JP3138868U - Door using scrap material - Google Patents

Abstract

[PROBLEMS] To manufacture doors that can make effective use of wood resources without discarding the remaining material after cutting and taking out prisms from the center of wood. provide.
The left and right vertical rods 9a, 9a, the upper rod 9b, and the lower rod 9c of the door 9 are obtained by further manufacturing the end material obtained from the log 8. Accordingly, since the surface has a grain 9d as a natural grain of the log, the surface of each of the left and right vertical fences 9a, 9a, the upper fence 9b and the lower fence 9c is a natural grain different from each other. The two wood grain is 9d and there is no same wood grain as two. The plate thickness of the left and right vertical hooks 9a, 9a, upper hook 9b, and lower hook 9c is, for example, 4 (mm).
[Selection] Figure 2

Description

The present invention is to make the remaining end material made from various wood logs such as cedar, firewood, Nishikawa wood, etc. into a board material, and to make a decorative face plate on the door frame etc. It is related to the door using the end material with a natural grain and profound feeling.

In this type of conventional technique, there has been a technique of a decorative board in which a film printed with a wood grain pattern is attached to a base material such as a door frame. Hereinafter, with reference to FIGS. 7A and 7B, a door made of a decorative plate in the prior art will be described.
A cosmetic exhibition paste 3 is affixed to one surface 2 of the wooden board 1. Then, a notch 5 is formed on the surface 4 opposite to the surface on which the cosmetic exhibition paste 3 is adhered, and the surface on which the cosmetic exhibition paste 3 is adhered becomes the outer surface 6 of the decorative board. The end 7 of the plate 1 is folded back. Furthermore, the end portion 7 of the folded wooden board 1 is joined to a part of the surface 4 opposite to the surface on which the cosmetic paste 3 is applied. Then, a cosmetic exhibition paste 3 is attached to one surface 2 of the wooden board 1. As a method of sticking, a method used when sticking a conventional decorative sheet, for example, a sticking method using an adhesive is used. Next, a notch portion 5 for folding the end portion 7 of the wooden board 1 is formed on the surface 4 opposite to the surface on which the cosmetic paste 3 is adhered. The notch 5 can be generally formed using a V-cut machine, an NC router, a grooving machine or the like. And the edge part 7 of the wooden board | plate 1 is turned back, and it joins to a part of surface 4 opposite to the surface where this makeup | decoration paste 3 was affixed.
Utility Model Publication No. 7-14082

Since the conventional technique has the above-described configuration, the following problems existed.
In other words, the conventional technology uses a single wood board of appropriate thickness and is relatively expensive for various doors and closet doors, and also uses plywood, particleboard, and fiber as the wood board. If it did, there was a problem that a feeling of weight and a feeling of luxury were lacking. Furthermore, there is a problem that it is not a technology that uses various wood scraps, and it is impossible to prevent scrap disposal.
The problem to be solved by the present invention is to solve the problems existing in the background art.

The door using the end material according to the present invention is to effectively utilize this wood resource without discarding the end material remaining after cutting and taking out the prism from the center of the various wood. It is devised to solve the above problems as a feature, and is composed of the following constituent means.

In other words, according to the first aspect of the present invention, the left and right front / back vertical fences and the side bars arranged in symmetrical positions with each other, and the inner sides of the front / back vertical fences and the side fences are fitted. Between the left and right vertical frame and the side plate, and the left and right vertical frame and the side plate. The front and back sides defined by the fixed front / back upper side and front / back lower side and the left and right side front / back vertical side and the front / back upper side and front / back lower side. The left and right side front / back vertical and side fences, the front / back upper side and front / back lower side edges are made of various kinds of wood. Characterized by production.

According to the second aspect of the present invention, the front and back vertical saddles and the side bars arranged on the left side and the right side of the left and right sides are inserted into the front and back vertical bars and the side bars. And fixed up and down between the left and right vertical frame and the upper and lower frame or single plate laminated material with the core material inserted inside, and the left and right front / back vertical and side fences On the front and back sides defined by the front and back side collars, the left and right side front and back vertical collars, and the front and back top collars and the front and back bottom collars. It consists of a piece of cloth made of various kinds of wood, with the left and right front / back vertical and side fences, the front / back upper side and front / back lower side fences made of a variety of wood. Characterized by production.

According to the third aspect of the present invention, the front and back vertical saddles and the side bars arranged on the left side and the right side of the right side and the right and left side bars, and the front and back vertical bars and the side flanges are respectively inserted. And fixed up and down between the left and right vertical frame and the upper and lower frame or single plate laminated material with the core material inserted inside, and the left and right front / back vertical and side fences Defined between the front / back / front / back and front / back / intermediate side and the left / right side / front / back side, and the front / back / intermediate side and front / back / back side The left and right front / back vertical and side fences, the front / back upper fence, the front / back lower fence, and the front / back intermediate fence are made of various kinds of wood. It is manufactured with the end material made of

Since the door using the end material according to the present invention has the above-described configuration, it has the following effects.
In other words, various doors are made by placing a structure consisting of a single-layer laminated material, etc., approximately equal to the door's outer dimensions and a lightweight and inexpensive core material inside the structure, and covering the front and back surfaces of the structure with thin plywood. And there is an effect that it is possible to provide an inexpensive and lightweight door as a door for a closet, and by bonding a relatively inexpensive solid thin plate made from various wood end materials as a fence of the door, the weight feeling by the solid plate and There is an effect that it is possible to provide a door with a high-quality grain. Further, since the scrap material that has been disposed of in the past can be used effectively, there is an effect that the amount of waste in the lumbering process can be reduced.

DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of a door using end materials according to the present invention will be described in detail with reference to the accompanying drawings.
FIG. 1 is a plan view showing a horizontal cross section of a log 8 obtained from various kinds of timber such as cedar, firewood, Nishikawa wood, etc., which are materials of the edge wood used for the door using the edge wood of the present invention. Various timbers cut from forests or plantations are pruned, cut to a predetermined length to make logs 8, and left for a certain period of time to remove moisture and resin, and then dry. The dried log 8 is cut at the four corners of the log 8 in a wood lumber factory to produce a square 8A as a structural material used for a pillar or beam of a wooden building. In this manufacturing process, a plurality of plate members 8C, 8C,... Having a rectangular cross section are manufactured from the end members 8B, 8B,... Obtained from the four corners of the log 8, as shown in FIG.
Since the plate members 8C, 8C,... Effectively use the end material of the log 8, the front and back surfaces of the plate are exposed as grain on both sides. The plate materials 8C, 8C,... Having a grain obtained from cedar, cedar, etc. are very useful as a plate material used for appearance because the grain is excellent in aesthetic appearance.

Next, referring to FIG. 2, the door using the end material according to the present invention will be described.
FIG. 2 is a front view showing a door using the end material according to the present invention.
Reference numeral 9 denotes a door. The door 9 has a rectangular shape, for example, and uses the plate members 8C, 8C,. The eaves generally refers to the surrounding elongate frame in doors, windows, shojis, etc. For example, eaves as frames arranged in the vertical direction on the left and right sides of the door 9 are used as eaves 9a, 9a. The heel as the frame on the upper side of the door is referred to as the upper heel 9b, and the heel as the frame on the lower side of the door is referred to as the lower heel 9c, 9c. In FIG. 2, in order to improve the commercial value of the door 9, the door 9 is provided with two lower collars 9c, 9c, but may be one. In FIG. 2, the vertical rods 9 a, 9 a, the upper rod 9 b, and the lower rod 9 c on the left and right sides of the door 9 are obtained by further manufacturing the end material 8 </ b> B obtained from the log 8. Therefore, since the surface has a grain 9d as a natural grain of the log 8, the surfaces of the left and right vertical rods 9a, 9a, the upper rod 9b, and the lower rod 9c are different from each other. As the two, there is no same grain. The plate thickness of the left and right vertical hooks 9a, 9a, upper hook 9b, and lower hook 9c is, for example, 4 (mm). When the plate thickness of this level is provided, the area of the wood end can be visually recognized sufficiently, it can be identified that it is a solid material, and the commercial value of the door 9 can be improved.
By configuring the door 9 by combining the left and right vertical rods 9a, 9a, the upper rod 9b, and the lower rod 9c, it is possible to obtain a door 9 having a different product 9d and having a high commercial value.
Note that the door 9 composed of the left and right vertical rods 9a and 9a, the upper rod 9b and the lower rod 9c or the lower rod 9c may be referred to as a rod door.

10 is made of Japanese paper or the like. The Japanese paper 10 shown in FIG. 2 is a decorative member, and is defined in the door 9 by being surrounded by the left and right vertical hooks 9a and 9a of the door 9 and the upper and lower hooks 9b and 9c. It pastes on the front side plywood 14A and the back side plywood 14B which will be described later with glue or adhesive in the compartment.

11 is a hinge. In FIG. 2, the hinges 11 and 11 fix one of the two blades of the hinge 11 at two locations above and below one vertical rod 9 a of the door 9 with a plurality of wood screws (not shown). The other of the two blades of the hinge 11 is fixed to a door frame of a building (not shown) with a plurality of wood screws or the like.

Next, with reference to FIGS. 3 and 4, the internal structure of the door using the end material according to the present invention will be described in detail.
3A is a cross-sectional view of the main part showing a cross section in the direction of the arrow AA in FIG. 2, and FIG. 3B is a cross section of the main part showing a cross section in the direction of the arrow BB in FIG. FIG. 4 is a structural body 9A of the door 9, and is a plan view showing the internal structural body 9A in FIG. 3 (a) and 3 (b), the left and right front vertical rods 9a1 and 9a1, the left and right vertical vertical rods 9a2 and 9a2, the front vertical rod 9b1 shown in FIG. (Not shown) and the front and lower hooks 9c1 and back and bottom hooks (not shown) shown in FIG. 2 are removed, and the left and right vertical hooks 9a, 9a, the upper hooks 9b, and the lower hooks 9c, 9 are removed. It is the figure which removed the front side plywood 14A and the back side plywood 14B as a base material mentioned later which comprises a base. These are explained and the structure of the door using the end material according to the present invention is clarified.

In FIG. 4, 12 is a structural frame, and the structural frame 12 combines left and right vertical frames 12a, 12a, an upper frame 12b, and a lower frame 12c as shown in FIG. As the material of the left / right vertical frames 12a and 12a, the upper frame 12b, and the lower frame 12c constituting the structural frame 12, inexpensive materials such as a single plate laminated material and a laminated material can be used. 12d is a knob base for fixing the knob to be constructed after the door 9 is completed. The knob base 12d is fixed to a predetermined position inside the left / right vertical frames 12a, 12a by bonding or the like. 13 is a core material. The core material 13 is made of a paper-type material such as corrugated paper, and includes a shape in which rectangles are alternately combined as shown in FIG. 4 and a honeycomb type. The thickness of the core material 13 is preferably set to the same dimension as the thickness of the structural frame 12 or is set to be larger by about 0.3 (mm) than the thickness of the structural frame 12, that is, thick. The inside of each of the rectangles constituting the core material 13 is hollow and penetrates, and the four sides of the rectangle are formed into corrugated corrugated paper. When a compression load is applied in the thickness direction by the corrugated structure, high rigidity in the thickness direction can be obtained without buckling of each side of the rectangle. The core material 13 is densely installed inside the structural frame 12, and an adhesive is applied to each rectangular end portion constituting the core material 13, and the inner side of the back side plywood 14B shown in FIGS. 3 (a) and 3 (b). It adheres to 14a or the inner side 12e of the structure frame 12, 12e. Since the core material 13 is made of a paper quality material such as corrugated paper, the weight is light, and there is no deviation due to humidity change or drying, and the rigidity of the door 9 can be improved by bonding to the plywood 14. That is. After the plywood 14 which will be described later is fixed to the structural frame 12 with a nail or an adhesive, the structure of the door 9 is completed, and then when the external force is applied to the plywood 14 in the thickness direction of the door 9, the plywood 14 is prevented from being bent. In addition, when the plywood 14 portion of the door 9 is struck or when the door 9 is opened or closed, the plywood 14 is prevented from vibrating when it hits the door frame door 9 (not shown). Value can be improved.

Both the front side plywood 14A and the back side plywood 14B of the plywood 14 have the same size as the outer four side dimensions of the structural frame 12 shown in FIG. 4, and as shown in FIGS. 3 (a) and 3 (b), the structural frame It fixes to both sides of 12 by a nail or adhesion.
The assembling procedure is to fix the back side plywood 14B to the structural frame 12, and then lay the core material 13 in the recess formed by the structural frame 12 and the back side plywood 14B and fix it, and then cover the structural frame 12 with the front side plywood 14A. Then, the structure 9A of the door 9 is completed by fixing.

Next, the procedure for assembling the left and right vertical hooks 9a, 9a, upper hook 9b, and lower hook 9c will be described. The left and right vertical rods 9a and 9a, the upper rod 9b, and the lower rod 9c are obtained by further manufacturing a plate material 8C obtained by manufacturing the end material 8B of the log 8 into a predetermined size and shape. In FIG. 3A, left and right side vertical rods 9a3 and 9a3 are bonded to the left and right side surfaces of the door 9 with an adhesive. At this time, the side vertical rods 9a3 and 9a3 are made the same as or slightly larger than the thickness dimension of the structure 9A. After the adhesive is cured and the side vertical rods 9a3, 9a3 are completely fixed to the structure 9A, the side vertical rods 9a3, 9a3 protruding from the side vertical rod 9a3 are removed by cutting with a scissors or the like. Finish so as to be flush with the surface of the front side plywood 14A and the back side plywood 14B.

Next, the left and right front vertical rods 9a1 and 9a1 and the reverse vertical rods 9a2 and 9a2 are bonded to the position shown in FIG. 3A using an adhesive. Similarly, the upper and lower collars 9b1, 9b2, 9c1 and 9c2 are bonded to the positions shown in FIG. 2 using an adhesive. Bond New CH18 etc. are mentioned as a suitable example of the adhesive agent used at the above adhesion process.
Further, the decorative paper Japanese paper 10 or the like is attached to the exposed portions of the front side plywood 14A and the back side plywood 14B defined by the left / right vertical gutters 9a and the upper / lower gutters 9b, 9c to complete the door 9.

FIG. 5 is a front view showing Embodiment 1 of the present invention.
The difference from the door using the end material according to the embodiment shown in FIG. 2 described above is that a Western style cross paper 15 is used instead of the Japanese paper 10 as a decorative member. Since the left and right vertical rods 9a and the upper and lower rods 9b and 9c use end materials, the respective rib members can be wide members, and the doors can be adapted to both Japanese and Western designs. can do. Other configurations are the same as those shown in FIGS. 2 to 4, and the description thereof will be omitted.

FIG. 6 is a front view showing Embodiment 2 of the present invention.
The difference from the door using the end material according to the embodiment shown in FIG. 2 described above is that an intermediate rod 16 is disposed in the middle of the upper and lower and lower rods 9b and 9c. The intermediate rod is also made of the same material as that of the other rod members, that is, a plate material made of the end material. By arranging the intermediate rod 16, it becomes possible to further divide the section defined by the vertical rod 9a and the upper and lower rods 9b, 9c of the door 9 at an arbitrary ratio. Can be finished. In the present Example 2, the protruding plates 17 and 17 are stuck to the lower front and back compartments, and the transparent material 18 is fitted into the upper compartment. Other configurations are the same as those shown in FIGS. 2 to 4, and the description thereof will be omitted.

The log which manufactures the end material used as the material of the door using the end material which concerns on this invention is shown, Comprising: It is a horizontal sectional view of log. It is drawing which shows embodiment of the door using the end material which concerns on this invention, Comprising: It is a front view. 3 shows a cross-sectional view of FIG. 2, wherein (a) is a cross-sectional view taken along line AA in FIG. 2, and (b) is a cross-sectional view taken along line BB in FIG. It is sectional drawing of a direction In FIG. 2, the left and right front / back vertical saddles, front / back upper saddles, front / back lower saddles are removed, and the front side plywood and back side plywood are removed, and the door using the end material according to the present invention is used. It is a front view which shows this structure. It is a front view which shows Example 1 of the door using the end material which concerns on this invention. It is a front view which shows Example 2 of the door using the end material which concerns on this invention. FIG. 7 is a perspective view showing a door made of a decorative plate in the prior art, in which (a) is a developed perspective view of the material before being molded into the door, and (b) is a perspective view after being molded into the door. It is.

Explanation of symbols

8 Log 8A Square material 8B End material 8C Plate material 9 Door 9A Door structure 9a Left vertical rod 9a Right vertical rod 9a1 Front vertical rod 9a2 Back vertical rod 9a3 Side vertical rod 9b Upper rod 9b1 Upper rod 9b2 Back upper rod 9c Lower collar 9c1 Front lower collar 9c2 Back lower collar 9d Wood grain 9e Middle collar 10 Cosmetic material (Japanese paper)
11 Hinges 12 Structural frame (Single plate laminate)
12a Left / right vertical frame 12b Upper frame 12c Lower frame 12d Knob base 13 Core material 14 Plywood 14A Front side plywood 14B Back side plywood 14a Inner side of plywood 15 Cross paper 16 Intermediate flange 17 Veneer 18 Transparent material

Claims (3)

Left and right side front and back vertical and side rods arranged on the left side and the symmetrical position, and the left inserted into each of the front and back vertical and side rods, and core material is inserted inside Front / back upper side and front / back fixed between a structural frame or single-plate laminated material consisting of a right vertical frame and upper / lower frame, and the left and right front / back vertical and side bars. A Japanese paper with a predetermined pattern was attached to the front and back surfaces defined between the back and bottom folds, the left and right side front and back vertical folds, and the front and back top folds and the front and back and bottom folds. Uses the end material that is made of various wood materials for the left and right side front / back vertical and side bars, and the front / back upper side and front / back lower side fences. Door. Left and right side front and back vertical and side rods arranged on the left side and the symmetrical position, and the left inserted into each of the front and back vertical and side rods, and core material is inserted inside Front / back upper side and front / back fixed between a structural frame or single-plate laminated material consisting of a right vertical frame and upper / lower frame, and the left and right front / back vertical and side bars. Paste a cross paper with a predetermined pattern on the front and back sides defined between the back and bottom folds, the left and right side front and back vertical folds, the front and back top folds, and the front and back and bottom folds. End material characterized in that the left and right front and back vertical and side fences, the front and back upper fences and the front and back lower fences are made of various kinds of wood. Used door. Left and right side front and back vertical and side rods arranged on the left side and the symmetrical position, and the left inserted into each of the front and back vertical and side rods, and core material is inserted inside Front / back upper side, front / back fixed between a structural frame or single-plate laminate consisting of a right vertical frame and upper / lower frame, and the left and right front / back vertical and side bars Veneer plates are arranged on the front and back surfaces defined between the back and bottom and front and back intermediate rods, the left and right front and back vertical rods, and the front and back intermediate rods and front and back and bottom rods. The left and right front / back vertical and side fences, the front / back upper fence, the front / back lower fence, and the front / back intermediate fence are made of various wood materials. The door using the end material.

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