JP3108139U - KARL MAYER printed fabric - Google Patents

Abstract

An object of the present invention is to provide a KARL MAYER print fabric which is excellent in air permeability and sweat absorption, realizes a precise three-dimensional pattern print and the like, and is also excellent in economy.
A knitted fabric in which two base fabrics are connected with pile yarns is knitted by a KARL MAYER knitting machine, and an intermediate portion of the pile yarns connecting the base fabrics is cut. The fabric is a knitted fabric 20 formed by separating the fabric into two, and at least a non-pile surface of the fabric is printed.

Description

  The present invention relates to fabrics, and more particularly to KARL MAYER print fabrics.

A Mayer blanket and a New Meyer blanket made using a German-made Karl Meyer knitting machine (hereinafter referred to as a Meyer knitting machine) are widely known.
A conventional Meyer blanket connects the base fabric to a knitted fabric that is knitted in a form in which two base fabrics are knitted together with pile yarns using a Mayer knitting machine using raw yarn and pile yarn. The middle of the pile yarn is cut (center cut) to separate the knitted fabric into two sheets, and the pile surfaces of the two separated knitted fabrics are printed, brushed, and sheared, respectively. After that, the two knitted fabrics are made by bonding them with the pile surface facing outward.

  On the other hand, a New Meyer blanket uses a base yarn and a pile yarn on a knitted fabric knitted in a form in which two base fabrics are knitted by a Mayer knitting machine and connected with pile yarns. Cut the middle of the connected pile yarns (center cut) to separate the knitted fabric into two pieces, print on the pile surface of the separated knitted fabric, napping finish, shearing treatment, raising the other side, It is made by applying a shearing process.

  Since the above-mentioned conventional Meyer blanket is subjected to napping treatment on pile yarns on both sides thereof, it has a long bristle length and is excellent in heat retention and touch, and is widely used as a winter blanket. In addition, New Meyer blanket is widely used because it uses only one cut knitted fabric, so it has excellent touch and is light and soft.

  However, in the case of the Meyer blanket, since it is made by bonding two knitted fabrics, there is a problem that it is heavy and inferior in breathability. In addition, since the pile surface with long hairs is printed, there is a problem that high-quality and precise prints such as three-dimensional patterns are difficult to be realized.

  In addition, in the case of the New Meyer blanket, when the raising treatment is performed on the non-pile surface, the fibers on the printed pile surface are brought into the non-pile surface, so the print pattern on the pile surface is slightly damaged. Moreover, since the color pattern of the non-pile surface becomes a color pattern thinner than the pile surface, there is a problem that high-quality and precise prints such as a three-dimensional pattern are difficult to be realized.

Means for solving the problems and their effects

  The present invention has been made in view of the above problems, and has an object to provide a Karl Mayer print fabric that is excellent in breathability and sweat absorption, is capable of producing precise three-dimensional pattern prints, and is also excellent in economy. Yes.

  In order to achieve the above object, a KARL MAYER printed fabric (1) according to the present invention is formed on the knitted fabric knitted by a KARL MAYER knitting machine in which two base fabrics are connected with pile yarns. The fabric is a knitted fabric which is cut in the middle of pile yarns connecting the fabrics, and the knitted fabric is separated into two, and at least a non-pile surface of the fabric is printed. It is said.

  According to the KARL MAYER printed fabric (1), a knitted fabric in which two base fabrics are connected with pile yarns, and is cut in the middle of the pile yarns connecting the base fabrics, Since the knitted fabric formed by separating the knitted fabric into two fabrics is used as a fabric, and at least a non-pile surface of the fabric is printed, one side of the fabric becomes a smooth surface without hair, On one side, it becomes a pile surface in which pile yarns are lined up, and it is possible to provide both a refreshing feel that is not sticky and a soft and warm feel, and it is possible to provide a fabric that is excellent in breathability and sweat absorption. In addition, since the brushing treatment that has been performed when creating a conventional New Meyer blanket is not intentionally performed, it is easy to realize high-quality and precise prints such as three-dimensional patterns, and to reduce costs. it can.

Further, the KARL MAYER printed fabric (2) according to the present invention is characterized in that in the above-mentioned KARL MAYER printed fabric (1), the pile surface of the fabric is subjected to napping treatment.
According to the KARL MAYER printed fabric (2), the pile surface of the fabric is subjected to napping treatment, so that the pile surface becomes fine and the heat retaining property and tactile sensation can be improved.

Further, a KARL MAYER printed fabric (3) according to the present invention is characterized in that, in the KARL MAYER printed fabric (1) or (2), a three-dimensional pattern print is applied to a non-pile surface of the fabric. Yes.
According to the KARL MAYER print fabric (3), since the three-dimensional pattern print is applied to the non-pile surface of the fabric having a smooth surface, it is possible to realize a precise three-dimensional pattern print.

Further, a KARL MAYER printed fabric (4) according to the present invention is characterized in that, in any of the KARL MAYER printed fabrics (1) to (3), a print is applied to a pile surface of the fabric. .
According to the KARL MAYER print fabric (4), since the print is applied to the pile surface of the fabric, a fabric in which the pile surface is used as the front side can be provided.

In addition, the KARL MAYER printed fabric (5) according to the present invention is subjected to any of the above-mentioned KARL MAYER printed fabrics (1) to (4) and is subjected to a plain dyeing in a medium-light color before the printing is performed. It is characterized by having.
According to the KARL MAYER print fabric (5), the fabric is more excellent in aesthetics because the fabric is plain and lightly colored before being printed.

Further, in the KARL MAYER printed fabric (6) according to the present invention, in any of the KARL MAYER printed fabrics (1) to (5), the pile yarn length on the pile surface is 0.01 mm to 30 mm. It is characterized by being set in a range.
According to the KARL MAYER printed fabric (6), by setting the length of the pile yarn on the pile surface according to the purpose of use, it is possible to provide a fabric having different heat retention and tactile sensation.

  Further, the KARL MAYER printed fabric (7) according to the present invention is a pile yarn of any of the above-mentioned KARL MAYER printed fabrics (1) to (6), wherein cotton, wool, hemp, silk, cashmere, acrylic, Angola It is characterized in that one kind of polyester, nylon, or a combination of these is used.

  According to the KARL MAYER printed fabric (7), as the pile yarn, one kind of cotton, wool, hemp, silk, cashmere, acrylic, angora, polyester, nylon, or a combination thereof is used. Therefore, it is possible to provide a fabric having desired tactile sensation, breathability, sweat absorption, and the like according to the purpose of use.

DESCRIPTION OF EMBODIMENTS Hereinafter, embodiments of KARL MAYER printed fabrics according to the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view showing a vertical cross section of a knitted fabric knitted using a Meyer knitting machine, in which 10 indicates a knitted fabric, 11 indicates a base fabric, and 12 indicates a pile yarn. Show. As shown in FIG. 1, the knitted fabric 10 is configured by connecting both base fabrics 11 with dense pile yarns 12. Such a knitted fabric 10 is knitted by a KARL MAYER knitting machine using raw yarns and pile yarns.

  FIG. 2 is a sectional view showing a vertical section of the knitted fabric constituting the KARL MAYER printed fabric according to the embodiment of the present invention. In the figure, reference numeral 20 denotes a knitted fabric formed by cutting the knitted fabric 10 into two pieces with respect to the knitted fabric 10 shown in FIG. 1, and 21 is a knitted fabric. 20 indicates a pile surface (cut surface), 22 indicates a non-pile surface (non-cut surface) of the knitted fabric 20, 23 indicates a pile yarn on the pile surface, and 24 indicates a base fabric. ing. As shown in FIG. 2, the pile surface 21 is a surface having soft tactile sensation and sweat absorption because dense pile yarns are lined up. On the other hand, the non-pile surface 22 is a flat fabric surface with no naps based on a base fabric 24 in which pile yarns 23 are knitted. The fabric surface can be easily printed.

  The knitted fabric 20 is first subjected to plain dyeing with a medium-light color (not shown), and then subjected to a printing process, whereby the KARL MAYER printed fabric 1 as shown in FIG. 3 is created. FIG. 3 shows an example of a print applied to the non-pile surface 22 of the KARL MAYER print fabric 1, and the non-pile surface 22 has a three-dimensional print pattern. FIG. 4 shows an example of prints applied to the pile surface 21 of the KARL MAYER print fabric 1, and a normal puzzle pattern that is not a three-dimensional pattern is printed on the pile surface 21.

  In this way, since the pile surface 21 and the non-pile surface 22 are respectively printed, for example, in summer, the non-pile surface 22 having a refreshing touch is used as an inner surface in contact with the skin, and a pile having a puzzle pattern is provided. The surface 21 is the outer surface, and in spring and autumn, the pile surface 21 having a soft and warm touch is used as the inner surface in contact with the skin, and the non-pile surface 22 on which the three-dimensional pattern is printed is used as the outer surface. Is possible.

  The length of the pile yarn 23 on the pile surface 21 is set according to the purpose of use. For example, in the case of making a thin cloth with good air permeability or a hanging cloth, the length of the pile yarn 23 is shortened, for example, within a range of 1 to 3 mm. In addition, when making a laying cloth or a quilting cloth having good heat retention and sweat absorption, the pile yarn 23 is lengthened and set within a range of, for example, 5 mm.

  The material of the pile yarn 23 is one selected from cotton, wool, hemp, silk, cashmere, acrylic, angora, polyester, nylon, or a combination of these, and is selected according to the intended use. The For example, when making high-quality bedding for spring and autumn, the constituent components of cashmere and angora in the material are increased, and high heat retention and excellent tactile sensation are realized. In addition, when making high-quality bedding for summer, the constituent components of silk in the material are enhanced, and a smooth feel, high breathability, and a beautiful luster are realized. If cotton and linen are the main constituents, it is possible to realize a fabric that has a refreshing tactile sensation and good sweat absorption, is easy to wash at home, and is inexpensive. Further, by using polyester and nylon as main components, it is possible to realize a fabric that is excellent in gloss and strength, easy to wash at home, and inexpensive.

  According to the above-mentioned KARL MAYER printed fabric 1, the flat non-pile surface 22 without nap has a refreshing tactile sensation, and the pile surface 21 on which the piles are lined has a soft and warm tactile sensation. Can be realized. Further, since air easily passes through the gaps between the pile yarns 23 and the base fabric 24, the air permeability is excellent, and the pile yarns 23 absorb moisture, and are also excellent in sweat absorption. Furthermore, since the raising process which was performed in the case of making the conventional New Meyer blanket is not intentionally performed, not only a precise print such as a three-dimensional pattern print is easily applied to the non-pile surface 22, but also the pile surface 21 The printed pattern is not damaged and the cost can be reduced.

  In the above-described embodiment, the napping treatment is not performed on the pile surface 21 of the knitted fabric 20. However, in another embodiment, the napping treatment is performed on the pile surface 21 of the knitted fabric 20. The FIG. 5 is a cross-sectional view showing a vertical cross section of a knitted fabric constituting a KARL MAYER print fabric having a pile surface subjected to napping treatment. In the figure, 30 indicates a knitted fabric in which the pile surface 21 is subjected to napping treatment with respect to the knitted fabric 20 illustrated in FIG. 2, and 31 indicates a pile surface in which napped processing is performed. , 32 indicate non-pile surfaces.

  As shown in FIG. 5, the pile yarn on the pile surface 31 that has been subjected to napping is finely unwound so that the pile surface 31 becomes fine and fluffy, and the KARL MAYER print has further improved heat retention and tactile sensation A dough can be realized.

It is sectional drawing which shows the vertical cross section of the knitted fabric knitted using the Mayer knitting machine. It is sectional drawing which shows the vertical cross section of the knitted fabric which comprises the KARL MAYER print fabric which concerns on embodiment of this invention. It is a figure which shows an example of the print given to the non-pile surface of the KARL MAYER print cloth which concerns on embodiment of this invention. It is a figure which shows an example of the print given to the pile surface of the KARL MAYER print cloth which concerns on embodiment of this invention. It is sectional drawing which showed the perpendicular | vertical cross section of the knitted fabric which comprises the KARL MAYER print fabric by which the napping process was given to the pile surface.

Explanation of symbols

1 KARL MAYER printed fabric 10 Knitted fabric 11 Base fabric 12 Pile yarn 20 Knitted fabric 21 Pile surface 22 Non-pile surface 23 Pile yarn 24 Base fabric 30 Knitted fabric 31 Pile surface 32 Non-pile surface

Claims (7)

  With a KARL MAYER knitting machine, a knitted fabric in which two base fabrics are connected by pile yarn is cut in the middle of the pile yarn connecting the base fabric, and the knitted fabric is divided into two. A KARL MAYER printed fabric, characterized in that a separated knitted fabric is used as a fabric, and at least a non-pile surface of the fabric is printed.   2. A KARL MAYER printed fabric according to claim 1, wherein the pile surface of the fabric is napped.   3. The Karl Mayer print fabric according to claim 1, wherein a three-dimensional pattern print is applied to a non-pile surface of the fabric.   The KARL MAYER printed fabric according to any one of claims 1 to 3, wherein the pile surface of the fabric is printed.   The KARL MAYER printed fabric according to any one of claims 1 to 4, wherein a plain dyeing is performed before the printing.   The length of the pile yarn on the pile surface is set in a range of 0.01 mm to 30 mm, and the KARL MAYER printed fabric according to any one of claims 1 to 5.   The pile yarn is one of cotton, wool, hemp, silk, cashmere, acrylic, angora, polyester, and nylon, or a fiber in which these are combined. The KARL MAYER printed fabric according to any one of the items.