JP3115932U - Plate member made of a microporous polymer flexible composite - Google Patents

Plate member made of a microporous polymer flexible composite Download PDF

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JP3115932U
JP3115932U JP2005003070U JP2005003070U JP3115932U JP 3115932 U JP3115932 U JP 3115932U JP 2005003070 U JP2005003070 U JP 2005003070U JP 2005003070 U JP2005003070 U JP 2005003070U JP 3115932 U JP3115932 U JP 3115932U
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flexible composite
microporous polymer
flexibility
polymer flexible
flexible
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錫珍 李
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華櫻井奈米科技股▼分▲有限公司
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Abstract

【課題】レジャー用やスポーツ用のシューズやシューズ・パッド、クッション、マットレスであるとか、救命道具、玩具、医療用のリハビリ器具といったような、柔軟性と可撓性を要求する製品を作る基礎材料になる、微小多孔性のポリマー可撓性物品を提供する。
【解決手段】 微細に粉状化された柔軟性合成物201を、多孔性鉱石を微小に粉状にした粘土202と混ぜ合わせて、重合化合成物203を製造し成型してから、これを更にダブルシャフトを介して圧搾し、つぶつぶ状粒子204を形成し、これら粒子204に交差連結剤および中温発泡剤を適切な割合で混ぜ合わせ、化学的発泡工程を経て、シート状の形態にして微小多孔性のポリマー可撓性物品を形成する構成としたので、これを基礎材料として用いてこれから種々の製品が製造されることで、種々の最終商品は、無数の気孔を介し一層好ましい換気性/圧力分散性効果が得られ、じめじめとした不愉快感を防止できるようにすると共に、快適で広範な適用を可能とした。
【選択図】図2
[PROBLEMS] To provide a basic material for making a product that requires flexibility and flexibility, such as shoes for leisure and sports, shoes / pads, cushions, mattresses, lifesaving tools, toys, and medical rehabilitation devices. A microporous polymer flexible article is provided.
SOLUTION: A finely pulverized flexible composite 201 is mixed with a clay 202 in which a porous ore is finely pulverized to produce a polymerized composite 203, which is then molded. Further, the mixture is squeezed through a double shaft to form crushed particles 204, and these particles 204 are mixed with a cross-linking agent and a medium temperature foaming agent at an appropriate ratio, and after passing through a chemical foaming process, a sheet-like form is obtained. Since it is configured to form a porous polymer flexible article, various products can be produced from this by using this as a base material, so that various final products can be further improved through a myriad of pores. A pressure dispersive effect was obtained, and it was possible to prevent a serious unpleasant feeling, and it was possible to apply comfortably and widely.
[Selection] Figure 2

Description

本考案は微小多孔性のポリマー可撓性物品に関し、更に具体的に言うと、レジャー用やスポーツ用のシューズであるとか、救命道具、玩具、医療用のリハビリ器具といったような、柔軟性と可撓性を要求する製品を作る基礎材料となる微小多孔性ポリマー可撓性合成物からなる板状部材に関する。 The present invention relates to a microporous polymer flexible article. More specifically, the present invention is flexible and flexible, such as leisure and sports shoes, lifesaving tools, toys, and medical rehabilitation equipment. The present invention relates to a plate-like member made of a microporous polymer flexible composite, which is a basic material for producing a product requiring flexibility .

図1は、従来、レジャー/スポーツ用シューズ、シューズ・パッド、救命道具、玩具、医療用のリハビリ器具等々を製造するのに適用されている基礎材料の断面図である。
図1の従来の基礎材料10は、通常、EPDMとEVAを相互に混合して発泡させた剛性ゴムで作られていて、更に最終製品に加工製造されるようになる。
しかしながら、従来のような方法で得られる最終製品は、その柔軟性と可撓性の効果が限定されていて、最終製品になお一層加わった、高温や低温、圧力、引張り力などに抗することができない。その上、その最終製品には通気性気孔が備わっていないので、このような従来製品は、換気性が悪く、これが故に製品の寿命が短くなり、使っている内に簡単に変形して状態が悪化してしまう。
FIG. 1 is a cross-sectional view of a base material conventionally applied to manufacture leisure / sport shoes, shoe pads, lifesaving tools, toys, medical rehabilitation devices, and the like.
The conventional base material 10 in FIG. 1 is usually made of a rigid rubber obtained by foaming a mixture of EPDM and EVA, and further processed into a final product.
However, the final product obtained by the conventional method has limited flexibility and flexibility, and resists high temperature, low temperature, pressure, tensile force, etc., which are further added to the final product. I can't. Moreover, since the final product does not have breathable pores, such conventional products have poor ventilation, which shortens the life of the product and easily deforms while in use. It will get worse.

本考案は、従来技術の欠点を改善して、通気性のある気孔が不規則に多数配置されている可撓性合成物本体を有する、微小多孔性のポリマー可撓性合成物からなる板状部材を提供し、更にこの合成物からなる板状部材をレジャー/スポーツ用シューズ、シューズ・パッド、救命道具、玩具、医療用のリハビリ器具等々の製品に加工し、それによる最終製品が多数の通気孔を介して良好の換気効果をもたらし、上述の従来技術にみられた風通しが悪く湿気でじめじめするといった不具合を回避することができ、一層快適で広範囲に適用することを可能にすることを目的とする。 The present invention remedies the drawbacks of the prior art, and is a plate made of a microporous polymer flexible composite having a flexible composite body in which a large number of breathable pores are irregularly arranged. In addition, the composite plate is processed into products such as leisure / sport shoes, shoe pads, lifesaving tools, toys, medical rehabilitation equipment, etc. The purpose is to provide a good ventilation effect through the pores, to avoid the problems of poor ventilation and dampening with moisture, as described above, and to enable more comfortable and wide range application. And

この考案に係る請求項1の微小多孔性ポリマー可撓性合成物からなる板状部材は、微細に粉状化された柔軟性のある合成物を、多孔性鉱石を微小に粉状にした粘土と混ぜ合わせて、重合化合成物とした後に成型し、この成型物を更にダブルシャフトを介して圧搾してつぶつぶ状粒子を形成し、その後、交差連結剤および中温発泡剤を所定割合でこれらの粒子に混合して化学的に発泡させ、この発泡工程を経て作られた粒子材料によって可撓性合成物の本体を成形してなり、前記可撓性合成物の本体を圧熱工程を介して更に加工し、通気性、柔軟性、可撓性を有する板状部材を製造したことを特徴とする。
請求項2の考案は、前記板状部材は、請求項1に記載の微小多孔性ポリマー可撓性合成物からなる板状部材において、更に加工されシューズ・パッド、座席シートクッション、ヨガ用マットレスなどから選ばれた1つの最終製品に加工されることを特徴とする。
The plate-like member made of the microporous polymer flexible composite according to claim 1 of the present invention is a clay in which a porous composite ore is finely powdered from a finely powdered flexible composite. And then molded into a polymerized composition, and this molded product is further squeezed through a double shaft to form crushed particles, and then a cross-linking agent and a medium temperature foaming agent are added at a predetermined ratio. chemically foamed by mixing the particles will by molding the body of the flexible composite by particulate material made through this foaming step, via a pressure heat process the body of the flexible composite And further processed to produce a plate-like member having air permeability, flexibility and flexibility.
According to a second aspect of the present invention, the plate-like member is a plate-like member made of the microporous polymer flexible composite according to the first aspect , and further processed into a shoe pad, a seat cushion, a yoga mattress, etc. It is processed into one final product selected from .

本考案は、通気性のある気孔が不規則に多数配置されている可撓性合成物の本体を圧縮工程を介して更に加工して、微小多孔性のポリマー可撓性物品の基礎材料である板状部材を形成し、この板状部材によって、最終製品を製造するようにしたので、通気性がよく、換気特性に優れ、加わった圧力を均等に分散することができ、多孔質のため、湿気を吸収し消臭効果もあるため、特に、レジャー用/スポーツ用シューズやシューズ・パッドなどに使用すると、履き心地の優れたシューズなどの最終製品を提供できる。 The present invention is a basic material for a microporous polymer flexible article obtained by further processing a flexible composite body in which a large number of air-permeable pores are irregularly arranged through a compression process. Since the plate-like member was formed and the final product was manufactured by this plate-like member , the air permeability was good, the ventilation characteristics were excellent, the applied pressure could be evenly distributed, and because of the porousness, Since it absorbs moisture and has a deodorizing effect, it can provide final products such as shoes with excellent comfort, particularly when used for leisure / sports shoes and shoe pads.

また、座席シートのクッションの中身のパッドやヨガに使うマットレスのパッドに使用すると、その多孔性で柔軟性のある特性が、据わり心地のよいクッションを提供できるし、ヨガなどで使用するマットレスに使えば、その上でストレッチをしたり寝るポーズを取ったときに、心地よい感触を与えることができる。
更にまた、このパッドはリサイクルできるので、経済的で、地球環境保護の観点からもその一助となる。
In addition, the porous and flexible characteristics can be used for mattresses used in yoga, etc. because of its porous and flexible characteristics when used on the pad of the seat cushion and the mattress pad used for yoga. For example, you can give a comfortable feel when you stretch or sleep on it.
Furthermore, since the pad can be recycled, it is economical and helps from the viewpoint of protecting the global environment.

以下、添付図面を参照して本考案の好適な実施の形態を詳細に説明する。図1は、従来の合成ゴム物品の断面図、図2は本考案に係る微小多孔性ポリマー可撓性合成物からなる板状部材を形成する工程の実施例を示す概略図、図3は本考案の微小多孔性ポリマー可撓性合成物からなる板状部材の斜視図、図4は本考案の微小多孔性ポリマー可撓性合成物からなる板状部材の部分断面図、図5は本考案の微小多孔性ポリマー可撓性合成物からなる板状部材を最終製品に適用した場合を示す概略図、図6は本考案の微小多孔性ポリマー可撓性合成物からなる板状部材を別の最終製品に適用した場合の概略図、図7は本考案の微小多孔性ポリマー可撓性合成物からなる板状部材を更に別の最終製品に適用した場合の概略図である。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is a cross-sectional view of a conventional synthetic rubber article, FIG. 2 is a schematic view showing an embodiment of a step of forming a plate-like member made of a microporous polymer flexible composite according to the present invention, and FIG. perspective view of the plate-like member made of a microporous polymeric flexible composite of invention, Figure 4 is a partial sectional view of the plate-like member made of a microporous polymeric flexible composite of the present invention, FIG 5 is the present invention FIG. 6 is a schematic view showing a case where a plate-like member made of a microporous polymer flexible composite is applied to a final product, and FIG. 6 shows another plate-like member made of a microporous polymer flexible composite of the present invention. FIG. 7 is a schematic view when applied to a final product, and FIG. 7 is a schematic view when a plate-like member made of the microporous polymer flexible composite of the present invention is applied to another final product.

図2〜図3について説明する。本考案の微小多孔性ポリマー可撓性合成物からなる板状部材は、通気性のある気孔が多数不規則に配置されている可撓性合成物の本体20から形成される。該可撓性合成物の本体20の製造工程を以下に説明する。 2 to 3 will be described. The plate-like member made of the microporous polymer flexible composite of the present invention is formed from a flexible composite body 20 in which a large number of air-permeable pores are irregularly arranged. The manufacturing process of the flexible composite body 20 will be described below.

微細に粉状化された柔軟性のある合成物(HYC−68D)201を、多孔性鉱石を微小に粉状にした粘土202と混ぜ合わせて、重合化合成物203を製造して成型したのち、この成型品を更にダブルシャフトを介して圧搾し、つぶつぶ状粒子204を形成する。 A finely powdered flexible composite (HYC-68D 2 ) 201 is mixed with a clay 202 in which a porous ore is finely powdered to produce a polymerized composite 203 and molded. Thereafter, this molded product is further squeezed through a double shaft to form crushed particles 204.

その後、これらの粒子204に交差連結剤および中温発泡剤を適切な割合で合わせて、化学的に発泡させ、この発泡工程を経てから、これら粒子204の材料を、図4に示すようにシート状形態にして、多数の気孔21を有する微小多孔性の可撓性合成物の本体20を形成する。
このシート状に形成された可撓性合成物の本体20は、これから製造する製品の基礎材料としての役目を果たすもので、最終製品に対して、高温および低温に対する抗体力、長期耐久性、反滑り特性、相対的密度の軽減、柔軟性などと共に、衝撃吸収性および好換気性という広範囲の特性を与えることが可能となる。
Thereafter, these particles 204 are combined with an appropriate ratio of a cross-linking agent and a medium temperature foaming agent and chemically foamed. After this foaming step, the material of these particles 204 is formed into a sheet shape as shown in FIG. In form, a microporous flexible composite body 20 having a number of pores 21 is formed.
The flexible composite body 20 formed in the form of a sheet serves as a base material for a product to be manufactured. The final product has antibody strength against high and low temperatures, long-term durability, anti-reactivity, and the like. Along with slip characteristics, relative density reduction, flexibility, etc., it is possible to provide a wide range of characteristics such as shock absorption and good ventilation.

図5は、本考案の柔軟性或いは可撓性を有する可撓性合成物の本体20が、圧熱工程を介して更に加工されて柔軟性或いは可撓性を有する板状部材とされ、この板状部材が、例えば、シューズ22のシューズパッド221のような様々な製品に成型された、本考案の微小多孔性ポリマー可撓性合成物からなる板状部材を、基礎材料として製造した製品の第1の実施態様を示している。 FIG. 5 shows a flexible composite body 20 having flexibility or flexibility according to the present invention, which is further processed through a pressing process to form a plate member having flexibility or flexibility. For example, a plate-shaped member made of a microporous polymer flexible composite of the present invention, in which the plate-shaped member is molded into various products such as the shoe pad 221 of the shoe 22, is manufactured as a base material. 1 shows a first embodiment.

柔軟性或いは可撓性を有する可撓性合成物の本体20を加工した板状部材で作られたシューズ・パッド221は、多数の気孔21を介して、一層良好な換気効果を達成し、着用者がこのパッドを使用してシューズを履いたとき、従来のシューズで悩まされた不愉快な風通しの悪いじめじめ感を回避することができる。また、本考案の板状部材の可撓性により、このシューズ・パッド221は、靴に足を入れたときに圧力を開放して和らげ、より一層快適で容易な歩行状態を提供することができる。 A shoe pad 221 made of a plate-like member obtained by processing a flexible composite body 20 having flexibility or flexibility achieves a better ventilation effect through a number of pores 21 and is worn. When a person wears a shoe using this pad, the unpleasant and unpleasant bullying sensation troubled by the conventional shoes can be avoided. Further, due to the flexibility of the plate-like member of the present invention, the shoe pad 221 can relieve pressure when the foot is put into the shoe, and can provide a more comfortable and easy walking state. .

図6は、本考案の柔軟性或いは可撓性を有する可撓性合成物の本体20で形成した板状部材を使用した製品の第2の実施形態を示す。前記板状部材から形成したパッド本体22は、座席のクッション222にもできるし、或いはまた、第3の実施形態として図7に示すように、ヨガ用のマットレス223にすることもできる。   FIG. 6 shows a second embodiment of a product using a plate-like member formed of a flexible composite body 20 having flexibility or flexibility according to the present invention. The pad main body 22 formed from the plate-like member can be a seat cushion 222 or, alternatively, a yoga mattress 223 as shown in FIG. 7 as a third embodiment.

クッション222(或いはマットレス223)はその外側表面をカバーで覆われていて、中に入っているパッド本体22による卓越した柔軟性と、パッド本体22に配置された無数の気孔21による良好な換気効果とを得ることができるので、使用者はその上に心地よく座ったり、ストレッチをしたり、寝そべったりすることができる。   The cushion 222 (or mattress 223) is covered with a cover on the outer surface, and has excellent flexibility due to the pad main body 22 contained therein and good ventilation effect due to the countless pores 21 arranged in the pad main body 22. Therefore, the user can sit comfortably, stretch, and lie down on it.

また、パッド本体22は経済的にリサイクルすることができるので、環境保護を効果的に達成することができる。
更に、パッド本体22は、その表面に誤って液体がはねかかって汚れた場合などには、気孔21が液体を即座に全体的に分散させてから、分散させた液体を均等に吸収するので、液体がその場に直接浸透してしまうのを防止でき、これにより、本考案を一層便利で多機能に適用し易いものとする。
Moreover, since the pad main body 22 can be recycled economically, environmental protection can be achieved effectively.
Furthermore, the pad body 22 absorbs the dispersed liquid evenly after the pores 21 immediately and completely disperse the liquid when the liquid splashes on the surface accidentally. The liquid can be prevented from directly penetrating the site, thereby making the present invention more convenient and more versatile.

本考案の柔軟性或いは可撓性を有する可撓性合成物の本体20によって形成された板状部材は、この他にも、救命道具、玩具、リハビリ用医療器具等々の、快適感と高可撓性を要求する多くの製品に様々に適用できることで、効果的に広範囲の適用を達成することができる。 The plate-like member formed by the flexible composite body 20 having flexibility or flexibility according to the present invention can also be used for life-saving tools, toys, medical equipment for rehabilitation, etc. A wide range of applications can be achieved effectively by being widely applicable to many products that require flexibility.

以上のように、本考案の好適な実施例を説明したが、本考案は、上記実施例に限定されることなく、実用新案登録請求の範囲を逸脱しない範囲における各種の変形,改良は本考案の請求範囲に包含されることは言うまでもない。   As described above, the preferred embodiments of the present invention have been described. However, the present invention is not limited to the above-described embodiments, and various modifications and improvements can be made without departing from the scope of claims for utility model registration. It goes without saying that they are included in the claims.

従来の合成ゴム物品の断面図、Sectional view of a conventional synthetic rubber article, 本考案に係る微小多孔性ポリマー可撓性合成物からなる板状部材を形成する工程の実施例を示す概略図、Schematic showing an example of a process of forming a plate-like member made of a microporous polymer flexible composite according to the present invention, 本考案の微小多孔性ポリマー可撓性合成物からなる板状部材の斜視図、The perspective view of the plate-shaped member which consists of a microporous polymer flexible compound of this invention, 本考案の微小多孔性ポリマー可撓性合成物からなる板状部材の部分断面図、Partial sectional view of a plate-like member made of a microporous polymer flexible composite of the present invention, 本考案の微小多孔性ポリマー可撓性合成物からなる板状部材を最終製品に適用した場合を示す概略図、Schematic showing a case where a plate-like member made of a microporous polymer flexible composite of the present invention is applied to a final product, 本考案の微小多孔性ポリマー可撓性合成物からなる板状部材を別の最終製品に適用した場合の概略図、Schematic when the plate-like member made of the microporous polymer flexible composite of the present invention is applied to another final product, 本考案の微小多孔性ポリマー可撓性合成物からなる板状部材を更に別の最終製品に適用した場合の概略図である。It is the schematic at the time of applying the plate-shaped member which consists of a microporous polymer flexible compound of this invention to another final product.

符号の説明Explanation of symbols

20 可撓性合成物の本体(板状部材)
201 微細に粉状化された柔軟性のある合成物(HYC−68D
202 多孔性鉱石を微小に粉状にした粘土
203 重合化合成物
204 つぶつぶ状粒子
21 多数の気孔
22 パッド本体
221 シューズ・パッド
222 座席のクッション
223 ヨガ用のマットレス
20 Main body of flexible composite (plate-like member)
201 A finely powdered flexible composite (HYC-68D 2 )
202 Clay made of porous ore finely powdered 203 Polymerized composite 204 Crush-like particles 21 Many pores 22 Pad body 221 Shoes pad 222 Seat cushion 223 Yoga mattress

Claims (2)

通気性のある気孔が多数不規則に配置されている可撓性合成物の本体を有する微小多孔性のポリマー可撓性物品であって、
前記可撓性合成物の本体は、微細に粉状化された柔軟性のある合成物(HYC−68D )を、多孔性鉱石を微小に粉状にした粘土と混ぜ合わせて、重合化合成物とした後に成型し、この成型物を更にダブルシャフトを介して圧搾してつぶつぶ状粒子を形成し、その後、交差連結剤および中温発泡剤を適切な割合でこれらの粒子に混合して化学的に発泡させ、この発泡工程を経てこれら粒子材料をシート状形態に成形してなり、前記可撓性合成物の本体を基礎材料として、圧熱工程を介して更に加工し、通気性、柔軟性、可撓性を有する所望の最終製品を製造できるようにしたことを特徴とする微小多孔性のポリマー可撓性物品。
A microporous polymer flexible article having a flexible composite body with a large number of breathable pores randomly arranged,
The flexible composite body is composed of a finely powdered flexible composite (HYC-68D 2 ) mixed with a clay made of finely pulverized porous ore, and then polymerized and synthesized. The molded product is further squeezed through a double shaft to form crushed particles, and then a cross-linking agent and a medium temperature foaming agent are mixed with these particles at an appropriate ratio to chemically This particle material is formed into a sheet-like form through this foaming process, and is further processed through the pressure heating process using the flexible composite body as a base material, thereby providing breathability and flexibility. A microporous polymer flexible article characterized in that a desired final product having flexibility can be produced.
前記可撓性合成物の本体は基礎材料としての役割を果たし、これから更に加工され、シューズ・パッド、座席シートクッション、ヨガ用マットレスなどの様々な広範な製品に加工されることを特徴とする請求項1記載の微小多孔性のポリマー可撓性物品。 The flexible composite body serves as a base material and is further processed from now on into a wide variety of products such as shoe pads, seat seat cushions, yoga mattresses, etc. Item 12. A microporous polymer flexible article according to Item 1.
JP2005003070U 2005-05-10 2005-05-10 Plate member made of a microporous polymer flexible composite Expired - Fee Related JP3115932U (en)

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