JP3154837U - Heat dissipation fins for ceramic LED lighting fixtures - Google Patents
Heat dissipation fins for ceramic LED lighting fixtures Download PDFInfo
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- JP3154837U JP3154837U JP2009005860U JP2009005860U JP3154837U JP 3154837 U JP3154837 U JP 3154837U JP 2009005860 U JP2009005860 U JP 2009005860U JP 2009005860 U JP2009005860 U JP 2009005860U JP 3154837 U JP3154837 U JP 3154837U
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Abstract
【課題】LED照明器具の内部から発生する熱を有効に排熱できるようにした放熱フィンを提供する。【解決手段】セラミック材料は、熱の伝導特性は金属材料に比べて低いものの熱の放射能は金属の10倍から20倍程度高く、効果的に熱を放射する能力を持っている。このセラミックの特徴とアルミニウムの特性とを組み合わせることによってより有効な熱放射を行うことができる。具体的には、アルミニウムフィン3の表面にセラミック薄膜4を形成することにより、アルミニウム中を素早く伝達してきた熱をセラミックが放熱するという構成ができる。このことにより、内部発熱を効果的に放散できるので、使用している電子部品の使用寿命を向上させることができる。【選択図】図1A heat dissipating fin capable of effectively exhausting heat generated from the inside of an LED lighting apparatus is provided. A ceramic material has a heat conductivity lower than that of a metal material, but its heat radiation is about 10 to 20 times higher than that of a metal, and has an ability to radiate heat effectively. More effective heat radiation can be performed by combining the characteristics of this ceramic and the characteristics of aluminum. Specifically, by forming the ceramic thin film 4 on the surface of the aluminum fin 3, the ceramic can dissipate the heat that has been quickly transferred through the aluminum. As a result, internal heat generation can be effectively dissipated, so that the service life of the electronic components being used can be improved. [Selection] Figure 1
Description
LED照明器具の内部から発生する熱を有効に排熱できるように放熱フィンの放熱特性を向上させる技術である。 This is a technique for improving the heat dissipation characteristics of the heat dissipating fins so that heat generated from the inside of the LED lighting apparatus can be effectively exhausted.
セラミック材料は、その電気絶縁性から半導体を搭載する基板に使用されたり、熱に強いという特性から伝熱回路などに利用される場合が多い。 Ceramic materials are often used for substrates on which semiconductors are mounted due to their electrical insulation properties, and are often used in heat transfer circuits due to their heat resistance.
セラミック材料の熱特性としては、熱伝導率は金属材料などに比較して一般的に低いという事実があるが、その空間放射、すなわち放射率は金属の10倍以上であるという点もよく知られた事実である。 As for the thermal characteristics of ceramic materials, there is the fact that the thermal conductivity is generally lower than that of metal materials, etc., but it is also well known that the spatial radiation, ie the emissivity, is 10 times that of metals. It is a fact.
通常、金属の熱放射率は、0.05−0.1程度であるのに比べて多くのセラミック材料の熱放射率は、0.9を越えるものがほとんどであり、0.93という数値を持つ材料も存在する。 Usually, the thermal emissivity of many ceramic materials exceeds 0.9, compared with the thermal emissivity of metals, which is about 0.05-0.1. There are also materials.
機器の駆動を円滑に実施するためには、内部発熱を有効に外部に放出する必要がある場合があり、ファンを設置する、あるいは放熱のフィンを使用するということは一般的に行われていることである。 In order to smoothly drive the equipment, it may be necessary to effectively release the internal heat generation to the outside, and it is common practice to install a fan or use a heat dissipation fin That is.
LED照明器具においても同様の熱の問題があり、LEDそのものが駆動中に発生する熱、および100Vあるいは200V交流電源からLED駆動用の12V直流電源に変換するコンバーター回路から発生する熱があり、それらの発生した熱を有効に外部に放出するために放熱板、あるいは放熱フィンがLED照明器具の背面に設置されているのがその通常の構造となっている。 There are similar heat problems in LED lighting fixtures, such as heat generated during driving of the LED itself and heat generated from a converter circuit that converts a 100V or 200V AC power source to a 12V DC power source for LED driving. In order to effectively release the generated heat to the outside, a heat radiating plate or a heat radiating fin is installed on the back surface of the LED lighting fixture.
上に述べたように、LED照明器具ではその駆動状態の安定性確保、寿命の向上という観点から放熱板あるいは放熱フィンが設置されているが、現在ほとんどの場合、アルミニウムが使用されているので、これをさらに効果的な構造体にする必要がある。 As mentioned above, in LED lighting fixtures, heat sinks or heat sink fins are installed from the viewpoint of ensuring the stability of the driving state and improving the life, but in most cases, aluminum is currently used, This needs to be a more effective structure.
上記のようにアルミニウムという金属の熱放射率は0.05−0.1程度であり、その熱伝導率は高いもののその熱を有効に放出することができないという点が課題であり、それを解決する手段として、アルミニウムで形成された熱放射のための放熱フィンの表面にセラミックの薄膜を形成して熱放射を効果的に実施することができる。 As described above, the thermal emissivity of a metal called aluminum is about 0.05 to 0.1, and although its thermal conductivity is high, it is a problem that it cannot effectively release the heat, which is solved. As a means to do so, it is possible to effectively carry out heat radiation by forming a ceramic thin film on the surface of the heat radiation fin made of aluminum for heat radiation.
具体的には、使用する放熱フィンの表面に塗装技術を利用することによってセラミック塗料を塗装・乾燥させることによってセラミック薄膜を形成する、あるいは真空蒸着法あるいはスパッタ法を用いて表面に薄膜を形成する。 Specifically, a ceramic thin film is formed by applying and drying a ceramic paint on the surface of the heat radiation fin to be used, or a thin film is formed on the surface by vacuum deposition or sputtering. .
このようにフィンの構成を従来のアルミニウムの持っている高い熱伝導の設能と、セラミックが有している高い熱放射の性能を効果的に組み合わせることによってその全体としての熱放散を効果的に実施することが可能になる。 By effectively combining the high heat conduction capability of the conventional aluminum with the high heat radiation performance of the ceramic, the overall heat dissipation can be effectively achieved. It becomes possible to carry out.
セラミック塗料を用いてLED照明器具の放熱フィンに塗装を施し、約10ミクロン厚さのセラミック薄膜を形成し、塗装していない器具と塗装した器具とを同時に同一条件で点灯したところ、セラミック膜を形成したフィンの表面温度が形成していないフィンの表面温度よりも4.2−5.6度低下した。 The ceramic fins are used to paint the heat radiation fins of LED lighting fixtures to form a ceramic thin film with a thickness of about 10 microns. The surface temperature of the fins formed was 4.2-5.6 degrees lower than the surface temperature of the fins not formed.
この温度差については、セラミック膜自身が保有する熱放射能によって内部の熱が有効に放出された結果であると考えられ、その有効性が確認できる。 This temperature difference is considered to be a result of the effective release of internal heat by the thermal radioactivity possessed by the ceramic membrane itself, and its effectiveness can be confirmed.
大日技研工業製のランデックスという製品名のセラミック塗料をLED照明器具で、40W蛍光管との置き換えを狙った12WLED管の背面にあるアルミニウム製の放熱フィンにスプレー法を用いて平均幕厚10ミクロンのセラミック膜を形成し、その放熱特性を測定したところ、未塗装のLED管に比較して、その表面温度が4.2−5.6度低下することを確認した。 A ceramic paint with the product name Landex made by Dainichi Giken Kogyo Co., Ltd. is used for LED lighting fixtures, and the average curtain thickness is 10 using the spray method on the aluminum heat dissipating fin on the back of the 12W LED tube aimed at replacing the 40W fluorescent tube. When a micron ceramic film was formed and the heat dissipation characteristics were measured, it was confirmed that the surface temperature was reduced by 4.2 to 5.6 degrees as compared with an unpainted LED tube.
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JP2009005860U JP3154837U (en) | 2009-07-27 | 2009-07-27 | Heat dissipation fins for ceramic LED lighting fixtures |
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JP2009005860U JP3154837U (en) | 2009-07-27 | 2009-07-27 | Heat dissipation fins for ceramic LED lighting fixtures |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011087021A1 (en) * | 2010-01-14 | 2011-07-21 | シャープ株式会社 | Illuminating apparatus |
CN107420752A (en) * | 2017-07-01 | 2017-12-01 | 禹州市瑞瓷轩灯饰照明有限公司 | A kind of heat dissipation ceramic lamp holder |
-
2009
- 2009-07-27 JP JP2009005860U patent/JP3154837U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011087021A1 (en) * | 2010-01-14 | 2011-07-21 | シャープ株式会社 | Illuminating apparatus |
CN107420752A (en) * | 2017-07-01 | 2017-12-01 | 禹州市瑞瓷轩灯饰照明有限公司 | A kind of heat dissipation ceramic lamp holder |
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