JP3158947U - LED board - Google Patents

LED board Download PDF

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Publication number
JP3158947U
JP3158947U JP2010000815U JP2010000815U JP3158947U JP 3158947 U JP3158947 U JP 3158947U JP 2010000815 U JP2010000815 U JP 2010000815U JP 2010000815 U JP2010000815 U JP 2010000815U JP 3158947 U JP3158947 U JP 3158947U
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led
circuit
constant current
substrate
led elements
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JP2010000815U
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保幸 船ヶ山
保幸 船ヶ山
佐藤 宏幸
宏幸 佐藤
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KYORITSU ELECTRIC CO., LTD.
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KYORITSU ELECTRIC CO., LTD.
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Abstract

【課題】複数のLEDを配置したLED基板を提供する。【解決手段】高熱伝導性を有する基材の表面に、無機材料からなるフィラを含有する絶縁体を介して回路4が形成され、この回路に沿って直列に配置された複数のLED素子5と、このLED素子に定電流を供給する定電流素子7とからなり、前記回路は基板の表面にU字形状に形成された複数の導体であり、また前記LED素子は複数のLEDチップで構成された半導体部品であり、そして前記定電流素子は前記U字形状に形成された複数の導体に定電流を供給する。【選択図】図1PROBLEM TO BE SOLVED: To provide an LED substrate in which a plurality of LEDs are arranged. A circuit 4 is formed on the surface of a base material having high thermal conductivity via an insulator containing a filler made of an inorganic material, and a plurality of LED elements 5 arranged in series along the circuit are formed. The circuit is composed of a plurality of conductors formed in a U shape on the surface of a substrate, and the LED element is composed of a plurality of LED chips. It is a semiconductor component, and the constant current element supplies a constant current to a plurality of conductors formed in the U shape. [Selection diagram] Fig. 1

Description

本考案は、LED照明用基板であって、とくに基板の回路電圧を変更することなく照明出力を変更可能とするLED基板に関するものである。   The present invention relates to an LED illumination board, and more particularly to an LED board that can change illumination output without changing the circuit voltage of the board.

近年、LEDを使用した各種の照明装置が提案され商品化されている。LEDは従来の光源の構成と異なり、長寿命であり、消費電力が少ないという特徴がある。   In recent years, various lighting devices using LEDs have been proposed and commercialized. Unlike conventional light source configurations, LEDs have a long life and low power consumption.

この特徴を利用するLEDを光源とした平面状のランプモジュールが多数提案されている。例えば、多数のLEDを複数の組に分割し、その組毎に定電流回路を設け、各定電流回路の出力電流を揃えることにより、全LEDの電流を均等化する定電流化LED基板がある(特許文献1参照。)。また、プリント配線基板の表面に直列接続して複数個のLEDを集合配置して、対応電極間を導通配線した一対の接続端子、整流回路、及び定電流回路と、接続端子を介し供給される交流を整流回路で直流に変換し、該直流を定電流回路を経由してLEDに供給しLEDを点灯駆動するLEDランプモジュールもある(特許文献2参照。)。   Many planar lamp modules using LEDs that utilize this feature as light sources have been proposed. For example, there is a constant current LED substrate that equalizes the current of all LEDs by dividing a large number of LEDs into a plurality of groups, providing a constant current circuit for each group, and aligning the output current of each constant current circuit (See Patent Document 1). In addition, a plurality of LEDs are connected in series on the surface of the printed wiring board, and a pair of connection terminals, a rectifier circuit, and a constant current circuit, which are electrically connected between corresponding electrodes, are supplied via the connection terminals. There is also an LED lamp module that converts alternating current into direct current using a rectifier circuit, supplies the direct current to the LED via a constant current circuit, and drives the LED to light (see Patent Document 2).

実用新案登録第3105302号公報Utility Model Registration No. 3105302 実用新案登録第3142792号公報Utility Model Registration No. 3142792

しかしながら、上記特許文献1及び2に提案されている技術は、いずれもLEDを直列にして定電流を供給する構成であるものであるが、LEDを搭載する基板のサイズを考慮して適切な回路を形成させる点や、必要とされる光量を確保する技術に関しては何らの考慮もされていないものであった。   However, each of the techniques proposed in Patent Documents 1 and 2 has a configuration in which LEDs are connected in series and a constant current is supplied, but an appropriate circuit is considered in consideration of the size of the substrate on which the LEDs are mounted. No consideration has been given to the point of forming the light and the technology for ensuring the required light quantity.

上記の問題点に鑑み本考案者は、複数のLEDチップで構成された半導体部品であるLED素子を使用して必要な光量を確保すると共に、基板の表面にU字形状に形成された複数の導体に直列に接続することで、基板の回路電圧を変更することなく照明出力を変更可能とするLED基板を提供するに至った。   In view of the above problems, the present inventor uses a LED element, which is a semiconductor component composed of a plurality of LED chips, to secure a necessary amount of light, and a plurality of U-shapes formed on the surface of the substrate. It came to provide the LED board which can change an illumination output, without changing the circuit voltage of a board | substrate by connecting in series with a conductor.

このため、本発明のLED基板は、LED素子を多数実装したLED基板であって、高熱伝導性を有する基材の表面に、無機材料からなるフィラを含有する絶縁体を介して回路が形成され、この回路に沿って直列に配置された複数のLED素子と、このLED素子に定電流を供給する定電流素子とからなり、前記回路は基板の表面にU字形状に形成された複数の導体であり、また前記LED素子は複数のLEDチップで構成された半導体部品であり、そして前記定電流素子は前記U字形状に形成された複数の導体に定電流を供給することを特徴とする。   Therefore, the LED substrate of the present invention is an LED substrate on which a large number of LED elements are mounted, and a circuit is formed on the surface of a base material having high thermal conductivity via an insulator containing a filler made of an inorganic material. And a plurality of LED elements arranged in series along the circuit, and a constant current element for supplying a constant current to the LED element, the circuit having a plurality of conductors formed in a U shape on the surface of the substrate The LED element is a semiconductor component composed of a plurality of LED chips, and the constant current element supplies a constant current to the plurality of U-shaped conductors.

尚、本考案に使用する基材は、アルミなどの熱伝導性が高い金属材料が望ましい。   The base material used in the present invention is preferably a metal material having high thermal conductivity such as aluminum.

本考案に係るLED基板によれば、複数のLED素子が直列に接続された回路が、基板上にU字形状に複数形成されているため、回路電圧を変えることなく、光出力を変更できるという効果を有する。   According to the LED substrate according to the present invention, since a plurality of circuits in which a plurality of LED elements are connected in series are formed in a U shape on the substrate, the light output can be changed without changing the circuit voltage. Has an effect.

また、前記複数のLED素子は、複数のLEDチップで構成された半導体部品であり、基板上に実装するLED素子の数が少なくても十分な光量を確保でき、また製造コストが安価となる。   The plurality of LED elements are semiconductor components composed of a plurality of LED chips, and a sufficient amount of light can be secured even if the number of LED elements mounted on the substrate is small, and the manufacturing cost is low.

本考案に係るLED基板の一実施例を示す平面図である。It is a top view which shows one Example of the LED board which concerns on this invention. 図1の側面図である。It is a side view of FIG. LED素子の拡大説明図である。It is expansion explanatory drawing of a LED element.

以下、本考案を実施例を示す図面を参照しながら説明するが、本考案が本実施例に限定されないことは言うまでもない。図1は、本考案のLED基板の一実施例を示す平面図、図2は図1の側面図、図3はLED基板の拡大説明図である。   Hereinafter, although this invention is demonstrated, referring drawings which show an Example, it cannot be overemphasized that this invention is not limited to a present Example. FIG. 1 is a plan view showing an embodiment of the LED board of the present invention, FIG. 2 is a side view of FIG. 1, and FIG. 3 is an enlarged explanatory view of the LED board.

図1、図2に示すように、本考案のLED基板1は、熱伝導性の高いAlからなる基板本体2の表面に、アルミナやシリカなどの無機フィラを含有した熱硬化性樹脂がコーテイングされ電気絶縁層3が形成されており、この電気絶縁層3の表面にCu箔からなる導体回路4が形成されている。   As shown in FIGS. 1 and 2, the LED substrate 1 of the present invention is coated with a thermosetting resin containing an inorganic filler such as alumina or silica on the surface of a substrate body 2 made of Al having high thermal conductivity. An electrical insulating layer 3 is formed, and a conductor circuit 4 made of Cu foil is formed on the surface of the electrical insulating layer 3.

導体回路4は後述するLED素子5を複数直列に接続すると共に、平面視U字形状の回路に形成されており、回路の一端にはチップ抵抗6と、定電流素子7が配置されている。そして、外部電源より供給される電流は、コネクタ8を介して定電流素子7によって一定の電流値とされ、各LED素子5に供給される。   The conductor circuit 4 connects a plurality of LED elements 5 to be described later in series and is formed into a U-shaped circuit in plan view. A chip resistor 6 and a constant current element 7 are disposed at one end of the circuit. Then, the current supplied from the external power source is set to a constant current value by the constant current element 7 via the connector 8 and is supplied to each LED element 5.

本実施例においては、上記の導体回路4を3列に重複する配置とし、それぞれ同数のLED素子5は均等に配置されて面実装されており、それぞれの回路は同じ回路電圧とされている。   In the present embodiment, the above-described conductor circuits 4 are arranged so as to overlap in three rows, the same number of LED elements 5 are equally arranged and surface-mounted, and each circuit has the same circuit voltage.

図3はLED素子5の拡大説明図であり、(a)は側面図、(b)は平面図、(c)は側面図である。図に示すように、複数のLEDチップ9がLED素子5の基材上に夫々取り付けられている。   FIG. 3 is an enlarged explanatory view of the LED element 5, (a) is a side view, (b) is a plan view, and (c) is a side view. As shown in the figure, a plurality of LED chips 9 are respectively mounted on the base material of the LED element 5.

上記の構成のLED基板1は、、複数のLED素子が直列に接続された回路が、基板上にU字形状に複数形成されているため、例えば、3列の導体回路の1列にLED素子を実装をしなくても、回路電圧を変える必要がなく、光出力を変更できる。本実施例のLED基板においては36Wから25Wに変更可能となる。   In the LED substrate 1 having the above configuration, a plurality of U-shaped circuits on which a plurality of LED elements are connected in series are formed on the substrate. For example, the LED elements are arranged in one row of three rows of conductor circuits. Even without mounting, it is not necessary to change the circuit voltage, and the optical output can be changed. In the LED board of the present embodiment, it can be changed from 36 W to 25 W.

以上、本考案のLED基板によれば、LED照明用基板であって、とくに基板の回路電圧を変更することなく照明出力を変更かでき、しかも、複数のLEDチップで構成されたLED素子によって、基板上に実装する数が少なくても十分な光量を確保でき、また製造コストが安価となる。   As described above, according to the LED substrate of the present invention, it is an LED illumination substrate, and in particular, the illumination output can be changed without changing the circuit voltage of the substrate, and the LED element composed of a plurality of LED chips, Even if the number mounted on the substrate is small, a sufficient amount of light can be secured and the manufacturing cost can be reduced.

1 LED基板
2 基板本体
3 電気絶縁層
4 導体回路
5 LED素子
6 チップ抵抗
7 定電流素子
8 コネクタ
9 LEDチップ
DESCRIPTION OF SYMBOLS 1 LED board 2 Board | substrate body 3 Electrical insulation layer 4 Conductor circuit 5 LED element 6 Chip resistance 7 Constant current element 8 Connector 9 LED chip

Claims (1)

LED素子を多数実装したLED基板であって、高熱伝導性を有する基材の表面に、無機材料からなるフィラを含有する絶縁体を介して回路が形成され、この回路に沿って直列に配置された複数のLED素子と、このLED素子に定電流を供給する定電流素子とからなり、前記回路は基板の表面にU字形状に形成された複数の導体であり、また前記LED素子は複数のLEDチップで構成された半導体部品であり、そして前記定電流素子は前記U字形状に形成された複数の導体にそれぞれ定電流を供給することを特徴とするLED基板。   An LED board on which a large number of LED elements are mounted, and a circuit is formed on the surface of a base material having high thermal conductivity via an insulator containing a filler made of an inorganic material, and arranged in series along the circuit. A plurality of LED elements and a constant current element for supplying a constant current to the LED elements, the circuit being a plurality of conductors formed in a U-shape on the surface of the substrate, and the LED elements comprising a plurality of LED elements An LED substrate, comprising: a semiconductor component comprising an LED chip, wherein the constant current element supplies a constant current to each of the plurality of conductors formed in the U-shape.
JP2010000815U 2010-02-10 2010-02-10 LED board Expired - Lifetime JP3158947U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102244074A (en) * 2011-06-22 2011-11-16 福建省万邦光电科技有限公司 Package structure of LED (light emitting diode) light source module of convex cup structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102244074A (en) * 2011-06-22 2011-11-16 福建省万邦光电科技有限公司 Package structure of LED (light emitting diode) light source module of convex cup structure
CN102244074B (en) * 2011-06-22 2015-12-16 福建省万邦光电科技有限公司 Convex cup structure LED light source module package structure

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