JP3106049B2 - Manufacturing method of artificial precious wood - Google Patents

Manufacturing method of artificial precious wood

Info

Publication number
JP3106049B2
JP3106049B2 JP05325443A JP32544393A JP3106049B2 JP 3106049 B2 JP3106049 B2 JP 3106049B2 JP 05325443 A JP05325443 A JP 05325443A JP 32544393 A JP32544393 A JP 32544393A JP 3106049 B2 JP3106049 B2 JP 3106049B2
Authority
JP
Japan
Prior art keywords
veneer
adhesive
colored
processed
dyed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP05325443A
Other languages
Japanese (ja)
Other versions
JPH07178703A (en
Inventor
達雄 井東
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP05325443A priority Critical patent/JP3106049B2/en
Publication of JPH07178703A publication Critical patent/JPH07178703A/en
Application granted granted Critical
Publication of JP3106049B2 publication Critical patent/JP3106049B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、人工的に天然の桧等に
酷似した木目を有する人工銘木を製造する方法に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an artificial precious tree having a grain that resembles artificially natural cypress or the like.

【0002】[0002]

【従来の技術】従来の人工銘木にあっては、春材色に染
色した染色単板の片面に夏材色の着色接着剤を塗布し、
シールプレスして着色処理単板を形成し、この着色処理
単板を多数枚積層すると共に積層成形してフリッチを形
成し、フリッチをスライスすることによりスライス単板
を形成している。そして染色単板と着色接着剤とで木目
を表現している。ところで天然の木目には木目の濃淡の
差が1本の木目にも木目毎にもあるため数種類の着色接
着剤を用いてシールプレスしたり、各単板でも部分的に
着色接着剤の塗布量の変化を付けたりしている。
2. Description of the Related Art In a conventional artificial precious wood, a summer wood color adhesive is applied to one surface of a dyed veneer dyed in spring wood color.
A color-processed veneer is formed by seal pressing, a large number of the color-processed veneers are laminated and laminated to form a flitch, and the flitch is sliced to form a slice veneer. The grain is expressed by the veneer and the colored adhesive. By the way, since there is a difference in shade between natural wood grain and single wood grain, it is necessary to apply seal adhesive using several kinds of colored adhesives, and to apply the colored adhesive partially even on each veneer. Or change.

【0003】[0003]

【発明が解決しようとする課題】しかし天然の桧では疑
似年輪のように途中で木目部分が消失しているが、今ま
でこれが表現できないのが現状である。本発明は上記問
題点に鑑みてなされたものであって、本発明の目的とす
るところは木目を途中で消失させて天然の桧等の木目に
より酷似した外観の人工銘木を得ることができる人工銘
木の製造方法を提供するにある。
However, in the case of natural cypress, the grain portion disappears in the middle like a pseudo annual ring, but this cannot be expressed until now. The present invention has been made in view of the above-described problems, and an object of the present invention is to provide an artificial precious tree having an appearance very similar to that of a natural cypress or the like by removing the wood grain on the way. To provide a method for manufacturing precious wood.

【0004】[0004]

【課題を解決するための手段】上記目的を達成するため
本発明人工銘木の製造方法は、染色単板1をテンダーラ
イジング加工して繊維方向で繊維を切断した加工単板2
を形成し、加工単板2の片面に着色接着剤3を塗布する
と共に着色接着剤3を加工単板の割れ目4に浸透させて
着色処理加工単板5を形成し、通常の方法で染色単板1
の片面に接着剤10を塗布した接着処理単板6を多数枚
積層するとき、適当な位置に部分的に上記着色処理加工
単板5を介装すると共に積層成形してフリッチ7を形成
し、このフリッチ7をスライスしてスライス単板8を形
成することを特徴とする。
In order to achieve the above object, a method for producing an artificial precious wood according to the present invention is to provide a processed veneer 2 obtained by tenderizing a dyed veneer 1 and cutting the fibers in the fiber direction.
Is formed, a colored adhesive 3 is applied to one surface of the processed veneer 2, and the colored adhesive 3 is allowed to penetrate into the cracks 4 of the processed veneer to form a colored processed veneer 5. Board 1
When a large number of adhesive veneers 6 each having an adhesive 10 applied to one side thereof are laminated, the coloring veneer veneer 5 is partially interposed at an appropriate position and laminated to form a flitch 7, The flitch 7 is sliced to form a sliced veneer 8.

【0005】また木目色に着色した不織布9を染色単板
1に貼り付けた後に、染色単板1をテンダーライジング
加工して繊維方向で繊維を切断した加工単板2を形成
し、加工単板2の割れ目4に着色接着剤3を浸透させて
着色処理加工単板5を形成し、通常の方法で染色単板1
の片面に接着剤10を塗布した接着処理単板6を多数枚
積層するとき、適当な位置に部分的に上記着色処理加工
単板5を介装すると共に積層成形してフリッチ7を形成
し、このフリッチ7をスライスしてスライス単板8を形
成することを特徴とする。
[0005] Further, after the nonwoven fabric 9 colored in a wood grain is pasted on the dyed veneer 1, the dyed veneer 1 is subjected to tender rising to form a processed veneer 2 in which the fibers are cut in the fiber direction, The coloring adhesive 3 is infiltrated into the cracks 4 of 2 to form a colored veneer 5, and the dyed veneer 1
When a large number of adhesive veneers 6 each having an adhesive 10 applied to one side thereof are laminated, the coloring veneer veneer 5 is partially interposed at an appropriate position and laminated to form a flitch 7, The flitch 7 is sliced to form a sliced veneer 8.

【0006】[0006]

【作用】上記構成によれば、着色処理加工単板5により
部分的に木目が消失した柄を表現できて天然の桧に酷似
したスライス単板8の人工銘木を得ることができる。
According to the above arrangement, the artificial nameplate of the sliced veneer 8 can be obtained which can express a pattern in which the grain has partially disappeared by the coloring veneer 5 and is very similar to a natural cypress.

【0007】[0007]

【実施例】図1は着色処理加工単板5を形成する工程を
示す図である。染色単板1は1mm程度の厚さのもので
あり、この染色単板1がまず図1(b)に示すようにテ
ンダーライジング加工される。この装置はテーブル14
の断面半円状の凹所11に金属の丸棒12を挿入してあ
り、テーブル14の上方に丸棒12に対応するようにゴ
ムロール13を配置してある。ゴムロール13と丸棒1
2との間のクリアランスは染色単板1の厚さに応じて調
整するようになっている。テーブル14とゴムロール1
3との間に染色単板1を通し、テンダーライジング加工
をする。このテンダーライジング加工は染色単板1がウ
エットな状態で行い、その後調湿する。テンダーライジ
ング加工をすると染色単板1の繊維が繊維方向に分断さ
れて、図1(c)のように割れ目4のある加工単板2が
形成される。このように形成した加工単板2の片面に図
1(d)に示すように着色接着剤3を塗布し、シールプ
レスして図1(e)のように着色接着剤3を割れ目4に
浸透させて着色処理加工単板5を形成する。着色接着剤
3はダイクトンブラウンやイエロー等の着色剤を接着剤
に対して2重量部程度添加したものである。着色接着剤
3の塗布量は50〜60g/m2 程度である。また図2
は接着処理単板6を通常の方法で製造する状態を示すも
のである。染色単板1は春材色を表現するように淡い色
に染色した1mm程度の厚さのものであり、この染色単
板1の片面に着色またはクリアの接着剤10を塗布し、
離型紙15を介してシールプレスして接着剤10を硬化
させる。
FIG. 1 is a view showing a process for forming a veneer 5 subjected to a coloring process. The dyed veneer 1 has a thickness of about 1 mm, and this dyed veneer 1 is first subjected to tenderizing as shown in FIG. 1 (b). This device uses a table 14
A metal round bar 12 is inserted into a concave portion 11 having a semicircular cross section, and a rubber roll 13 is arranged above the table 14 so as to correspond to the round bar 12. Rubber roll 13 and round bar 1
2 is adjusted in accordance with the thickness of the dyed veneer 1. Table 14 and rubber roll 1
3 is passed through the veneer veneer 1 and subjected to tender rising. The tenderizing process is performed while the dyed veneer 1 is in a wet state, and then the humidity is adjusted. When the tenderizing process is performed, the fibers of the dyed veneer 1 are cut in the fiber direction, and a processed veneer 2 having a crack 4 is formed as shown in FIG. As shown in FIG. 1D, a colored adhesive 3 is applied to one surface of the processed veneer 2 formed as described above, and is sealed and pressed to penetrate the colored adhesive 3 into the crack 4 as shown in FIG. 1E. Thus, the coloring-processed veneer 5 is formed. The coloring adhesive 3 is obtained by adding about 2 parts by weight of a coloring agent such as Dykton Brown or Yellow to the adhesive. The amount of the colored adhesive 3 applied is about 50 to 60 g / m 2 . FIG. 2
Shows a state in which the bonded veneer 6 is manufactured by a normal method. The dyed veneer 1 is of a thickness of about 1 mm dyed in a pale color so as to express spring wood color, and a colored or clear adhesive 10 is applied to one surface of the dyed veneer 1,
The adhesive 10 is cured by seal-pressing through the release paper 15.

【0008】フリッチ7は接着処理単板6を多数枚積層
して形成するのであるが、接着処理単板6を5〜30枚
積層する毎に上記着色処理加工単板5を介装する。この
ようにして厚さ1mm程度の接着処理単板6や着色処理
加工単板5を700〜800枚程度積層し、加熱加圧し
て積層成形して図3(a)のようなフリッチ7を形成
し、フリッチ7を柾目となるようにスライス加工して図
3(b)のようなスライス単板8を得る。このとき着色
処理加工単板5にて部分的に消えるような木目を表現す
ることができる。
The flitch 7 is formed by laminating a large number of bonded veneers 6, and the coloring processed veneer 5 is interposed every time 5 to 30 bonded veneers 6 are laminated. In this manner, about 700 to 800 sheets of the adhesive processing veneer 6 and the coloring processing veneer 5 having a thickness of about 1 mm are laminated, and the laminate is formed by heating and pressing to form a flitch 7 as shown in FIG. Then, the flitch 7 is sliced into a straight grain to obtain a sliced veneer 8 as shown in FIG. At this time, it is possible to express a grain that partially disappears in the coloring-processed veneer 5.

【0009】次に他の実施例を説明する。染色単板1の
片面には図4(a)に示すように木目色に接着した不織
布9をクリアーの接着剤で接着してあり、この不織布9
を貼り付けた染色単板1をテンダーライジング加工して
図4(b)に示すように割れ目4を形成し、上記実施例
と同様に着色接着剤3を不織布9と反対の面から50〜
60g/m2 の割り合いで塗布して着色接着剤3を割れ
目4に浸透させ、着色処理加工単板5を形成する。この
着色処理加工単板5と接着処理単板6とを用いて上記と
同様にフリッチ7を形成し、柾目になるようにスライス
してスライス単板8を形成する。この場合も着色処理加
工単板5により部分的に消えるような木目を表現でき
る。このとき不織布9にて木目の幅を広くできると共に
より変化に富んだ木目を表現できる。
Next, another embodiment will be described. As shown in FIG. 4A, a nonwoven fabric 9 adhered to a grain of wood is adhered to one surface of the dyed veneer 1 with a clear adhesive.
The stained veneer 1 to which is adhered is subjected to tender rising processing to form cracks 4 as shown in FIG. 4 (b), and the colored adhesive 3 is applied to the nonwoven fabric 9 from the surface opposite to the nonwoven fabric 9 in the same manner as in the above embodiment.
The coloring adhesive 3 is applied at a rate of 60 g / m 2 to penetrate the cracks 4 to form the coloring-processed veneer 5. Using the colored veneer 5 and the adhesive veneer 6, a flitch 7 is formed in the same manner as described above, and the sliced veneer 8 is formed by slicing to obtain a straight grain. Also in this case, the grain which can be partially erased by the coloring-processed veneer 5 can be expressed. At this time, the width of the grain can be widened by the nonwoven fabric 9 and a more varied grain can be expressed.

【0010】次に染色単板1にテンダーライジング加工
する特徴を生かす他の例について説明する。染色単板1
の片面に不織布9を接着剤にて接着し、この不織布9を
貼り付けた染色単板1を図5(a)のようにテンダーラ
イジング加工して割れ目4を有する加工単板2を形成す
る。この加工単板2を多数枚積層し、図5(b)に示す
ように板目用の成形型16の上型16aと下型16bと
で挟み、彎曲させるように積層成形する。このとき不織
布9を接着する接着剤にて多数枚の加工単板2を一体化
できる。このとき加工単板2はテンダーライジング加工
で柔らかい状態であるために多数枚の加工単板2を積層
しても十分に彎曲させることができる。従来600mm
の幅で100mmしか彎曲できなかったのが600mm
の幅で200〜250mmまで彎曲できるようになっ
た。このようにして形成したフリッチ7をスライスする
より得られた板目のスライス単板8は図5(c)のよう
に笹杢柄のものであった。
Next, another example utilizing the feature of tenderizing the dyed veneer 1 will be described. Dyed veneer 1
A nonwoven fabric 9 is adhered to one side of the substrate with an adhesive, and the dyed veneer 1 to which the nonwoven fabric 9 is adhered is subjected to tenderizing as shown in FIG. As shown in FIG. 5 (b), a large number of the processed veneers 2 are laminated, sandwiched between an upper die 16a and a lower die 16b of a forming die 16 for a plate, and laminated and formed so as to be curved. At this time, a large number of processed veneers 2 can be integrated with an adhesive for bonding the nonwoven fabric 9. At this time, since the processed veneer 2 is in a soft state by tender rising, it can be sufficiently curved even when a large number of processed veneers 2 are laminated. Conventional 600mm
600mm was able to bend only 100mm in width of
With a width of 200 to 250 mm. The sliced veneer 8 obtained by slicing the flitch 7 formed in this manner had a bamboo pattern as shown in FIG. 5C.

【0011】[0011]

【発明の効果】本発明は叙述のように染色単板をテンダ
ーライジング加工して繊維方向で繊維を切断した加工単
板を形成し、加工単板の片面に着色接着剤を塗布すると
共に着色接着剤を加工単板の割れ目に浸透させて着色処
理加工単板を形成し、通常の方法で染色単板の片面に接
着剤を塗布した接着処理単板を多数枚積層するとき、適
当な位置に部分的に上記着色処理加工単板を介装すると
共に積層成形してフリッチを形成し、このフリッチをス
ライスしてスライス単板を形成するので、着色処理加工
単板にて木目が部分的に消える柄を表現できて天然の桧
等に酷似した外観の人工銘木を得ることができるもので
り、しかも染色単板にテンダーライジング加工で割れ
目を形成するために画一的でない割れ目が形成され、画
一的でない割れ目に着色接着剤が浸透した着色処理加工
単板が形成されるものであって、一層天然木に酷似した
木目が形成されるものである。
According to the present invention, as described above, a dyed veneer is subjected to tenderizing to form a processed veneer in which fibers are cut in the fiber direction, and a colored adhesive is applied to one surface of the processed veneer and colored and adhered. When an adhesive is applied to one side of a dyed veneer in the usual way to laminate a large number of veneered veneers, the agent is infiltrated into the cracks in the veneer to form a colored veneer. The above-mentioned coloring-processed veneer is partially interposed and laminated to form a flitch, and this flitch is sliced to form a slice veneer, so that the grain of the coloring-processed veneer partially disappears. in what can be obtained artificial precious wood appearance which can represent patterns were very similar to natural cypress such <br/> Ah is, moreover cracks in tender Rising process for dyeing veneer
Non-uniform fractures are formed to form the eyes,
Coloring treatment in which coloring adhesive penetrates into unusual cracks
A veneer is formed, which resembles a more natural tree
Ru Der what grain is formed.

【0012】また本発明の請求項2記載の発明にあって
も、 木目色に着色した不織布を染色単板に貼り付けた
後に、染色単板をテンダーライジング加工して繊維方向
で繊維を切断した加工単板を形成し、加工単板の割れ目
に着色接着剤を浸透させて着色処理加工単板を形成し、
通常の方法で染色単板の片面に接着剤を塗布した接着処
理単板を多数枚積層するとき、適当な位置に部分的に上
記着色処理加工単板を介装すると共に積層成形してフリ
ッチを形成し、このフリッチをスライスしてスライス単
板を形成するので、着色処理加工単板にて木目が部分的
に消える柄を表現できて天然の桧等に酷似した外観の人
工銘木を得ることができ、しかも不織布により変化に富
んだ木目を表現できるものであり、しかも染色単板にテ
ンダーライジング加工で割れ目を形成するために画一的
でない割れ目が形成され、画一的でない割れ目に着色接
着剤が浸透した着色処理加工単板が形成されるものであ
って、一層天然木に酷似した木目が形成されるものであ
り、さらに不織布を染色単板に貼り付けた後にテンダー
ライジング加工するためにテンダーライジング加工で割
れ目を形成するものでも不織布の補強にて割れたりする
ことなく、着色処理加工単板を安定よく加工できて品質
のよいスライス単板を形成できるものである
Further, in the invention according to claim 2 of the present invention, after the nonwoven fabric colored in a wood grain is attached to the dyed veneer, the dyed veneer is subjected to tenderizing to cut the fiber in the fiber direction. Form a processed veneer, penetrate the coloring adhesive into the cracks of the processed veneer to form a colored processing veneer,
When laminating a large number of bonded veneers in which an adhesive is applied to one side of a dyed veneer in a normal manner, the above-mentioned colored veneer is partially interposed at an appropriate position and laminated to form a flitch. Since the sliced veneer is formed by slicing this flitch, it is possible to express a pattern in which the grain is partially erased on the colored veneer, and obtain an artificial precious tree with an appearance very similar to natural cypress. can, yet all SANYO that can express a grain rich in change by non-woven fabric, yet hands stained veneer
Uniform for forming cracks in underrizing
Non-uniform cracks are formed and colored
A colored veneer veneer into which the adhesive has penetrated is formed.
Therefore, the grain of wood more closely resembles natural wood.
After attaching the nonwoven fabric to the dyed veneer,
In tender rising process,
Even those that form streaks can break due to reinforcement of the nonwoven fabric
Color processing veneer can be processed stably with high quality
This makes it possible to form good slice veneers .

【図面の簡単な説明】[Brief description of the drawings]

【図1】(a)(b)(c)(d)(e)は着色処理加
工単板を形成する工程を説明する説明図である。
FIGS. 1 (a), 1 (b), 1 (c), 1 (d), and 1 (e) are explanatory views for explaining a step of forming a colored processed veneer.

【図2】同上の接着処理単板を形成する状態を示す説明
図である。
FIG. 2 is an explanatory view showing a state in which the above-mentioned bonding single plate is formed.

【図3】(a)(b)は同上のフリッチやスライス単板
を説明する説明図である。
FIGS. 3A and 3B are explanatory diagrams illustrating a flitch and a sliced veneer according to the first embodiment.

【図4】(a)(b)は同上の他の実施例の着色処理加
工単板を形成する工程を説明する説明図である。
FIGS. 4 (a) and 4 (b) are explanatory views for explaining a step of forming a coloring-processed veneer of another embodiment of the above.

【図5】(a)(b)(c)は同上のさらに他例を説明
する説明図である。
FIGS. 5A, 5B, and 5C are explanatory views illustrating still another example of the above.

【符号の説明】[Explanation of symbols]

1 染色単板 2 加工単板 3 着色接着剤 4 割れ目 5 着色処理加工単板 6 接着処理単板 7 フリッチ 8 スライス単板 9 不織布 10 接着剤 DESCRIPTION OF SYMBOLS 1 Dyeing veneer 2 Processing veneer 3 Coloring adhesive 4 Crack 5 Coloring processing veneer 6 Adhesion processing veneer 7 Flitch 8 Slice veneer 9 Nonwoven fabric 10 Adhesive

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B27D 5/00 B27L 5/00 ──────────────────────────────────────────────────続 き Continuation of front page (58) Field surveyed (Int. Cl. 7 , DB name) B27D 5/00 B27L 5/00

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 染色単板をテンダーライジング加工して
繊維方向で繊維を切断した加工単板を形成し、加工単板
の片面に着色接着剤を塗布すると共に着色接着剤を加工
単板の割れ目に浸透させて着色処理加工単板を形成し、
通常の方法で染色単板の片面に接着剤を塗布した接着処
理単板を多数枚積層するとき、適当な位置に部分的に上
記着色処理加工単板を介装すると共に積層成形してフリ
ッチを形成し、このフリッチをスライスしてスライス単
板を形成することを特徴とする人工銘木の製造方法。
1. A dyed veneer is subjected to tenderizing to form a processed veneer in which fibers are cut in the fiber direction, and a colored adhesive is applied to one surface of the processed veneer and the colored adhesive is applied to the cracks in the processed veneer. To form a colored veneer,
When laminating a large number of bonded veneers in which an adhesive is applied to one side of a dyed veneer in a normal manner, the above-mentioned colored veneer is partially interposed at an appropriate position and laminated to form a flitch. Forming an artificial nameplate by slicing the flitch to form a sliced veneer.
【請求項2】 木目色に着色した不織布を染色単板に貼
り付けた後に、染色単板をテンダーライジング加工して
繊維方向で繊維を切断した加工単板を形成し、加工単板
の割れ目に着色接着剤を浸透させて着色処理加工単板を
形成し、通常の方法で染色単板の片面に接着剤を塗布し
た接着処理単板を多数枚積層するとき、適当な位置に部
分的に上記着色処理加工単板を介装すると共に積層成形
してフリッチを形成し、このフリッチをスライスしてス
ライス単板を形成することを特徴とする人工銘木の製造
方法。
2. A nonwoven fabric colored in a grain of wood is attached to a dyed veneer, and then the dyed veneer is subjected to tenderizing to cut a fiber in a fiber direction to form a processed veneer. When a colored processing veneer is formed by infiltrating a colored adhesive and a large number of adhesive veneers coated with an adhesive on one side of a dyed veneer are laminated in a usual manner, a partial A method for producing an artificial precious wood, comprising interposing a coloring-processed veneer and laminating to form a flitch, and slicing the flitch to form a slice veneer.
JP05325443A 1993-12-22 1993-12-22 Manufacturing method of artificial precious wood Expired - Fee Related JP3106049B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP05325443A JP3106049B2 (en) 1993-12-22 1993-12-22 Manufacturing method of artificial precious wood

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP05325443A JP3106049B2 (en) 1993-12-22 1993-12-22 Manufacturing method of artificial precious wood

Publications (2)

Publication Number Publication Date
JPH07178703A JPH07178703A (en) 1995-07-18
JP3106049B2 true JP3106049B2 (en) 2000-11-06

Family

ID=18176923

Family Applications (1)

Application Number Title Priority Date Filing Date
JP05325443A Expired - Fee Related JP3106049B2 (en) 1993-12-22 1993-12-22 Manufacturing method of artificial precious wood

Country Status (1)

Country Link
JP (1) JP3106049B2 (en)

Also Published As

Publication number Publication date
JPH07178703A (en) 1995-07-18

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