JP3183899U - Heater - Google Patents

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JP3183899U
JP3183899U JP2013001619U JP2013001619U JP3183899U JP 3183899 U JP3183899 U JP 3183899U JP 2013001619 U JP2013001619 U JP 2013001619U JP 2013001619 U JP2013001619 U JP 2013001619U JP 3183899 U JP3183899 U JP 3183899U
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protective tube
heating element
heater
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layer
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秦文隆
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Abstract

【課題】保護管内の加熱素子の排ガスによる浸食の防止可能な構造を有する加熱器を提供する。
【解決手段】加熱器の構造は、加熱素子10と、加熱素子10の外縁を覆う保護管11とを備える。加熱素子10は、保護管11の2つの開口端から露出された接線端13を有する。保護管11の開口端の両側は、固定部材12により固定封止される。保護管11両側の開口端には、気密層14が形成される。気密層14は、シリコーンゲル又はセラミック密封ゲルからなる。気密層14の内端には、断熱層15が形成される。
【選択図】図2
There is provided a heater having a structure capable of preventing erosion caused by exhaust gas of a heating element in a protective tube.
A structure of a heater includes a heating element and a protective tube that covers an outer edge of the heating element. The heating element 10 has a tangential end 13 exposed from two open ends of the protective tube 11. Both sides of the opening end of the protective tube 11 are fixed and sealed by a fixing member 12. Airtight layers 14 are formed at the open ends on both sides of the protective tube 11. The airtight layer 14 is made of a silicone gel or a ceramic sealing gel. A heat insulating layer 15 is formed at the inner end of the hermetic layer 14.
[Selection] Figure 2

Description

本考案は、加熱器に関するものであり、更に詳しくは、空気加熱炉又は排ガス処理装置の加熱装置に適用し、加熱素子の浸食又は反応の影響の防止可能な構造の加熱器に関するものである。   The present invention relates to a heater, and more particularly to a heater having a structure that can be applied to a heating device of an air heating furnace or an exhaust gas treatment device and can prevent the effects of erosion or reaction of a heating element.

図1に示すように、従来の加熱器は、主に電熱素子Aと、電熱素子Aの外縁を覆う保護管B(保護管には石英管又はセラミック管が採用されることが一般的である。)とを含む。前述の加熱素子Aは、保護管Bの2つの開口端から露出されるとともに、接線端Dが形成される。保護管Bの開口端の両側は、固定部材Cにより固定され、全体構造が封止される。従来の加熱器は、家電製品及び、加熱する必要がある機械分野において広く使用される。   As shown in FIG. 1, the conventional heater generally employs an electric heating element A and a protective tube B that covers the outer edge of the electric heating element A (a quartz tube or a ceramic tube is used as the protective tube). .). The heating element A described above is exposed from the two opening ends of the protective tube B, and a tangential end D is formed. Both sides of the opening end of the protective tube B are fixed by a fixing member C, and the whole structure is sealed. Conventional heaters are widely used in household appliances and in the mechanical field where heating is necessary.

しかし、この種の構造の加熱器は、雰囲気炉又は排ガス処理装置の加熱に応用する際、保護管の両側にガス封止構造が取り付けられていないため、大気雰囲気下のガス又は排ガス処理装置のガスが保護管の両側から保護管内に浸透し、保護管内の加熱素子が浸食により損壊したり、不適切な反応により悪影響を受けたりする欠点があった。   However, when this type of heater is applied to the heating of an atmospheric furnace or an exhaust gas treatment device, since the gas sealing structure is not attached to both sides of the protective tube, There is a drawback that gas penetrates into the protective tube from both sides of the protective tube, and the heating element in the protective tube is damaged by erosion or is adversely affected by inappropriate reaction.

排ガスの加熱手段として、例えば、特開2012−250154号公報(以下、「特許文献1」という。)には、排煙脱硫装置において、排ガス再加熱装置の上流に、排ガスを加熱し、該排ガス中のミストを除去する可洗式排ガス加熱ユニットが記載されている。しかし、特許文献1には、加熱素子の排ガスによる腐食防止の対策には具体的な開示がない。
特開2012−250154号公報
As a means for heating the exhaust gas, for example, Japanese Patent Application Laid-Open No. 2012-250154 (hereinafter referred to as “Patent Document 1”), in an exhaust gas desulfurization apparatus, the exhaust gas is heated upstream of the exhaust gas reheating apparatus. A washable exhaust gas heating unit for removing mist therein is described. However, Patent Document 1 does not specifically disclose countermeasures for preventing corrosion caused by exhaust gas from the heating element.
JP 2012-250154 A

従って、本考案の課題は、加熱素子と加熱素子の外縁を覆う保護管とからなる加熱器において、排ガス処理装置等のガスとの接触により生ずる加熱素子の腐食又は反応を防止可能な構造を有する加熱器を提供することにある。   Accordingly, an object of the present invention is to provide a heater composed of a heating element and a protective tube covering the outer edge of the heating element, which has a structure capable of preventing corrosion or reaction of the heating element caused by contact with a gas such as an exhaust gas treatment device. It is to provide a heater.

そこで、本考案者は、上記課題を解決するために鋭意検討を重ねた結果、保護管の開口部の両端に気密層を形成させることにより、保護管を気密状態とすることができ、加熱素子の腐食等を防止することができる点に着目し、本考案に想到した。   Therefore, as a result of intensive studies to solve the above problems, the present inventor can form a hermetic layer at both ends of the opening of the protective tube, thereby making the protective tube airtight, and heating element Focusing on the fact that corrosion and the like can be prevented, the present inventors have come up with the present invention.

すなわち、本考案の目的は、雰囲気炉又は排ガス処理装置の加熱装置に適用し、加熱素子と、加熱素子の外縁を覆う保護管とを含む加熱器であって、前述の加熱素子は、保護管の2つの開口端から露出されて接線端が形成され、保護管の開口端の両側は、固定部材によって固定封止され、保護管両側の開口端に形成された気密層により、保護管を気密状態にし、保護管内の加熱素子が浸食により損壊したり、悪影響を受けることを防止可能な加熱器構造を提供するものである。   That is, an object of the present invention is a heater that is applied to a heating device of an atmospheric furnace or an exhaust gas treatment apparatus, and includes a heating element and a protective tube that covers an outer edge of the heating element. A tangential end is formed by being exposed from the two open ends of the protective tube, both sides of the open end of the protective tube are fixed and sealed by a fixing member, and the protective tube is hermetically sealed by an airtight layer formed at the open ends on both sides of the protective tube Thus, a heater structure is provided that can prevent the heating element in the protective tube from being damaged or adversely affected by erosion.

かくして、本考案によれば、加熱素子と、前記加熱素子の外縁を覆う保護管とを備えた構造を有する加熱器であって、
前記加熱素子は、前記保護管の2つの開口端から露出された接線端を有し、前記保護管の前記開口端の両側は、固定部材により固定封止され、前記保護管両側の前記開口端には、気密層が形成されることを特徴とする加熱器が提供される。
Thus, according to the present invention, a heater having a structure including a heating element and a protective tube covering an outer edge of the heating element,
The heating element has a tangential end exposed from two open ends of the protective tube, and both sides of the open end of the protective tube are fixed and sealed by a fixing member, and the open ends on both sides of the protective tube The heater is characterized in that an airtight layer is formed.

前記気密層は、シリコーンゲルからなることが好ましい。   The airtight layer is preferably made of a silicone gel.

前記気密層は、セラミック密封ゲルからなることが好ましい。   The airtight layer is preferably made of a ceramic sealing gel.

前記気密層の内端には、断熱層が形成されることが好ましい。   A heat insulating layer is preferably formed on the inner end of the airtight layer.

本考案の構成は、上記の通りのものであり、加熱素子が排ガス等との接触により生ずる腐食が防止されるので、加熱器の操作が容易になると共に耐用期間を著しく長期化することができる。   The configuration of the present invention is as described above, and the corrosion of the heating element caused by contact with exhaust gas or the like is prevented, so that the operation of the heater is facilitated and the service life can be significantly prolonged. .

図1は、従来の加熱器を示す断面図である。FIG. 1 is a cross-sectional view showing a conventional heater. 図2は、本考案の一実施形態に係る加熱器を示す断面図である。FIG. 2 is a cross-sectional view showing a heater according to an embodiment of the present invention.

以下、本考案の一実施形態による加熱器について図面に基づいて説明する。なお、これによって本考案が限定されるものではない。
図2を参照する。図2に示すように、本考案の一実施形態に係る加熱器の構造は、雰囲気炉又は排ガス処理装置の加熱装置に適用し、加熱素子(例えば電熱線)10と、加熱素子10の外縁を覆う保護管11(保護管11には、石英管が採用されることが一般的である)と、を含む。前述の加熱素子10は、保護管11の2つの開口端から露出された接線端13を有する。保護管11の開口端の両側は、固定部材(例えば、ワッシャー及びナット)12により固定封止され、保護管11両側の開口端に設けた気密層14により、保護管11を気密状態にする。本実施形態の加熱器は、雰囲気炉又は排ガス処理装置へ応用して加熱を行う際、保護管11の両側に、気密層14で構成された気密構造が設けられているため、大気雰囲気下のガス又は排ガス処理装置の排ガスが保護管の両側から保護管11内へ浸透することがない。そのため保護管11内の加熱素子10が浸食により損壊したり、反応により悪影響を受けたりすることを防ぐことができる。
Hereinafter, a heater according to an embodiment of the present invention will be described with reference to the drawings. Note that the present invention is not limited thereby.
Please refer to FIG. As shown in FIG. 2, the structure of the heater according to an embodiment of the present invention is applied to a heating device of an atmosphere furnace or an exhaust gas treatment device, and a heating element (for example, heating wire) 10 and an outer edge of the heating element 10 are provided. And a protective tube 11 (a quartz tube is generally adopted as the protective tube 11). The aforementioned heating element 10 has a tangential end 13 exposed from two open ends of the protective tube 11. Both sides of the opening end of the protection tube 11 are fixed and sealed by fixing members (for example, washers and nuts) 12, and the protection tube 11 is made airtight by an airtight layer 14 provided at the opening ends on both sides of the protection tube 11. When the heater of the present embodiment is applied to an atmospheric furnace or an exhaust gas treatment apparatus and is heated, an airtight structure composed of an airtight layer 14 is provided on both sides of the protective tube 11. Gas or exhaust gas from the exhaust gas treatment apparatus does not penetrate into the protective tube 11 from both sides of the protective tube. Therefore, it is possible to prevent the heating element 10 in the protective tube 11 from being damaged by erosion or adversely affected by the reaction.

本実施形態に係る加熱器構造の気密層14は、低温環境においてシリコーンゲル又は高温環境においてセラミック密封ゲルからなることが好ましい。   The hermetic layer 14 of the heater structure according to this embodiment is preferably made of a silicone gel in a low temperature environment or a ceramic sealing gel in a high temperature environment.

本実施形態に係る気密層14の内端には、断熱層15が形成されることが好ましい。   It is preferable that the heat insulation layer 15 is formed in the inner end of the airtight layer 14 which concerns on this embodiment.

以上、本考案の好適な実施形態を前述の通り開示したが、これらは決して本考案を限定するものではない。本考案の主旨と領域を逸脱しない範囲内で各種の変更や修正を加えることができる。従って、本考案に係る実用新案登録請求の範囲は、このような変更や修正を含めて広く解釈されるべきである。   Although the preferred embodiments of the present invention have been disclosed as described above, these are not intended to limit the present invention in any way. Various changes and modifications can be made without departing from the spirit and scope of the present invention. Therefore, the scope of the utility model registration request according to the present invention should be broadly interpreted including such changes and modifications.

A 電熱素子
B 保護管
C 固定部材
D 接線端
10 加熱素子
11 保護管
12 固定部材
13 接線端
14 気密層
15 断熱層
A Heating element B Protection tube C Fixing member D Tangent end 10 Heating element 11 Protection tube 12 Fixing member 13 Tangent end 14 Airtight layer 15 Heat insulation layer

Claims (4)

加熱素子と、前記加熱素子の外縁を覆う保護管とを備えた構造を有する加熱器であって、
前記加熱素子は、前記保護管の2つの開口端から露出された接線端を有し、
前記保護管の前記開口端の両側は、固定部材により固定封止され、
前記保護管両側の前記開口端には、気密層が形成されることを特徴とする加熱器。
A heater having a structure including a heating element and a protective tube covering an outer edge of the heating element,
The heating element has a tangential end exposed from two open ends of the protective tube;
Both sides of the opening end of the protective tube are fixed and sealed by a fixing member,
An airtight layer is formed at the open ends on both sides of the protective tube.
前記気密層は、シリコーンゲルからなることを特徴とする請求項1に記載の加熱器。   The heater according to claim 1, wherein the airtight layer is made of silicone gel. 前記気密層は、セラミック密封ゲルからなることを特徴とする請求項1に記載の加熱器。   The heater according to claim 1, wherein the airtight layer is made of a ceramic sealing gel. 前記気密層の内端には、断熱層が形成されることを特徴とする請求項1に記載の加熱器。

The heater according to claim 1, wherein a heat insulating layer is formed at an inner end of the hermetic layer.

JP2013001619U 2013-03-25 2013-03-25 Heater Expired - Lifetime JP3183899U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105072718A (en) * 2015-08-21 2015-11-18 雷彼得 Ceramic electrothermal body

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105072718A (en) * 2015-08-21 2015-11-18 雷彼得 Ceramic electrothermal body

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