JP3059145U - Artificial mouton - Google Patents

Abstract

(57) [Summary] [Problem] To provide an artificial mouton having the same softness and heat retention as a natural mouton, and having excellent handleability. SOLUTION: A backing layer 14 made of a woven or non-woven fabric with low elasticity, a knit base layer 12 in which a wool pile 11 is knitted into a ground yarn 12a, and a knit base bonding layer for bonding the knit base layer 13 to the backing layer 14 Patch 2 with 13
0, and a plurality of patches 20 are connected to form a sheet-like rug. Has the same softness and heat retention as natural moutons. Each layer is very tightly connected,
Each layer itself has excellent durability. As each layer does not separate and it is difficult to remove hair from the knit base layer 12,
It can be easily washed at home and is extremely easy to handle.

Description

[Detailed description of the invention]

[0001]

[Technical field to which the invention belongs]

 The present invention relates to an artificial mouton that has the same softness and heat retention as a natural mouton, and has good handleability that can be easily cleaned.

[0002]

[Prior art]

 Conventionally, wool natural sheepskin has been often used as a rug with excellent heat insulation. This natural mouton is made by joining several sheep fur patches together into a sheet-like rug. As shown schematically in FIG. 1, a natural mouton patch 10 is composed of a skin layer 2 having wool 1 wrapped in a hair follicle tissue 1a and a subcutaneous tissue layer 3 having a columnar tissue called a grain surface layer. And a back skin layer 4 for connecting these layers 2 and 3 to a body tissue.

[0003] Natural moutons can be produced in various physical and chemical stages during various stages of the patch manufacturing process or during user use (eg, patch processing, wool dyeing, or mouton cleaning). Subject to thermal effects. At this time, in the natural moutons, a phenomenon that the epidermal layer 2 on which the wool 1 grows is locally peeled off and loses hair (silver cracking phenomenon) often occurs. This silver cracking phenomenon occurs because the grain surface layer 3 is more vulnerable to physical, chemical, and thermal effects than the other layers, and therefore, between the skin layer 2 and the grain surface layer 3, or It is considered that the structure between the grain surface layer 3 and the backing layer 4 is broken. Therefore, it is virtually impossible to wash natural moutons at home. Even if a professional cleaning company carefully cleans, the above-mentioned silver cracking phenomenon cannot be completely avoided.

[0004] Therefore, natural moutons have a problem in that the silver cracking phenomenon occurs during the manufacturing process or during user use, so that the handling property is extremely poor.

[0005]

[Problems to be solved by the invention]

 Therefore, the technical problem to be solved by the present invention is to obtain an artificial mouton having the same softness and heat retention as natural moutons and having excellent handling properties.

[0006]

[Means for Solving the Problems and Functions / Effects]

 In order to solve the above technical problems, the present invention provides the following artificial moutons.

[0007] That is, the artificial shearling of the present invention comprises a backing layer made of a woven or nonwoven fabric with low elasticity, a knitted layer in which a wool pile is knitted into ground yarn, and a knitted fabric for bonding the knitted layer to the backing layer. It consists of a patch having an adhesive layer, and is characterized in that a plurality of patches are connected to form a sheet-like rug.

[0008] In the above-mentioned artificial mouton, the wool pile is planted by knitting the ground yarn in a U-shaped state. Therefore, this wool pile provides the same touch and heat retention as natural moutons.

[0009] In natural sheepskin, the conditions for dyeing wool are limited due to the occurrence of silver cracking. On the other hand, the artificial wool pile of the present invention can be dyed at the stage of wool or fabric yarn, so that the width of dyeing can be expanded.

[0010] The knitted stratum, which is a knitted fabric, has the property of freely expanding and contracting in the vertical and horizontal directions. Therefore, when sewing to join the knit layers, the finished rug is distorted as a whole since the knit layers are not kept in a uniform shape. On the other hand, in the artificial mouton according to the present invention, the patch has a structure in which the knitted fabric layer with high elasticity and the backing layer made of woven or non-woven fabric with less elasticity are integrated by the knitted fabric adhesive layer. I have. By adhering the knit base layer to the backing layer having low elasticity, the knit base layer is prevented from expanding and contracting, and a patch with little shape and dimensional change can be obtained. Then, when such patches are connected, a sheet-shaped artificial mouton without distortion as a whole is obtained.

[0011] As described above, the knit ground layer, the knit ground adhesive layer, and the backing layer are very strongly bonded together, and each layer itself has excellent durability. Therefore, the artificial mouton according to the present invention can be easily washed at home and has excellent handling properties because each layer is not separated and wool is not easily depilated from the knitted layer. . In other words, the artificial mouton according to the present invention has the same touch and heat retention properties as the natural mouton, and has the features of being extremely excellent in handling.

[0012]

[Embodiment of the invention]

 Hereinafter, an embodiment of the present invention will be described in detail with reference to FIG.

FIG. 2 is a cross-sectional view showing a part of the patch of the artificial mouton according to the embodiment of the present invention. The artificial mouton is formed by joining several patches 20 into a sheet-like rug. In the figure, a patch 20 includes a knit base layer 12 in which a wool pile 11 is knitted into a knit 12b, a knit base bonding layer 13 for bonding the knit base layer 12 and the backing layer 14, and a patch for holding these layers 12, 13. The lining layer 14 has a laminated structure.

First, for example, wool of 60 count (about 25 μm) is worsted, and then the worsted product is subjected to a shrink-preventing process (for example, a croy half-set process) to produce an elongated fabric yarn. By dyeing the wool or the fabric thread, a shiny thread 11a of a desired color is obtained. In order to improve the adhesiveness, a surface treatment in which the shin-like yarn 11a is immersed in a penetrant may be applied. The Shino-like thread 11a is cut to a desired ceiling height, and a number of Shino-like threads 11a are bundled to form a wool pile 11.

It is preferable to use, for example, high pile knitting (sliver knitting) to form the knit ground layer 12. That is, this method involves knitting a ground yarn 12a (for example, polyester) in a jersey structure to form a knit 12b of a desired size. The pile 11 is directly woven into the knit 12b. Since the knit 12b is a knit, there is a gap between the ground yarns 12a such that the knit 12b can freely expand and contract when a force is applied. The wool pile 11 is directly woven so that the wool pile 11 is entangled in a U-shape with the gap between the ground yarns 12a. The woven wool pile 11 is raised from the knitted fabric side (back side) toward the front surface. By knitting the wool pile 11 into the knit 12b at a very high wool pile input density, it is possible to obtain the same touch or heat retention as natural Mouton. After the high pile knitting, the wool pile 11 is fixed to the knit 12b by a pile adhesive 12c in which an acrylic resin and a polyurethane resin are mixed. By such a method, a knit ground layer 12 in which the raised wool pile 11 is firmly bonded to the knit 12b can be obtained.

A woven or nonwoven fabric having poor elasticity can be used as the backing layer 14, and the backing layer 14 is processed to have substantially the same size as the above-described knitted base layer 12. A knitted fabric adhesive layer 13 (for example, a polyurethane-based adhesive) is rubbed against the bonding surface of the backing layer 14 by a doctor blade method, and after the knitted fabric layer 12 is placed thereon, a force is applied thereto. To the backing layer 14. As a result, a patch 20 in which the knit ground layer 12, the knit ground adhesive layer 13, and the backing layer 14 are integrally laminated is obtained.

The patch 20 is cut into small patches 20 of various sizes and shapes. Then, after assembling the various small patches 20 like a puzzle, their edges are sewn. As a result, an artificial mouton as a sheet-like rug having a desired shape, pattern, and color is obtained. In the artificial mouton having the above configuration, the planted wool pile provides the same touch and heat retention as the natural mouton. In addition, each layer of the knit base layer, the knit base adhesive layer, and the backing layer is very strongly bonded to each other and has excellent durability. Therefore, each layer is not separated and wool is not easily removed from the knitted layer, so that it can be easily washed at home and its handleability is extremely excellent.

As a modified example of the above embodiment, a heater may be embedded between the knit base layer 12 and the backing layer 14 or a heater may be provided on the outer surface of the backing layer 14 to be used as a hot carpet. it can. In the case of natural moutons, a heater cannot be installed in the first place due to thermal degradation of the grain surface layer. In contrast, the artificial mouton equipped with a heater as described above has sufficient heat retention properties, since even mouton itself has a heat retaining property, sufficient heating performance can be obtained even by applying a small amount of heater heat, and power saving is achieved. have. In this case, unlike a conventional natural mouton, since there is no silver surface layer, it goes without saying that the heat resistance is excellent.

[Brief description of the drawings]

FIG. 1 is a cross-sectional view showing a portion of a patch of a conventional natural mouton.

FIG. 2 is a cross-sectional view showing a part of the patch of the artificial mouton according to the present invention.

[Explanation of symbols]

 11a Shino-like thread 11 Wool pile 12a Ground thread 12b Knit 12c Pile adhesive 12 Knit ground layer 13 Knit ground adhesive layer 14 Backing layer 20 Patch

Claims (1)

[Utility model registration claims] 1. A lining layer (14) made of a woven or non-woven fabric with low elasticity and a wool pile (11)
a) a patch comprising a knit ground layer (12) woven into a) and a knit ground adhesive layer (13) for bonding the knit ground layer (12) to the backing layer (14); (20) An artificial mouton, wherein a plurality of (20) are joined to form a sheet-like rug.