JP3229254B2 - Cosmetic covering the skeleton of an existing concrete building and a method of removing the base mortar layer - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a makeup for covering a frame of an existing or existing concrete building and a method for removing a base mortar layer of the makeup.

[0002]

2. Description of the Related Art For example, in order to repair a cracked skeleton, change the interior or exterior, etc., from the skeleton of an existing concrete building, apply a coating covering the skeleton, make an elastic tile, vinyl cloth, and other makeup and its base. The mortar layer is removed.

[0003] Conventionally, the above-mentioned makeup and its base mortar have been removed by crushing them with a breaker, for example. However, this removal operation involves generation of loud noise or vibration. This may cause physical and mental distress to residents and users of the building in service, and may have a significant adverse effect on the operation or operation of the facilities and equipment within the building. In particular, this is remarkable in buildings such as hotels and hospitals. For this reason, in the above-mentioned conventional method, there are cases where the removing operation is restricted in terms of time, or the removing operation is practically impossible.

[0004]

SUMMARY OF THE INVENTION It is an object of the present invention to provide a method for removing makeup and its underlying mortar layer from a skeleton with low noise, preferably even low vibration.

[0005]

Means for Solving the Problems In order to remove the makeup covering the skeleton of an existing concrete building and the underlying mortar layer, first, a part of the makeup is cut or cut off linearly on the decorative surface. At least one closed region. Next, in the closed area, penetrate the makeup and the base mortar layer , or penetrate the makeup.
And extending the mortar layer over most of its thickness
A plurality of openings, and then filling each opening with a swelling agent. A part of the makeup is scraped off, for example, in a lattice shape. The shaving of the makeup and the formation of the opening can be performed by ultrasonic vibration cutting and ultrasonic cutting, respectively.

[0006]

In the present invention, the makeup and the base mortar are removed by cutting or shaving a part of the makeup and forming an opening in the makeup and the base mortar.
And through the filling of a swelling agent into the opening.

[0007] A part of the makeup is cut with, for example, a knife,
Alternatively, the removal range of the makeup and the base mortar can be determined by shaving, for example, by ultrasonic shaving vibration cutting to form at least one closed region on the decorative surface. The shaving by ultrasonic vibration cutting of the makeup is performed by applying ultrasonic vibration to the blade while the makeup is being shaved with only such a blade, so that the work hardly involves noise and vibration. Further, the formation of the opening in the makeup and the base mortar in the closed area is performed by, for example, ultrasonic cutting, that is, applying ultrasonic vibration to the blade while rotating the blade to cut the makeup and the base mortar. Sometimes this can be done under low noise and low vibration. The swelling agent gently expands in volume with time, during which time the inflation pressure extends in a direction perpendicular to the peripheral wall surface of the opening, whereby the underlying mortar layer is lifted between the openings and the underlying mortar layer is lifted. Cracks occur on the surface. As a result, the base mortar layer peels off from the skeleton. During this time, noise and vibration hardly occur, so that the makeup and the base mortar layer can be quietly peeled off from the frame in the closed region. By cutting or shaving off a part of the makeup in a lattice shape, it is possible to easily remove the makeup and the base mortar over a wide range.

[0008]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to FIG. 1, the method of the present invention is applied to a wall 12, which is an example of the frame of an existing or existing concrete building 10. Examples of the skeleton to which the present invention is applied include columns and beams in addition to the walls.

[0009] The wall of the concrete building, that is, the wall 12 made of concrete, is covered on its surface 14 with a base mortar layer 16 applied thereto, and the surface 18 of the base mortar layer 16 is painted and elastic tiles. , A vinyl cloth or the like.

Makeup 20 and its underlying mortar layer 16
All or some of these are peeled off for repairing the wall 12, renewing the indoor or outdoor surface of the wall 12 (that is, renewing the interior or exterior), and the like.

The peeling or removal of the makeup 20 and the base mortar layer 16 can be performed as follows in accordance with the present invention.

First, a part of the makeup 20 is cut off linearly,
One or more closed regions 22 are formed on the surface (FIG. 2). The closed region 22 can also be formed by cutting a part of the makeup 20 into a line shape using a knife, for example, instead of the illustrated example. The closed region 22 indicates a range where the makeup 20 and the underlying mortar layer 16 are to be removed. Therefore, the size and quantity of the closed region 22 are determined according to the repair range, the renewal range, and the like. In the illustrated example, the makeup 20 and the base mortar 1
In order to remove all of 6, the makeup 20 is scraped off in a lattice shape, and a plurality of rectangular closed regions 22 are formed.

The shaving of the makeup 20 is preferably performed by ultrasonic vibration cutting. That is, the makeup 20 is cut while the ultrasonic vibration is applied to the blade 20 using only a blade. More specifically, the blade vibrates in the cutting direction with ultrasonic vibration, for example, the frequency and amplitude are each 21 kHz.
The blade is moved linearly while applying ultrasonic vibrations of 55 μm and 55 μm, thereby forming a groove 24 opened on the surface of the makeup 20. The width of the groove 24 is, for example, 8
mm, 12 mm, 15 mm, 30 mm, etc. The movement of the blade may be performed in a curved line instead of the illustrated example in which the blade is moved linearly.

FIG. 2 schematically shows the ultrasonic vibration cutting device 26. This device 26 has a chisel 28 and a housing 30 containing means for generating ultrasonic waves, means for transmitting the generated ultrasonic waves to chisel 28, and the like. This device 26 is sold by Taga Corporation as "Sonosplitter" (trademark).

By the application of the ultrasonic vibration, the cutting resistance of only 28 is greatly reduced, and therefore, the noise level and vibration generated when the groove 24 is formed are extremely small. Specifically, the cutting noise is inaudible at a distance of several meters, and almost no vibration occurs.

Next, for each closed area 22, a plurality of openings 32 are provided in the makeup 20 and the base mortar layer 16 so as to open to the surface of the makeup 20. The illustrated opening 32 is formed of a through-hole penetrating the makeup 20 and the base mortar layer 16. Instead of the illustrated example, the opening has a form such as a hole penetrating the makeup 20 and extending the base mortar layer 16 over most of its thickness, a plurality of grooves penetrating the makeup 20 and the base mortar layer 16, and the like. It may be something. The arrangement of the through-holes or the holes may be regular or irregular. Further, the through holes, the holes, and the grooves may be mixed, or through holes or holes having different diameters may be mixed. Further, the through-hole and the hole,
Regardless of the extension direction. That is, these axes may be horizontal and non-horizontal, or they may be orthogonal or non-orthogonal to the surface 18 of the wall 12.

The opening 32 is provided in the wall 12, more particularly
0 and the underlying mortar 16 can be formed by sequentially performing ultrasonic cutting. That is, a spindle having a tip provided with a grindstone or a wheel having a peripheral surface provided with a grindstone is rotated around each axis to sequentially apply the cutting force of the grindstone to the makeup 20 and the base mortar 16, Further, it can be formed by ultrasonically vibrating the spindle and the wheel, respectively, during this time.

The direction in which the ultrasonic vibration is applied is the axial direction of the spindle, and the emission direction of the wheel. The frequency and amplitude of the ultrasonic wave at this time are, for example, 20 kHz and 55 kHz, respectively.
Set to μm. By the application of the ultrasonic vibration, the cutting resistance of the grindstone is greatly reduced, so that the noise level and the vibration generated when the opening 32 is formed are extremely small.
More specifically, the cutting sound or the grinding sound is inaudible at a distance of several meters, and is substantially vibration-free.

As a specific device for forming the opening 32, for example, a "hand-held rotary tool" described in Utility Model Registration No. 3019063 can be used. In this tool, a horn is attached to the tip of an ultrasonic vibrator that is rotatably supported in an outer case,
Further, a grindstone is attached to the tip of the horn. When the ultrasonic vibrator is driven to rotate around its axis, the horn and the grindstone rotate around these axes. Further, by operating the ultrasonic vibrator, ultrasonic vibration can be generated in the axial direction of the horn. By pressing the grindstone against the surface of the makeup 20 in the closed area 22 to rotate the grindstone and apply ultrasonic vibration to the grindstone, the opening 32 can be formed with almost no noise and vibration. .

Regarding the openings 32, taking into account the range or distance limit over which the inflation pressure of the inflating agent can be effectively applied, that is, the range or distance limit at which cracks can occur, as described later, the shape, direction, and mutual The interval, size, depth, etc. can be set.

The opening 32 can be formed by, for example, a cutting process using a drill on which ultrasonic vibration is not superimposed. However, the level of generated noise and vibration is higher in the case of cutting with the drill than in the case of ultrasonic cutting.

Next, the formed openings 32 are filled with an expanding agent. The swelling agent is preferably made by kneading a drug mainly composed of an inorganic compound mainly composed of quick lime and silicate (for example, "Blystar" manufactured by Onoda Co., Ltd.) with water and kneading the mixture. Reacts with water (hydration reaction) so that its volume expands with time.

Other examples of the expanding agent include calcined dolomite, magnesia, ordinary Portland cement-blast furnace slag-bauxite-gypsum, alumina cement-lime-gypsum, and the like.

Due to the volume expansion of the expanding agent in each of the openings 32, the peripheral wall surface of each of the openings 32 receives an inflation pressure in a direction perpendicular thereto (in the radial direction of the through hole or hole). Due to this inflation pressure, a portion between the openings 20 of the makeup 20 and the base mortar layer 16 rises and a crack 34 is generated in this portion. As a result, the base mortar layer 16 peels off from the surface 18 of the wall 12. Since the groove 24 defining the closed region 22 divides the makeup 20 integral with the base mortar layer 16 and cuts off the continuity, the base mortar layer 16 and the makeup 20 in the closed region 22 surrounded by the groove 24 are separated. Peels off the surface 18 of the wall 12 along the groove 24.

The portion where the crack has occurred, that is, the portion of the closed region 22, collapses from the wall surface 18 naturally or by applying a relatively small external force (see the arrow shown in FIG. 4). Peeling of the mortar layer 16 from the wall 12 is not accompanied by generation of noise and vibration because the swelling agent is subjected to a static expansion effect with time.

After the foundation mortar layer 16 and the makeup 20 are peeled off over the entire surface of the wall 12, for example, cracks generated in the wall 12 are repaired or, for example, after the wall surface 14 is covered with a new mortar layer for renewal, a new mortar layer is applied. Wall surface 1 without applying any makeup or covering with a new mortar layer
4 is covered with a decorative board or the like.

[Brief description of the drawings]

FIG. 1 is a wall which is a part of a skeleton of a concrete building,
It is a schematic longitudinal cross-sectional view of a foundation mortar layer and makeup.

FIG. 2 is a schematic view of a portion of a cosmetic surface during formation of a groove.

FIG. 3 is a schematic partial front view of a decorative surface after a plurality of openings are formed.

FIG. 4 is a schematic partial front view of a decorative surface in a state where a crack has occurred.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 10 Concrete building 12 Wall 14 Wall surface 16 Base mortar layer 20 Makeup 22 Closed area 24 Groove 32 Opening

────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-1-125472 (JP, A) JP-A-5-133667 (JP, A) JP-A-1-118771 (JP, U) (58) Survey Field (Int.Cl. ⁷ , DB name) E04G 23/02-23/08

Claims (4)

(57) [Claims] 1. A method of removing a makeup and a base mortar layer covering a frame of an existing concrete building, the method comprising:
Linearly cutting or shaving a part of the makeup to form at least one closed area on the decorative surface, penetrating the makeup and the base mortar layer, or penetrating the makeup in the closed area; Removing said mortar layer over a majority of its thickness, and filling each opening with a swelling agent. 2. The method of claim 1, wherein a portion of the makeup is scraped by subjecting the makeup to ultrasonic vibration cutting. 3. The method according to claim 1, wherein the opening is formed by sequentially performing ultrasonic cutting on the makeup and the base mortar layer. 4. The method of claim 1, wherein a portion of the makeup is scraped in a grid.