CN204023027U - Sea wool yarn manufacturing installation - Google Patents
Sea wool yarn manufacturing installation Download PDFInfo
- Publication number
- CN204023027U CN204023027U CN201420206163.0U CN201420206163U CN204023027U CN 204023027 U CN204023027 U CN 204023027U CN 201420206163 U CN201420206163 U CN 201420206163U CN 204023027 U CN204023027 U CN 204023027U
- Authority
- CN
- China
- Prior art keywords
- wool yarn
- import
- outlet
- extra large
- cooling chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 210000002268 wool Anatomy 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000009434 installation Methods 0.000 title claims abstract description 12
- 238000009987 spinning Methods 0.000 claims abstract description 23
- 230000008676 import Effects 0.000 claims abstract description 20
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000012544 monitoring process Methods 0.000 claims description 2
- 239000000835 fiber Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000010030 laminating Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
Landscapes
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The utility model discloses a kind of extra large wool yarn manufacturing installation, mainly comprise charging basket, the outlet of described charging basket is communicated with the import of extruder, the outlet of described extruder is communicated with the anti-mouth import of the porous of spinning mouth module, described extruder and spin and be provided with the gear pump that transmits extra large wool yarn crin between mouth module, the outlet of the anti-mouth of described porous communicates with the import of cooling chamber, the outlet of described cooling chamber communicates with the import of building mortion, between described cooling chamber and building mortion, be provided with many groups for the running roller of transmission sea wool yarn filament, the outlet of described building mortion is communicated with the import of coiling device.The utility model processing is easy, and cost, can increase economic efficiency.
Description
Technical field
The utility model, relevant for yarn production device, refers to a kind of extra large wool yarn manufacturing installation especially.
Background technology
Traditional yarn production device, be that single kind of wire rod processed in advance, through abrasive dust, stirring, melting, cooling, the cumbersome procedure such as reel off raw silk from cocoons, virtually make cost increase, then the gauze of production is made to mixed yarn or immersion makes it increase the effect of antibacterial insulation, or utilize laminating to process, utilize Nonwovens mode to contaminate mode or coating method, then do laminating processing with another side, it mainly establishes impregnate layer b in the top of the c of basic unit, and top layer a, obviously its processability is complicated, cost improves and without business efficiency.
Whereby, how to develop a kind of extra large wool yarn manufacturing installation, it can address the above problem, and is the problem that the anxious wish of the utility model solves, and is also R&D motives of the present utility model.
Utility model content
The purpose of this utility model is to provide a kind of extra large wool yarn manufacturing installation, and it can solve the inconvenience of laminating and dipping for above-mentioned extra large wool yarn manufacture, and its processing is easy, and cost, can increase economic efficiency.
In order to achieve the above object, the utility model provides a kind of extra large wool yarn manufacturing installation, wherein mainly comprise charging basket, the outlet of described charging basket is communicated with the import of extruder, the outlet of described extruder is communicated with the anti-mouth import of the porous of spinning mouth module, described extruder and spin and be provided with the gear pump that transmits extra large wool yarn crin between mouth module, the outlet of the anti-mouth of described porous communicates with the import of cooling chamber, the outlet of described cooling chamber communicates with the import of building mortion, between described cooling chamber and building mortion, be provided with many groups for the running roller of transmission sea wool yarn filament, the outlet of described building mortion is communicated with the import of coiling device.
Between described running roller and building mortion, be provided with the tension force sensor of the extra large wool yarn thread-tension of monitoring, feedback running roller adjustment tension force and cooling chamber air quantity.
Adopt after such scheme, the utility model has the advantage of:
1, speed of production is fast;
2, easy to operate, material source is obtained easily, and cost can be increased economic efficiency.
Accompanying drawing explanation
Fig. 1 is the utility model sea wool yarn manufacturing installation schematic diagram.
The specific embodiment
Refer to Fig. 1, it is a kind of extra large wool yarn manufacturing installation of the present utility model, mainly comprise extra large wool yarn raw material 110, sea wool yarn 100, charging basket 10, extruder 20, gear pump 30, spin mouth module 40, cooling chamber 50, running roller 60, tension force sensor 70, building mortion 80 with coil device 90, the outlet of charging basket 10 is communicated with the import of extruder 20, the outlet of extruder 20 is communicated with the anti-mouth import of the porous of spinning mouth module 40, extruder 20 and spin the gear pump 30 that transmits extra large wool yarn 100 crins is set between mouth module 40, the outlet of the anti-mouth of porous communicates with the import of cooling chamber 50, the outlet of cooling chamber 50 communicates with the import of building mortion 80, between cooling chamber 50 and building mortion 80, arrange many groups for the running roller 60 of transmission sea wool yarn 100 filaments, the outlet of building mortion 80 is communicated with the import of coiling device 90.Between running roller 60 and building mortion 80, tension force sensor 70 is set.
During work, the charging basket 10 that sea wool yarn raw material 110 is put into extruder 20 melts the extra large wool yarn 100 crin shapes of the rear one-tenth of extrusion, via gear pump 30, pull out and again via the porous spinning mouth spinning in mouth module 40, crin is subdivided into extra large wool yarn 100 filaments again, after cooling chamber 50 is cooling, through rear end, four running rollers 60 adjustment tension force strengthen engineering properties to extra large wool yarn 100 filaments that segment again, tension force sensor 70 is contained in running roller 60 back segments, monitor at any time tension force and feedback running roller 60 adjustment tension force and cooling chamber 50 air quantity, the extra large wool yarn 100 that completes adjustment adjusts through building mortion 80 the yarn axle of coiling after width just by coiling device 90 and closely coil into extra large wool yarn 100.
Four groups of running roller 60 operated by rotary motion, the temperature that first group of speed to the 4th group of running roller 60 and temperature are shaped to best extra large wool yarn 100 is 220-310 ℃, for melting sea wool yarn 100, when melt thread enters air layer from spinning mouth module 40 belows, 30-130 centimetre distance below anti-mouth module, melt thread can be by rapid cooled and solidified, now fibre structure and deformation characteristic can change, the corresponding relation that its extra large wool yarn 100 forming processes and fibre structure occur, can be divided into three regions: (1) flow deformation district-spinning approximately 50 centimeters of distances below mouth module 40, sea wool yarn 100 can be out of shape in refinement, be cooled curing simultaneously, in this region due to the good fluidity of molecule, molecule is forward easily lax, (2) crystal region-spinning 50-130 centimetre distance below mouth module 40 forward, molecule occurs to a certain degree forward, and the forward aggegation phase of formation macromolecule density, it can be used as initial nucleus and carries out rapid crystallization, (3) moulding deformed area-spin below mouth module 40 more than 130 centimeters in distance, when sea wool yarn 100 temperature are reduced to glass transposition temperature (Tg point) left and right, because the impact of air drag can cause the generation of cold extension, the porous anti-mouth of melting sea wool yarn 100 crins in spinning mouth module 40 is subdivided into extra large wool yarn filament again by crin, and by running roller 60 process of multifilament again, can improve gather position, to reduce air impedance effect, the raising of spinning tension is relaxed, spinning tension reduces, in the time that high speed spinning can being avoided, easily there is the shortcoming of fracture of wire, the spinning processing procedure of multifilament, can not only promote higher spinning speed, more can promote production capacity by the difference of spinning hole number, the lifting of spinning speed is the increase along with anti-silk speed and spinning tension for the impact of fiber, in multifilament, the macromolecular chain of filament microstructure is arranged and also raising thereupon of crystallization generation, therefore fiber microstructure compactness also and then improves, the degree of crystallinity that the raising progradation of anti-silk speed increases for fiber thereupon also can improve, in fiber, the macromolecular chain of noncrystalline domain produces forward effect, when spinning progradation reaches to a certain degree, the intensity of precursor increases and degree of stretching reduces, therefore, the raising of spinning speed increases except production capacity, also can increase fibre strength, in comparison, the spinning processing procedure of monofilament, if multifilament is manufactured with same process, single thin monofilament long fiber that extracts the red Buddhist nun of a 20-50, its tension force can bear is lower, spinning speed promotes limited, therefore spin monfil degree of crystallinity and forward spend not good, filament strength in multifilament like this, also can there is better intensity than thin monofilament long fiber of independent spinning.
And extra large wool yarn raw material is mainly by PET percentage by weight 97.0%-99.9%, Ke shell powder percentage by weight 0.3%-2.0%(particle diameter < 1 μ m), dispersant (PE) percentage by weight 0.5%-1.0% forms, wherein PET can be the PET(recycle PET of regeneration), outside main composition, can add again far infrared pottery magnetic powder percentage by weight 0.01%-0.05%(particle diameter < 1 μ m) increase the effect of doing UV, or outside main composition, can add again jade powder percentage by weight 0.1%-0.5%(particle diameter < 1 μ m), increase pleasant effect, or outside main composition, can add again antiseptic percentage by weight 0.01%-0.1%(silver nitrate, particle diameter < 500nm), increase the anti-antibacterial effect that adds, or additional other two kinds or three kinds reach dual or triple effects, above-mentioned extra large wool yarn raw material all can use device manufacture and is met the requirements.
In sum, according to the content that above disclosed, the utility model really can reach the expection object of creation, and extra large wool yarn manufacturing installation is provided, and has the value of utilizing in industry, and whence proposes utility application in accordance with the law.
Claims (2)
1. an extra large wool yarn manufacturing installation, it is characterized in that: mainly comprise charging basket, the outlet of described charging basket is communicated with the import of extruder, the outlet of described extruder is communicated with the anti-mouth import of the porous of spinning mouth module, described extruder and spin and be provided with the gear pump that transmits extra large wool yarn crin between mouth module, the outlet of the anti-mouth of described porous communicates with the import of cooling chamber, the outlet of described cooling chamber communicates with the import of building mortion, between described cooling chamber and building mortion, be provided with many groups for the running roller of transmission sea wool yarn filament, the outlet of described building mortion is communicated with the import of coiling device.
2. extra large wool yarn manufacturing installation as claimed in claim 1, is characterized in that: the tension force sensor that is provided with the extra large wool yarn thread-tension of monitoring, feedback running roller adjustment tension force and cooling chamber air quantity between described running roller and building mortion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420206163.0U CN204023027U (en) | 2014-04-25 | 2014-04-25 | Sea wool yarn manufacturing installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420206163.0U CN204023027U (en) | 2014-04-25 | 2014-04-25 | Sea wool yarn manufacturing installation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204023027U true CN204023027U (en) | 2014-12-17 |
Family
ID=52062919
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420206163.0U Expired - Lifetime CN204023027U (en) | 2014-04-25 | 2014-04-25 | Sea wool yarn manufacturing installation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204023027U (en) |
-
2014
- 2014-04-25 CN CN201420206163.0U patent/CN204023027U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141217 |