JP3158818U - LED lamp upright package structure - Google Patents

LED lamp upright package structure Download PDF

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JP3158818U
JP3158818U JP2009009089U JP2009009089U JP3158818U JP 3158818 U JP3158818 U JP 3158818U JP 2009009089 U JP2009009089 U JP 2009009089U JP 2009009089 U JP2009009089 U JP 2009009089U JP 3158818 U JP3158818 U JP 3158818U
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李漢明
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李 漢明
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Abstract

【課題】LEDチップの寿命延長あるいは光線の放射を均一にする直立型LEDランプを提供する。
【解決手段】 矩形の導電性を有する放熱基板1と、該放熱基板の両面に設けられる複数のLEDチップと、該複数のLEDチップを電気的に接続して、直列接続を複数組形成する複数の導電線と、該放熱基板の両面に設けられる4枚の絶縁シートと5,51、それぞれの該絶縁シート上に貼着され、かつ該LEDチップの直列接続の一端に電気的に接続して正極となる導電プレートと、該LEDチップの直列接続の他端に電気的に接続して負極となる導電プレートとによって対をなす複数対の導電プレート6,6A,61,61Aと、該複数のLEDチップの表面を被覆する蛍光層と、モールド部8とによって構成し、正極となる該導電プレートと、負極となる該導電プレートと、複数のLEDチップとによって直列回路を複数組形成し、かつ該複数組の直列回路が並列して設けられ、かつ該複数の直列回路が制御回路に接続して、直列回路毎に交替で発光させるか、同時に発光させるか選択できるように構成する。
【選択図】図5
An upright LED lamp that extends the life of an LED chip or makes the radiation of light uniform.
SOLUTION: A rectangular conductive heat dissipation substrate 1, a plurality of LED chips provided on both surfaces of the heat dissipation substrate, and a plurality of LED chips are electrically connected to form a plurality of series connections. Conductive wires, and four insulating sheets 5 and 51 provided on both sides of the heat dissipation substrate, which are attached to the respective insulating sheets and electrically connected to one end of the series connection of the LED chips. A plurality of pairs of conductive plates 6, 6A, 61, 61A that are paired with a conductive plate that is a positive electrode and a conductive plate that is electrically connected to the other end of the series connection of the LED chips and is a negative electrode; A plurality of series circuits are formed by the fluorescent layer covering the surface of the LED chip and the mold portion 8, and the conductive plate serving as the positive electrode, the conductive plate serving as the negative electrode, and the plurality of LED chips. The plurality of sets of series circuits are provided in parallel, and the plurality of series circuits are connected to a control circuit so that the series circuits can be selected to emit light alternately or simultaneously.
[Selection] Figure 5

Description

本考案はLEDランプに関し、直立した放熱基板の両面にLED発光部を設けて、均一な光線の放射を達成する直立型LEDランプに関する。 The present invention relates to an LED lamp, and more particularly to an upright LED lamp in which LED light emitting units are provided on both sides of an upright heat dissipation substrate to achieve uniform light emission.

近年、電子産業の技術革新が進むにつれて、従来のタングステン電球に取って代わり図6に示すような省電力LEDランプが各種の電子製品に幅広く応用されるようになってきている。しかし、カップ内に高効率の単一のLEDチップを置く構造では、長時間通電させて発光させるとLEDチップの使用寿命が短くなってしまう。また、その円体の構造だと、カップの屈折により前方に光線が集光してしまい均一な発光源を得ることができないため、使用上不便であり、理想的な実用化に向けてその構造に改善の余地があるといえる。 In recent years, as technological innovations in the electronics industry have advanced, power-saving LED lamps as shown in FIG. 6 have been widely applied to various electronic products, replacing conventional tungsten light bulbs. However, in the structure in which a single LED chip with high efficiency is placed in the cup, the service life of the LED chip is shortened when the light is emitted for a long time. In addition, the circular structure is inconvenient in use because the light beam is condensed in front due to the refraction of the cup and a uniform light source cannot be obtained. There is room for improvement.

本考案は、光線の均一な放射を達成するともに、簡易な構造でLEDチップから発生する光線の色を異なる色に変化させることのできる直立型LEDランプを提供することを目的とする。 An object of the present invention is to provide an upright LED lamp capable of achieving uniform radiation of light and changing the color of light generated from an LED chip to a different color with a simple structure.

また、本考案は、使用寿命の長い直立型LEDランプを提供することを目的とする。 Another object of the present invention is to provide an upright LED lamp having a long service life.

そこで、この考案によるLEDランプの直立型パッケージ構造は、矩形の導電性を有する材質によってなる放熱基板と、該放熱基板の両面に設けられる複数のLEDチップと、 導電性を有す材質によってなり、該複数のLEDチップを電気的に接続して、LEDチップの直列接続を複数組形成する複数の導電線と、絶縁性を有する材質によってなり、該放熱基板の両面に設けられる4枚の絶縁シートと、導電性を有する材質によってなり、それぞれの該絶縁シート上に貼着され、かつ該LEDチップの直列接続の一端に電気的に接続して正極となる導電プレートと、該LEDチップの直列接続の他端に電気的に接続して負極となる導電プレートとによって対をなす、複数対の導電プレートと、蛍光粉を含むフィルム層であって、該複数のLEDチップの表面を被覆する蛍光層と、光透過性を具える材質によってなり、該放熱基板と、該複数のLEDチップと、該複数の導電線と、該四枚の絶縁シートと、該複数対の導電プレートと、該二枚の蛍光層とをモールドするモールド部と、によって構成し、直列接続された該複数のLEDチップと、正極となる該導電プレートと、負極となる該導電プレートとによって直列回路を複数組形成するとともに、該複数組の直列回路が並列して設けられ、かつ該複数の直列回路を制御回路に接続して、該直列回路に電気的に接続するそれぞれのLEDチップをそれぞれの直列回路毎に交替で発光させる循環発光モードか、もしくは、すべての該直列回路に通電させて、全てのLEDチップを同時に発光させる全発光モードのいずれも選択することができるように構成する。 Therefore, the upright package structure of the LED lamp according to the present invention consists of a heat dissipation substrate made of a rectangular conductive material, a plurality of LED chips provided on both sides of the heat dissipation substrate, and a conductive material. Four insulating sheets comprising a plurality of conductive wires that electrically connect the plurality of LED chips to form a plurality of series connection of LED chips, and an insulating material, and are provided on both surfaces of the heat dissipation substrate And a conductive plate that is made of a conductive material, is affixed on each of the insulating sheets, and is electrically connected to one end of the series connection of the LED chips to form a positive electrode, and the LED chips in series connection A plurality of pairs of conductive plates which are electrically connected to the other end of the first electrode and are paired with a conductive plate serving as a negative electrode, and a film layer containing fluorescent powder, A fluorescent layer covering the surface of the D chip, and a material having light transmission properties; the heat dissipation substrate; the plurality of LED chips; the plurality of conductive wires; the four insulating sheets; A plurality of LED chips, which are configured by a pair of conductive plates and a mold part that molds the two fluorescent layers, and are connected in series, the conductive plate that is a positive electrode, and the conductive plate that is a negative electrode A plurality of series circuits formed in parallel, and the plurality of sets of series circuits are provided in parallel, and the plurality of series circuits are connected to the control circuit and electrically connected to the series circuits. Select either the cyclic light emission mode in which light is emitted alternately for each series circuit, or all light emission modes in which all the LED circuits emit light simultaneously by energizing all the series circuits. Configure to be able to.

この考案による直立型LEDランプは、均一な光線の放射を達成することができるので、均一な照明を必要とする各種照明具に広く応用することができ、利便性が得られるとともに、LEDチップの光線の色を変化させ多様な用途に対応させることができるため、産業への応用に係る高い対応性と、広い多様性が得られるという効果を具える。   The upright LED lamp according to the present invention can achieve uniform light emission, and thus can be widely applied to various lighting fixtures that require uniform illumination. Since the color of the light beam can be changed to correspond to various uses, it has the effect of being able to obtain a high degree of compatibility with industrial applications and a wide variety.

さらに、この考案による直立型LEDランプは、使用寿命を従来に比して大幅に延長することができ、使用者にとって経済的利益が得られるという利点を有する。   Furthermore, the upright LED lamp according to the present invention has the advantage that the service life can be greatly extended as compared with the prior art, and an economic benefit can be obtained for the user.

本考案によるLEDランプの外観を示した斜視図である。It is the perspective view which showed the external appearance of the LED lamp by this invention. 図1に開示するLEDランプの分解図である。FIG. 2 is an exploded view of the LED lamp disclosed in FIG. 1. 本考案における正負直列回路の構造を示した説明図である。It is explanatory drawing which showed the structure of the positive / negative series circuit in this invention. 図3に開示する正負直列回路を組み立てた状態を示した斜視図である。It is the perspective view which showed the state which assembled the positive / negative series circuit disclosed in FIG. 本考案によるLEDランプが発光した状態を示した説明図である。It is explanatory drawing which showed the state which the LED lamp by this invention light-emitted. 従来技術のLEDランプが発光した状態を示した説明図である。It is explanatory drawing which showed the state which the LED lamp of the prior art light-emitted.

図1から図5に示すように、本考案による直立型LEDランプは、放熱基板1、複数のLEDチップ2、複数の導電線3、四枚の絶縁シート5、51、5A、51A、正極と負極とが対をなす4対の導電プレート6、61、6A、61A、6B、61B、6C、61C、二枚の蛍光層7、71、及びモールド部8を含む。 As shown in FIGS. 1 to 5, an upright LED lamp according to the present invention includes a heat dissipation substrate 1, a plurality of LED chips 2, a plurality of conductive wires 3, four insulating sheets 5, 51, 5A, 51A, a positive electrode, It includes four pairs of conductive plates 6, 61, 6 </ b> A, 61 </ b> A, 6 </ b> B, 61 </ b> B, 6 </ b> C, 61 </ b> C paired with the negative electrode, two fluorescent layers 7, 71, and a mold part 8.

放熱基板1は導電性を有する材質によってなり、かつ矩形を呈する板材であって、実施例においては銅板を用いる。複数のLEDチップ2は半導体素子である発光ダイオードチップであって、放熱基板1の表面部分に分散して固定される。複数の導電線3は導電性を有する線材である。実施例においては、図3、4に開示するように、その両端はそれぞれのLEDチップ2に電気的に接続して、複数のLEDチップ2を直列に接続し、かつ直列の両端に位置する導電線3は、一端が導電プレート6、61、6A、61A、6B、61B、6C、61Cにそれぞれ電気的に接続して4組の直列接続を形成する。 The heat dissipation board 1 is made of a conductive material and is a rectangular plate material. In the embodiment, a copper plate is used. The plurality of LED chips 2 are light-emitting diode chips that are semiconductor elements, and are dispersed and fixed to the surface portion of the heat dissipation substrate 1. The plurality of conductive wires 3 are conductive wires. In the embodiment, as disclosed in FIGS. 3 and 4, both ends thereof are electrically connected to the respective LED chips 2, a plurality of LED chips 2 are connected in series, and the conductive materials located at both ends of the series are connected. One end of the wire 3 is electrically connected to the conductive plates 6, 61, 6A, 61A, 6B, 61B, 6C, and 61C, respectively, to form four sets of series connections.

四枚の絶縁シート5、51、5A、51Aは絶縁性を有する材質によってなり、放熱基板の表裏両面に貼り付けられる。正極と負極とが対をなす4対の導電プレート6、61、6A、61A、6B、61B、6C、61Cは導電性を有する材質によってなるプレートであり、絶縁シート5、51、5A、51Aの表面にそれぞれ貼り付けられ、一方の導電プレートが正極となるとともに、対をなす他方の導電プレートが負極となり、図4に開示するように、直列接続された複数のLEDチップ2と、正極となる導電プレートと、負極となる導電プレートとによって直列回路を構成し、かつ放熱基板1の一面に2組ずつ直列回路を形成するとともに、それぞれの該直列回路が並列して設けられる。 The four insulating sheets 5, 51, 5A, 51A are made of an insulating material and are attached to both the front and back surfaces of the heat dissipation board. The four pairs of conductive plates 6, 61, 6A, 61A, 6B, 61B, 6C, 61C in which the positive electrode and the negative electrode are paired are plates made of a conductive material, and the insulating sheets 5, 51, 5A, 51A Each conductive plate is attached to the surface, and one conductive plate becomes a positive electrode, and the other conductive plate in a pair becomes a negative electrode. As disclosed in FIG. 4, a plurality of LED chips 2 connected in series and a positive electrode A series circuit is constituted by a conductive plate and a conductive plate serving as a negative electrode, and two sets of series circuits are formed on one surface of the heat dissipation substrate 1, and the series circuits are provided in parallel.

二枚の蛍光層7、71は蛍光粉を含むフィルム層であって、それぞれのLEDチップ2の表面を被覆する。よって、それぞれのLEDチップ2から放射される光線は、蛍光層7、71を通過することによって色が変化する。 The two fluorescent layers 7 and 71 are film layers containing fluorescent powder, and cover the surface of each LED chip 2. Therefore, the color of the light emitted from each LED chip 2 changes as it passes through the fluorescent layers 7 and 71.

モールド部8は、樹脂、もしくはシリカゲル等の光透過性を具える材質によってなり、放熱基板1、複数のLEDチップ2、複数の導電線3、四枚の絶縁シート5、51、5A、51A、正極と負極とが対をなす4対の導電プレート6、61、6A、61A、6B、61B、6C、61C、二枚の蛍光層7、71の全てをモールドしてなる。 The mold portion 8 is made of a material having light transmissivity such as resin or silica gel, and includes a heat dissipation substrate 1, a plurality of LED chips 2, a plurality of conductive wires 3, four insulating sheets 5, 51, 5A, 51A, The four pairs of conductive plates 6, 61, 6 </ b> A, 61 </ b> A, 6 </ b> B, 61 </ b> B, 6 </ b> C, 61 </ b> C and the two fluorescent layers 7, 71 in which the positive electrode and the negative electrode form a pair are molded.

即ち、実施例における本考案の直立型LEDランプは、放熱基板1の一方の面と、他方の面のそれぞれに2枚ずつ、計四枚の絶縁シート5、51、5A、51Aを貼着し、それぞれの絶縁シート5、51、5A、51A上には、正極と負極とが対をなす4対の導電プレート6、61、6A、61A、6B、61B、6C、61Cを貼着する。正極と負極とが対をなす4対の導電プレート6、61、6A、61A、6B、61B、6C、61Cは、複数のLEDチップ2によってなる直列接続の両端に位置する導電線3に電気的に接続し、一方の導電プレートを正極とし、他方の導電プレートを負極として直列回路を構成する。さらに該直列回路が放熱基板1の両面にそれぞれ2組ずつ設けられ、計4組の直列回路が並列して設けられる。 In other words, the upright LED lamp of the present invention in the embodiment has a total of four insulating sheets 5, 51, 5A, and 51A attached to each of one surface and the other surface of the heat dissipation substrate 1. On each insulating sheet 5, 51, 5A, 51A, four pairs of conductive plates 6, 61, 6A, 61A, 6B, 61B, 6C, 61C in which the positive electrode and the negative electrode are paired are attached. Four pairs of conductive plates 6, 61, 6 A, 61 A, 6 B, 61 B, 6 C, 61 C in which the positive electrode and the negative electrode are paired are electrically connected to the conductive wires 3 positioned at both ends of the series connection formed by the plurality of LED chips 2. The series circuit is configured with one conductive plate as a positive electrode and the other conductive plate as a negative electrode. Further, two sets of the series circuits are provided on both surfaces of the heat dissipation substrate 1, and a total of four series circuits are provided in parallel.

前記4組の直列回路は、ICなどの制御回路(図示しない)に電気的に接続して複数のLEDチップ2の発光を制御する。即ち、制御回路(図示しない)と、正極と負極と対をなすそれぞれの導電プレート6、61、6A、61A、6B、61B、6C、61Cとを電気的に接続し、複数のLEDチップ2の発光を制御する。この場合、制御回路の制御によって、それぞれの直列回路を順に通電させて、これら直列回路に電気的に接続するそれぞれのLEDチップ2を単一の直列回路毎に交替で発光させる循環発光モード、もしくは、直列、並列を含むすべての回路に通電させて、全てのLEDチップ2を同時に発光させる全発光モードのいずれも選択することができる。 The four series of series circuits are electrically connected to a control circuit (not shown) such as an IC to control light emission of the plurality of LED chips 2. That is, a control circuit (not shown) is electrically connected to each of the conductive plates 6, 61, 6A, 61A, 6B, 61B, 6C, 61C paired with the positive electrode and the negative electrode, and a plurality of LED chips 2 are connected. Control light emission. In this case, under the control of the control circuit, the respective series circuits are sequentially energized, and the respective LED chips 2 electrically connected to these series circuits are alternately lit for each single series circuit. All the light emission modes in which all the circuits including the series and the parallel are energized and all the LED chips 2 emit light simultaneously can be selected.

したがって、この考案によれば、複数のLEDチップ2を順に発光させることによって、個々のLEDチップ2の発光時間を短縮することができ、LEDチップ2の使用寿命を延長させることができ、また、全てのLEDチップ2を同時に発光させることによって均一な光線の照射が得られる。さらには、LEDチップ2から放射する光線が蛍光層7、71を通過することによって、光線の色を変化させることができ、多種多様の照明具のニーズに応じることが可能である。 Therefore, according to this device, the light emission time of each LED chip 2 can be shortened by causing the plurality of LED chips 2 to emit light in order, and the service life of the LED chip 2 can be extended. Uniform light irradiation can be obtained by simultaneously emitting light from all the LED chips 2. Furthermore, the light emitted from the LED chip 2 passes through the fluorescent layers 7 and 71, whereby the color of the light can be changed, and the needs of a wide variety of lighting fixtures can be met.

1 放熱基板
2 LEDチップ
3 導電線
5、51、5A、51A 絶縁シート
6、61、6A、61A、6B、61B、6C、61C 導電プレート
7、71 蛍光層
8 モールド部
DESCRIPTION OF SYMBOLS 1 Heat dissipation board 2 LED chip 3 Conductive wire 5, 51, 5A, 51A Insulating sheet 6, 61, 6A, 61A, 6B, 61B, 6C, 61C Conductive plate 7, 71 Fluorescent layer 8 Mold part

Claims (1)

矩形の導電性を有する材質によってなる放熱基板と、
該放熱基板の両面に設けられる複数のLEDチップと、
導電性を有す材質によってなり、該複数のLEDチップを電気的に接続して、LEDチップの直列接続を複数組形成する複数の導電線と、
絶縁性を有する材質によってなり、該放熱基板の両面に設けられる4枚の絶縁シートと、
導電性を有する材質によってなり、それぞれの該絶縁シート上に貼着され、かつ該LEDチップの直列接続の一端に電気的に接続して正極となる導電プレートと、該LEDチップの直列接続の他端に電気的に接続して負極となる導電プレートとによって対をなす、複数対の導電プレートと、
蛍光粉を含むフィルム層であって、該複数のLEDチップの表面を被覆する蛍光層と、
光透過性を具える材質によってなり、該放熱基板と、該複数のLEDチップと、該複数の導電線と、該四枚の絶縁シートと、該複数対の導電プレートと、該二枚の蛍光層とをモールドするモールド部と、によって構成し、
直列接続された該複数のLEDチップと、正極となる該導電プレートと、負極となる該導電プレートとによって直列回路を複数組形成するとともに、該複数組の直列回路が並列して設けられ、かつ該複数の直列回路が制御回路に接続して、該直列回路に電気的に接続するそれぞれのLEDチップをそれぞれの直列回路毎に交替で発光させる循環発光モードか、もしくは、すべての該直列回路に通電させて、全てのLEDチップを同時に発光させる全発光モードのいずれも選択することができるように構成することを特徴とするLEDランプの直立型パッケージ構造。
A heat dissipation substrate made of a rectangular conductive material;
A plurality of LED chips provided on both sides of the heat dissipation substrate;
A plurality of conductive wires made of a conductive material, electrically connecting the plurality of LED chips, and forming a plurality of series connection of LED chips;
Made of a material having insulating properties, and four insulating sheets provided on both sides of the heat dissipation substrate;
A conductive plate made of a conductive material, adhered to each of the insulating sheets, and electrically connected to one end of the series connection of the LED chips to become a positive electrode; A plurality of pairs of conductive plates electrically connected to the ends and paired with a conductive plate that is a negative electrode;
A film layer containing fluorescent powder, the fluorescent layer covering the surface of the plurality of LED chips;
The heat-radiating substrate, the plurality of LED chips, the plurality of conductive wires, the four insulating sheets, the plurality of pairs of conductive plates, and the two fluorescent plates And a mold part for molding the layer,
A plurality of series circuits are formed by the plurality of LED chips connected in series, the conductive plate serving as a positive electrode, and the conductive plate serving as a negative electrode, and the plurality of sets of series circuits are provided in parallel, and The plurality of series circuits are connected to a control circuit, and each LED chip electrically connected to the series circuit is in a cyclic light emission mode in which light is emitted alternately for each series circuit, or all the series circuits are connected to each other. An upright package structure of an LED lamp, characterized in that it can be selected in any of all emission modes in which all LED chips emit light simultaneously when energized.
JP2009009089U 2009-12-22 LED lamp upright package structure Expired - Lifetime JP3158818U (en)

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