JP3139639B2 - Die coater - Google Patents
Die coaterInfo
- Publication number
- JP3139639B2 JP3139639B2 JP04166828A JP16682892A JP3139639B2 JP 3139639 B2 JP3139639 B2 JP 3139639B2 JP 04166828 A JP04166828 A JP 04166828A JP 16682892 A JP16682892 A JP 16682892A JP 3139639 B2 JP3139639 B2 JP 3139639B2
- Authority
- JP
- Japan
- Prior art keywords
- manifold
- die coater
- die
- slit
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0254—Coating heads with slot-shaped outlet
- B05C5/0266—Coating heads with slot-shaped outlet adjustable in length, e.g. for coating webs of different width
Landscapes
- Coating Apparatus (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、ダイコータに関するも
のであり、詳しくは、塗工幅の変更などを容易に行い得
るように改良されたダイコータに関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a die coater and, more particularly, to an improved die coater capable of easily changing a coating width.
【0002】[0002]
【従来の技術】従来より、走行するシートの表面の塗工
装置として、ダイコータが使用されている。ダイコータ
は、上下の金型によりマニホールドを形成し、当該マニ
ホールドから延長する先端部にスリットを形成し、当該
スリットの左右にはディッケルをそれぞれ液密状態で配
置したダイを備えた塗工装置であり、ダイ内に供給され
た塗布液は、マニホールドで分配され、スリットから薄
膜状に押し出されて走行するシートの表面に塗工され
る。そして、塗工幅の調節は、上記の各デイッケル間の
距離を変更することによって行なわれる。2. Description of the Related Art Conventionally, a die coater has been used as a coating device for a surface of a running sheet. The die coater is a coating apparatus provided with a die in which a manifold is formed by upper and lower molds, a slit is formed at a tip end extending from the manifold, and a deckle is disposed on each of the left and right sides of the slit in a liquid-tight state. The coating liquid supplied into the die is distributed by a manifold, extruded from a slit into a thin film, and coated on the surface of a running sheet. The coating width is adjusted by changing the distance between the deckles.
【0003】[0003]
【発明が解決しようとする課題】ところで、従来のダイ
コータにおいて、デイッケルを所定位置に移動させて塗
布幅を変更する場合は、ダイコータからダイを取外して
ダイを分解する必要がある。しかしながら、ダイコータ
は数多くの組立てボルトを有しているため、ダイの取外
しやその分解・組立てには長時間を必要とする。また、
塗料を変更する場合は、ダイの内部を洗浄する必要があ
るが、この場合にも、上記のような煩雑な作業が必要と
なる。本発明は、上記実情に鑑みなされたものであり、
その目的は、塗工幅の変更などを容易に行い得るように
改良されたダイコータを提供することにある。In the conventional die coater, when the coating width is changed by moving the deckle to a predetermined position, it is necessary to remove the die from the die coater and disassemble the die. However, since the die coater has many assembly bolts, it takes a long time to remove the die and disassemble and assemble the die. Also,
When changing the paint, it is necessary to clean the inside of the die, but also in this case, the complicated work as described above is required. The present invention has been made in view of the above circumstances,
An object of the present invention is to provide an improved die coater so that a coating width can be easily changed.
【0004】[0004]
【課題を解決するための手段】すなわち、本発明の要旨
は、上下の金型によりマニホールドが形成され、当該マ
ニホールドから延長する先端部にはスリットが形成さ
れ、当該スリットの左右にはディッケルが配置され、そ
して、上記の各デイッケル間の距離を変更して塗工幅の
調節を行なうダイを備えたダイコータにおいて、マニホ
ールドより前方に位置する下金型がその前方端面からマ
ニホールド側に傾斜した平滑傾斜面により前方金型部と
後方金型部とに分割され、後方金型部には貫通孔が設け
られ、当該貫通孔にはロッドが嵌合され、当該ロッドの
先端が前方金型部に連結され且つ後端が前進後退機構に
連結されていることを特徴とするダイコータに存する。That is, the gist of the present invention is that a manifold is formed by upper and lower molds, a slit is formed at a tip extending from the manifold, and a deckle is disposed on the left and right sides of the slit. In a die coater provided with a die for adjusting the coating width by changing the distance between the respective deckles, the lower mold located forward of the manifold has a smooth slope inclined from the front end face toward the manifold. The rear mold part is divided into a front mold part and a rear mold part, a through hole is provided in the rear mold part, a rod is fitted into the through hole, and the tip of the rod is connected to the front mold part. And a rear end connected to a forward and backward mechanism.
【0005】[0005]
【実施例】以下、本発明の実施例を添付図面に基づいて
説明する。図1は、本発明のダイコータの一例を示す側
面説明図であり、図2は、図1に示したダイコータの正
面説明図である。なお、図1においては、図2に示した
サイドプレート(13)の図示を省略している。Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 1 is an explanatory side view showing an example of the die coater of the present invention, and FIG. 2 is an explanatory front view of the die coater shown in FIG. 1, illustration of the side plate (13) shown in FIG. 2 is omitted.
【0006】本発明のダイコータにおけるダイ(1)
は、基本的には、従来のダイコータと同様の構造であ
り、上下の金型(2)、(3)によりマニホールド
(4)が形成され、当該マニホールドから延長する先端
部にはスリット(5)が形成され、当該スリットの左右
にはディッケル(6)、(6)が液密状態で配置されて
いる。そして、左右のディッケル(6)、(6)は、通
常、アルミニウム板などで構成される。Die (1) in die coater of the present invention
Has basically the same structure as a conventional die coater, a manifold (4) is formed by upper and lower dies (2) and (3), and a slit (5) is formed at a tip end extending from the manifold. Are formed, and the deckles (6) and (6) are arranged on the left and right sides of the slit in a liquid-tight state. The left and right deckles (6), (6) are usually made of an aluminum plate or the like.
【0007】本発明のダイコータの特徴は、ダイ(1)
を構成する下金型(3)が2分割構造になされている点
にある。すなわち、マニホールドより前方に位置する下
金型(3)は、その前方端面からマニホールド(4)側
に傾斜した平滑傾斜面(7)により前方金型部(3a)
と後方金型部(3b)とに分割されている。その結果、
前方金型部(3a)は、概略三角柱形状を有する。The feature of the die coater of the present invention is that the die (1)
Is a point that the lower mold (3) is formed into a two-part structure. That is, the lower mold (3) located forward of the manifold has a front mold part (3a) formed by a smooth inclined surface (7) inclined from the front end face toward the manifold (4).
And a rear mold part (3b). as a result,
The front mold part (3a) has a substantially triangular prism shape.
【0008】後方金型部(3b)には貫通孔(8)が設
けられ、当該貫通孔にはロッド(10)が嵌合され、当
該ロッドの先端が前方金型部(3a)に連結され且つ後
端が前進後退機構(9)に連結されている。貫通孔
(8)を左右の2箇所に設けてロッド(10)及び前進
後退機構(9)を2組使用してもよいが、通常は、後方
金型部(3b)のほぼ中央に1の貫通孔(8)を設けれ
ば十分である。A through hole (8) is provided in the rear mold part (3b), a rod (10) is fitted in the through hole, and the tip of the rod is connected to the front mold part (3a). The rear end is connected to the forward / backward movement mechanism (9). The through-hole (8) may be provided at two places on the left and right, and two sets of the rod (10) and the forward / backward mechanism (9) may be used. It is sufficient to provide the through holes (8).
【0009】前方金型部(3a)とロッド(10)との
連結は、例えば、前方金型部(3a)の内部およびロッ
ド(10)の先端部にネジ部を形成して両者を螺合させ
て行なうことが出来る。また、前進後退機構(9)とし
ては、バックプレート(11)への取り付け容易性の観
点から、通常、薄型の油圧シリンダーが使用される。ま
た、貫通孔(8)に嵌合されたロッド(10)の適宜の
位置には、パッキング(14)が配置されている。The connection between the front mold part (3a) and the rod (10) is made, for example, by forming a screw part inside the front mold part (3a) and at the tip of the rod (10) and screwing them together. Can be done. As the forward / backward mechanism (9), a thin hydraulic cylinder is usually used from the viewpoint of easy attachment to the back plate (11). A packing (14) is disposed at an appropriate position of the rod (10) fitted in the through hole (8).
【0010】上記のように構成されたダイ(1)におい
ては、前進後退機構(9)を駆動させてロッド(10)
を後退させることにより、前方金型部(3a)が平滑傾
斜面(7)に沿って後方金型部(3b)の上面をマニホ
ールド(4)側に引き上げられる。その結果、上記の引
き上げ力により、スリット(5)と左右のディッケル
(6)及び(6)とは相互に締め付けられて両者間の液
密状態が維持される。逆に、前進後退機構(9)を駆動
させてロッド(10)を前進させることにより、スリッ
ト(5)と左右のディッケル(6)及び(6)との間の
締め付けは解除され、また、ロッド(10)を更に前進
させることにより、前方金型部(3a)と後方金型部
(3b)との間に間隙を形成することが出来る。In the die (1) constructed as described above, the rod (10) is driven by driving the forward / backward movement mechanism (9).
Is retracted, the front mold part (3a) is pulled up the upper surface of the rear mold part (3b) toward the manifold (4) along the smooth inclined surface (7). As a result, the slit (5) and the right and left deckles (6) and (6) are mutually fastened by the above-mentioned lifting force, and the liquid-tight state between the two is maintained. Conversely, by driving the forward and backward mechanism (9) to advance the rod (10), the tightening between the slit (5) and the right and left deckles (6) and (6) is released, and the rod (10) is released. By further advancing (10), a gap can be formed between the front mold part (3a) and the rear mold part (3b).
【0011】従って、下金型(3)を前方金型部(3
a)と後方金型部(3b)に2分割する位置(下金型の
前方端面における上下の位置)、平滑傾斜面(7)の角
度、前方金型部(3a)にロッド(10)を連結する位
置(高さ)等は、前進後退機構(9)により上記の引き
上げ力を十分に発生させることが出来、しかも、ロッド
(10)の前進により前方金型部(3a)と後方金型部
(3b)の間に間隙を形成することが出来るように決定
することが必要である。Therefore, the lower mold (3) is connected to the front mold part (3).
a) and the rear mold part (3b) at two positions (upper and lower positions on the front end face of the lower mold), the angle of the smooth inclined surface (7), and the rod (10) on the front mold part (3a). The connecting position (height) and the like can be sufficiently generated by the forward and backward mechanism (9), and the front mold portion (3a) and the rear mold can be formed by the forward movement of the rod (10). It is necessary to determine that a gap can be formed between the parts (3b).
【0012】また、本発明の好ましい態様においては、
前方金型部(3a)のマニホールド側の端部がほぼ直角
に切欠されており、当該切欠部(12)に左右のディッ
ケル(6)、(6)の端部が屈曲して係合されている。
斯かる態様によれば、ディッケル(6)、(6)を切欠
部(12)に沿って移動させることが出来て便利であ
る。In a preferred embodiment of the present invention,
The end of the front mold part (3a) on the manifold side is cut out at substantially a right angle, and the left and right deckles (6) and (6) are bent and engaged with the cutout (12). I have.
According to such an embodiment, the deckles (6) and (6) can be moved along the notch (12), which is convenient.
【0013】本発明のダイコータは、上記のように構成
されて次のように使用される。 <塗工幅の変更作業>先ず、塗料のマニホールド(4)
への供給を停止し、前進後退機構(9)を駆動させてロ
ッド(8)を前進させることにより、スリット(5)と
左右のディッケル(6)及び(6)との間の締め付けを
解除する。次いで、左右のディッケル(6)、(6)を
所定の位置に移動させた後、前進後退機構(9)を駆動
させてロッド(10)を後退させることにより、スリッ
ト(5)と左右のディッケル(6)及び(6)間を液密
状態にする。そして、塗料のマニホールド(4)への供
給を再開する。The die coater of the present invention is configured as described above and used as follows. <Work to change the coating width> First, the paint manifold (4)
Of the slit (5) and the right and left deckles (6) and (6) is released by stopping the supply to the slit and driving the forward and backward mechanism (9) to advance the rod (8). . Next, after the left and right deckles (6) and (6) are moved to predetermined positions, the forward / backward movement mechanism (9) is driven to retract the rod (10), whereby the slit (5) and the left and right deckles are moved. A liquid-tight state is set between (6) and (6). Then, the supply of the paint to the manifold (4) is restarted.
【0014】<ダイ内部の洗浄>先ず、塗料のマニホー
ルド(4)への供給を停止し、マニホールド(4)へ洗
浄溶剤を供給してダイ内部とスリット(5)の洗浄を行
なう。洗浄溶剤は、スリット(5)から流出され、適宜
の位置に配置された容器に受け入れられる。次いで、前
進後退機構(9)を駆動させてロッド(8)を前進させ
ることにより、スリット(5)と左右のディッケル
(6)及び(6)との間の締め付けを解除すると共に前
方金型部(3a)と後方金型部(3b)との間に間隙を
形成する。斯かる操作により、洗浄溶剤は、前方金型部
(3a)と後方金型部(3b)との間の間隙から流出さ
れ、上記の容器に受け入れられる。この際、ディッケル
(6)及び(6)を適宜左右に移動させることによって
スリット(5)内の全体を十分に洗浄することが出来
る。次いで、洗浄終了後、前進後退機構(9)を駆動さ
せてロッド(10)を後退させることにより、スリット
(5)と左右のディッケル(6)及び(6)間を液密状
態にする。そして、塗料のマニホールド(4)への供給
を再開する。<Washing Inside Die> First, the supply of the paint to the manifold (4) is stopped, and a washing solvent is supplied to the manifold (4) to wash the inside of the die and the slit (5). The cleaning solvent flows out of the slit (5) and is received in a container arranged at an appropriate position. Next, by driving the forward / backward movement mechanism (9) to advance the rod (8), the tightening between the slit (5) and the right and left deckles (6) and (6) is released, and the front mold part is released. A gap is formed between (3a) and the rear mold part (3b). By such an operation, the cleaning solvent flows out of the gap between the front mold part (3a) and the rear mold part (3b) and is received in the above-mentioned container. At this time, the entire inside of the slit (5) can be sufficiently cleaned by moving the deckles (6) and (6) to the right and left as appropriate. Next, after the completion of the cleaning, the rod (10) is moved backward by driving the forward / backward movement mechanism (9), whereby the gap between the slit (5) and the right and left deckles (6) and (6) is made liquid-tight. Then, the supply of the paint to the manifold (4) is restarted.
【0015】[0015]
【発明の効果】以上説明した本発明によれば、塗工幅の
変更などを容易に行い得るように改良されたダイコータ
が提供され、本発明の工業的価値は顕著である。According to the present invention described above, there is provided a die coater improved so that the coating width can be easily changed, and the industrial value of the present invention is remarkable.
【図1】本発明のダイコータの一例を示す側面説明図で
ある。FIG. 1 is an explanatory side view showing an example of a die coater according to the present invention.
【図2】図1に示したダイコータの正面説明図である。FIG. 2 is an explanatory front view of the die coater shown in FIG. 1;
1:ダイ 2:上金型 3:下金型 3a:前方金型部 3b:後方金型部 4:マニホールド 5:スリット 6:ディッケル 7:平滑傾斜面 8:貫通孔 9:前進後退機構 10:ロッド 11:バックプレート 12:切欠部 13:サイドプレート 14:パッキング 1: die 2: upper mold 3: lower mold 3a: front mold part 3b: rear mold part 4: manifold 5: slit 6: deckle 7: smooth inclined surface 8: through hole 9: forward and backward mechanism 10: Rod 11: Back plate 12: Notch 13: Side plate 14: Packing
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B05C 5/02 B05B 1/04 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 7 , DB name) B05C 5/02 B05B 1/04
Claims (2)
れ、当該マニホールドから延長する先端部にはスリット
が形成され、当該スリットの左右にはディッケルが配置
され、そして、上記の各デイッケル間の距離を変更して
塗工幅の調節を行なうダイを備えたダイコータにおい
て、マニホールドより前方に位置する下金型がその前方
端面からマニホールド側に傾斜した平滑傾斜面により前
方金型部と後方金型部とに分割され、後方金型部には貫
通孔が設けられ、当該貫通孔にはロッドが嵌合され、当
該ロッドの先端が前方金型部に連結され且つ後端が前進
後退機構に連結されていることを特徴とするダイコー
タ。1. A manifold is formed by upper and lower molds, a slit is formed at a tip end extending from the manifold, a deckle is disposed on the left and right of the slit, and a distance between the respective deckles is set. In a die coater provided with a die for changing and adjusting the coating width, a lower mold located forward of the manifold has a front mold section and a rear mold section with a smooth inclined surface inclined from the front end face toward the manifold side. The through-hole is provided in the rear mold portion, a rod is fitted in the through-hole, the tip of the rod is connected to the front mold portion, and the rear end is connected to the forward and backward mechanism. Die coater characterized by being.
ぼ直角に切欠されており、当該切欠部にディッケルの端
部が屈曲して係合されている請求項1に記載のダイコー
タ。2. The die coater according to claim 1, wherein an end of the front mold portion on the manifold side is cut out at a substantially right angle, and the end of the deckle is bent and engaged with the cutout.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04166828A JP3139639B2 (en) | 1992-06-02 | 1992-06-02 | Die coater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP04166828A JP3139639B2 (en) | 1992-06-02 | 1992-06-02 | Die coater |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH05337423A JPH05337423A (en) | 1993-12-21 |
JP3139639B2 true JP3139639B2 (en) | 2001-03-05 |
Family
ID=15838418
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP04166828A Expired - Fee Related JP3139639B2 (en) | 1992-06-02 | 1992-06-02 | Die coater |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3139639B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1222745B (en) * | 1987-09-25 | 1990-09-12 | Barilla Flli G & R | PROCEDURE FOR THE PRODUCTION OF COOKED FOOD PASTA, LONG STORAGE AND READY TO BE CONSUMED |
JP2003024857A (en) * | 2001-07-18 | 2003-01-28 | Matsushita Electric Ind Co Ltd | Nozzle, coating method and slit length control method |
KR100858889B1 (en) * | 2003-03-03 | 2008-09-17 | 도레이 가부시끼가이샤 | Slit die, and method and device for producing base material with coating film |
JP5857577B2 (en) * | 2011-09-22 | 2016-02-10 | 日本電気株式会社 | Coating die head |
-
1992
- 1992-06-02 JP JP04166828A patent/JP3139639B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH05337423A (en) | 1993-12-21 |
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