JP3087849U - Baking mold clamping device for middle seed baking machine - Google Patents

Abstract

(57) [Summary] [PROBLEMS] To provide a baking mold holding device for stacking baking dies, cutting skin mimi, and further maintaining the holding in a middle seed baking machine. SOLUTION: An upper convex sintering mold and a lower concave sintering mold are overlapped, pinched by a rotation of a cam, and securely locked by a keyhole, while a key is easily pressed by a rotation of the cam by a pushing operation. A baking mold holding device for a middle-range baking machine that can be opened. [Effect] Not only can you automatically cut the leather skin in the middle and make the finished shape uniform, but also because the number of parts is small and the number of sliding parts is small, the occurrence of failure can be reduced,
It has excellent maintainability.

Description

[Detailed description of the invention]

[0001]

[Technical field to which the invention belongs]

 In the present invention, in a seed baking machine during the manufacture of Japanese confectionery, the baking mold of the middle skin is sandwiched, the thickness of the middle skin is made uniform, the mimi of the middle skin is cut, and the baking mold is cut. The present invention relates to a locking and holding device of a middle baking machine, wherein the holding portion can be maintained by a pair of locking and unlocking devices provided on both sides of an opening of a safety cover.

[0002]

[Prior art]

 During the middle of one of the Japanese confections, the shape is similar to the middle month, so it has been loved by its name for a long time. Today, various shapes are made with a combination of sweet bean paste and thin glutinous rice skin. It is a traditional Japanese sweet that has been enjoyed since ancient times.

[0003] Also, different from the middle, rice crackers are also one of the representative Japanese confectionery of baked confectionery. Like a hand-baked rice cracker, the adjustment of gas heating power and baking by rotating the baking mold relied on the skill of a skilled worker. The appearance could be confirmed by visual inspection, and the appearance could be adjusted by applying post-baking or applying soy sauce or pool soy sauce.

[0004] In that respect, the delicate baking color and the uniform baking of the baking mold during the baking bring the aesthetic elegance of Japan to the resemblance of the moon when the two pieces are combined. Because of its texture, it has become a popular Japanese sweet. Many of the baking molds are medium-sized, elliptical with eight rows. There are concave and convex types. Put the middle seed in the concave part, and determine the thickness of the middle skin with the thin gap combined with the convex type. Is done. There have been various difficulties in automating the baking-type seed baking machine so that the two pieces of the front and back are not evenly grilled, and research has been conducted for a long time.

Conventionally, differences in the shape of the sintering mold have been dealt with by each key type stopper, and when six hooks are used, six key type stoppers are used, and when eight hooks are used, eight key stoppers are used. Since the key-type stopper had to be prepared, the work was large, and it also hindered automation by putting it on one place at a time.

[0006]

[Problems to be solved by the invention]

 Therefore, in manufacturing the middle skin in the baking mold, a seed to be used as a material for the middle skin (hereinafter referred to as the middle seed) is placed in the baking mold, the convex mold and the concave mold are overlapped, and sandwiched for a certain time. Then, the burner is adjusted to the firing time for the baking mold at the set time, then the clamp is removed, the completed skin is taken out, and then the seed in the middle is put into the baking mold, and it can be manufactured sequentially. It is still another object of the present invention to provide a baking type sandwiching device for a middle seed baking machine which can be performed by a pair of locking devices and unlocking devices provided on both sides of the opening of the safety cover.

[0007] The following items are subjects of the firing mold clamping device of the present invention. 1) Make the skin in the middle into a product of uniform baking. 2) Cut off the protruding pieces from the skin, make the shape in the middle of the finished product, and streamline the process to eliminate removing in subsequent processes. 3) Even if the baking mold expands, adjust the warpage and bending to suppress the occurrence of blemishes. 4) Use a pinch device that can fine-tune slight deviations in the stacking of the 6- and 8-cooked grills.

[0008]

[Means for Solving the Problems]

 The present invention has been made to solve the above-mentioned problem, and the gist of the invention is that a cutting board-shaped work table is provided at the waist level in front of the worker, and In addition, a safety cover is attached to the upper part of the baking mold, and a safety cover is opened about 90 ° on the front side of the worker in consideration of seeds and skin removal work in the middle. In the seed baking machine in the middle, a pair of locking device and unlocking device are provided on both sides of the opening of the safety cover, and in the locking portion, the upper and lower baking molds are sandwiched by L-shaped stays. Align the thickness of the skin, cut the skin of the skin in the middle, lock it while maintaining the pinching, and push the upper and lower firing molds by performing the same clamping work with the same L-shaped stay in the unlocking part It is related to the baking mold holding device of the middle seed baking machine that enables the key to be released by That.

[0009]

[Embodiment of the invention]

 The present invention will be described in detail with reference to the drawings.

In FIG. 1, reference numeral 1 denotes a baking mold holding device of a middle baking machine, and FIG. 2 shows a baking mold in which the eight middle baking machines 1 are viewed from a working position. 24 shows the state of the stop position 24. In FIG. 2, the operation procedure of the eight-piece middle seed baking machine 1 will be described. A chopping work table 3 is provided at the waist level in front of the worker 4, and the work is performed in the direction of the arrow α. Eight rotatable baking dies 24 are provided, and a safety cover 2 is mounted on the middle seed baking machine 1. The front of the worker 4 is provided with an opening 26 having a safety cover of about 90 ° in consideration of operability. Each baking mold 24 sequentially rotates in the direction of arrow α by intermittent rotation control of the electric motor (according to the block diagram of FIG. 6). Therefore, the sintering mold 24 automatically rotates eight times intermittently in the direction of the arrow α one by one, whereby the sintering mold 24 makes one rotation and returns to the original position, which is defined as one cycle. .

[0011] Therefore, the work of clamping is automated by the baking mold 24 on the left side of the worker, and the operation of removing the clamping is automated by the baking mold 24 of the right side. Therefore, in the baking mold 24 stopped in front of the work table 3, as shown in FIG. 1, the upper convex baking type stay 5 is lifted, and the leather product being manufactured in the lower concave baking mold 6 is taken out. In addition, the operator will work in this place in two steps of putting the seeds to be baked into the lower intaglio mold 6.

In FIG. 2, the remaining seven baking dies 24 in the safety cover 2 are sequentially rotated while burning power is adjusted by a burner, and bake the seeds in progress. Since the baking time needs to be adjusted depending on the size of the baking mold 24 and the type of baking mold, the speed of the intermittent rotation of the baking mold 24 is determined by taking the baking state of the prototype and several data. Is determined.

[0013] The shape of the burner, the direction of the nozzle, the distance from the baking mold 24, and the thermal power of the upper burner also have know-how, and they have been studied in consideration of the uniformity of baking and burning of the skin during each process. I have.

According to the present invention, the slide unit 14 is mounted on the baking mold holding apparatus 1 according to FIG. 1, and the key of the baking mold is rotated by rotating the cam sent from the electric motor (see the block diagram of FIG. 6). Is designed to prevent the device from accidentally coming off.

FIG. 1 shows a state in which an eight-piece sintering mold 24 has arrived at the left-side end of the sintering mold clamping apparatus 1, and FIG. 3A is a partially enlarged vertical cross section of the sintering mold clamping apparatus 1. In this case, the gear is rotated in the direction of the arrow λ by the gear operation 25 behind the upper sintering type stay 5 in the previous process, and the gear is rotated in the direction of the arrow κ by the gear operation 25, so that the upper sintering type stay 5 is moved. It is lifted in the direction of the arrow ι, and the operator removes the middle skin from the lower intaglio mold 6 and puts the middle seed 8 in the lower intaglio mold 6, and then the upper torrent mold stay 5 is moved to the gear. In a state in which it has naturally descended by the operation 25, there is still only a lump of the seed 8 in the lower concave mold 6, and neither embossing nor clamping is performed.

At the locked position of the firing mold clamping apparatus 1 shown in FIG. 3A, a lock mechanism having a pulley 12 at the tip of the left L-shaped stay 10 operates. The L-type stay 10 uses the rotation of the cam 13 in the direction of the arrow β, and starts to be inverted in the direction of the arrow γ, and at this time, the stopper 20 with the key 21 provided at the tip of the stay of the lower intaglio die 6 is The L-shaped leaf spring 22 is provided at the bottom and is always tilted in the direction of the arrow ε, but the back of the stopper 20 is gradually pushed by the slide block 15 locked in conjunction with the L-shaped stay 10. It will be.

At this time, a keyhole block 18 is provided at the left end of the upper convex firing type stay 5, and is interlocked so that the back of the stopper 20 is further pushed in the direction of the arrow ε to enter the keyhole 19. . However, since the lower seed 6 contains the seed 8 in the middle, the keyhole 19 of the keyhole block 18 shifts to the upper part and does not enter the keyhole 19 carelessly.

Therefore, when the L-shaped stay 10 further rotates in the direction of arrow γ, the pulley 12 of the L-shaped stay 10 abuts on the upper surface of the upper convex-shaped stay 5, and gradually slides on the upper surface to gradually slide the upper convex-shaped stay 5. And presses the seed 8 in the middle to a predetermined shape in the baking mold to form the leather 7 in the middle.

Further, the state of being pushed is the state of FIG. 3B. Here, the upper convex-fired type stay 5 is pushed into the lower concave-type porcelain die 6, the exfoliated skin mimi 9 is cut, and the key 21 of the stopper 20 is inserted into the keyhole block 18. . This state indicates that even if the spring 16 of the slide block 15 is compressed and the key 21 of the stopper 20 is inserted into the keyhole 19 of the keyhole block 18, the key is still pressed by the gap between the L-shaped stay 10 and the spring stay 17. means. This state shows the importance of the present invention.

In FIG. 4, when the rotation of the cam 13 in the direction of the arrow β completes the work of pressing the upper convex-fired stay 5 and the L-type stay 10 starts rotating in the direction of the arrow δ, the upper convex-fired stay is stopped. The pulley 12 is separated from the upper surface of FIG. However, even if the pulley 12 is separated, the slide block 15 still pushes the back of the stopper 20 in the direction of the arrow ε, and the repulsive force between the upper convex firing type stay 5 and the lower concave firing type 6 is reduced by the stopper 20. When the key 21 and the keyhole 19 of the keyhole block 18 are locked, the upper convex sintering type stay 5 and the lower concave sintering type 6 cut the middle skin 9 in the middle, and then the key 21 is in close contact with the key 21. The process will proceed to the next step as a hung state.

Of course, the key 21 and the keyhole block 18 of the stopper 20 are desirably made of a hard metal in consideration of abrasion. It is desirable to provide an adjustment bolt 23 in each part so that adjustment can be performed.

The baking of the leather 7 in the middle is completed by the intermittent rotation process of the baking mold 24, and the key 21 of the stopper 20 of the baking mold 24 is opened at the right end of the worktable at about 90 ° opening of the safety cover. And it goes into a standby state. This is a partially enlarged cross-sectional view of the firing mold holding device 1 of FIG.

In FIG. 5A, after the burning of the leather 7 in the middle by the burner is completed, the L-shaped stay 11 mounted on the left side is again sent out from the electric motor (according to the block diagram of FIG. 6). The rotation of the cam 13 in the direction of the arrow β acts so as to invert in the direction of the arrow γ. The baking die stay 5 acts to be pressed down, so that the key 21 of the stopper 20 inserted into the keyhole 19 of the keyhole block 18 loses frictional resistance, and the L bent at the root of the stopper 20 is removed. The force of the template leaf spring 22 is released, and the stopper 20 is pushed in the direction of arrow η. As a result, the key 21 of the stopper 20 is unlocked, and the stopper 20 moves in the direction of arrow ζ.

FIG. 5B shows a state in which the key 21 of the stopper 20 of the L-shaped stay 11 is unlocked, and is in a standby state for a process of taking out a finished product of the leather 7 being baked.

In FIG. 5A, the L-shaped stay 11 has the same shape as the L-shaped stay 10 provided with the slide block 15 in FIG. 4A. The firing stay 5 is pressed to operate in the direction of arrow γ.

Although the baking mold holding device 1 of the seed baking machine of the present invention has been described with reference to the rotation direction of the arrow α as shown in FIG. It is, of course, possible to reverse the rotation. In this case, as shown in FIG. 1, only the slide block 15, the spring 16 and the spring stay 17 are moved to the opposite sides, and there is no need to remove or replace other parts.

[0027]

[Effect of the invention]

 Equipped with the baking mold holding device of the present invention in the middle seed baking machine, it is possible to automatically cut off the mimi that has protruded from the skin. The degree of baking of the skin can be made uniform. In addition, even if the baking mold expands, warpage and bending can be adjusted to suppress the generation of dust, so that there is no need to perform a dust removal operation in a later process, and production can be streamlined. Moreover, various effects can be achieved, for example, it is possible to finely adjust a slight deviation of the superimposition of the 6- and 8-claw grilling molds.

[0028] The baking mold holding device of the mid-seed baking machine of the present invention has the convenience of being able to instantaneously cope with an abnormal situation because the lock state of the key and the open state of the key can be confirmed from the standing position of the worker. ing.

[0029] The baking mold holding device of the seed baking machine according to the present invention can reduce the number of sliding portions and the occurrence of failures because the key lock structure and the lock release mechanism can be supported in a pair. Moreover, it is also excellent in maintainability of maintenance and inspection.

[0030] The baking mold holding device of the middle seed baking machine of the present invention can be securely locked by a simple mechanism of the slide block and the key of the stopper, and when a reverse rotation direction is desired, the reverse rotation of the electric motor is required. It can be handled with a simple operation simply by changing the slide block and slide block, and can be provided to the user as an inexpensive dedicated machine with a small number of parts.

[Brief description of the drawings]

FIG. 1 is an external front view showing the entirety of a baking mold holding device of a middle baking machine according to the present invention.

FIG. 2 is an explanatory view showing a rotating operation direction in which a baking mold holding device is arranged in the seed baking machine according to the present invention.

FIG. 3A is a partially enlarged cross-sectional view showing a state before locking of the baking mold holding device of the middle seed baking machine of the present invention. b is a partially enlarged cross-sectional view showing a state in the middle of locking of the baking mold holding device of the middle seed baking machine of the present invention.

FIG. 4 is a partially enlarged cross-sectional view showing a state immediately after locking of a baking die holding device of the seed baking machine according to the present invention.

FIG. 5A is a partially enlarged cross-sectional view showing a state before the baking die holding device of the middle seed baking machine of the present invention is opened. b is a partially enlarged cross-sectional view showing a state after the opening of the baking mold holding device of the middle seed baking machine of the present invention.

FIG. 6 is a block diagram showing the movement of each part by the electric motor of the seed baking machine during the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Baking type clamping device 2 Safety cover 3 Workbench 4 Worker 5 Upper convex type stay 6 Lower concave type 7 Middle skin 8 Middle seed 9 Middle skin mimi 10 L-stay 11 L-stay 12 Pulley 13 Cam 14 Slide device 15 Slide block 16 Spring 17 Spring stay 18 Keyhole block 19 Keyhole 20 Stopper 21 Key 22 L-shaped leaf spring 23 Adjusting bolt 24 Sewing mold 25 Gear operation 26 Opening α arrow β arrow γ arrow δ arrow ε Arrow ζ arrow η arrow ι arrow κ arrow λ arrow

Claims (1)

[Utility model registration claims] 1. A cutting board-shaped work table is provided at the waist level in front of an operator, and the baking mold is controlled to rotate intermittently in a circumferential direction for a certain period of time. Further, a safety cover is attached to an upper part of the baking mold. And
On the front side of the operator, a safety cover is opened at about 90 ° in consideration of seeding and skinning work in the middle. A device and an unlocking device are provided, and in the locking section, the thickness of the middle skin is made uniform by sandwiching the upper and lower firing molds with an L-shaped stay, and the middle skin is cut off and locked while maintaining the sandwiching. Also, in the unlocking section, the same type of L-shaped stay performs the same sandwiching operation, and the upper and lower baking molds are pushed in so that the key can be released, so that the key can be released.