JP3219256B2 - Method for producing bis (p-hydroxyphenyl) acetic acid - Google Patents

Method for producing bis (p-hydroxyphenyl) acetic acid

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Publication number
JP3219256B2
JP3219256B2 JP35158692A JP35158692A JP3219256B2 JP 3219256 B2 JP3219256 B2 JP 3219256B2 JP 35158692 A JP35158692 A JP 35158692A JP 35158692 A JP35158692 A JP 35158692A JP 3219256 B2 JP3219256 B2 JP 3219256B2
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JP
Japan
Prior art keywords
acid
hydroxyphenyl
acetic acid
bis
sulfuric acid
Prior art date
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JP35158692A
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Japanese (ja)
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JPH06172257A (en
Inventor
賢治 国方
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Nippon Kayaku Co Ltd
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Nippon Kayaku Co Ltd
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明はビス(p−ヒドロキシフ
ェニル)酢酸の製造方法に関する。
The present invention relates to a process for producing bis (p-hydroxyphenyl) acetic acid.

【0002】[0002]

【従来の技術】ビス(p−ヒドロキシフェニル)酢酸
は、農薬、医薬、感熱紙の顕色剤の中間体、エポキシ樹
脂やポリカーボネート等のポリマー原料や改質剤として
使用される化合物である。しかしながら、該化合物の工
業的な製造方法については従来殆ど報告がなされてい
ず、わずかにその合成方法が、2−3見出されるにすぎ
ない。例えば、J.Org.Chem.24,1949
−51(1959)にHubacherがフェノールと
グリオキシル酸を硫酸存在下に反応させて該化合物を得
たことを発表している。また日本公開特許公報 昭56
−55337にグリオキシル酸1モルと2モル以上のフ
ェノールとを40℃以上の温度で、且つグリオキシル酸
1モルに対して0.5モル以上の鉱酸及び1−5モルの
脂肪族カルボン酸の共存下で反応させることを特徴とす
るビス(p−ヒドロキシフェニル)酢酸の製造方法が提
案されている。しかし、この二つの方法は、反応時間が
30−64時間と長く、しかも、副反応が多く起こり、
純度の高い該化合物を得ようとすれば、煩雑な操作が必
要となり、収率が低くなって、工業的に価値の少ない方
法である。J.Org.Chem.26,1420−2
(1961)にNathansohnがp−MeOC6
4 CH(OH)CNとフェノールを73%硫酸中で反
応させ、4−ヒドロキシ−4−メトキシジフェニルアセ
トニトリルを得、これを加水分解してビス(p−ヒドロ
キシフェニル)酢酸を得たことを発表している。この方
法もまた、原料が高価であり、且つ加水分解の工程が必
要なこと等、工業的な方法とは、言いがたい。
2. Description of the Related Art Bis (p-hydroxyphenyl) acetic acid is a compound used as an intermediate of a developer for agricultural chemicals, medicines, and thermal paper, as a raw material for polymers such as epoxy resins and polycarbonates, and as a modifier. However, there have been few reports on industrial production methods of the compound, and only a few synthesis methods have been found. For example, J. Org. Chem. 24, 1949
No.-51 (1959) reports that Hubacher obtained the compound by reacting phenol and glyoxylic acid in the presence of sulfuric acid. Also, Japanese Unexamined Patent Publication No. 56
-55337, coexistence of 1 mol of glyoxylic acid and 2 mol or more of phenol at a temperature of 40 ° C. or more, and 0.5 mol or more of mineral acid and 1-5 mol of aliphatic carboxylic acid per 1 mol of glyoxylic acid. A method for producing bis (p-hydroxyphenyl) acetic acid, which is characterized by reacting under the following conditions, has been proposed. However, these two methods have a long reaction time of 30 to 64 hours, and many side reactions occur.
In order to obtain the compound having a high purity, a complicated operation is required, the yield is reduced, and this is a method of low industrial value. J. Org. Chem. 26,1420-2
(1961) Nathansohn added p-MeOC 6
H 4 CH (OH) CN and phenol were reacted in 73% sulfuric acid to give 4-hydroxy-4-methoxydiphenylacetonitrile, which was hydrolyzed to give bis (p-hydroxyphenyl) acetic acid. are doing. This method cannot be said to be an industrial method because the raw materials are expensive and a hydrolysis step is required.

【0003】[0003]

【発明が解決しようとする課題】以上のように、従来の
合成方法では、副反応物が多量に生成するので、高純度
のビス(p−ヒドロキシフェニル)酢酸を得ようとすれ
ば、煩雑な操作を必要とし、収率も高くなく、廃液処理
費が高くなり、コストが上昇するという欠点がある。従
って、安価な原料を使用し、副反応の少ない反応方法に
より、ビス(p−ヒドロキシフェニル)酢酸を得る方法
の開発が、望まれている。
As described above, in the conventional synthesis method, since a large amount of by-products is produced, it is complicated to obtain high-purity bis (p-hydroxyphenyl) acetic acid. There are drawbacks that require operation, the yield is not high, the waste liquid treatment cost is high, and the cost is high. Therefore, development of a method for obtaining bis (p-hydroxyphenyl) acetic acid using an inexpensive raw material and a reaction method with few side reactions is desired.

【0004】[0004]

【課題を解決するための手段】フェノールとグリオキシ
ル酸を硫酸の存在下、反応させて、ビス(p−ヒドロキ
シフェニル)酢酸を合成する方法は、原料が安価なの
で、収率が良好で、しかも、副反応物の除去が容易であ
れば、工業的な製造方法になる可能性があると考えられ
たが、検討の結果、この方法は副反応物が多く、しかも
生成物の精製が困難であり、工業的な製造方法とは言え
ないことが判かった。他方、フェノールとグリオキシル
酸を水酸化ナトリウムの存在下、反応させると、p−ヒ
ドロキシマンデル酸Na塩が、簡単な、分離操作で高純
度、高収率で得られることが、公知になっているので、
このp−ヒドロキシマンデル酸Na塩を出発物質とし
て、フェノールと反応させる条件を検討したところ、触
媒として使用する酸の濃度と、反応温度をコントロール
することにより、ビス(p−ヒドロキシフェニル)酢酸
が、高純度、高収率で得られることが分かり、本発明を
完成した。
The method of synthesizing bis (p-hydroxyphenyl) acetic acid by reacting phenol and glyoxylic acid in the presence of sulfuric acid has a good yield because the raw materials are inexpensive. It was thought that if the removal of by-products was easy, it could be an industrial production method, but as a result of examination, this method had many by-products and it was difficult to purify the product. It was found that this was not an industrial production method. On the other hand, it has been known that when phenol and glyoxylic acid are reacted in the presence of sodium hydroxide, a sodium salt of p-hydroxymandelic acid can be obtained in a simple separation operation with high purity and high yield. So
By examining the conditions for reacting with phenol using the sodium salt of p-hydroxymandelic acid as a starting material, bis (p-hydroxyphenyl) acetic acid was converted to a compound by controlling the concentration of the acid used as a catalyst and the reaction temperature. It was found that high purity and high yield were obtained, and the present invention was completed.

【0005】すなわち、本発明は、 (1)p−ヒドロキシマンデル酸を、酸の存在下、フェ
ノールと反応させることを特徴とするビス(p−ヒドロ
キシフェニル)酢酸の製造方法 (2)酸が、硫酸である前項1記載のビス(p−ヒドロ
キシフェニル)酢酸の製造方法 (3)硫酸水溶液とフェノールの混合物中にp−ヒドロ
キシマンデル酸Na塩を添加することを特徴とするビス
(p−ヒドロキシフェニル)酢酸の製造方法 (4)硫酸水溶液の濃度が10−90%である前項3記
載のビス(p−ドロキシフェニル)酢酸の製造方法 である。
That is, the present invention provides: (1) a method for producing bis (p-hydroxyphenyl) acetic acid, which comprises reacting p-hydroxymandelic acid with phenol in the presence of an acid; 2. The method for producing bis (p-hydroxyphenyl) acetic acid according to the above item 1, which is sulfuric acid. (3) Bis (p-hydroxyphenyl) acid salt is added to a mixture of an aqueous sulfuric acid solution and phenol. ) Method for producing acetic acid (4) The method for producing bis (p-droxyphenyl) acetic acid according to item 3, wherein the concentration of the aqueous sulfuric acid solution is 10 to 90%.

【0006】以下、本発明を詳細に説明する。本発明で
使用されるp−ヒドロキシマンデル酸は、乾燥品でも、
含水品でもよく、塩になっていてもよい。むしろ、でき
るだけ、低価格の原料を使用したほうが、工業的に有利
なので、含水のp−ヒドロキシマンデル酸Na塩が、好
ましい。ただ、あまり、水が多すぎると、硫酸の濃度を
容易にコントロールできなくなるので、含水量として
は、0−50%、好ましくは0−20%、特に好ましく
は0−10%である。塩としては、Na塩、Ka塩、L
i塩等が好ましく、特にNa塩が好ましい。
Hereinafter, the present invention will be described in detail. The p-hydroxymandelic acid used in the present invention may be a dried product,
It may be a water-containing product or a salt. Rather, it is industrially advantageous to use raw materials that are as inexpensive as possible, so that hydrous sodium p-hydroxymandelic acid salt is preferred. However, if the amount of water is too large, the concentration of sulfuric acid cannot be easily controlled. Therefore, the water content is 0 to 50%, preferably 0 to 20%, and particularly preferably 0 to 10%. As the salt, Na salt, Ka salt, L
i-salts and the like are preferred, and Na salts are particularly preferred.

【0007】溶媒としては、水が最も好ましいが、メタ
ノール、エタノール、イソプロピルアルコール等のアル
コール類、酢酸メチルエステル、酢酸エチルエステル、
酢酸ブチルエステル等の酢酸エステル類、ベンゼン、ト
ルエン、キシレン等の芳香族化合物類等の有機溶剤を水
に添加しても良い。触媒としては、硫酸、塩酸、燐酸等
の無機酸、p−トルエンスルフォン酸、蓚酸等の有機酸
が好ましいが、特に硫酸が好ましい。以下水を溶媒とし
て硫酸を触媒に使用した場合について説明する。反応容
器に仕込む硫酸の濃度は10−90%が好ましい。使用
されるp−ヒドロキシマンデル酸は、アルカリ金属塩で
も、含水品でも良く、また、縮合反応の結果、水が生成
するため、反応中の硫酸濃度は、仕込み硫酸濃度より低
下する。従って、反応中の硫酸濃度が、10−90%、
好ましくは、10−70%、特に好ましくは、20−5
0%になるよう、仕込み硫酸濃度を選択する。仕込み硫
酸水溶液の量は、ビス(p−ドロキシフェニル)酢酸の
理論得量100重量部あたり、100〜2000重量
部、好ましくは、150〜1000重量部、特に好まし
くは、200〜500重量部が使用される。100重量
部未満では、反応の結果生じるビス(p−ヒドロキシフ
ェニル)酢酸が析出して来て、撹はんが困難になり、反
応が完結しなかったり、副反応が起こったり、収率が低
下する。2000重量部を越えると、製造効率が悪くな
り経済的でない。
As the solvent, water is most preferred, but alcohols such as methanol, ethanol and isopropyl alcohol, methyl acetate, ethyl acetate,
Organic solvents such as acetates such as butyl acetate and aromatics such as benzene, toluene and xylene may be added to water. As the catalyst, inorganic acids such as sulfuric acid, hydrochloric acid, and phosphoric acid, and organic acids such as p-toluenesulfonic acid and oxalic acid are preferable, and sulfuric acid is particularly preferable. Hereinafter, a case where sulfuric acid is used as a catalyst with water as a solvent will be described. The concentration of sulfuric acid charged in the reaction vessel is preferably 10-90%. The p-hydroxymandelic acid used may be an alkali metal salt or a water-containing product, and water is generated as a result of the condensation reaction, so that the sulfuric acid concentration during the reaction is lower than the charged sulfuric acid concentration. Therefore, the sulfuric acid concentration during the reaction is 10-90%,
Preferably, 10-70%, particularly preferably 20-5
Select the concentration of the supplied sulfuric acid so as to be 0%. The amount of the aqueous sulfuric acid solution charged is 100 to 2,000 parts by weight, preferably 150 to 1000 parts by weight, particularly preferably 200 to 500 parts by weight, per 100 parts by weight of the theoretical amount of bis (p-droxyphenyl) acetic acid. used. If the amount is less than 100 parts by weight, bis (p-hydroxyphenyl) acetic acid generated as a result of the reaction will precipitate, making it difficult to stir, the reaction will not be completed, side reactions will occur, and the yield will decrease. I do. If the amount exceeds 2,000 parts by weight, the production efficiency deteriorates, which is not economical.

【0008】原料の使用モル比は、p−ヒドロキシマン
デル酸/フェノールが、0.7−1.2、好ましくは、
0.8−1.1、特に好ましくは、0.9−1.0であ
る。モル比が0.7未満だと、フェノールが過剰に残
り、生成物の精製操作が必要になり経済的でない。又モ
ル比が1.2を越えると、副反応物が多く生じ、収率が
低下し、精製操作も必要になる。
The molar ratio of the raw materials used is such that p-hydroxymandelic acid / phenol is 0.7-1.2, preferably
0.8-1.1, particularly preferably 0.9-1.0. If the molar ratio is less than 0.7, phenol remains excessively, and a purification operation of the product is required, which is not economical. On the other hand, when the molar ratio exceeds 1.2, many by-products are generated, the yield is reduced, and a purification operation is required.

【0009】反応温度は、−10−100℃、好ましく
は、10−70℃、特に好ましくは、30−60℃であ
る。−10℃未満だと、反応速度が遅く、100℃越え
ると副反応物が多くなる。反応時間は、硫酸水溶液の濃
度、温度により、相当変化するが、1−20時間、好ま
しくは、2−10時間、特に好ましくは、3−8時間で
ある。
[0009] The reaction temperature is -10-100 ° C, preferably 10-70 ° C, particularly preferably 30-60 ° C. If the temperature is lower than −10 ° C., the reaction rate is low. The reaction time varies considerably depending on the concentration and temperature of the aqueous sulfuric acid solution, but is 1 to 20 hours, preferably 2 to 10 hours, particularly preferably 3 to 8 hours.

【0010】液体クロマトグラフィーで、p−ヒドロキ
シマンデル酸が0.5%以下になったら、必要に応じ
て、水を加え、析出しているビス(p−ヒドロキシフェ
ニル)酢酸の流動状態を良好にする。10−20℃まで
冷却し、減圧濾過し、濾液の硫酸は、次の反応に使用す
る。さらに、冷水で洗浄し、硫酸、硫酸ナトリウムを除
去する。次に、50−60℃で乾燥して目的物を得る。
When p-hydroxymandelic acid is reduced to 0.5% or less by liquid chromatography, water is added as necessary to improve the flow state of the precipitated bis (p-hydroxyphenyl) acetic acid. I do. Cool to 10-20 ° C, filter under reduced pressure, and use the sulfuric acid in the filtrate for the next reaction. Further, it is washed with cold water to remove sulfuric acid and sodium sulfate. Next, it is dried at 50-60 ° C. to obtain the desired product.

【0011】[0011]

【実施例】実施例によって本発明を更に具体的に説明す
るが、本発明がこれらの実施例のみに限定されるもので
ない。
EXAMPLES The present invention will be described more specifically with reference to examples, but the present invention is not limited to only these examples.

【0012】実施例1 撹はん器、温度計を備えた300CCフラスコに、フェ
ノール 20.7g(0.22モル)、45%硫酸 9
6gを加え、45−50℃に加熱、撹はんした。次に、
89%の純度のp−ヒドロキシマンデル酸Naの1水和
物 47g(0.201モル)を20−25分かけて加
えた。2.5時間後に、45%硫酸 96gを加え、析
出してきたビス(p−ヒドロキシフェニル)酢酸の流動
性を向上させた。45−50℃、6.5時間反応し、水
70g加え、反応を終了した。10−20℃に冷却し
て、水流アスピレイターで、減圧濾過した。濾液の硫酸
水溶液は、220gで次回の反応に使用した。フィルタ
ーケーキを、冷水300gで洗浄し、硫酸、硫酸ナトリ
ウムを除去した。50−60℃で2日間乾燥して、ビス
(p−ヒドロキシフェニル)酢酸 49gを得た。液体
クロマトグラフィーで、安息香酸を標準物質として、定
量した結果、純度は97.2%であった。
Example 1 A 300 CC flask equipped with a stirrer and a thermometer was charged with 20.7 g (0.22 mol) of phenol and 45% sulfuric acid 9
6 g was added, and the mixture was heated and stirred at 45-50 ° C. next,
47 g (0.201 mol) of 89% pure sodium p-hydroxymandelic acid were added over 20-25 minutes. After 2.5 hours, 96 g of 45% sulfuric acid was added to improve the fluidity of the precipitated bis (p-hydroxyphenyl) acetic acid. The reaction was carried out at 45-50 ° C. for 6.5 hours, and 70 g of water was added to terminate the reaction. After cooling to 10-20 ° C, the mixture was filtered under reduced pressure with a water jet aspirator. 220 g of the aqueous sulfuric acid solution of the filtrate was used for the next reaction. The filter cake was washed with 300 g of cold water to remove sulfuric acid and sodium sulfate. After drying at 50-60 ° C for 2 days, 49 g of bis (p-hydroxyphenyl) acetic acid was obtained. As a result of quantification by liquid chromatography using benzoic acid as a standard substance, the purity was 97.2%.

【0013】実施例2 撹はん器、温度計を備えた300CCフラスコに、フェ
ノール 20.7g(0.22モル)、45%硫酸 9
6gを加え、45−50℃に加熱、撹はんした。次に、
89%の純度のp−ヒドロキシマンデル酸Naの1水和
物 47g(0.201モル)を20−25分かけて加
えた。2.5時間後に、45%硫酸 96gを加え、析
出してきたビス(p−ヒドロキシフェニル)酢酸の流動
性を向上させた。更に、p−ヒドロキシマンデル酸Na
の1水和物 2.1gを反応開始、3時間後、4時間後
に加えた。p−ヒドロキシマンデル酸Naの1水和物は
合計51.2g(0.22モル)加えたことになる。
5.5時間後、水 70g加え、反応を終了した。10
−20℃に冷却して、水流アスピレイターで、減圧濾過
した。濾液の硫酸水溶液は、220gで次回の反応に使
用した。フィルターケーキを、冷水300gで洗浄し、
硫酸、硫酸ナトリウムを除去した。50−60℃で2日
間乾燥して、ビス(p−ヒドロキシフェニル)酢酸 5
7gを得た。液体クロマトグラフィーで、安息香酸を標
準物質として、定量した結果、純度は97.2%であっ
た。
Example 2 A 300 CC flask equipped with a stirrer and a thermometer was charged with 20.7 g (0.22 mol) of phenol and 45% sulfuric acid 9
6 g was added, and the mixture was heated and stirred at 45-50 ° C. next,
47 g (0.201 mol) of 89% pure sodium p-hydroxymandelic acid were added over 20-25 minutes. After 2.5 hours, 96 g of 45% sulfuric acid was added to improve the fluidity of the precipitated bis (p-hydroxyphenyl) acetic acid. Further, p-hydroxymandelic acid Na
The monohydrate 2.1 g was added 3 hours and 4 hours after the start of the reaction. This means that a total of 51.2 g (0.22 mol) of sodium monohydrate of p-hydroxymandelic acid was added.
After 5.5 hours, 70 g of water was added to terminate the reaction. 10
After cooling to −20 ° C., the mixture was filtered under reduced pressure with a water jet aspirator. 220 g of the aqueous sulfuric acid solution of the filtrate was used for the next reaction. Wash the filter cake with 300 g of cold water,
Sulfuric acid and sodium sulfate were removed. After drying at 50-60 ° C. for 2 days, bis (p-hydroxyphenyl) acetic acid 5
7 g were obtained. As a result of quantification by liquid chromatography using benzoic acid as a standard substance, the purity was 97.2%.

【0014】実施例3 撹はん器、温度計を備えた300CCフラスコに、フェ
ノール 20.7g(0.22モル)、36.2%硫酸
96gを加え、45−50℃に加熱、撹はんした。次
に、89%の純度のp−ヒドロキシマンデル酸Naの1
水和物 47g(0.201モル)を20−25分かけ
て加えた。反応開始7.5時間後に、22.5%硫酸
96gを加え、析出してきたビス(p−ヒドロキシフェ
ニル)酢酸の流動性を向上させた。45−50℃、9.
5時間反応し、更に70−73℃4時間反応した。10
−20℃に冷却して、水流アスピレイターで、減圧濾過
した。濾液の硫酸水溶液は、145gで次回の反応に使
用した。フィルターケーキを、冷水200gで洗浄し、
硫酸、硫酸ナトリウムを除去した。50−60℃で2日
間乾燥して、ビス(p−ヒドロキシフェニル)酢酸 5
1.3gを得た。液体クロマトグラフィーで、安息香酸
を標準物質として、定量した結果、純度は94.7%で
あった。
Example 3 To a 300 CC flask equipped with a stirrer and a thermometer, 20.7 g (0.22 mol) of phenol and 96 g of 36.2% sulfuric acid were added, and the mixture was heated to 45-50 ° C. and stirred. did. Next, 1% of 89% pure p-hydroxymandelic acid Na
47 g (0.201 mol) of the hydrate were added over 20-25 minutes. 7.5 hours after the start of the reaction, 22.5% sulfuric acid
96 g was added to improve the fluidity of the precipitated bis (p-hydroxyphenyl) acetic acid. 45-50 ° C, 9.
The reaction was carried out for 5 hours, and further for 4 hours at 70-73 ° C. 10
After cooling to −20 ° C., the mixture was filtered under reduced pressure with a water jet aspirator. 145 g of the aqueous sulfuric acid solution of the filtrate was used for the next reaction. Wash the filter cake with 200 g of cold water,
Sulfuric acid and sodium sulfate were removed. After drying at 50-60 ° C. for 2 days, bis (p-hydroxyphenyl) acetic acid 5
1.3 g were obtained. As a result of quantification by liquid chromatography using benzoic acid as a standard substance, the purity was 94.7%.

【0015】[0015]

【発明の効果】副反応物の生成が少なく、再結晶等の精
製操作を必要とせず、収率が高く、廃液負荷が少なく、
経済的なビス(p−ヒドロキシフェニル)酢酸の製法が
確立された。
EFFECTS OF THE INVENTION The amount of by-products is small, the purification operation such as recrystallization is not required, the yield is high, the waste liquid load is small,
An economical process for preparing bis (p-hydroxyphenyl) acetic acid has been established.

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】p−ヒドロキシマンデル酸を、酸の存在
下、フェノールと反応させることを特徴とするビス(p
−ヒドロキシフェニル)酢酸の製造方法
1. Bis (p) characterized in that p-hydroxymandelic acid is reacted with phenol in the presence of an acid.
Method for producing (hydroxyphenyl) acetic acid
【請求項2】酸が、硫酸である請求項1記載のビス(p
−ヒドロキシフェニル)酢酸の製造方法
2. The bis (p) according to claim 1, wherein the acid is sulfuric acid.
Method for producing (hydroxyphenyl) acetic acid
【請求項3】硫酸水溶液とフェノールの混合物中にp−
ヒドロキシマンデル酸Na塩を添加することを特徴とす
るビス(p−ヒドロキシフェニル)酢酸の製造方法
3. A mixture of an aqueous sulfuric acid solution and phenol in a mixture of p-
A method for producing bis (p-hydroxyphenyl) acetic acid, comprising adding a sodium hydroxymandelic acid salt.
【請求項4】硫酸水溶液の濃度が10−90%である請
求項3記載のビス(p−ドロキシフェニル)酢酸の製造
方法
4. The method for producing bis (p-droxyphenyl) acetic acid according to claim 3, wherein the concentration of the aqueous sulfuric acid solution is 10-90%.
JP35158692A 1992-12-09 1992-12-09 Method for producing bis (p-hydroxyphenyl) acetic acid Expired - Fee Related JP3219256B2 (en)

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JP3219256B2 true JP3219256B2 (en) 2001-10-15

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Publication number Priority date Publication date Assignee Title
EP1817354A1 (en) 2004-12-02 2007-08-15 DSMIP Assets B.V. Hydroxy-aromatic compound, process for the preparation thereof, and use of the compound
KR20090024136A (en) * 2006-06-02 2009-03-06 디에스엠 아이피 어셋츠 비.브이. Process for the preparation of a hydroxy-aromatic resin; hydroxy-aromatic resin, and modification thereof

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