JP3157966B2 - Screw for injection molding machine - Google Patents
Screw for injection molding machineInfo
- Publication number
- JP3157966B2 JP3157966B2 JP27323293A JP27323293A JP3157966B2 JP 3157966 B2 JP3157966 B2 JP 3157966B2 JP 27323293 A JP27323293 A JP 27323293A JP 27323293 A JP27323293 A JP 27323293A JP 3157966 B2 JP3157966 B2 JP 3157966B2
- Authority
- JP
- Japan
- Prior art keywords
- screw
- injection molding
- molding machine
- flight
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/59—Screws characterised by details of the thread, i.e. the shape of a single thread of the material-feeding screw
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/53—Screws having a varying channel depth, e.g. varying the diameter of the longitudinal screw trunk
Description
【0001】[0001]
【産業上の利用分野】本発明は、射出成形機の可塑化装
置に用いられる射出成形機用スクリュに関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a screw for an injection molding machine used for a plasticizing device of an injection molding machine.
【0002】[0002]
【従来の技術】従来の射出成形機用スクリュは、図3に
示すように、1回転当たりの有効押出量の向上とかじり
防止を実現するため、スクリュ21のフライト22のフ
ライト幅F0 をスクリュ21の直径D0 の0.2倍以下
に設定されており、後端部側から順次供給部24、圧縮
部25および計量部26を備えている。Conventional injection molding machine screw, as shown in FIG. 3, for implementing the anti-galling with enhanced effective extrusion amount per one rotation, the screw flight width F 0 flights 22 of the screw 21 It is set to 0.2 times the diameter D 0 of 21, and a sequentially supplying section 24, compression section 25 and metering unit 26 from the rear end side.
【0003】供給部24は供給された成形材料を予熱し
つつ前方へ搬送する役割を担う区間であり、スクリュ溝
23の深さは他の部分に比較して深く、その溝方向に対
して垂直な断面の断面積は前方へ行くにしたがって少し
減少している。The supply section 24 is a section which plays a role of conveying the supplied molding material forward while preheating it. The depth of the screw groove 23 is deeper than other parts, and is perpendicular to the groove direction. the cross-sectional area of a cross-section has been slightly reduced as it goes forward.
【0004】圧縮部25は成形材料にせん断作用を与え
つつ図示しない加熱シリンダからの熱を伝えて溶融させ
る役割を担う区間であり、スクリュ溝23の深さおよび
その溝方向に対して垂直な断面の断面積が比較的急激に
減少している。The compressing section 25 is a section which plays a role of transmitting and melting heat from a heating cylinder (not shown) while giving a shearing action to the molding material, and has a cross section perpendicular to the depth of the screw groove 23 and its groove direction. Has a relatively sharp decrease in cross section.
【0005】計量部26は、溶融した成形材料を混練し
て均質にする役割を担う区間であって、スクリュ溝23
の深さは浅くその溝方向に対して垂直な断面積はほとん
ど変化していない。[0005] The measuring section 26 is a section which plays a role of kneading and homogenizing the molten molding material.
Is shallow, and the cross-sectional area perpendicular to the groove direction is hardly changed.
【0006】[0006]
【発明が解決しようとする課題】上記従来の技術では、
スクリュのスクリュ溝によって形成された凹所全体の容
積(以下、「スクリュ溝の全容積」という。)が大きい
ため、加熱シリンダ中に滞留する成形材料の量も多い。
したがって、1ショット当たりのサイクルが長時間とな
る厚肉の成形品の射出成形時においては、加熱シリンダ
内において多量の成形材料が長時間滞留し、変色や分解
を起こすおそれがある。また、容積の大きな成形品を射
出成形するように設計された射出成形機で、容積の小さ
い成形品を射出成形する場合は、1ショット当たりの射
出量が少ないため、その分加熱シリンダ内に長時間成形
材料が滞留して変色や分解を起こすという問題点があ
る。In the above prior art,
Since the volume of the entire recess formed by the screw groove of the screw (hereinafter, referred to as “total volume of the screw groove”) is large, the amount of the molding material retained in the heating cylinder is also large.
Therefore, during injection molding of a thick molded product in which the cycle per shot is long, a large amount of molding material may stay in the heating cylinder for a long time, causing discoloration or decomposition. In addition, when an injection molding machine designed to injection-mold a large-volume molded product is used for injection-molding a small-volume molded product, the injection amount per shot is small. There is a problem that the molding material stays for a long time to cause discoloration and decomposition.
【0007】本発明は、上記従来の技術の有する問題点
に鑑みてなされたものであって、1回転当たりの有効押
出量とかじり防止機能を損なわずに加熱シリンダ内にお
ける成形材料の滞留時間を短縮することができる射出成
形機用スクリュを実現することを目的とするものであ
る。SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the prior art, and has been made to reduce the effective extrusion amount per rotation and the residence time of a molding material in a heating cylinder without impairing the galling prevention function. An object of the present invention is to realize a screw for an injection molding machine that can be shortened.
【0008】[0008]
【課題を解決するための手段】上記の目的を達成するた
め、本発明の射出成形機用スクリュは、ほぼ同一ピッチ
のスクリュ溝を有するスクリュにおいて、前記スクリュ
のフライトのフライト幅を前記スクリュの直径の0.3
倍乃至0.5倍の範囲内としたことを特徴とするもので
ある。In order to achieve the above object, a screw for an injection molding machine according to the present invention has a substantially same pitch.
The screw width of the screw flight is 0.3 mm of the screw diameter.
It is characterized in that it is within the range of times to 0.5 times.
【0009】[0009]
【作用】ほぼ同一ピッチのスクリュ溝を有するスクリュ
において、前記スクリュのフライトのフライト幅を、前
記スクリュの直径の0.3倍乃至0.5倍の範囲内とす
ることによって、スクリュのフライトのピッチを大きく
したり、スクリュ溝の溝深さを浅くしなくても成形材料
の加熱シリンダ内における滞留時間を短縮することがで
きる。[Function] A screw having screw grooves of almost the same pitch
In the above, by setting the flight width of the flight of the screw within the range of 0.3 to 0.5 times the diameter of the screw, the pitch of the flight of the screw is increased or the groove depth of the screw groove is increased. The residence time of the molding material in the heating cylinder can be reduced without making it shallow.
【0010】[0010]
【実施例】本発明の実施例を図面に基いて説明する。An embodiment of the present invention will be described with reference to the drawings.
【0011】図1は本発明の第1実施例の射出成形機用
スクリュを示す模式平面図である。スクリュ1は、ほぼ
同一ピッチPのスクリュ溝3を有し、その溝深さは従来
のスクリュと同様に供給部から計量部にかけて除々に浅
くなっているが、フライト2のフライト幅Fはスクリュ
1の直径Dの0.3倍乃至0.5倍の範囲内に設定され
ている。このため、スクリュ溝3の溝深さは従来のスク
リュと同等の大きさであるにもかかわらず、スクリュ全
体でみるとスクリュ溝3の全容積が減少するため、加熱
シリンダ内における成形材料の滞留量が少なくなりひい
ては滞留時間が短縮されて熱履歴を受けにくくなり、成
形材料の変色や分解が防止されてコンタミの発生が少な
くなる。FIG. 1 is a schematic plan view showing a screw for an injection molding machine according to a first embodiment of the present invention. The screw 1 has screw grooves 3 having substantially the same pitch P, and the groove depth is gradually reduced from the supply section to the measuring section as in the conventional screw, but the flight width F of the flight 2 is Is set in the range of 0.3 to 0.5 times the diameter D of For this reason, despite the fact that the depth of the screw groove 3 is the same as that of the conventional screw, the total volume of the screw groove 3 is reduced in the entire screw, so that the molding material stays in the heating cylinder. The amount is reduced and the residence time is shortened, so that it becomes difficult to receive the heat history, and the discoloration and decomposition of the molding material are prevented and the generation of contamination is reduced.
【0012】ここで、フライト2のフライト幅Fがスク
リュ1の直径Dの0.3倍よりも小さいと、スクリュ溝
の全容積が大きくなって滞留時間が長くなり、フライト
幅Fがスクリュ1の直径Dの0.5倍より大きいと、1
回転当たりの有効押出量が少なくなりすぎるとともにか
じりが発生する。Here, if the flight width F of the flight 2 is smaller than 0.3 times the diameter D of the screw 1, the total volume of the screw groove becomes large and the residence time becomes longer, and the flight width F becomes smaller than that of the screw 1. If it is larger than 0.5 times the diameter D, 1
The effective extrusion rate per revolution becomes too small and galling occurs.
【0013】図2は本発明の第2実施例の射出成形機用
スクリュを使用した可塑化装置の主要部の模式断面図で
ある。FIG. 2 is a schematic sectional view of a main part of a plasticizing apparatus using a screw for an injection molding machine according to a second embodiment of the present invention.
【0014】本実施例のスクリュ11は、加熱シリンダ
14のホッパ15の導入口15aの近傍のいわゆる供給
部にフライト幅の小さいフライト12aを設けた点が第
1実施例と異なるのみであってその他は同様であるので
その説明は省略する。The screw 11 of this embodiment differs from that of the first embodiment only in that a flight 12a having a small flight width is provided in a so-called supply section near an inlet 15a of a hopper 15 of a heating cylinder 14. Are the same, and a description thereof will be omitted.
【0015】本実施例では、供給部における固体状態の
成形材料の喰込みが良好となる。[0015] In the present embodiment, the solid state molding material in the supply section is well absorbed.
【0016】[0016]
【発明の効果】本発明は、上述のとおり構成されている
ので、次に記載するような効果を奏する。Since the present invention is configured as described above, the following effects can be obtained.
【0017】スクリュのフライトのフライト幅をスクリ
ュの直径の0.3倍乃至0.5倍の範囲内としたので、
上述した従来の射出成形機用スクリュに比較して加熱シ
リンダ内における成形材料の滞留量が少なくなりひいて
は滞留時間が短縮されるために熱履歴を受けにくく、前
記成形材料の変色や分解が防止されてコンタミの発生が
少なくなる。また、充分なせん断力およびシリンダ熱を
受けることができるため、成形材料の混練度が向上し顔
料等の分散性が良好となる。Since the flight width of the flight of the screw is in the range of 0.3 to 0.5 times the diameter of the screw,
Compared to the above-described conventional screw for an injection molding machine, the amount of stagnation of the molding material in the heating cylinder is reduced, and thus the stagnation time is shortened. The occurrence of contamination is reduced. In addition, since sufficient shearing force and cylinder heat can be received, the degree of kneading of the molding material is improved, and the dispersibility of pigments and the like is improved.
【図1】本発明の第1実施例の射出成形機用スクリュを
示す模式平面図である。FIG. 1 is a schematic plan view showing a screw for an injection molding machine according to a first embodiment of the present invention.
【図2】本発明の第2実施例の射出成形機用スクリュを
使用した可塑化装置の主要部の模式部分断面図である。FIG. 2 is a schematic partial sectional view of a main part of a plasticizing apparatus using a screw for an injection molding machine according to a second embodiment of the present invention.
【図3】従来の射出成形機用スクリュを示す模式平面図
である。FIG. 3 is a schematic plan view showing a conventional screw for an injection molding machine.
1,11 スクリュ 2,12 フライト 3,13 スクリュ溝 D スクリュの直径 F フライト幅 P ピッチ 1,11 screw 2,12 flight 3,13 screw groove D screw diameter F flight width P pitch
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B29C 45/00 - 45/84 B29C 47/00 - 47/96 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int. Cl. 7 , DB name) B29C 45/00-45/84 B29C 47/00-47/96
Claims (1)
(3)を有するスクリュ(1)において、前記スクリュ
(1)のフライト(2)のフライト幅(F)を前記スク
リュ(1)の直径(D)の0.3倍乃至0.5倍の範囲
内としたことを特徴とする射出成形機用スクリュ。1. Screw grooves having substantially the same pitch (P)
In the screw (1) having (3), the flight width (F) of the flight (2) of the screw (1) is in the range of 0.3 to 0.5 times the diameter (D) of the screw (1). A screw for an injection molding machine, characterized in that:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27323293A JP3157966B2 (en) | 1993-10-05 | 1993-10-05 | Screw for injection molding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP27323293A JP3157966B2 (en) | 1993-10-05 | 1993-10-05 | Screw for injection molding machine |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07100873A JPH07100873A (en) | 1995-04-18 |
JP3157966B2 true JP3157966B2 (en) | 2001-04-23 |
Family
ID=17524967
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP27323293A Expired - Fee Related JP3157966B2 (en) | 1993-10-05 | 1993-10-05 | Screw for injection molding machine |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3157966B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3278950A4 (en) * | 2015-03-25 | 2018-12-12 | Sumitomo Heavy Industries, Ltd. | Injection device and screw |
EP3275617A4 (en) * | 2015-03-25 | 2018-12-12 | Sumitomo Heavy Industries, Ltd. | Injection device and screw |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5383092B2 (en) * | 2008-06-02 | 2014-01-08 | 積水化学工業株式会社 | Screw and molded product manufacturing method |
FI129682B (en) * | 2016-08-26 | 2022-06-30 | Teknologian Tutkimuskeskus Vtt Oy | Single-screw extruder and method |
KR101844192B1 (en) * | 2017-11-08 | 2018-03-30 | 주상규 | Screw for Injection molding Apparatus and extrusion molding Apparatus |
CN110239059B (en) * | 2019-08-01 | 2023-10-13 | 安徽普瑞斯电工机械有限公司 | Special screw rod for extruding high-flame-retardant low-smoke halogen-free cable material |
-
1993
- 1993-10-05 JP JP27323293A patent/JP3157966B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3278950A4 (en) * | 2015-03-25 | 2018-12-12 | Sumitomo Heavy Industries, Ltd. | Injection device and screw |
EP3275617A4 (en) * | 2015-03-25 | 2018-12-12 | Sumitomo Heavy Industries, Ltd. | Injection device and screw |
Also Published As
Publication number | Publication date |
---|---|
JPH07100873A (en) | 1995-04-18 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |