JP3205518U - Asphalt melting equipment - Google Patents

Asphalt melting equipment Download PDF

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JP3205518U
JP3205518U JP2016002274U JP2016002274U JP3205518U JP 3205518 U JP3205518 U JP 3205518U JP 2016002274 U JP2016002274 U JP 2016002274U JP 2016002274 U JP2016002274 U JP 2016002274U JP 3205518 U JP3205518 U JP 3205518U
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container
melting
asphalt
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melting container
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吉村 正広
正広 吉村
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一般社団法人セイフティーフラット工法協会
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Abstract

【課題】金属製溶融容器の取り換えを簡易に行えるようにして装置寿命を大幅に延長したアスファルト溶融装置を提供する。【解決手段】上方へ開放し、アスファルト合材が投入される金属製溶融容器と、溶融容器の開口に覆着される蓋体3と、溶融容器が上方から収容される容器収容体1と、溶融容器の底面から側面を加熱するガスバーナ4と、蓋体3を上方から貫通して溶融容器内に延びる主軸体8と、主軸体の周囲にこれと一体回転可能に設けられた撹拌体83〜85と、主軸体の上端部に連結されるモータ付き減速機72とを備える。溶融容器を取り替える場合には、溶融容器を蓋体や軸体、回転駆動手段と共に容器収容体内から上方へ引き出し、新しい溶融容器を容器収容体内へ装入することによって容易に行うことができる。【選択図】図1The present invention provides an asphalt melting apparatus that can easily replace a metal melting vessel and greatly extend the life of the apparatus. A metal melting container opened upward and charged with asphalt mixture, a lid body 3 covered with an opening of the melting container, a container container 1 in which the melting container is accommodated from above, A gas burner 4 that heats the side surface from the bottom surface of the melting container, a main shaft body 8 that penetrates the lid 3 from above and extends into the melting container, and an agitator 83 that is provided around the main shaft body so as to be integrally rotatable therewith. 85 and a reduction gear 72 with a motor connected to the upper end portion of the main shaft body. When the melting container is replaced, the melting container can be easily pulled out from the container housing body together with the lid, the shaft body, and the rotation driving means, and a new melting container is inserted into the container housing body. [Selection] Figure 1

Description

本考案はアスファルト溶融装置に関し、特に、車両の荷台等に載置されて舗装現場へ搬送され、当該現場で必要な仕様の比較的少量の舗装用アスファルトを製造するためのアスファルト溶融装置に関するものである。   The present invention relates to an asphalt melting apparatus, and more particularly, to an asphalt melting apparatus for manufacturing a relatively small amount of paving asphalt having specifications required on the site by being placed on a vehicle bed and transported to a paving site. is there.

この種のアスファルト溶融装置が例えば特許文献1に示されている。特許文献1に示されたアスファルト溶融装置は、車両の荷台に載置される基体に、アスファルト合材を熔融する熔融部、アスファルト合材を投入する投入部、熔融部と連通する搬送部、およびアスファルト合材を排出する排出部が設けられている。   This type of asphalt melting apparatus is disclosed in Patent Document 1, for example. An asphalt melting apparatus disclosed in Patent Document 1 includes a melting unit that melts asphalt mixture on a base placed on a loading platform of a vehicle, a charging unit that inputs asphalt mixture, a conveyance unit that communicates with the melting unit, and A discharge section for discharging the asphalt mixture is provided.

特開2001−40613JP2001-40613

ところで、溶融部の金属製容器は、アスファルト合材の高温溶融を繰り返す過程で損傷するため、これを定期的に新しいものに交換する必要があるが、従来のアスファルト溶融装置では、金属製容器を簡易に取り替える構造とはなっていないため、装置寿命が比較的短いという問題があった。   By the way, the metal container in the melting part is damaged in the process of repeatedly melting the asphalt mixture at a high temperature, so it is necessary to replace it periodically with a new one. There is a problem that the life of the apparatus is relatively short because the structure is not easily replaced.

そこで、本考案はこのような課題を解決するもので、金属製溶融容器の取り換えを簡易に行えるようにして装置寿命を大幅に延長したアスファルト溶融装置を提供することを目的とする。   Accordingly, the present invention is to solve such problems, and an object thereof is to provide an asphalt melting apparatus that can easily replace a metal melting vessel and greatly extend the life of the apparatus.

上記目的を達成するために本第1考案では、上方へ開放し、アスファルト合材が投入される金属製溶融容器(2)と、前記溶融容器(2)の開口に覆着される蓋体(3)と、前記溶融容器(3)が上方から収容される容器収容体(1)と、前記溶融容器(2)の少なくとも底面を加熱する加熱手段(4)と、前記蓋体(3)を上方から貫通して前記溶融容器(2)内に延びる軸体(8)と、前記軸体(8)の周囲にこれと一体回転可能に設けられた撹拌体(83〜85)と、前記軸体(8)の上端部に連結される回転駆動手段(71)とを備える。   In order to achieve the above object, in the first device, a metal melting container (2) opened upward and charged with an asphalt mixture, and a lid (covered on the opening of the melting container (2)) 3), a container container (1) in which the melting container (3) is stored from above, a heating means (4) for heating at least the bottom surface of the melting container (2), and the lid (3). A shaft body (8) that penetrates from above and extends into the melting vessel (2), a stirring body (83 to 85) provided around the shaft body (8) so as to be integrally rotatable therewith, and the shaft Rotation drive means (71) connected to the upper end of the body (8).

本第1考案においては、溶融容器内に投入されたアスファルト合材を加熱手段で加熱し撹拌体で撹拌して所望のアスファルト舗装材を得ることができる。溶融容器の寿命によりこれを新しいものと取り替える場合には、寿命がきた溶融容器を蓋体や軸体、回転駆動手段と共に容器収容体内から上方へ引き出し、新しい溶融容器を容器収容体内へ装入することによって容易に行うことができる。   In the first device, the desired asphalt pavement can be obtained by heating the asphalt mixture charged in the melting vessel with a heating means and stirring with a stirring body. When replacing the melting container with a new one due to the life of the melting container, the melting container whose life has expired is pulled out from the container housing body together with the lid, shaft, and rotation driving means, and the new melting container is loaded into the container housing body. This can be done easily.

本第2考案では、前記容器収容体(1)は上半部(11)と下半部(12)に区画され、上半部(11)は有底筒状に成形されて筒内に前記溶融容器(2)を収容し、下半部は前記加熱手段(4)からの熱風の流路となっている。   In the second device, the container container (1) is divided into an upper half (11) and a lower half (12), and the upper half (11) is shaped into a bottomed cylinder and is placed in the cylinder. The melting container (2) is accommodated, and the lower half is a flow path for hot air from the heating means (4).

本第3考案では、前記容器収容体(1)は車両の荷台(D)上に移動可能に設けられて、一の移動端にて前記溶融容器(2)の排出口(21)が荷台(D)外に出るようになっている。本第3考案によれば、容器収容体を移動させて排出口を荷台外に出して、溶融容器内のアスファルト合材を直接舗装路上等へ供給することができる。   In the third device, the container container (1) is movably provided on a loading platform (D) of a vehicle, and the discharge port (21) of the melting vessel (2) is a loading platform (1) at one moving end. D) You are going out. According to the third device, the container container is moved, the discharge port is taken out of the loading platform, and the asphalt mixture in the melting container can be directly supplied onto the paved road or the like.

本第4考案では、前記回転駆動手段(71)と前記軸体(8)は切り離し可能に連結されている。本第4考案によれば、回転駆動手段と軸体を切り離して容器収容体内から溶融容器を簡易に引き出すことができる。   In the fourth device, the rotation driving means (71) and the shaft body (8) are detachably connected. According to the fourth device, it is possible to easily pull out the melting container from the container housing body by separating the rotation driving means and the shaft body.

上記カッコ内の符号は、後述する実施形態に記載の具体的手段との対応関係を参考的に示すものである。   The reference numerals in the parentheses refer to the correspondence with specific means described in the embodiments described later.

本考案のアスファルト溶融装置によれば、金属製溶融容器の取り換えを簡易に行えるから装置寿命を大幅に延長することができる。   According to the asphalt melting apparatus of the present invention, the life of the apparatus can be greatly extended since the metal melting vessel can be easily replaced.

本考案の一実施形態を示す、アスファルト溶融装置の全体側面図である。1 is an overall side view of an asphalt melting apparatus showing an embodiment of the present invention. 図1のII―II線に沿ったアスファルト溶融装置の水平断面図である。It is a horizontal sectional view of the asphalt melting apparatus along the II-II line of FIG.

なお、以下に説明する実施形態はあくまで一例であり、本考案の要旨を逸脱しない範囲で当業者が行う種々の設計的改良も本発明の範囲に含まれる。
図1にはアスファルト溶融装置の全体側面図を示し、図2には図1のII―II線に沿ったアスファルト溶融装置の水平断面図を示す。アスファルト溶融装置は保温を兼ねる容器収容体1を備えており、容器収容体1の上半部11は上方へ開放する有底円筒状になっている。そして、容器収容体1の上半部11内に、当該上半部11の内径よりも小径の金属製溶融容器2が収容されている。
The embodiments described below are merely examples, and various design improvements made by those skilled in the art without departing from the scope of the present invention are also included in the scope of the present invention.
FIG. 1 shows an overall side view of the asphalt melting apparatus, and FIG. 2 shows a horizontal sectional view of the asphalt melting apparatus along the line II-II in FIG. The asphalt melting apparatus includes a container container 1 that also serves as a heat insulator, and the upper half 11 of the container container 1 has a bottomed cylindrical shape that opens upward. A metal melting container 2 having a smaller diameter than the inner diameter of the upper half 11 is accommodated in the upper half 11 of the container container 1.

溶融容器2は上方へ開放する有底円筒状のもので、その周囲には容器収容体1の内周面との間に所定の通気間隙Sが形成されている。また、溶融容器2の底板23には前側位置(図1、図2の左方)である周方向の一か所に、容器収容体1の上半部底板111に設けた排出口(図示略)と一致する排出口21が設けられている。なお、溶融容器2の上方開口には蓋体3が覆着されて閉鎖されている。蓋体3は一部が上方へ回動開放可能となっており(図示略)、開放状態でアスファルト合材を溶融容器2内へ投入することができる。また、上記排出口21はスライド式の開閉蓋22(図2)によって閉鎖されている。   The melting container 2 has a bottomed cylindrical shape that opens upward, and a predetermined air gap S is formed between the melting container 2 and the inner peripheral surface of the container container 1. Further, a discharge port (not shown) provided in the upper half bottom plate 111 of the container container 1 is provided at one position in the circumferential direction, which is the front side position (left side in FIGS. 1 and 2), on the bottom plate 23 of the melting container 2. ) Is provided. A lid 3 is covered and closed at the upper opening of the melting container 2. A part of the lid 3 can be pivoted and opened upward (not shown), and the asphalt mixture can be put into the melting container 2 in the opened state. The discharge port 21 is closed by a slide-type opening / closing lid 22 (FIG. 2).

容器収容体1の下半部12は内部に閉鎖空間を形成し、その後側位置に加熱手段たるガスバーナ4の熱風排出口41突出している。ガスバーナ4から出力された熱風(図1中の矢印)は、下半部12内に設けられたガイド板121に沿って上方へ向かい、容器収容体1の上半部11の底板111を加熱しつつその下面に沿って外周方向へ流れて、通気間隙Sを上方へ流通し、この間に溶融容器2の周面を加熱して、蓋体3の一部に設けた図略の排気口から外部へ排気される。   The lower half 12 of the container container 1 forms a closed space inside, and protrudes from the hot air discharge port 41 of the gas burner 4 as a heating means at the rear side position. Hot air (arrow in FIG. 1) output from the gas burner 4 is directed upward along the guide plate 121 provided in the lower half 12 to heat the bottom plate 111 of the upper half 11 of the container container 1. However, it flows in the outer peripheral direction along the lower surface thereof and flows upward through the ventilation gap S. During this time, the peripheral surface of the melting vessel 2 is heated to externally pass through an exhaust port (not shown) provided in a part of the lid 3. Is exhausted.

容器収容体1の底面には前後の左右位置(紙面垂直方向)に車輪13が設けられて、これら車輪13が左右位置に設けた平行レール5上に位置している。これにより、容器収容体1が平行レール5に沿って図1の左右方向に移動可能である。平行レール5は車両の荷台D上に設けられており、図1は容器収容体1を前方へ引き出した状態を示している。この状態では、溶融容器2の排出口21は車両の荷台Dよりも前方に位置している。   Wheels 13 are provided on the bottom surface of the container container 1 at the front and rear left and right positions (perpendicular to the paper surface), and these wheels 13 are positioned on the parallel rails 5 provided at the left and right positions. Thereby, the container container 1 can move in the left-right direction in FIG. The parallel rail 5 is provided on the loading platform D of the vehicle, and FIG. 1 shows a state in which the container container 1 is pulled forward. In this state, the discharge port 21 of the melting container 2 is located in front of the loading platform D of the vehicle.

容器収容体1の上半部11周囲の前後左右四か所には下半部12の外周から延びる縦フレーム61が位置しており、これら縦フレーム61の上端間に複数の横フレーム62がボルト結合によって架設されている。そして、これら横フレーム62上に回転駆動手段を構成するモータ71を付設した減速機72が設けられている。減速機72の出力軸721は容器収容体1の中心線Cに一致して下方へ突出し、出力軸721の下端に主軸体8の上端がボルト連結されている。   Vertical frames 61 extending from the outer periphery of the lower half portion 12 are located at four front and rear, left and right around the upper half portion 11 of the container housing 1, and a plurality of horizontal frames 62 are bolted between the upper ends of the vertical frames 61. It is erected by coupling. On the horizontal frame 62, a speed reducer 72 provided with a motor 71 constituting a rotational drive means is provided. The output shaft 721 of the speed reducer 72 projects downward in line with the center line C of the container housing 1, and the upper end of the main shaft body 8 is bolted to the lower end of the output shaft 721.

主軸体8は蓋体3の中心を貫通して溶融容器2内に挿入されており、そのまま下方へ溶融容器2の底板23近くまで延びている。主軸体8の上端から、互いに反対側へ支軸体81,82が延びている。各支軸体81,82は水平に延びた後、中心線Cから相対的に近い位置と相対的に遠い位置でそれぞれ下方へ屈曲して溶融容器2の底板23近くへ至っている。   The main shaft 8 passes through the center of the lid 3 and is inserted into the melting container 2 and extends downward to the vicinity of the bottom plate 23 of the melting container 2 as it is. Support shaft bodies 81, 82 extend from the upper end of the main shaft body 8 to the opposite sides. Each of the support shafts 81 and 82 extends horizontally and then bends downward at positions relatively close to and far from the center line C to reach the vicinity of the bottom plate 23 of the melting vessel 2.

主軸体8の下端と、支軸体81,82の下端にはそれぞれ四角板状の撹拌体83,84,85が垂直姿勢で取り付けてあり、撹拌体83〜85の下側面は、溶融容器2の底板23上に小間隙を成して位置している。各撹拌体83〜85は図2に示すように平面視で径方向の異なる位置に所定の角度で設けられており、径方向の内方に位置する撹拌体83,84は径方向の外側へ向いた姿勢で、径方向の外方に位置する撹拌体85は径方向の内側へ向いた姿勢で取り付けられている。   Square plate-like stirrers 83, 84, and 85 are vertically attached to the lower end of the main shaft body 8 and the lower ends of the support shaft bodies 81 and 82, respectively. Is located on the bottom plate 23 with a small gap. As shown in FIG. 2, the stirrers 83 to 85 are provided at predetermined angles at different positions in the radial direction in plan view, and the stirrers 83 and 84 positioned inward in the radial direction are directed outward in the radial direction. The stirrer 85 positioned in the radially outward direction is attached in a posture facing inward in the radial direction.

減速機72を介してモータ71によって主軸体8が回転させられると、各撹拌体83〜85は径方向の内外位置で主軸体8と一体に回転して、中心線C周りに図の鎖線で示す底板23の全面を同心円状に区画した各領域D1〜D3を旋回移動させられ(図2の矢印)、溶融容器2内に投入されたアスファルト合材が中心部から外方へ外方から中心部へと撹拌される。   When the main shaft body 8 is rotated by the motor 71 via the speed reducer 72, each of the stirring bodies 83 to 85 rotates integrally with the main shaft body 8 at the radial inner and outer positions, and is shown by a chain line in the figure around the center line C. The asphalt mixture put into the melting vessel 2 is centered from the outside outward from the center by being pivotally moved in the respective regions D1 to D3 that concentrically define the entire surface of the bottom plate 23 shown (arrows in FIG. 2). Is stirred into the part.

容器収容体1の前方(図2の左方)位置で、左右の縦フレーム61間に架設された横フレーム63の中央に回転ハンドル91が設けられており、回転ハンドル91から延びるネジ軸63が開閉蓋22に設けたナット部材(図示略)に螺合している。これにより、回転ハンドル91を正逆回転させると、開閉蓋22がスライド移動して溶融容器2の排出口21が開閉される。なお、図1中の符号10はモータやガスバーナ等を作動させる操作盤である。   A rotation handle 91 is provided at the center of a horizontal frame 63 laid between the left and right vertical frames 61 at the front (left side in FIG. 2) position of the container container 1, and a screw shaft 63 extending from the rotation handle 91 is provided. The nut member (not shown) provided on the opening / closing lid 22 is screwed. Accordingly, when the rotary handle 91 is rotated forward and backward, the opening / closing lid 22 slides and the discharge port 21 of the melting container 2 is opened / closed. In addition, the code | symbol 10 in FIG. 1 is an operation panel which operates a motor, a gas burner, etc.

このようなアスファルト溶融装置を使用する場合には、容器収容体1を平行レール5に沿って後退(図1の右方)させて全体を荷台D上に位置させる。そしてガスバーナ4に点火して熱風によって溶融容器2を加熱しつつ、蓋体3の一部を開放して溶融容器2内にアスファルト合材を入れ、モータ71によって撹拌体83〜85を旋回させてアスファルト合材を撹拌する。所定時間経過後、容器収容体1を前方へ引き出し(図1の状態)、回転ハンドル91を回して開閉蓋22をスライド移動させて排出口21を開き、溶融容器2内で溶融撹拌されたアスファルト合材を排出口21から下方へ落下供給する。   When such an asphalt melting apparatus is used, the container container 1 is moved backward along the parallel rail 5 (to the right in FIG. 1) and the whole is positioned on the loading platform D. Then, while igniting the gas burner 4 and heating the melting container 2 with hot air, a part of the lid 3 is opened and asphalt mixture is put into the melting container 2, and the stirring bodies 83 to 85 are swung by the motor 71. Stir the asphalt mixture. After a predetermined time has passed, the container container 1 is pulled forward (the state shown in FIG. 1), the rotary handle 91 is rotated to slide the open / close lid 22, the discharge port 21 is opened, and the asphalt melted and stirred in the melting container 2 The mixed material is dropped and supplied from the discharge port 21 downward.

金属製の溶融容器2は高温加熱を繰り返すことで経時的に損傷し寿命となる。新しい溶融容器2と取り替える場合には、横フレーム62と縦フレーム61の結合を解消し、さらに減速機72の出力軸721を主軸体8と切り離して、横フレーム62および減速機72を一体に吊り上げて取り去る。その後、蓋体3と主軸8、および支軸81,82を上方へ抜き出す。そして、使用済みの溶融容器2を容器収容体1内から上方へ引き上げて、新しい溶融容器2を容器収容体1内に装入する。   The metal melting vessel 2 is damaged over time by repeated high-temperature heating and has a lifetime. When replacing with a new melting container 2, the connection between the horizontal frame 62 and the vertical frame 61 is canceled, and the output shaft 721 of the speed reducer 72 is separated from the main shaft 8, and the horizontal frame 62 and the speed reducer 72 are lifted together. Take away. Thereafter, the lid 3, the main shaft 8, and the support shafts 81 and 82 are extracted upward. Then, the used melting container 2 is pulled upward from the container container 1, and a new melting container 2 is charged into the container container 1.

1…容器収容体、11…上半部、12…下半部、13…車輪、2…溶融容器、21…排出口、3…蓋体、4…ガスバーナ(加熱手段)、5…平行レール、71…モータ(回転駆動手段)、72…減速機、8…主軸体(軸体)、83,84,85…撹拌体、D…荷台。   DESCRIPTION OF SYMBOLS 1 ... Container container, 11 ... Upper half part, 12 ... Lower half part, 13 ... Wheel, 2 ... Melting container, 21 ... Discharge port, 3 ... Cover body, 4 ... Gas burner (heating means), 5 ... Parallel rail, DESCRIPTION OF SYMBOLS 71 ... Motor (rotation drive means), 72 ... Reduction gear, 8 ... Main shaft body (shaft body), 83, 84, 85 ... Stirring body, D ... Loading platform.

Claims (4)

上方へ開放し、アスファルト合材が投入される金属製溶融容器と、前記溶融容器の開口に覆着される蓋体と、前記溶融容器が上方から収納される容器収容体と、前記溶融容器の少なくとも底面を加熱する加熱手段と、前記蓋体を上方から貫通して前記溶融容器内に延びる軸体と、前記軸体の周囲にこれと一体回転可能に設けられた撹拌体と、前記軸体の上端部に連結される回転駆動手段とを備えるアスファルト溶融装置。 A metal melting container that is opened upward and into which the asphalt mixture is charged, a lid that is covered with an opening of the melting container, a container container that accommodates the melting container from above, and a melting container Heating means for heating at least the bottom surface, a shaft extending through the lid from above into the melting vessel, a stirring body provided around the shaft so as to be integrally rotatable therewith, and the shaft And an asphalt melting device comprising a rotation driving means coupled to the upper end of the asphalt. 前記容器収容体は上半部と下半部に区画され、上半部は有底筒状に成形されて筒内に前記溶融容器を収容し、下半部は前記加熱手段からの熱風の流路となっている請求項1に記載のアスファルト溶融装置。 The container container is divided into an upper half and a lower half, the upper half is molded into a bottomed cylinder, and the melting container is accommodated in the cylinder, and the lower half is a flow of hot air from the heating means. The asphalt melting apparatus according to claim 1, which is a channel. 前記容器収容体は車両の荷台上に移動可能に設けられて、一の移動端にて前記溶融容器の排出口が荷台上外に出るようになっている請求項1又は2に記載のアスファルト溶融装置。 3. The asphalt melting according to claim 1, wherein the container container is movably provided on a loading platform of a vehicle, and a discharge port of the melting container comes out of the loading platform at one moving end. apparatus. 前記回転駆動手段と前記軸体は切り離し可能に連結されている請求項1ないし3のいずれか一つに記載のアスファルト溶融装置。 The asphalt melting apparatus according to any one of claims 1 to 3, wherein the rotation driving means and the shaft body are detachably connected.
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