JP3202090B2 - Manufacturing method of partition panel - Google Patents
Manufacturing method of partition panelInfo
- Publication number
- JP3202090B2 JP3202090B2 JP04317593A JP4317593A JP3202090B2 JP 3202090 B2 JP3202090 B2 JP 3202090B2 JP 04317593 A JP04317593 A JP 04317593A JP 4317593 A JP4317593 A JP 4317593A JP 3202090 B2 JP3202090 B2 JP 3202090B2
- Authority
- JP
- Japan
- Prior art keywords
- thick
- partition panel
- panel
- core
- partition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Panels For Use In Building Construction (AREA)
Description
【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION
【0001】[0001]
【産業上の利用分野】本発明は、工業化住宅の部屋割り
をするための間仕切りパネルの製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a partition panel for dividing an industrialized house into rooms.
【0002】[0002]
【従来の技術】図9は、従来の間仕切りパネルを示す図
である。FIG. 9 is a view showing a conventional partition panel.
【0003】間仕切りパネル100は、方形状に組み付
けられた芯材102と、芯材102の両面に貼り付けら
れた面材としての合板104,106とで形成されてお
り、この間仕切りパネル100は工場で製造されて建設
現場まで運搬される。[0003] The partition panel 100 is formed of a core member 102 assembled in a square shape, and plywood 104 and 106 as face members adhered to both surfaces of the core member 102. It is manufactured and transported to the construction site.
【0004】建設現場では、図示しない床パネルが住宅
建設箇所に敷き込まれ、これら床パネルの上に間仕切り
パネル100が図に示すように立て組みされる。[0004] At the construction site, floor panels (not shown) are laid down at the construction site of the house, and partition panels 100 are erected on these floor panels as shown in the figure.
【0005】そして、この間仕切りパネル100の合板
104,106の表面に、仕上材としての石膏ボード1
10,112と化粧材としてのビニールクロス120,
122とが順に貼り付けられ、間仕切りパネル100の
仕上処理作業がなされていた。A gypsum board 1 as a finishing material is provided on the surfaces of the plywood 104 and 106 of the partition panel 100.
10, 112 and vinyl cloth 120 as a cosmetic material
122 are sequentially attached, and the finishing process of the partition panel 100 has been performed.
【0006】これにより、間仕切りパネル100で部屋
を仕切って、部屋割りを行っていた。As a result, the room is partitioned by the partition panel 100 and the room is divided.
【0007】[0007]
【発明が解決しようとする課題】しかし、前述した従来
の間仕切りパネルでは、石膏ボード110,112やビ
ニールクロス120,122の仕上処理を建設現場です
るようになっていたので、建設現場において、作業者に
煩雑な作業を強いると共に、作業工数の増大により建設
作業の能率化を妨げていた。However, in the conventional partition panel described above, the finishing treatment of the gypsum boards 110 and 112 and the vinyl cloths 120 and 122 is performed at the construction site. In addition to complicating the work, the increase in the number of man-hours has hindered the efficiency of the construction work.
【0008】工業化住宅においては、建設現場における
作業工数の減少と能率化を図って、建設費用のコストダ
ウンを図ることを目的としている。In an industrialized house, it is an object of the present invention to reduce the number of work steps at a construction site and to improve the efficiency, thereby reducing the construction cost.
【0009】したがって、この工業化のため、工場にお
いて図9に示す間仕切りパネル100の両面に予め石膏
ボード110,112とビニールクロス120,122
とを貼って、間仕切りパネル100の両面仕上をしてお
き、建設現場ではこの間仕切りパネルを組み付けるだけ
にして、現場作業の省力化を図ることが考えられる。Therefore, for this industrialization, gypsum boards 110 and 112 and vinyl cloths 120 and 122 are previously provided on both sides of the partition panel 100 shown in FIG.
It is conceivable that the partition panel 100 may be finished on both sides by attaching the partition panel 100, and the partition panel may be simply assembled at the construction site to save labor on site.
【0010】このような両面仕上状態の間仕切りパネル
1を製造するには、まず、芯材102を枠組み形成し、
芯材102の両面に合板104,106を貼り付ける。
そして、この間仕切りパネル100を搬送台の上に寝か
せ、所定の貼り付け加工機によって、上向きの合板例え
ば合板104の上に、石膏ボード110,ビニールクロ
ス120を順に貼り付ける。この後、間仕切りパネル1
を裏返して、上向きになった合板106の上に、石膏ボ
ート112,ビニールクロス122を順に貼り付けるこ
ととなる。In order to manufacture the partition panel 1 having such a double-sided finish, first, a core material 102 is formed in a frame.
Plywood 104 and 106 are attached to both sides of the core 102.
Then, the partition panel 100 is laid on a carrier, and a gypsum board 110 and a vinyl cloth 120 are sequentially attached to an upwardly facing plywood, for example, a plywood 104 by a predetermined attaching machine. After this, the partition panel 1
Is turned over, and the plaster boat 112 and the vinyl cloth 122 are stuck on the plywood 106 facing upward in this order.
【0011】しかしながら、この製造方法においては、
片側の合板104状に石膏ボード110及びビニールク
ロス120を貼り付けた後、これを表裏反転させる必要
があり、この表裏反転の工程を行う分だけ、製造ライン
が長くなってしまうという問題が合った。However, in this manufacturing method,
After pasting the gypsum board 110 and the vinyl cloth 120 on the plywood 104 on one side, it is necessary to turn the front and back, and the problem that the production line is lengthened by the time of performing the process of turning the front and back is suitable. .
【0012】また、片面処理後、例えば合板104上に
石膏ボード110とビニールクロス120とを貼り付け
処理した後、重い間仕切りパネルを裏返して合板106
上に石膏ボード112とビニールクロス122の貼り付
け処理を行うので、間仕切りパネルを裏返す際に軟質の
ビニールシート120が傷つくおそれがある。After the single-sided treatment, for example, a gypsum board 110 and a vinyl cloth 120 are pasted on the plywood 104, and the heavy partition panel is turned over and the plywood 106 is turned over.
Since the gypsum board 112 and the vinyl cloth 122 are stuck on the upper side, the soft vinyl sheet 120 may be damaged when the partition panel is turned over.
【0013】さらに両面が仕上げ処理された間仕切りパ
ネル1同士の連結は、間仕切りパネル1の表面側から行
うと、表面に傷がついてしまうこととなり、このため両
面に仕上げ処理が施された状態で芯材の外側面に加工を
施して連結しようとすると、下側に位置する仕上げ材と
してのビニールクロスを基準面としなければならず、し
かもビニールクロスは弾力性を有するため、上方から押
圧するとビニールクロスが圧縮されて間仕切りパネルの
厚さ方向中心位置がずれ、その結果加工基準位置がずれ
てしまい、加工不良が生じるおそれがあった。Further, when the partition panels 1 having both surfaces finished are connected to each other from the front side of the partition panel 1, the surface will be scratched. If the outer surface of the material is to be processed and connected, the reference surface must be a vinyl cloth as the finishing material located on the lower side, and since the vinyl cloth has elasticity, when pressed from above, the vinyl cloth Is compressed, the center position in the thickness direction of the partition panel shifts, and as a result, the processing reference position shifts, and there is a possibility that a processing defect occurs.
【0014】また、間仕切りパネル100は木質である
ので、芯材102の両面に合板104,106を貼った
厚めの構造にすると、反り等が生じ易く、合板104,
106や石膏ボード110,112等の貼り付け処理加
工の精度が悪くなるおそれがある。Further, since the partition panel 100 is made of wood, if the plywood 104 and 106 are attached to both sides of the core 102 in a thick structure, warpage or the like is likely to occur.
There is a possibility that the accuracy of the processing for attaching the gypsum boards 106, the gypsum boards 110, 112, and the like may deteriorate.
【0015】本発明は、前記従来の問題点に鑑みてなさ
れたもので、その目的は、現場作業の省力化を図ること
ができ、しかも、少ない製造工程で安全かつ精度良く製
造することができる間仕切りパネルの製造方法を提供す
ることにある。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned conventional problems, and has as its object to save labor on site work and to manufacture safely and accurately with a small number of manufacturing steps. An object of the present invention is to provide a method for manufacturing a partition panel.
【0016】[0016]
【課題を解決するための手段】前記目的を達成するため
に、本発明は、一対の半厚縦芯材と複数の半厚横芯材と
を方形状に枠組みして、半厚芯材を形成し、前記半厚芯
材の上面に、面材を貼り付け、前記面材の上面に仕上材
を貼り付けて半厚パネルを形成し、前記半厚パネルの半
厚芯材下面を基準として、一方の前記半厚縦芯材の外側
面に、長さ方向に沿って突出する凸部を加工形成すると
共に、他方の前記半厚縦芯材の外側面に、長さ方向に沿
ってへこむ凹部を加工形成し、前記半厚芯材同士を相対
向させた状態で、2枚の前記半厚パネルを接合すること
により、両外側面に凸状の雄嵌合部と凹状の雌嵌合部と
を各々有する間仕切りパネルを形成することを特徴とし
ている。In order to achieve the above-mentioned object, the present invention provides a method of forming a half-thick core material by forming a pair of half-thick vertical core materials and a plurality of half-thick horizontal core materials into a rectangular shape. Forming, on the upper surface of the half-thick core material, affixing a face material, pasting a finishing material on the upper surface of the face material to form a half-thick panel, based on the half-thick core material lower surface of the half-thick panel On the outer surface of one of the half-thick vertical core members, a convex portion protruding along the length direction is formed, and on the outer surface of the other half-thick vertical core member, dents are formed along the length direction. By forming a recess and joining the two half-thick panels in a state where the half-thick core members face each other, a convex male fitting portion and a concave female fitting are formed on both outer surfaces. And forming a partition panel having respective portions.
【0017】[0017]
【作用】前記構成の製造方法によれば、半厚パネルを裏
側にせずに、半厚芯材の下面を基準にして、半厚芯材の
上面に面材と仕上材とを貼り付けることができ、表裏反
転工程を必要としないため、加工ラインを短くすること
ができる。According to the manufacturing method of the above construction, the face material and the finishing material can be attached to the upper surface of the half-thick core material with reference to the lower surface of the half-thick core material without making the half-thick panel face down. Since no front / back inversion step is required, the processing line can be shortened.
【0018】さらに、常に半厚の芯材下面を基準にして
半厚の芯材の加工を行うことができるため、凸部や凹部
の加工の基準を常に一定にでき、したがって、加工精度
を向上させることができる。Furthermore, since the processing of the half-thick core material can always be performed with reference to the lower surface of the half-thick core material, the standard for processing the convex portions and the concave portions can be always constant, and therefore, the processing accuracy is improved. Can be done.
【0019】また、2枚の半厚パネルの一方を裏返し
て、他方の半厚パネルに貼り付けることになるが、半厚
パネル自体が軽いので、裏返す際に、表面の仕上材に傷
がつく可能性は少ない。そして、このようにして製造し
た間仕切りパネルおいては、面材の両面に仕上材が貼り
付けられた状態になっているので、仕上材を面材の両面
に貼り付けるという仕上処理を建設現場でする必要がな
く、この結果、建設現場において、作業者は少ない作業
工数で簡単に間仕切りパネルを取り付けることができ、
建設作業の能率化と省力化を図ることができる。In addition, one of the two half-thick panels is turned upside down and is attached to the other half-thick panel. However, since the half-thick panel itself is light, the finishing material on the surface is damaged when it is turned over. Possibility is small. And in the partition panel manufactured in this way, the finishing material is stuck on both sides of the face material, so the finishing process of sticking the finishing material to both sides of the face material is performed at the construction site. As a result, at the construction site, the worker can easily install the partition panel with a small number of work steps,
Construction work can be streamlined and labor saved.
【0020】また、間仕切りパネルのパネル芯材の両外
側面に、凸状の雄嵌合部と凹状の雌嵌合部とが各々形成
されているので、雄嵌合部と雌嵌合部とを相互に嵌合さ
せて、間仕切りパネル同士を隣接固定することができ、
この結果、隣接する間仕切りパネル同士を釘打ち等にて
固定する必要がなく、作業の省力化を更に図ることがで
きる。Further, since a convex male fitting portion and a concave female fitting portion are formed on both outer surfaces of the panel core material of the partition panel, respectively, the male fitting portion and the female fitting portion are formed. Can be fitted to each other to fix the partition panels adjacent to each other,
As a result, it is not necessary to fix the adjacent partition panels with nailing or the like, so that labor can be saved further.
【0021】また、前述のように、各間仕切りパネルが
両面仕上げ処理され、かつ複数の間仕切りパネル同士を
雄嵌合部と雌嵌合部との嵌合を介して接合することがで
きるので、これらの間仕切りパネルを用いれば、大きな
部屋を自由に、しかも簡易に複数の部屋に部屋割りする
ことができる。また、一旦取り付けた後も、容易に取り
外しができ、再度取り付けることによって、任意に部屋
割りを変更することができる。Further, as described above, since each partition panel is subjected to a double-side finishing process and a plurality of partition panels can be joined to each other through the fitting of the male fitting portion and the female fitting portion. If a partition panel is used, a large room can be freely and easily divided into a plurality of rooms. Further, even after being once attached, it can be easily removed, and the room can be arbitrarily changed by attaching again.
【0022】さらに、パネル芯材が半厚の芯材を貼り合
わせて形成されているので、芯材用の材料はその断面積
が小さくて済む。したがって、1本の木材から多数の半
厚の芯材を切出すことができ、歩留りの向上が図られ
る。しかも、半厚の芯材を貼り合わせてパネル芯材が形
成されるので、パネル芯材の反り等を減少させ、間仕切
りパネルの精度を高めることができる。Furthermore, since the panel core material is formed by bonding a half-thick core material, the material for the core material has a small cross-sectional area. Therefore, many half-thick core members can be cut out from one piece of wood, and the yield is improved. Moreover, since the panel core is formed by bonding the half-thick cores, the warpage of the panel core can be reduced, and the accuracy of the partition panel can be improved.
【0023】[0023]
【実施例】以下、本発明の実施例について図面を参照し
て説明する。Embodiments of the present invention will be described below with reference to the drawings.
【0024】図1は、本発明の一実施例に係る間仕切り
パネルを一部破断して示す斜視図である。FIG. 1 is a partially cutaway perspective view showing a partition panel according to an embodiment of the present invention.
【0025】間仕切りパネル1は、同一構造の半厚パネ
ル2,3が相対向して貼り合わされ、内側にパネル芯材
4を有した構造になっている。The partition panel 1 has a structure in which half-thick panels 2 and 3 having the same structure are bonded to face each other and a panel core member 4 is provided inside.
【0026】半厚パネル2(3)は、半厚芯材10(3
0)の片面に貼り付けられた面材としての石膏ボード2
0(40)と、石膏ボード20(40)の表面に貼り付
けられた仕上材としてのビニールクロス25(45)と
で形成されている。The half-thick panel 2 (3) has a half-thick core material 10 (3)
Gypsum board 2 as a surface material attached to one side of 0)
0 (40) and a vinyl cloth 25 (45) as a finishing material attached to the surface of the gypsum board 20 (40).
【0027】半厚芯材10(30)において、一対の半
厚縦芯材11(31),12(32)が両側枠を形成し
ている。半厚縦芯材11(31)は、凸断面形に形成さ
れており、その外側には長さ方向に沿って突出する凸部
11a(31a)が設けられている。一方、半厚縦芯材
12(32)は、凹断面状に形成されており、外側面に
は、半厚縦芯材11(31)の凸部11a(31a)が
嵌合可能な凹部12a(32a)が長さ方向に沿って設
けられている。In the half-thick core member 10 (30), a pair of half-thick vertical core members 11 (31) and 12 (32) form both side frames. The half-thick vertical core member 11 (31) is formed in a convex cross-sectional shape, and a convex portion 11a (31a) protruding along the length direction is provided on the outside thereof. On the other hand, the half-thick vertical core member 12 (32) is formed in a concave cross-sectional shape, and a concave portion 12a on the outer surface into which the convex portion 11a (31a) of the half-thick vertical core member 11 (31) can be fitted. (32a) is provided along the length direction.
【0028】そして、これら一対の半厚縦芯材11,1
2(31,32)間に、複数の半厚横芯材14(34)
が所定間隔で並行に組み付けられている。The pair of half-thick vertical core members 11, 1
2 (31, 32), a plurality of half-thick horizontal core members 14 (34)
Are assembled in parallel at predetermined intervals.
【0029】このような半厚芯材の片面に貼り付けられ
た石膏ボード20(40)は、半厚芯材10(30)の
形状に略一致させて形成されている。また、この石膏ボ
ード20(40)に貼られたビニールクロス25(4
5)は、周囲の天井に貼り付けらた仕上材の材質及び模
様等に対応して選択されており、石膏ボード20(4
0)の表面から両側端面にわたって貼り付けられてい
る。The gypsum board 20 (40) attached to one surface of such a half-thick core material is formed so as to substantially conform to the shape of the half-thick core material 10 (30). Further, the vinyl cloth 25 (4) attached to the gypsum board 20 (40)
5) is selected according to the material and pattern of the finishing material attached to the surrounding ceiling, and the gypsum board 20 (4) is selected.
It is attached from the surface of 0) to both end surfaces.
【0030】このような構造の半厚パネル2,3が、相
対向して貼り付けられて、間仕切りパネル1が形成され
ている。The half-thick panels 2 and 3 having such a structure are attached to face each other to form a partition panel 1.
【0031】具体的には、半厚パネル2が表側にされ半
厚パネル3が裏側にされた状態で、半厚芯材10,30
同士が相対向されることにより、半厚縦芯材11と半厚
縦芯材31、半厚縦芯材12と半厚縦芯材32、及び半
厚横芯材14と半厚横芯材34が相対向して貼り合わせ
られている。More specifically, with the half-thick panel 2 on the front side and the half-thick panel 3 on the back side, the half-thick
The half-thickness vertical core 11 and the half-thickness vertical core 31, the half-thickness vertical core 12 and the half-thickness vertical core 32, and the half-thick horizontal core 14 and the half-thick horizontal core are opposed to each other. 34 are attached to face each other.
【0032】これにより、間仕切りパネル1の右側部
に、凸断面形の半厚縦芯材11,31同士が接合して、
外側に突出する一対の雄嵌合部11a,31aを有した
縦芯材50が形成されている。また、間仕切りパネル1
の左側部には、凹断面形の半厚縦芯材12,32同士が
接合して、外側面で一対の雄嵌合部11a,31aと嵌
合可能に凹む一対の雌嵌合部12a,32aを有した縦
芯材51が形成されている。更に、これら縦芯材50,
51の内側には、半厚横芯材14,34同士が接合し
て、縦芯材50,51間に並行に位置する複数の横芯材
52が形成されている。As a result, the semi-thick vertical core members 11 and 31 having a convex cross section are joined to the right side of the partition panel 1.
A vertical core member 50 having a pair of male fitting portions 11a and 31a protruding outward is formed. In addition, partition panel 1
On the left side, a pair of female fitting portions 12a, which are recessed so as to be fitted with a pair of male fitting portions 11a, 31a on the outer surface, are joined with semi-thick vertical core members 12, 32 having a concave cross section. A vertical core member 51 having 32a is formed. Further, these vertical core members 50,
Inside the 51, a plurality of horizontal core members 52 are formed between the vertical core members 50 and 51 by joining the half-thick horizontal core members 14 and 34 to each other.
【0033】すなわち、縦芯材50,51と横芯材52
との組合わせでパネル芯材4が形成され、その両面に石
膏ボード20,40とビニールクロス25,45とが貼
り付けられた状態になっている。That is, the vertical core members 50 and 51 and the horizontal core member 52
To form the panel core material 4, and the gypsum boards 20, 40 and the vinyl cloths 25, 45 are stuck on both sides thereof.
【0034】また、図2に示すように、最下段の横芯材
52は、石膏ボード20,40の下端より上側に位置す
るように配設されており、これにより、間仕切りパネル
1の下部に開口部5が画成されている。一方、最上段の
横芯材52は、石膏ボード20,40の上端に略一致す
るように配設されており、その所定箇所には、ボルト6
2とナット62aとが組付けられている。As shown in FIG. 2, the lowermost horizontal core member 52 is disposed above the lower ends of the gypsum boards 20 and 40. An opening 5 is defined. On the other hand, the uppermost horizontal core member 52 is disposed so as to substantially coincide with the upper ends of the gypsum boards 20 and 40.
2 and a nut 62a are assembled.
【0035】ボルト62は、横芯材52のボルト孔62
bに螺入されており、ナット62aを回転させると、回
転しながら上昇していくようになっている。The bolt 62 is a bolt hole 62 of the horizontal core 52.
When the nut 62a is rotated, it rises while rotating.
【0036】次に、間仕切りパネル1の取り付け状態を
図2及び図3に基づいて説明する。Next, the mounting state of the partition panel 1 will be described with reference to FIGS.
【0037】図3に示すように、間仕切りパネル1を取
り付けられる住宅の壁面66には、嵌合受け材67が取
り付けられ、嵌合受け材67の凸部に間仕切りパネルの
雌嵌合部12a,32aが嵌まるようになっている。As shown in FIG. 3, a fitting receiving member 67 is attached to the wall surface 66 of the house to which the partition panel 1 is attached, and the female fitting portions 12a, 32a fits.
【0038】さらに、壁面66,68間の床面60に
は、図2に示すように、壁面66,68方向を向く支持
材61が釘打ち固定されている。この支持材61は、長
さが間仕切りパネル1の開口部5の長さよりも短めに設
定され、幅が開口部5の幅と略等しく設定された合板製
のものである。これにより、この支持材61に開口部5
を嵌めた状態で、間仕切りパネル1を床面60上に立設
すると、間仕切りパネル1を支持材61の長さ方向にス
ライドすることができる。このような支持材61は、壁
面66,68間に取り付けられる間仕切りパネル1の枚
数分だけ床面11に列設されている。なお、図示せぬが
支持材61を短めのものとして、所定間隔で配設するこ
とも可能である。Further, on the floor surface 60 between the wall surfaces 66 and 68, as shown in FIG. 2, a support member 61 facing the wall surfaces 66 and 68 is nailed and fixed. The support member 61 is made of plywood whose length is set to be shorter than the length of the opening 5 of the partition panel 1 and whose width is set substantially equal to the width of the opening 5. Thereby, the opening 5 is formed in the support member 61.
When the partition panel 1 is erected on the floor surface 60 in a state where is fitted, the partition panel 1 can be slid in the length direction of the support member 61. Such support members 61 are arranged in rows on the floor surface 11 by the number of partition panels 1 attached between the wall surfaces 66 and 68. In addition, although not shown, it is also possible to arrange the support members 61 at a predetermined interval with a shorter one.
【0039】この状態において、まず、最初の間仕切り
パネル1(図3の左側の間仕切りパネル)が左側の壁面
66側に取り付けられる。In this state, first, the first partition panel 1 (left partition panel in FIG. 3) is attached to the left wall surface 66 side.
【0040】具体的には、最初の間仕切りパネル1を壁
面66側取り付け位置に立て、図2に示すように、開口
部5を床面60上の支持材64に差込む。それから、図
3に示すように、間仕切りパネル1全体を壁面110側
に雌嵌合部12a,32aを嵌合受け材67の凸部に嵌
め込んで、間仕切りパネル1の図中左側端部を壁面66
側に固定する。Specifically, the first partition panel 1 is set up at the mounting position on the wall surface 66 side, and the opening 5 is inserted into the support member 64 on the floor surface 60 as shown in FIG. Then, as shown in FIG. 3, the whole of the partition panel 1 is fitted on the wall surface 110 side with the female fitting portions 12 a and 32 a fitted on the convex portion of the fitting receiving member 67, and the left end in the figure of the partition panel 1 is placed on the wall surface. 66
To the side.
【0041】次いで、間仕切りパネル1の上端部の固定
が行われる。Next, the upper end of the partition panel 1 is fixed.
【0042】すなわち、図2に示すように、ナット62
aを図示しないスパナ等によって回転させ、ボルト62
を回転上昇させる。これにより、ボルト62が天井面6
3を下から押圧するので、間仕切りパネル1の下端面が
床面60に圧着され、間仕切りパネル1が床面60と天
井面63との間に固定される。That is, as shown in FIG.
a is rotated by a spanner or the like (not shown) to
To rotate up. As a result, the bolt 62 is
3 is pressed from below, the lower end surface of the partition panel 1 is pressed against the floor surface 60, and the partition panel 1 is fixed between the floor surface 60 and the ceiling surface 63.
【0043】このように、最初の間仕切りパネル1を壁
面66及び天井面63に固定した後、図3に示すよう
に、2枚目の間仕切りパネル1を右側方から接合する。After fixing the first partition panel 1 to the wall surface 66 and the ceiling surface 63 in this way, as shown in FIG. 3, the second partition panel 1 is joined from the right side.
【0044】具体的には、最初の間仕切りパネル1と同
様に、2枚目の間仕切りパネル1の開口部5を床面60
上の支持材64に遊嵌した状態で、その立設位置に立
る。そして、2枚目の間仕切りパネル1を最初の間仕切
りパネル1側にずらしてその雌嵌合部12a,32aを
雄嵌合部11a,31aに嵌め込み、その嵌合によって
隣接する間仕切りパネル1の縦芯材50,51同士を固
定する。続いて、最初の間仕切りパネル1と同様に、2
枚目の間仕切りパネル1のボルト62を回転上昇させ
て、この間仕切りパネル1を床面60と天井面63との
間に固定する。Specifically, similarly to the first partition panel 1, the opening 5 of the second partition panel 1 is
In a state of being loosely fitted to the upper support member 64, it stands at its standing position. Then, the second partition panel 1 is shifted toward the first partition panel 1 so that the female fitting portions 12a and 32a are fitted into the male fitting portions 11a and 31a. The members 50 and 51 are fixed to each other. Then, as in the first partition panel 1, 2
The bolts 62 of the first partition panel 1 are rotated upward to fix the partition panel 1 between the floor surface 60 and the ceiling surface 63.
【0045】同様にして、3枚目以降の間仕切りパネル
1を、隣の間仕切りパネル1に接合させいく。そして、
全ての間仕切りパネル1の取り付けが終了した時点で、
複数の間仕切りパネル1の下端部両側に幅木64を貼り
付けると共に、上端部両側に廻り縁見切材65を貼り付
けて、間仕切りパネル1の取り付け作業を完了する。Similarly, the third and subsequent partition panels 1 are joined to the adjacent partition panel 1. And
When all partition panels 1 have been installed,
The skirting board 64 is attached to both sides of the lower end portion of the plurality of partition panels 1 and the surrounding edge cutting material 65 is attached to both sides of the upper end portion, thereby completing the work of attaching the partition panel 1.
【0046】このように、本実施例の間仕切りパネル
は、面材としての石膏ボード20,40の表面に仕上材
としてのビニールクロス25,45が工場で貼り付けら
れた状態になっているので、ビニールクロス25,45
等の貼り付け仕上処理を建設現場でする必要がない。し
たがって、建設現場において、作業者は少ない作業工数
で簡単に間仕切りパネルを取り付けることができ、建設
作業の能率化と省力化を図ることができる。As described above, the partition panel of this embodiment is in a state where the vinyl cloths 25 and 45 as the finishing materials are attached to the surfaces of the gypsum boards 20 and 40 as the surface materials at the factory. Vinyl cloth 25, 45
It is not necessary to perform the finishing process such as bonding at the construction site. Therefore, at the construction site, the worker can easily attach the partition panel with a small number of work steps, and the efficiency of the construction work and the labor saving can be achieved.
【0047】また、一対の雌嵌合部12a,32aを、
既に取り付けられている間仕切りパネル1の一対の雄嵌
合部11a,31aに嵌合させるだけで、複数の間仕切
りパネル1を隣接固定することができる。したがって、
少なくとも隣接する間仕切りパネル1,1同士を釘打ち
等にて固定する必要がなく、作業の省力化を更に図るこ
とができる。The pair of female fitting portions 12a and 32a are
A plurality of partition panels 1 can be fixed adjacent to each other simply by fitting them into the pair of male fitting portions 11a and 31a of the partition panel 1 already mounted. Therefore,
There is no need to fix at least the adjacent partition panels 1 and 1 by nailing or the like, and the labor of the operation can be further reduced.
【0048】また、前述のように、各間仕切りパネル1
が両面仕上げ処理され、かつ複数の間仕切りパネル1同
士を雄嵌合部11a,31aと雌嵌合部12a,32a
との嵌合を介して接合することができるので、これらの
間仕切りパネル1を用いれば、大きな部屋を自由に、し
かも簡易に複数の部屋に部屋割りすることができる。ま
た、一旦取り付けた後も、ボルト62を緩めれば容易に
取り外しができ、再度取り付けることによって、任意に
部屋割りを変更することができる。Also, as described above, each partition panel 1
Are subjected to a double-side finishing process, and the plurality of partition panels 1 are connected to each other by the male fitting portions 11a and 31a and the female fitting portions 12a and 32a.
Can be joined through the fitting with the above, so that by using these partition panels 1, a large room can be freely and easily divided into a plurality of rooms. Further, even after being once attached, the bolts 62 can be easily removed by loosening the bolts 62, and the room allocation can be arbitrarily changed by attaching the bolts 62 again.
【0049】さらに、半厚の芯材を用いているので、1
本の木材から多数の芯材11,12,14,31,3
2,34を切出すことができ、歩留りの向上が図られ、
しかも芯材の反りを減少させて品質向上をも図ることが
できる。Further, since a half-thick core material is used,
Many core materials 11, 12, 14, 31, 3 from wood of book
2, 34 can be cut out, the yield is improved,
In addition, the warpage of the core material can be reduced to improve the quality.
【0050】次に、本発明の一実施例に係る間仕切りパ
ネルの製造方法を図4〜図8に基づいて説明する。Next, a method of manufacturing a partition panel according to one embodiment of the present invention will be described with reference to FIGS.
【0051】本実施例では、間仕切りパネルは図8の
(a)〜(e)に示す工程で製造される。In this embodiment, the partition panel is manufactured by the steps shown in FIGS.
【0052】まず、図8の(a)に示すように、両側の
一対の半厚縦芯材11,12(31,32)と半厚横芯
材14(34)とを組み付けて半厚芯材10(30)を
形成し、この半厚芯材10(30)を搬送台70に載置
させて矢印方向に搬送する。First, as shown in FIG. 8A, a pair of half-thick vertical core members 11, 12 (31, 32) on both sides and a half-thick horizontal core member 14 (34) are assembled to form a half-thick core. The material 10 (30) is formed, and the half-thick core material 10 (30) is placed on the carrier 70 and transported in the direction of the arrow.
【0053】搬送途中で、図8の(b)及び図4に示す
ように、この半厚芯材10(30)の下面が当接した搬
送台70面を基準にして、半厚芯材10(30)の上面
に石膏ボード20(40)を貼り付ける。During the conveyance, as shown in FIG. 8B and FIG. 4, the half-thick core material 10 (30) is set on the basis of the surface of the transfer table 70 with which the lower surface is in contact. Gypsum board 20 (40) is stuck on the upper surface of (30).
【0054】そして、図8の(c)及び図5に示すよう
に、搬送台70面を基準にして、石膏ボード20(4
0)の表面にビニールクロス25(45)を貼り付けた
後、このビニールクロス25(45)を半厚芯材10
(30)の寸法で裁断して、半厚パネル2(3)を形成
する。Then, as shown in FIG. 8C and FIG. 5, the gypsum board 20 (4
After the vinyl cloth 25 (45) is pasted on the surface of (0), the vinyl cloth 25 (45) is
The half-thickness panel 2 (3) is formed by cutting at the size of (30).
【0055】次に、図8の(d)及び図6に示すよう
に、半厚パネル2(3)の半厚縦芯材11,12(3
1,32)部分の切削加工が行われる。Next, as shown in FIG. 8 (d) and FIG. 6, the half-thick vertical core members 11, 12 (3) of the half-thick panel 2 (3) are formed.
1, 32) is cut.
【0056】具体的には、搬送台70の脇に一対の切削
加工用のルータ71が配設されている。図8の(d)に
示すルータ71は、搬送台70の図中向こう側に配置さ
れており、その刃先は、半厚芯材10(30)の下面が
当接した搬送台70面を基準面として、半厚縦芯材11
の下側略半部の位置に当たるように位置決めされてい
る。図示しない他方のルータ71は、搬送台70の手前
側に前記ルータ71と対向するように配置されており、
その刃先は、搬送台70面を基準面として、半厚縦芯材
11の上側略半部の位置に当たるように位置決めされて
いる。More specifically, a pair of cutting routers 71 are provided beside the transfer table 70. The router 71 shown in FIG. 8D is disposed on the other side of the carriage 70 in the drawing, and its cutting edge is based on the surface of the carriage 70 on which the lower surface of the semi-thick core 10 (30) is in contact. As the surface, a half-thick vertical core material 11
Is positioned so as to hit the position of the lower substantially half. The other router 71 (not shown) is disposed on the front side of the carrier 70 so as to face the router 71,
The cutting edge is positioned so as to hit the position of approximately the upper half of the half-thick vertical core member 11 with the surface of the transfer table 70 as a reference plane.
【0057】このような一対のルータ71間に半厚パネ
ル2(3)を搬送して行くと、図に示すルータ71によ
って、半厚縦芯材11の外側面の所望位置に凸部11a
が切削形成され、図示しないルータ71によって、半厚
縦芯材12の外側面の所望の位置に凹部12aが切削形
成される。When the half-thick panel 2 (3) is transported between such a pair of routers 71, the router 71 shown in FIG.
Are formed by cutting, and a concave portion 12a is formed by cutting at a desired position on the outer surface of the half-thickness vertical core member 12 by a router 71 (not shown).
【0058】すなわち、ビニールクロス45等の弾力性
部材でなく、半厚パネル2(3)の半厚縦芯材11,1
2の下面位置が、常に搬送台70面位置に位置決めされ
て基準面とされた状態で、ルータ71の刃先を、半厚縦
芯材11,12の外側面にあて、凸部11a,凹部12
aを切削形成するので、高精度な加工とすることができ
る。That is, instead of the elastic member such as the vinyl cloth 45, the half-thick vertical core members 11, 1 of the half-thick panel 2 (3) are used.
In a state where the lower surface position of the router 2 is always positioned at the position of the transfer table 70 and is set as the reference surface, the cutting edge of the router 71 is applied to the outer surfaces of the half-thick vertical core members 11 and 12,
Since a is formed by cutting, high-precision processing can be performed.
【0059】このような搬送ラインに複数の半厚芯材1
0(30)を順次搬送して行くことで、同一構造の半厚
パネル2(3)が順次形成される。A plurality of half-thick core materials 1
By sequentially transporting 0 (30), half-thick panels 2 (3) having the same structure are sequentially formed.
【0060】最後に、図8の(e)及び図7に示すよう
に、前記のように形成された同一構造の半厚パネル2,
3同士を貼り付ける工程に至る。Finally, as shown in FIG. 8 (e) and FIG. 7, the half-thick panels 2 having the same structure and formed as described above.
The process of attaching the three components to each other is reached.
【0061】この貼り付け工程は、一方の半厚パネル3
を裏返し、その上に他方の半厚パネル2を載置して、相
対向する半厚枠10,30同士を貼り合わせることによ
り行われる。In this attaching step, one half-thick panel 3
Is turned over, the other half-thickness panel 2 is placed thereon, and the opposite half-thickness frames 10 and 30 are bonded to each other.
【0062】半厚パネル3の裏返し工程では、半厚パネ
ル3が半厚状態の軽い構造をしているので、裏返す際に
表面のビニールクロス45に傷がつく可能性は少ない。In the process of turning the half-thick panel 3 upside down, since the half-thick panel 3 has a light structure in a half-thick state, there is little possibility that the vinyl cloth 45 on the surface is damaged when it is turned over.
【0063】このように半厚パネル2,3を相対向させ
て接合することにより、図1に示したような間仕切りパ
ネル1が製造される。即ち、外側に突出する一対の雄嵌
合部11a,31aを有した縦芯材50と、一対の雄嵌
合部11a,31aと嵌合可能に凹む一対の雌嵌合部1
2a,32aを有した縦芯材51と、これら縦芯材5
0,51の内側に、縦芯材50,51間に並行に位置す
る複数の横芯材52とを有し、その両面に石膏ボード2
0,40とビニールクロス25,45が貼り付けられた
所望の間仕切りパネル1が製造される。The partition panels 1 as shown in FIG. 1 are manufactured by joining the half-thick panels 2 and 3 so as to face each other. That is, a vertical core member 50 having a pair of male fitting portions 11a, 31a protruding outward, and a pair of female fitting portions 1 recessed so as to fit with the pair of male fitting portions 11a, 31a.
A vertical core material 51 having 2a and 32a;
0, 51, a plurality of horizontal core members 52 positioned in parallel between the vertical core members 50, 51, and a gypsum board 2 on both surfaces thereof.
The desired partition panel 1 to which the 0, 40 and the vinyl cloths 25, 45 are attached is manufactured.
【0064】以上のように、本実施例の間仕切りパネル
の製造方法によれば、同一構造の複数の半厚パネル2,
3を高精度で形成できる。したがって、同一工程で複数
の半厚パネル2,3を形成して、間仕切りパネル1を製
造することができるので、加工ラインを従来の間仕切り
パネルの製造ラインよりも著しく短くすることができ
る。As described above, according to the method of manufacturing the partition panel of this embodiment, a plurality of half-thick panels 2 having the same structure are provided.
3 can be formed with high precision. Therefore, since the partition panel 1 can be manufactured by forming a plurality of half-thick panels 2 and 3 in the same process, the processing line can be made significantly shorter than the conventional partition panel manufacturing line.
【0065】[0065]
【発明の効果】本発明の間仕切りパネルの製造方法にお
いては、半厚パネルを裏側にせずに、半厚芯材の下面を
基準にして、半厚芯材の上面に面材と仕上材とを貼り付
けることができ、表裏反転工程を必要としないため、加
工ラインを短くすることができる。According to the method for manufacturing a partition panel of the present invention, the face material and the finishing material are not placed on the back surface of the half-thick core material but on the upper surface of the half-thick core material with the bottom surface of the half-thick core material as a reference. Since it can be attached and does not require a front / back inversion step, the processing line can be shortened.
【0066】また、常に半厚の芯材下面を基準にして半
厚の芯材の加工を行うことができるため、凸部や凹部の
加工の基準を常に一定にでき、したがって、加工精度を
向上させることができる。Further, since the processing of the half-thick core material can always be performed with reference to the lower surface of the half-thick core material, the standard for processing the convex portions and the concave portions can be always constant, and therefore, the processing accuracy is improved. Can be done.
【0067】さらに、2枚の半厚パネルの一方を裏返し
て、他方の半厚パネルに貼り付けることになるが、半厚
パネル自体が軽いので、裏返す際に、表面の仕上材に傷
がつく可能性は少ない。そして、このように製造した間
仕切りパネルを用いることにより、面材の両面に仕上材
が貼り付けられた状態になっているので、仕上材を面材
の両面に貼り付けるという仕上処理を建設現場でする必
要がなく、この結果、建設現場において、作業者は少な
い作業工数で簡単に間仕切りパネルを取り付けることが
でき、建設作業の能率化と省力化を図ることができる。Further, one of the two half-thick panels is turned upside down and is attached to the other half-thick panel. However, since the half-thick panel itself is light, the finishing material on the surface is damaged when turned over. Possibility is small. And, by using the partition panel manufactured in this way, the finishing material is stuck on both sides of the face material, so the finishing process of sticking the finishing material on both sides of the face material is performed at the construction site As a result, at the construction site, the worker can easily attach the partition panel with a small number of man-hours, and the efficiency of the construction work and the labor saving can be achieved.
【0068】また、間仕切りパネルのパネル芯材の両外
側面に、凸状の雄嵌合部と凹状の雌嵌合部とが各々形成
されているので、雄嵌合部と雌嵌合部とを相互に嵌合さ
せて、間仕切りパネル同士を隣接固定することができ、
この結果、隣接する間仕切りパネル同士を釘打ち等にて
固定する必要がなく、作業の省力化を更に図ることがで
きる。Further, since the convex male fitting portion and the concave female fitting portion are formed on both outer surfaces of the panel core material of the partition panel, respectively, the male fitting portion and the female fitting portion are formed. Can be fitted to each other to fix the partition panels adjacent to each other,
As a result, it is not necessary to fix the adjacent partition panels with nailing or the like, so that labor can be saved further.
【0069】また、前述のように、各間仕切りパネルが
両面仕上げ処理され、かつ複数の間仕切りパネル同士を
雄嵌合部と雌嵌合部との嵌合を介して接合することがで
きるので、これらの間仕切りパネルを用いれば、大きな
部屋を自由に、しかも簡易に複数の部屋に部屋割りする
ことができる。また、一旦取り付けた後も、容易に取り
外しができ、再度取り付けることによって、任意に部屋
割りを変更することができる。As described above, since each partition panel is subjected to a double-sided finishing process and a plurality of partition panels can be joined to each other through the fitting of the male fitting portion and the female fitting portion. If a partition panel is used, a large room can be freely and easily divided into a plurality of rooms. Further, even after being once attached, it can be easily removed, and the room can be arbitrarily changed by attaching again.
【0070】さらに、パネル芯材が半厚の芯材を貼り合
わせて形成されているので、芯材用の材料はその断面積
が小さくて済む。したがって、1本の木材から多数の半
厚の芯材を切出すことができ、歩留りの向上が図られ
る。しかも、半厚の芯材を貼り合わせてパネル芯材が形
成されるので、パネル芯材の反り等を減少させ、間仕切
りパネルの精度を高めることができる。Further, since the panel core material is formed by bonding a half-thick core material, the material for the core material has a small sectional area. Therefore, many half-thick core members can be cut out from one piece of wood, and the yield is improved. Moreover, since the panel core is formed by bonding the half-thick cores, the warpage of the panel core can be reduced, and the accuracy of the partition panel can be improved.
【図1】本発明の一実施例に係る間仕切りパネルを一部
破断して示す斜視図である。FIG. 1 is a perspective view showing a partition panel according to one embodiment of the present invention, with a part thereof broken away.
【図2】間仕切りパネルの取り付け状態を示す縦断面図
である。FIG. 2 is a longitudinal sectional view showing a state where a partition panel is attached.
【図3】間仕切りパネルの取り付け状態を示す横断面図
である。FIG. 3 is a cross-sectional view showing an attached state of a partition panel.
【図4】本発明の一実施例に係る間仕切りパネルの製造
方法を示し、半厚芯材への石膏ボードの取り付け工程を
示す概略斜視図である。FIG. 4 is a schematic perspective view showing a method for manufacturing a partition panel according to one embodiment of the present invention, and illustrating a process of attaching a gypsum board to a semi-thick core material.
【図5】同じく、石膏ボードへのビニールクロスの貼り
付け工程を示す概略斜視図である。FIG. 5 is a schematic perspective view showing a step of attaching a vinyl cloth to a gypsum board.
【図6】同じく、半厚縦芯材の切削加工の工程を示す概
略斜視図である。FIG. 6 is a schematic perspective view showing a step of cutting a half-thick vertical core material.
【図7】同じく、半厚パネルの貼り付け工程を示す概略
斜視図である。FIG. 7 is a schematic perspective view showing a step of attaching a half-thick panel.
【図8】間仕切りパネルの製造工程を示す概略図であ
り、図8の(a)は半厚芯材の搬送工程を示し、図8の
(b)は石膏ボードの貼り付け工程を示し、図8の
(c)はビニールクロスの貼り付け工程を示し、図8の
(d)は半厚縦芯材の切削工程を示し、図8の(e)は
半厚パネルの貼りあわせ工程を示す。8A and 8B are schematic views showing a manufacturing process of the partition panel. FIG. 8A shows a process of transporting a half-thick core material, and FIG. 8B shows a process of attaching a gypsum board. 8 (c) shows a step of attaching a vinyl cloth, FIG. 8 (d) shows a step of cutting a half-thick vertical core material, and FIG. 8 (e) shows a step of sticking a half-thick panel.
【図9】従来の間仕切りパネルを示す断面図である。FIG. 9 is a sectional view showing a conventional partition panel.
1 間仕切りパネル 2,3 半厚パネル 10,30 半厚芯材 11,12 半厚縦芯材 11a,31a 凸部 12a,32a 凹部 14,34 半厚横芯材 20,40 石膏ボード 25,45 ビニールクロス 50,51 縦芯材 52 横芯材 Reference Signs List 1 partition panel 2,3 half-thick panel 10,30 half-thick core material 11,12 half-thick vertical core material 11a, 31a convex portion 12a, 32a concave portion 14,34 half-thick horizontal core material 20,40 gypsum board 25,45 vinyl Cross 50,51 Vertical core material 52 Horizontal core material
Claims (1)
を方形状に枠組みして、半厚芯材を形成し、 前記半厚芯材の上面に、面材を貼り付け、 前記面材の上面に仕上材を貼り付けて半厚パネルを形成
し、 前記半厚パネルの半厚芯材下面を基準として、一方の前
記半厚縦芯材の外側面に、長さ方向に沿って突出する凸
部を加工形成すると共に、他方の前記半厚縦芯材の外側
面に、長さ方向に沿ってへこむ凹部を加工形成し、 前記半厚芯材同士を相対向させた状態で、2枚の前記半
厚パネルを接合することにより、両外側面に凸状の雄嵌
合部と凹状の雌嵌合部とを各々有する間仕切りパネルを
形成することを特徴とする間仕切りパネルの製造方法。1. A half-thick core material is formed by forming a pair of half-thick vertical core materials and a plurality of half-thick horizontal core materials into a rectangular shape, and a face material is attached to an upper surface of the half-thick core material. A half-thick panel is formed by attaching a finishing material on the upper surface of the face material, and a length is formed on an outer surface of one of the half-thick vertical core materials based on a lower surface of the half-thick core material of the half-thick panel. In addition to processing and forming a convex portion protruding along the direction, a concave portion is formed in the outer surface of the other half-thick vertical core material along the length direction, and the half-thick core materials are opposed to each other. In which the two half-thick panels are joined to form partition panels each having a convex male fitting portion and a concave female fitting portion on both outer surfaces. Panel manufacturing method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04317593A JP3202090B2 (en) | 1993-02-08 | 1993-02-08 | Manufacturing method of partition panel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04317593A JP3202090B2 (en) | 1993-02-08 | 1993-02-08 | Manufacturing method of partition panel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06235244A JPH06235244A (en) | 1994-08-23 |
JP3202090B2 true JP3202090B2 (en) | 2001-08-27 |
Family
ID=12656551
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP04317593A Expired - Fee Related JP3202090B2 (en) | 1993-02-08 | 1993-02-08 | Manufacturing method of partition panel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3202090B2 (en) |
-
1993
- 1993-02-08 JP JP04317593A patent/JP3202090B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH06235244A (en) | 1994-08-23 |
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