturated and the workability and toughness are reduced. Therefore, in order to further improve the microstructure change delay characteristics, it is necessary to use more than 0.5 to 2.5 wt%. Is effective.

【0016】Mn:0.05〜2.0 wt% Mnは、鋼の溶製時に脱酸剤として作用し、鋼の低酸素化
に有効な元素である。また、鋼の焼入れ性を向上させる
ことにより基地マルテンサイトの靱性, 硬度を向上さ
せ、転動疲労寿命の向上に有効に作用する。こうした目
的のためには、Mnを0.05〜2.0 wt%の範囲内で添加す
る。
Mn: 0.05-2.0 wt% Mn is an element that acts as a deoxidizing agent during melting of steel and is effective in reducing oxygen in steel. In addition, by improving the hardenability of steel, the toughness and hardness of the base martensite are improved, which effectively works to improve the rolling fatigue life. For this purpose, Mn is added in the range of 0.05 to 2.0 wt%.

【0017】Cr:0.05〜2.5 wt%, 2.5 超〜8.0 wt% Crは、焼入れ性の向上と安定な炭化物の形成を通じて、
強度の向上ならびに耐摩耗性を向上させ、ひいては転動
疲労寿命を向上させる成分である。この効果を得るため
には、0.05〜2.5 wt%の添加で十分である。さらに、こ
のCrは、 2.5wt%を超えて多量に添加した場合には、繰
返し応力負荷によるミクロ組織変化を遅延せしめて、こ
の面での転動疲労寿命を向上させるのに有効である。そ
して、この目的のためのCr添加の効果は、 8.0wt%を超
えると飽和するのみならず、却って焼入れ時の固溶C量
の低下を招いて強度が低下する。従って、この目的のた
めに添加するときは、 2.5超〜8.0 wt%としなければな
らない。
Cr: 0.05-2.5 wt%, more than 2.5-8.0 wt% Cr is formed by improving hardenability and forming stable carbides.
It is a component that improves strength and abrasion resistance, and thereby improves rolling fatigue life. To obtain this effect, the addition of 0.05 to 2.5 wt% is sufficient. Further, when this Cr is added in a large amount exceeding 2.5 wt%, it is effective to delay the microstructural change due to the repeated stress load and to improve the rolling fatigue life on this surface. The effect of the addition of Cr for this purpose not only saturates when the content exceeds 8.0 wt%, but also causes a decrease in the amount of solid solution C during quenching, resulting in a decrease in strength. Therefore, when added for this purpose, it must be more than 2.5 to 8.0 wt%.

【0018】Mo:0.5 超(1.0超)〜2.0 wt% Moは、基本的には残留炭化物の安定化により耐摩耗性を
向上させる元素である。しかもこのMoは、本発明におい
てはとくに0.5 wt%超、もしくは1.0wt%超という多量の
添加を行うと、転動時のミクロ組織変化を遅らせる効果
が著しくなり、この面でのB50転動疲労寿命を著しく向
上させる。しかし、その量が2.0wt%を超えると、切削
性,鍛造性を低下させ、コストアップの因ともなるた
め、この目的のためには 0.5超もしくは1.0超〜2.0 wt
%の範囲内で添加することが必要である。
Mo: more than 0.5 (more than 1.0) to 2.0 wt% Mo is an element which basically improves the wear resistance by stabilizing the residual carbide. Moreover, this Mo is particularly 0.5 wt% greater than in the present invention, or when performing a large amount of addition of 1.0 wt% greater than the effect of delaying the microstructure changes during rolling becomes remarkably, B 50 rolling in this area Significantly improves fatigue life. However, if the amount exceeds 2.0 wt%, the machinability and forgeability are reduced, and the cost is increased. For this purpose, more than 0.5 or more than 1.0 to 2.0 wt %
% Need to be added.

【0019】Ni:0.05〜1.0 wt%, 1.0 超〜3.0 wt% Niは、焼入れ性の増大により焼入れ焼もどし後の強度を
高め靱性を向上させるとともに、転動疲労寿命を向上さ
せるので、この目的のためには0.05〜1.0 wt%の範囲内
で添加する。さらに、このNiは、 1.0wt%を超えて添加
した場合には、転動時のミクロ組織変化を遅らせ、それ
により転動疲労寿命を向上させる。しかし、この場合で
も3wt%を超えて添加すると、多量の残留γを析出して
強度の低下ならびに寸法安定性を害することになる他、
コストアップになるため、この作用効果を期待する場合
には、1.0 超〜3.0 wt%の範囲内で添加することが必要
である。
Ni: 0.05-1.0 wt%, more than 1.0-3.0 wt% Ni increases the hardenability, increases the strength after quenching and tempering, improves the toughness, and improves the rolling fatigue life. Is added in the range of 0.05 to 1.0 wt%. Furthermore, when this Ni is added in excess of 1.0 wt%, the microstructure change during rolling is delayed, thereby improving the rolling fatigue life. However, even in this case, if it is added in excess of 3 wt%, a large amount of residual γ is precipitated, which lowers strength and impairs dimensional stability.
If this effect is expected, it is necessary to add in a range of more than 1.0 to 3.0 wt% because the cost is increased.

【0020】Cu:0.05〜1.0 wt% Cuは、焼入れの増大により焼入れ焼もどし後の強度を高
め、転動疲労寿命を向上させるために添加する。Cuをこ
の目的のために添加するときは、0.05〜1.0 wt%の範囲
とする。
Cu: 0.05 to 1.0 wt% Cu is added to increase the strength after quenching and tempering by increasing the quenching and to improve the rolling fatigue life. When Cu is added for this purpose, it should be in the range of 0.05-1.0 wt%.

【0021】Sb:0.001 〜0.005 wt%未満 このSbは、この発明においてAlとともに重要な役割を担
っている元素である。とくに、このSbは、熱処理時にお
いて、鋼材表層部のCと雰囲気ガスとの反応を抑制して
脱炭層の発生を阻止することによって、熱処理生産性向
上に寄与する。しかも、Alとの複合添加により、該脱炭
層の抑制にあわせてミクロ組織変化の遅延に対しても効
果を示すことから、積極的に添加する。このような2つ
の作用は、このSb含有量が0.001 wt%以上で顕著なもの
となるが、0.005 wt%以上を添加してもその効果は飽和
することに加え、却って熱間加工性および靱性の劣化を
招くようになる。従って、Sbは 0.001〜0.005 wt%未満
の範囲で含有させることとした。
Sb: 0.001 to less than 0.005 wt% Sb is an element which plays an important role together with Al in the present invention. In particular, Sb contributes to an improvement in heat treatment productivity by suppressing the reaction between C in the surface layer of the steel material and the atmosphere gas to prevent the formation of a decarburized layer during the heat treatment. In addition, the addition of Al in combination with the suppression of the decarburized layer also has an effect on the delay of the change in microstructure, so that it is added positively. These two effects become remarkable when the Sb content is 0.001 wt% or more. However, even when 0.005 wt% or more is added, the effect is saturated, and in addition, hot workability and toughness are rather increased. Is caused to deteriorate. Therefore, Sb is contained in the range of 0.001 to less than 0.005 wt%.

【0022】B:0.0005〜0.01wt% Bは、焼入れ性の増大により焼入れ焼もどし後の強度を
高め、転動疲労寿命を向上させるので、0.0005wt%以上
を添加する。しかしながら、0.01wt%を超えて添加する
と加工性を劣化させるので、0.0005〜0.01wt%の範囲に
限定する。
B: 0.0005 to 0.01 wt% B is added in an amount of 0.0005 wt% or more because B increases the strength after quenching and tempering due to the increase in hardenability and improves the rolling fatigue life. However, if added in excess of 0.01 wt%, the workability is degraded, so the range is limited to 0.0005 to 0.01 wt%.

【0023】Al:0.005 〜0.07wt% Alは、鋼の溶製時の脱酸剤として用いられると同時に、
鋼中Nと結合して結晶粒を微細化して鋼の靱性向上に寄
与する。また、焼入れ焼もどし後の強度を高めることに
よる転動疲労寿命の向上にも有効に作用する。このよう
な作用のためにAlは、0.005 〜0.07wt%添加することが
有効である。
Al: 0.005 to 0.07 wt% Al is used as a deoxidizing agent at the time of melting steel,
It combines with N in the steel to refine the crystal grains and contribute to improving the toughness of the steel. In addition, it effectively acts to improve the rolling fatigue life by increasing the strength after quenching and tempering. For such an effect, it is effective to add 0.005 to 0.07 wt% of Al.

【0024】N:0.0005〜0.012 wt%, 0.012 超〜0.05
wt% Nは、窒化物形成元素と結合して結晶粒を微細化すると
共に、基地に固溶して焼入れ焼もどし後の強度を高め、
転動疲労寿命を向上させる。この目的のためには0.0005
〜0.012 wt%の範囲内で添加する。また、このNは、0.
012 wt%を超えて添加した場合には、繰り返し応力によ
るミクロ組織変化を遅らせることにより転動疲労寿命を
向上させる。ただし、その量が0.05wt%を超えると、加
工性が低下するため、この目的のためには0.012 超〜0.
05wt%を添加する。
N: 0.0005 to 0.012 wt%, more than 0.012 to 0.05
wt% N combines with the nitride-forming element to refine the crystal grains, and dissolves in the matrix to increase the strength after quenching and tempering.
Improves rolling fatigue life. 0.0005 for this purpose
It is added within the range of ~ 0.012 wt%. This N is 0.
When added in excess of 012 wt%, rolling fatigue life is improved by delaying microstructural changes due to repeated stress. However, if the amount exceeds 0.05 wt%, the workability is reduced, and for this purpose, it exceeds 0.012 to 0.
Add 05 wt%.

【0025】P≦0.025 wt% Pは、鋼の靱性ならびに転動疲労寿命を低下させること
から可能なかぎり低いことが望ましく、その許容上限は
0.025 wt%である。
P ≦ 0.025 wt% P is desirably as low as possible from the viewpoint of lowering the toughness and rolling fatigue life of steel.
0.025 wt%.

【0026】S≦0.025 wt% Sは、Mnと結合してMnSを形成し、被削性を向上させ
る。しかし、多量に含有させると転動疲労寿命を低下さ
せることから、0.025 wt%を上限としなければならな
い。
S ≦ 0.025 wt% S combines with Mn to form MnS and improves machinability. However, if contained in a large amount, the rolling fatigue life is reduced, so the upper limit must be 0.025 wt%.

【0027】O:0.0020wt%以下 Oは、硬質な非金属介在物を形成するので、たとえ他の
成分の制御によって繰り返し応力負荷によるミクロ組織
変化の遅延が得られたとしても、転動疲労寿命の低下を
招くことがあるから、可能なかぎり低いことが望まし
い。しかし、0.0020wt%以下の含有量であれば許容でき
る。
O: 0.0020 wt% or less O forms hard non-metallic inclusions, so even if the control of other components delays the microstructure change due to repeated stress loading, the rolling fatigue life Therefore, it is desirable to be as low as possible. However, a content of 0.0020 wt% or less is acceptable.

【0028】以上、繰り返し応力負荷によるミクロ組織
変化を遅延させることによる転動疲労寿命を改善する成
分、強度の上昇を通じて転動疲労寿命を改善するための
成分、および脱炭層の生成を抑えて軸受の加工性と生産
性を向上させるための成分限定の理由について説明し
た。ところで、本発明ではさらに、V, Nb, W, Zr, T
a, HfおよびCoのうちから選ばれるいずれか1種または
2種以上を添加して軸受寿命をさらに改善するようにし
てもよい。上記各元素の好適添加範囲と添加の目的、上
限値、下限値限定の理由につき、表2にまとめて示す。
As described above, the component for improving the rolling fatigue life by delaying the microstructure change due to the repeated stress load, the component for improving the rolling fatigue life by increasing the strength, and the formation of the decarburized layer to suppress the bearing The reason for limiting the components for improving the processability and productivity of the above has been described. Incidentally, in the present invention, V, Nb, W, Zr, T
One, two or more selected from a, Hf and Co may be added to further improve the bearing life. Table 2 summarizes the preferable addition ranges of the above elements, the purpose of the addition, and the reasons for limiting the upper and lower limits.

【0029】[0029]

【表2】 [Table 2]

【0030】なお、本発明においては、被削性を改善す
るために、S,Se, Te, REM, Pb,Bi, Ca, Ti, Mg, P,
Sn, As等を添加しても、上述した本発明の目的である繰
り返し応力負荷によるミクロ組織変化による遅延特性を
阻害することはなく、容易に被削性を改善することがで
きるので、必要に応じて添加してもよい。
In the present invention, in order to improve machinability, S, Se, Te, REM, Pb, Bi, Ca, Ti, Mg, P,
Even if Sn, As, etc. are added, the above-mentioned object of the present invention does not hinder the retardation characteristics due to the change in microstructure due to the repeated stress load, and the machinability can be easily improved. You may add according to it.

【0031】[0031]

【実施例】表3, 4,5に示す化学組成を有する鋼材を
転炉で溶製したのち連続鋳造し、得られた鋼材を1240℃
で30hの拡散焼鈍の後に65mmφの棒鋼に圧延した。次い
で、切削加工により棒鋼D/4部から15mmφ×20mmの円
筒状試験片ならびに転動疲労用試験片を採取した。その
後、これらの試験片について、雰囲気制御なしに(大気
雰囲気中で) 、焼ならし・球状化焼なまし・焼入れ・焼
もどしの順で試験を行った。さらに、転動疲労用試験片
は、脱炭層を完全に除去する目的で1mm以上の研磨およ
びラッピング仕上を行い、試験片寸法を12mmφ×22mmと
した。熱処理後の脱炭層深さは、15mmφ×20mmの円筒状
試験片を10mmの位置で高さ方向と垂直に切断し、ナイタ
ールにて腐食後、ミクロ組織観察による円周上の全脱炭
層の最大値 (以下、「最大脱炭層」と称する) で評価し
た。転動疲労寿命試験は、ラジアルタイプの転動疲労寿
命試験機によりヘルツ最大接触応力:600 kgf/mm2,
り返し応力数:約46500 cpm の条件で行ったものであ
る。試験結果は、ワイブル分布に従うものとして確率紙
上にまとめ、鋼材No.1の平均寿命 (累積破損確率:50%
における、剥離発生までの総負荷回数) を1として評価
した。その評価結果を、表3, 4, 5にあわせて示す。
EXAMPLE Steels having the chemical compositions shown in Tables 3, 4 and 5 were melted in a converter and then continuously cast.
And then rolled into a 65 mmφ bar after diffusion annealing for 30 hours. Next, a cylindrical test piece of 15 mmφ × 20 mm and a test piece for rolling fatigue were collected from the D / 4 part of the steel bar by cutting. Thereafter, these test pieces were tested in the order of normalizing, spheroidizing annealing, quenching, and tempering without controlling the atmosphere (in the air atmosphere). Further, the test piece for rolling fatigue was polished and lapping finished to 1 mm or more for the purpose of completely removing the decarburized layer, and the test piece size was 12 mmφ × 22 mm. The depth of the decarburized layer after heat treatment was the maximum of all decarburized layers on the circumference by cutting a cylindrical test piece of 15 mm φ × 20 mm at a position of 10 mm perpendicular to the height direction, corroding with nital, and observing the microstructure. The value (hereinafter, referred to as “maximum decarburized layer”) was evaluated. The rolling fatigue life test was carried out by a radial type rolling fatigue life tester under the conditions of Hertz maximum contact stress: 600 kgf / mm2 , number of repeated stress: about 46500 cpm. The test results are summarized on a probability paper assuming a Weibull distribution, and the average life of steel No. 1 (cumulative failure probability: 50%
, The total number of loads until peeling occurred) was set to 1. The evaluation results are shown in Tables 3, 4, and 5.

【0032】[0032]

【表3】 [Table 3]

【0033】[0033]

【表4】 [Table 4]

【0034】[0034]

【表5】 [Table 5]

【0035】表3, 4, 5に示す結果から明らかなよう
に、鋼中C量が本発明範囲外である鋼材No.3, 鋼中Mo量
が本発明範囲外である鋼No.4, 鋼中Al量が本発明鋼の範
囲外である鋼材No. 2 ならびに鋼中O量が本発明鋼範囲
外である鋼材No.5は、最大脱炭層が0.01〜0.10mmと従来
鋼(鋼材No.1) の0.12mmに比べて改善されているもの
の、軸受寿命(B50寿命比)は、いずれも従来鋼(鋼材
No.1)に比べて低い。一方、鋼中Sb量が本発明鋼範囲外
である鋼材No.2のB50転動疲労寿命は、従来鋼 (鋼材N
o.1) の約4倍も優れているものの、最大脱炭層は0.10m
mと従来例(SUJ2) と比較してそれほど改善されていな
い。これに対し、本発明鋼である鋼材No.6, 7 のB50
動疲労寿命は、従来鋼(鋼材No.1) に比較して約4〜8
倍も優れており、Moの添加がミクロ組織変化を著しく遅
延し、その結果転動疲労寿命の向上に有効に作用したこ
とが窺える。しかも、最大脱炭層深さも0.01〜0.02mmで
あり、従来鋼No.1に比べてはるかに少なく、Sbが本発明
適正範囲を外れている鋼No. 2 と比べても約1/10と改善
効果が顕著である。
As is clear from the results shown in Tables 3, 4, and 5, steel No. 3 in which the C content in steel is out of the range of the present invention, and steel No. 4 and 4 in which the Mo content in steel is out of the range of the present invention. Steel No. 2 in which the amount of Al in the steel is out of the range of the steel of the present invention and steel No. 5 in which the amount of O in the steel is out of the range of the steel of the present invention have a maximum decarburized layer of 0.01 to 0.10 mm and the conventional steel (steel No. .1), but the bearing life ( B50 life ratio) has been improved over conventional steel (steel material).
Lower than No.1). On the other hand, B 50 rolling fatigue life of the steel No.2 amount in the steel Sb is outside the present invention steels ranges conventional steels (steel N
o.1), but the maximum decarburized layer is 0.10m
m and not much improved compared to the conventional example (SUJ2). In contrast, steel No.6 is the invention steels, 7 B 50 rolling fatigue life is about as compared with the conventional steels (steel No.1) 4 to 8
This indicates that the addition of Mo significantly delayed the microstructure change, and as a result, effectively acted to improve the rolling fatigue life. In addition, the maximum decarburized layer depth is 0.01 to 0.02 mm, which is far less than that of conventional steel No. 1, and is about 1/10 improved compared to steel No. 2 in which Sb is out of the proper range of the present invention. The effect is remarkable.

【0036】また、このAl, MoとSbに加えてSi, Mn, C
r, Mo, Ni, Cu, B, Nのいずれか1種以上を添加して
なる鋼No.8〜17のは、B50転動疲労寿命特性の改善のみ
ならず、最大脱炭層深さも0.02mm以下と著しく改善され
ていることが判った。
Further, in addition to the Al, Mo and Sb, Si, Mn, C
r, Mo, Ni, Cu, B, or added to become steel No.8~17 to by one or more N not only improve the B 50 rolling contact fatigue life characteristics, even up decarburized layer depth 0.02 It was found to be significantly improved to less than mm.

【0037】さらに、Al,Mo,Sbに加えて、Si,Cr,W,V,
Nb,Zr,Ta,Hf,Ni,Co,Nを所定の量以上を積極的に加えた
鋼No.18〜30の場合には、熱処理生産性の向上にあわせ
上記平均寿命 (B50転動疲労寿命) もより一層向上する
ことが確かめられた。これは、上記各改善成分のすべて
を選択的に添加してなる鋼No.31 〜44の場合も同様であ
って、軸受鋼寿命および熱処理生産性の向上の両方に効
果のあることが判った。
Further, in addition to Al, Mo, Sb, Si, Cr, W, V,
In the case of steel Nos. 18 to 30 in which Nb, Zr, Ta, Hf, Ni, Co, and N are positively added in a predetermined amount or more, the average life (B 50 rolling) It was confirmed that the fatigue life was further improved. This is the same in the case of steels Nos. 31 to 44 in which all of the above-mentioned respective improving components are selectively added, and it has been found that this is effective in improving both the bearing steel life and the heat treatment productivity. .

【0038】[0038]

【発明の効果】以上説明したとおり、本発明によれば、
基本的にはSbの添加と0.5 超〜2.0 wt%という高いMo含
有複合添加軸受鋼とすることにより、熱処理時の加工負
荷を軽減でき (Sbの添加効果) 、しかも、高負荷転動疲
労寿命時の繰り返し応力負荷に伴うミクロ組織変化の遅
延をもたらし (高Mo含有効果) 、所謂B50高負荷転動疲
労寿命の向上を達成して、高寿命の熱処理生産性の高い
軸受用の鋼を提供することができる。従って、従来技術
の下では不可欠とされていた、より一層の鋼中酸素量の
低減あるいは鋼中に存在する酸化物系非金属介在物の組
成, 形状, ならびにその分布状態をコントロールするた
めに必要となる製鋼設備の改良あるいは建設が不必要で
ある。また、本発明にかかる軸受鋼の開発によって、転
がり軸受の小型化ならびに軸受使用温度のより以上の上
昇が可能となる。
As described above, according to the present invention,
Basically, by adding Sb and using a high Mo-containing composite steel bearing steel with a high content of more than 0.5 to 2.0 wt%, the processing load during heat treatment can be reduced (addition effect of Sb), and high load rolling fatigue life introduces a delay of microstructural changes due to repeated stress load when (high Mo content effect), to achieve an improvement in the so-called B 50 high load rolling contact fatigue life, a steel for high heat treatment productivity of long life bearing Can be provided. Therefore, it is necessary to further reduce the oxygen content in steel or control the composition, shape, and distribution of oxide-based nonmetallic inclusions present in steel, which were indispensable under the conventional technology. It is not necessary to improve or construct steelmaking equipment. Further, the development of the bearing steel according to the present invention makes it possible to reduce the size of the rolling bearing and further increase the operating temperature of the bearing.

【図面の簡単な説明】[Brief description of the drawings]

【図1】(a),(b)は、繰り返し応力負荷の下に発
生するミクロ組織変化のようすを示す金属組織の顕微鏡
写真。
1 (a) and 1 (b) are micrographs of a metal structure showing a change in microstructure generated under repeated stress loading.

【図2】非金属介在物に起因する軸受寿命とミクロ組織
変化に起因する軸受寿命とに及ぼすMoとSb添加の影響を
示す説明図。
FIG. 2 is an explanatory diagram showing the effect of the addition of Mo and Sb on the bearing life caused by nonmetallic inclusions and the bearing life caused by microstructural changes.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 天野 虔一 千葉県千葉市中央区川崎町1番地 川崎 製鉄株式会社 技術研究本部内 (56)参考文献 特開 平5−271866(JP,A) 特開 平5−306432(JP,A) 特開 平6−287703(JP,A) 特開 平5−306432(JP,A) 特開 平2−156045(JP,A) 特開 昭63−57749(JP,A) (58)調査した分野(Int.Cl.7,DB名) C22C 38/00 - 38/60 ────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kenichi Amano 1 Kawasaki-cho, Chuo-ku, Chiba-shi, Chiba Kawasaki Steel Corp. Technical Research Division (56) References JP-A-5-271866 (JP, A) JP-A-5-306432 (JP, A) JP-A-6-287703 (JP, A) JP-A-5-306432 (JP, A) JP-A-2-156045 (JP, A) JP-A-63-57749 (JP) JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) C22C 38/00-38/60

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】C: 0.5〜1.5 wt%, Mo:0.5 超〜2.0
wt%,Al:0.005 〜0.07wt%, Sb: 0.001〜0.005 wt%
未満およびO:0.0020wt%以下を含有し、残部がFe お
よび不可避的不純物からなる、熱処理生産性ならびに繰
り返し応力負荷によるミクロ組織変化の遅延特性に優れ
た軸受鋼。
C: 0.5 to 1.5 wt%, Mo: more than 0.5 to 2.0
wt%, Al: 0.005 to 0.07 wt%, Sb: 0.001 to 0.005 wt%
Less than and O: 0.0020 wt% or less, the balance being Fe and unavoidable impurities, excellent in heat treatment productivity and excellent in microstructure change delay characteristics due to repeated stress load.
【請求項2】 C:0.5〜1.5wt%, Mo:1.0超〜2.0wt%, Al:0.005 〜0.07wt%, Sb:0.001〜0.005wt%未満 およびO:0.0020wt%以下を含有し、さらに、 Si:0.05〜0.5wt%, Mn:0.05〜2.0wt%, Cr:0.05〜2.5wt%, Ni:0.05〜1.0wt%, Cu:0.05〜1.0wt%, B:0.0005〜0.01wt%, およびN:0.0005〜0.012wt% のうちから選ばれるいずれか1種または2種以上を含
み、残部がFeおよび不可避的不純物からなる、熱処理生
産性ならびに繰り返し応力負荷によるミクロ組織変化の
遅延特性に優れた軸受鋼。
2. C: 0.5 to 1.5 wt%, Mo: more than 1.0 to 2.0 wt%, Al: 0.005 to 0.07 wt%, Sb: 0.001 to less than 0.005 wt%, and O: 0.0020 wt% or less. Si: 0.05-0.5 wt%, Mn: 0.05-2.0 wt%, Cr: 0.05-2.5 wt%, Ni: 0.05-1.0 wt%, Cu: 0.05-1.0 wt%, B: 0.0005-0.01 wt%, and N: contains at least one selected from the group consisting of 0.0005 to 0.012 wt%, with the balance being Fe and unavoidable impurities, and having excellent heat treatment productivity and excellent microstructure change delay characteristics due to repeated stress loading. Bearing steel.
【請求項3】C: 0.5〜1.5 wt%, Mo:0.5 超〜2.0
wt%,Al:0.005 〜0.07wt%, Sb: 0.001〜0.005 wt%
未満およびO:0.0020wt%以下を含有し、さらに、Si:
0.5 超〜2.5 wt%, Cr:2.5 超〜8.0 wt%,Ni:1.0 超
〜3.0 wt%, N:0.012 超〜0.050 wt%,V:0.05〜1.0
wt%, Nb:0.05〜1.0 wt%, W:0.05〜1.0 wt%,
Zr:0.02〜0.5 wt%,Ta:0.02〜0.5 wt%, Hf:0.02
〜0.5 wt%およびCo:0.05〜1.5 wt%のうちから選ばれ
るいずれか1種または2種以上を含み、残部がFeおよび
不可避的不純物からなる、熱処理生産性ならびに繰り返
し応力負荷によるミクロ組織変化の遅延特性に優れた軸
受鋼。
(3) C: 0.5 to 1.5 wt%, Mo: more than 0.5 to 2.0
wt%, Al: 0.005 to 0.07 wt%, Sb: 0.001 to 0.005 wt%
And O: 0.0020 wt% or less, and further, Si:
More than 0.5 to 2.5 wt%, Cr: More than 2.5 to 8.0 wt%, Ni: More than 1.0 to 3.0 wt%, N: More than 0.012 to 0.050 wt%, V: 0.05 to 1.0
wt%, Nb: 0.05-1.0 wt%, W: 0.05-1.0 wt%,
Zr: 0.02-0.5 wt%, Ta: 0.02-0.5 wt%, Hf: 0.02
-0.5 wt% and Co: 0.05-1.5 wt%, containing one or more selected from the group consisting of Fe and unavoidable impurities, the balance comprising Fe and unavoidable impurities. Bearing steel with excellent delay characteristics.
【請求項4】C:0.5〜1.5wt%,Mo:1.0超〜2.0wt%,A
l:0.005〜0.07wt%,Sb:0.001〜0.005wt%未満および
O:0.0020wt%以下を含有し、さらに、下記(I群)の
成分のうちから選ばれるいずれか1種または2種以上を
含み、さらにまた、下記(II群)の成分(ただし、I群
で選択されている元素は除く)のうちから選ばれるいず
れか1種または2種以上を含み、残部がFeおよび不可避
的不純物からなる、熱処理生産性ならびに繰り返し応力
負荷によるミクロ組織変化の遅延特性に優れた軸受鋼。 (I群) Si:0.05〜0.5wt%,Mn:0.05〜2.0wt%,Cr:0.05〜2.5w
t%,Ni:0.05〜1.0wt%,Cu:0.05〜1.0wt%,B:0.0005
〜0.01wt%,およびN:0.0005〜0.012wt%(II群) Si:0.5超〜2.5wt%,Cr:2.5超〜8.0wt%,Ni:1.0超〜
3.0wt%, N:0.012超〜0.050wt%,V:0.05〜1.0wt%,
Nb:0.05〜1.0wt%,W:0.05〜1.0wt%,Zr:0.02〜0.5w
t%,Ta:0.02〜0.5wt%,Hf:0.02〜0.5wt%およびCo:
0.05〜1.5wt%
4. C: 0.5 to 1.5 wt%, Mo:1.0Super ~ 2.0wt%, A
l: 0.005 to 0.07 wt%, Sb: 0.001 to less than 0.005 wt% and
O: 0.0020 wt% or less,The following (group I)
componentAny one or two or more selected from
Including, and also,Components of the following (Group II) (however, Group I
Excluding the element selected in)Which one to choose from
Including one or two or more, the balance being Fe and inevitable
Heat treatment productivity and repetitive stress composed of chemical impurities
Bearing steel with excellent microstructure change delay characteristics due to load.Record (Group I)  Si: 0.05 to 0.5 wt%, Mn: 0.05 to 2.0 wt%, Cr: 0.05 to 2.5 w
t%, Ni: 0.05 to 1.0 wt%, Cu: 0.05 to 1.0 wt%, B: 0.0005
~ 0.01wt%, and N: 0.0005 ~ 0.012wt%(Group II)  Si: more than 0.5 ~ 2.5wt%, Cr: more than 2.5 ~ 8.0wt%, Ni: more than 1.0 ~
3.0 wt%, N: more than 0.012 to 0.050 wt%, V: 0.05 to 1.0 wt%,
Nb: 0.05-1.0 wt%, W: 0.05-1.0 wt%, Zr: 0.02-0.5 w
t%, Ta: 0.02-0.5 wt%, Hf: 0.02-0.5 wt% and Co:
0.05-1.5wt%
JP09555093A 1993-03-30 1993-03-30 Bearing steel with excellent heat treatment productivity and delayed microstructural change due to repeated stress loading Expired - Lifetime JP3233726B2 (en)

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JP3233726B2 true JP3233726B2 (en) 2001-11-26

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