JP3191744U - Yarn production equipment - Google Patents
Yarn production equipment Download PDFInfo
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- JP3191744U JP3191744U JP2014001742U JP2014001742U JP3191744U JP 3191744 U JP3191744 U JP 3191744U JP 2014001742 U JP2014001742 U JP 2014001742U JP 2014001742 U JP2014001742 U JP 2014001742U JP 3191744 U JP3191744 U JP 3191744U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000001125 extrusion Methods 0.000 claims abstract description 8
- 238000000465 moulding Methods 0.000 claims abstract description 7
- 210000002268 wool Anatomy 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 241000758789 Juglans Species 0.000 claims description 8
- 235000009496 Juglans regia Nutrition 0.000 claims description 8
- 239000002270 dispersing agent Substances 0.000 claims description 8
- 235000020234 walnut Nutrition 0.000 claims description 8
- 238000009987 spinning Methods 0.000 claims description 6
- 230000000844 anti-bacterial effect Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 3
- 230000006750 UV protection Effects 0.000 claims description 2
- 239000003242 anti bacterial agent Substances 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 2
- 241000287463 Phalacrocorax Species 0.000 claims 1
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000017531 blood circulation Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005338 heat storage Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Landscapes
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
【課題】生産速度が速く、操作が便利で、原料源の取得が容易であり、使用した後にＰＥＴを再回収することができ、環境汚染を防ぐことができる毛糸製造装置を提供する。【解決手段】毛糸製造装置は、毛糸原料１１０、毛糸１００、ホッパー１０、押出し成形機２０、ギアポンプ３０、紡糸口モジュール４０、冷却室５０、ローラ６０、張力センサ７０、成形装置８０及びコイラー９０を備える。毛糸原料１１０を押出し成形機２０のホッパー１０へ投入して溶融・押出した後、毛糸１００の太い糸が形成される。ギアポンプ３０から引き出された後、紡糸口モジュール４０中の多孔紡糸口を介し、毛糸１００の太い糸が細い糸へ細分される。細分された毛糸の細い糸は、冷却室５０により冷却された後、後端側のローラ６０により張力が調整されて機械的性質が高まる。【選択図】図１PROBLEM TO BE SOLVED: To provide a yarn manufacturing apparatus capable of producing a high production speed, convenient operation, easy acquisition of a raw material source, recovering PET after use, and preventing environmental pollution. A yarn manufacturing apparatus includes a yarn raw material 110, a yarn 100, a hopper 10, an extrusion molding machine 20, a gear pump 30, a spinneret module 40, a cooling chamber 50, a roller 60, a tension sensor 70, a molding apparatus 80, and a coiler 90. Be prepared. After the yarn raw material 110 is put into the hopper 10 of the extrusion molding machine 20 to be melted and extruded, a thick yarn of the yarn 100 is formed. After being drawn out from the gear pump 30, the thick yarn of the yarn 100 is subdivided into thin yarns through the perforated spinneret in the spinneret module 40. After the fine yarn of the finely divided yarn is cooled by the cooling chamber 50, the tension is adjusted by the roller 60 on the rear end side to enhance the mechanical properties. [Selection diagram] Fig. 1
Description
本考案は、糸製造装置に関し、特に、毛糸製造装置に関する。 The present invention relates to a yarn manufacturing apparatus, and more particularly, to a yarn manufacturing apparatus.
従来の糸生産装置は、一種類の線材を前処理し、研磨粉砕、撹拌、溶融、冷却、糸抽出などの煩雑な工程が必要であり、生産される糸を混紗するか浸漬して抗菌保温効果を高めたり、貼着加工を利用し、不織布方式、浸染方式又は塗布方式を利用し、他面に貼着加工を行い、基層ｃ上に浸漬層ｂを形成していたが、表層ａは加工が複雑で高コストで、経済性が低かった。 Conventional yarn production equipment requires a complicated process such as pre-treatment of one type of wire, polishing and crushing, stirring, melting, cooling, yarn extraction, etc. Although the heat retention effect was increased, the pasting process was used, the non-woven fabric method, the dip dyeing method or the coating method was used, the pasting process was performed on the other surface, and the immersion layer b was formed on the base layer c. Was complicated, expensive, and economical.
そのため、上述したような従来技術の問題点を改善することができる毛糸製造装置が求められていた。 For this reason, there has been a demand for a yarn production apparatus that can improve the problems of the prior art as described above.
本考案の目的は、面倒な貼り合わせや浸漬を行う必要がなく、エネルギの節減及び二酸化炭素の排出量の削減に有益であり、製造時間を短縮し、強度が高くて延伸性に優れた性質を得て、生産速度を上げることができる上、混合材料を貼り合わせる必要がないため便利であり、一次加工の完成品であるため加工が簡素である上、血液循環を促進して快適性を高め、防黴抗菌などの効果が得られる毛糸製造装置を提供することにある。 The purpose of the present invention is that there is no need for troublesome laminating and dipping, which is beneficial for energy saving and carbon dioxide emission reduction, shortening manufacturing time, high strength and excellent stretchability. It is convenient because there is no need to paste mixed materials together, and it is convenient because it is a finished product of primary processing, and it facilitates blood circulation and improves comfort. An object of the present invention is to provide a yarn production apparatus that can enhance and obtain antibacterial and antimicrobial effects.
上記課題を解決するために、本考案の第１の形態によれば、毛糸原料、毛糸、ホッパー、押出し成形機、ギアポンプ、紡糸口モジュール、冷却室、ローラ、張力センサ、成形装置及びコイラーを備えた毛糸製造装置であって、毛糸原料を押出し成形機のホッパーへ投入して溶融・押出した後、毛糸の太い糸が形成され、ギアポンプから引き出された後、紡糸口モジュール中の多孔紡糸口を介し、毛糸の太い糸を細い糸へ細分し、細分された毛糸の細い糸は、冷却室により冷却された後、後端側のローラにより張力を調整し、機械的性質を高め、張力センサをローラの後端側に取り付け、張力を常に監視し、ローラの張力と、冷却室の風量とを調整し、調整が完了した毛糸の巻き幅が成形装置により調整された後、コイラーにより毛糸の紗軸が強く巻き取られ、ローラの速度及び温度が毛糸の成形に適した温度２２０〜３１０℃に達し、毛糸の太い糸が紡糸口モジュール中の多孔紡糸口を介して細い糸に細分されるとともに、ローラを用いてマルチフィラメントを行う過程で集束位置を高くして空気抵抗を減らすとともに、紡糸張力を高め、紡糸の張力を下げることにより紡糸を高速で行う際に糸が切れることを防ぐことを特徴とする毛糸製造装置が提供される。 In order to solve the above-mentioned problems, according to a first embodiment of the present invention, a yarn raw material, a yarn, a hopper, an extrusion molding machine, a gear pump, a spinneret module, a cooling chamber, a roller, a tension sensor, a molding device, and a coiler are provided. After the yarn raw material is put into a hopper of an extrusion molding machine and melted / extruded, a thick yarn is formed and pulled out from the gear pump. Then, the thick yarn is subdivided into thin yarns, and after the subdivided thin yarns are cooled by the cooling chamber, the tension is adjusted by the roller on the rear end side to enhance the mechanical properties, and the tension sensor It is attached to the rear end of the roller, the tension is constantly monitored, the tension of the roller and the air volume in the cooling chamber are adjusted, and the adjusted winding width of the yarn is adjusted by the molding device. Axis is The roller speed and temperature reach a temperature of 220 to 310 ° C. suitable for forming the yarn, and the thick yarn of the yarn is subdivided into thin yarns through the porous spinneret in the spinneret module. In the process of performing multifilaments using, the focusing position is raised to reduce air resistance, and the spinning tension is increased and the spinning tension is lowered to prevent yarn breakage when spinning at high speed. A yarn manufacturing apparatus is provided.
毛糸の原料は、ＰＥＴが９７．０〜９９．０重量％の範囲であり、クルミ殻粉が０．３〜２．０重量％の範囲であり（粒形＜１μｍ）、分散剤（ＰＥ）が０．５〜１．０％の範囲であることが好ましい。 The raw material of the wool is in the range of 97.0 to 99.0% by weight of PET, in the range of 0.3 to 2.0% by weight of walnut shell powder (particle shape <1 μm), and dispersant (PE) Is preferably in the range of 0.5 to 1.0%.
毛糸の原料は、ＰＥＴが９７．０〜９９．０重量％の範囲であり、クルミ殻粉が０．３〜２．０重量％の範囲であり（粒形＜１μｍ）、分散剤（ＰＥ）が０．５〜１．０％の範囲であり、遠赤外線セラミック粉末が０．０１〜０．０５％（粒径＜１μｍ）の範囲であり、耐ＵＶ効果を高めることが好ましい。 The raw material of the wool is in the range of 97.0 to 99.0% by weight of PET, in the range of 0.3 to 2.0% by weight of walnut shell powder (particle shape <1 μm), and dispersant (PE) Is in the range of 0.5 to 1.0%, the far-infrared ceramic powder is in the range of 0.01 to 0.05% (particle size <1 μm), and it is preferable to enhance the UV resistance effect.
毛糸の原料は、ＰＥＴが９７．０〜９９．０重量％の範囲であり、クルミ殻粉が０．３〜２．０重量％の範囲であり（粒形＜１μｍ）、分散剤（ＰＥ）が０．５〜１．０％の範囲であり、玉石粉が０．１〜０．５％（粒径＜１μｍ）の範囲であり、快適さを高めることが好ましい。 The raw material of the wool is in the range of 97.0 to 99.0% by weight of PET, in the range of 0.3 to 2.0% by weight of walnut shell powder (particle shape <1 μm), and dispersant (PE) Is in the range of 0.5 to 1.0%, cobblestone powder is in the range of 0.1 to 0.5% (particle size <1 μm), and it is preferable to enhance comfort.
毛糸の原料は、ＰＥＴが９７．０〜９９．０重量％の範囲であり、クルミ殻粉が１〜３重量％の範囲であり、分散剤（ＰＥ）が０．５〜１．０％の範囲であり、抗菌剤が０．０１〜０．１％（硝酸銀、粒径＜５００ｎｍ）の範囲であり、抗菌効果を高めることが好ましい。 The raw materials for the wool are PET in the range of 97.0 to 99.0% by weight, walnut shell powder in the range of 1 to 3% by weight, and the dispersant (PE) in the range of 0.5 to 1.0%. It is preferable that the antibacterial agent is in the range of 0.01 to 0.1% (silver nitrate, particle size <500 nm) and the antibacterial effect is enhanced.
毛糸の原料中のＰＥＴは、再回収可能なＰＥＴ（ＲＥＣＹＣＬＥ ＰＥＴ）であることが好ましい。 It is preferable that PET in the raw material of the wool yarn is recollectable PET (RECYCLE PET).
本考案の毛糸製造装置は、以下（１）〜（３）の効果を有する。
（１）生産速度が速い。
（２）操作が便利であり、原料源の取得が容易であり、使用した後にＰＥＴを再回収し、環境汚染を防ぐことができる。
（３）完成品が蓄熱保温、抗菌効果を有するため、市場のニーズを満たすことができる。
The yarn production apparatus of the present invention has the following effects (1) to (3).
(1) The production speed is fast.
(2) Operation is convenient, acquisition of a raw material source is easy, PET can be recollected after use, and environmental pollution can be prevented.
(3) Since the finished product has heat storage heat retention and antibacterial effect, it can meet market needs.
図１を参照する。図１に示すように、本考案の一実施形態に係る毛糸製造装置は、少なくとも毛糸原料１１０、毛糸１００、ホッパー１０、押出し成形機２０、ギアポンプ３０、紡糸口モジュール４０、冷却室５０、ローラ６０、張力センサ７０、成形装置８０及びコイラー９０から構成される。毛糸原料１１０を押出し成形機２０のホッパー１０へ投入して溶融・押出した後、毛糸１００の太い糸が形成され、紡糸口モジュール４０中の多孔紡糸口を介し、毛糸の太い糸が細い糸に細分される。細分された毛糸１００の細い糸は、冷却室５０により冷却された後、後端側のローラ６０により張力が調整され、機械的性質を高める。張力センサ７０がローラ６０の後端側に取り付けられ、張力を常に監視し、ローラ６０の張力と、冷却室５０の風量とを調整し、調整が完了した毛糸１００の巻き幅が成形装置８０により調整された後、コイラー９０により毛糸１００の紗軸が強く巻き取られる。 Please refer to FIG. As shown in FIG. 1, the yarn production apparatus according to an embodiment of the present invention includes at least a yarn raw material 110, a yarn 100, a hopper 10, an extrusion molding machine 20, a gear pump 30, a spinneret module 40, a cooling chamber 50, and a roller 60. , A tension sensor 70, a molding device 80, and a coiler 90. After the yarn raw material 110 is put into the hopper 10 of the extrusion molding machine 20 and melted / extruded, a thick yarn of the yarn 100 is formed, and the thick yarn of the yarn becomes a thin yarn through the porous spinneret in the spinneret module 40. Subdivided. After the fine yarn of the subdivided wool yarn 100 is cooled by the cooling chamber 50, the tension is adjusted by the roller 60 on the rear end side, and the mechanical properties are enhanced. A tension sensor 70 is attached to the rear end side of the roller 60, constantly monitoring the tension, adjusting the tension of the roller 60 and the air volume of the cooling chamber 50, and the winding width of the woolen yarn 100 that has been adjusted is adjusted by the forming device 80. After adjustment, the winder shaft of the wool yarn 100 is strongly wound by the coiler 90.
当該分野の技術を熟知するものが理解できるように、本考案の好適な実施形態を前述の通り開示したが、これらは決して本考案を限定するものではない。本考案の主旨と領域を逸脱しない範囲内で各種の変更や修正を加えることができる。従って、本考案の実用新案登録請求の範囲は、このような変更や修正を含めて広く解釈されるべきである。 The preferred embodiments of the present invention have been disclosed as described above so that those skilled in the art can understand them, but these do not limit the present invention in any way. Various changes and modifications can be made without departing from the spirit and scope of the present invention. Accordingly, the scope of the utility model registration claim of the present invention should be broadly interpreted including such changes and modifications.
１０ ホッパー
２０ 押出し成形機
３０ ギアポンプ
４０ 紡糸口モジュール
５０ 冷却室
６０ ローラ
７０ 張力センサ
８０ 成形装置
９０ コイラー
１００ 毛糸
１１０ 毛糸原料
DESCRIPTION OF SYMBOLS 10 Hopper 20 Extruder 30 Gear pump 40 Spinner module 50 Cooling chamber 60 Roller 70 Tension sensor 80 Molding device 90 Coiler 100 Wool 110 Wool raw material
Claims (6)
毛糸原料を押出し成形機のホッパーへ投入して溶融・押出した後、毛糸の太い糸が形成され、ギアポンプから引き出された後、紡糸口モジュール中の多孔紡糸口を介し、毛糸の太い糸が細い糸に細分され、細分された毛糸の細い糸は、冷却室により冷却された後、後端側のローラにより張力が調整され、機械的性質を高め、張力センサをローラの後端側に取り付け、張力を常に監視し、ローラの張力と、冷却室の風量とを調整し、調整が完了した毛糸の巻き幅が成形装置により調整された後、コイラーにより毛糸の紗軸が強く巻き取られ、ローラの速度及び温度が毛糸の成形に適した温度２２０〜３１０℃に達し、毛糸の太い糸が紡糸口モジュール中の多孔紡糸口を介して細い糸に細分されるとともに、ローラを用いてマルチフィラメントを行う過程で集束位置を高くして空気抵抗を減らすとともに、紡糸張力を高め、紡糸の張力を下げることにより紡糸を高速で行う際に糸が切れることを防ぐことを特徴とする毛糸製造装置。 A yarn production apparatus comprising a yarn raw material, a yarn, a hopper, an extrusion molding machine, a gear pump, a spinneret module, a cooling chamber, a roller, a tension sensor, a molding device and a coiler,
After the yarn raw material is put into an extrusion molding machine hopper and melted / extruded, a thick yarn is formed and pulled out from the gear pump, and then the thick yarn is thin through the porous spinneret in the spinneret module. After being cooled by the cooling chamber, the thin yarn of the subdivided wool yarn is adjusted by the roller on the rear end side, the mechanical property is improved, and the tension sensor is attached to the rear end side of the roller. The tension is constantly monitored, the tension of the roller and the air volume in the cooling chamber are adjusted, and after the adjustment, the winding width of the yarn is adjusted by the molding device. The speed and temperature of the yarn reach a temperature suitable for forming a yarn of 220 to 310 ° C., the thick yarn of the yarn is subdivided into thin yarns through the porous spinneret in the spinneret module, and the multifilament is separated using a roller. With reducing increased to air resistance focusing position cormorants course, increase the spinning tension, yarn production apparatus, characterized in that to prevent the yarn is cut when performing spinning by lowering the tension of spinning at high speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014001742U JP3191744U (en) | 2014-04-03 | 2014-04-03 | Yarn production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014001742U JP3191744U (en) | 2014-04-03 | 2014-04-03 | Yarn production equipment |
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| Publication Number | Publication Date |
|---|---|
| JP3191744U true JP3191744U (en) | 2014-07-10 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114318695A (en) * | 2021-12-28 | 2022-04-12 | 阿利斯教育装备科技(苏州)有限公司 | Efficient full-automatic wool weaving machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114318695A (en) * | 2021-12-28 | 2022-04-12 | 阿利斯教育装备科技(苏州)有限公司 | Efficient full-automatic wool weaving machine |
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