JP3026076B2 - Manufacturing method of building door - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a door for a building using a front and back plate material.

[0002]

2. Description of the Related Art In recent years, various types of doors for buildings such as houses and buildings have been provided on the market, among which doors having a three-dimensional pattern formed on the surface and doors having windows attached thereto. In the manufacturing process of the door having the three-dimensional pattern formed on the front surface, first, a three-dimensional pattern is formed on the front surface or the back surface, and then, while taking care not to damage the surface on which the three-dimensional pattern is formed, the door is formed. They have been manufactured by forming a three-dimensional pattern on the back surface or by fitting a decorative part having the three-dimensional pattern formed into a frame material or the like. In addition, a door with a window requires a separate manufacturing process for manufacturing the window portion.

[0003]

However, when a three-dimensional pattern is formed on the back side of a door body having a three-dimensional pattern formed on one side without damaging the further processed three-dimensional pattern, the above-described method is required. Since the processing is performed in such a manner, there is a problem that the work needs to be performed with extreme care and is extremely troublesome. The present invention has been made in view of such circumstances, and an object of the present invention is to provide a method for manufacturing a building door that can be easily manufactured without worrying about the back side when processing a three-dimensional pattern.

[0004]

According to the present invention, there is provided a method of manufacturing a door for a building according to the present invention, wherein a window corresponding to each of a wooden front plate and a back plate is formed. One or both of the openings are formed on the back surface of the front plate and / or the back plate on which the side grooves are formed, and the insertion portion of the upper opening communicating in parallel with the side groove of the window is formed on one or both of the windows. After forming a handle mounting hole penetrating through the plate material, a three-dimensional pattern is formed on a part or all of the surface side of the front plate material and the back plate material, and then a synthetic resin sheet is formed on the surface of each of the front plate material and the back plate material. And the end is rolled up to the back side edge. Thereafter, the front side of the front plate is set to the front, and the front side of the back plate is set to the back. Glass or decoration etc. were given from the inserted part It has been charged with.

[0005]

In the method for manufacturing a door for a building according to the first aspect, at the time of processing a three-dimensional pattern on the surface side of each of the front plate material and the back plate material, the back side of the front plate material and the back plate material becomes flat. I have. In addition, since the back side of the front plate material and the back side of the back plate material are not visible from the outside when assembled as a door, there is no particular problem even if there are some flaws, whereby processing of a three-dimensional pattern becomes extremely easy.

[0006]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments embodying the present invention will now be described with reference to the accompanying drawings to provide an understanding of the present invention. Here, FIG. 1 is an explanatory view of a method for manufacturing a building door to which the first embodiment of the present invention is applied, FIG. 2 is a perspective view of a back plate constituting the building door, and FIG. FIG.

As shown in FIG. 1, a building door 10 manufactured by applying the first embodiment of the present invention has a wooden
And a back plate 12. Hereinafter, these will be described in detail. The front plate member 11 is provided with windows 13 and 14 which form spaces at two intermediate positions thereof, and the insertion portions 17 and 1 whose side portions communicate with side grooves 15 and 16 of the windows 13 and 14 on the back surface thereof.
8 are formed, and a handle mounting hole 19 is further formed. As shown in FIG. 2, the back plate 12 has windows 13 and 14, insertion portions 17 and 18, and a handle mounting hole 19 similar to the front plate 11.
Are provided symmetrically to those of the front plate material 11. Furthermore,
As shown in FIG. 3, a glass plate 19a is fitted into the window 13 (14). A three-dimensional pattern (not shown) is formed on the entire surface of the front plate member 11 and the back plate member 12, and a vinyl chloride sheet, which is an example of a synthetic resin sheet, is adhered to the three-dimensional pattern.

Next, a method of manufacturing the building door 10 according to the first embodiment of the present invention will be described. Building door 1
0, windows 13 and 14 are formed in the front plate 11 and the back plate 12, respectively, as shown in FIGS.
The insertion part 1 whose side part communicates with the side grooves 15, 16 of 4
7, 18 and a handle mounting hole 19 are formed. Then, a three-dimensional pattern (not shown) is formed on the entire surface of each of the front plate member 11 and the back plate member 12. Further, each of the front plate materials 11
Then, a vinyl chloride sheet (not shown) is attached to the surface of the back plate 12 with the edge wound around the back surface. Finally, the back surfaces of both the front plate member 11 and the back plate member 12 are joined with an adhesive,
A glass plate 19a (see FIG. 3) is fitted from the insertion portion 17 to form a door with a glass window. When the building door 10 is attached to the building, hinges (not shown) are provided on the side surfaces of the front plate 11 and the back plate 12, and a handle (not shown) is attached to the handle mounting hole 19.

As described above, the building door 10 according to the first embodiment of the present invention is divided into a front plate 11 and a back plate 12,
A three-dimensional pattern is not formed on each of the back surfaces, and a three-dimensional pattern on the front surface can be formed without paying attention to the back surfaces. Further, since the glass plate 19a is fitted into the side groove 15, the glass plate 19a does not come off and fall even by an impact or strong wind at the time of opening and closing.
Furthermore, the vinyl chloride sheet adhered to the entire surface of the front plate material 11 and the back plate material 12 does not come off because the edges are wrapped around the back side.

Next, a description will be given of a building door to which a second embodiment of the present invention is applied. FIG. 4 is a perspective view of a manufactured door in a separated state manufactured by applying the second embodiment of the present invention. Building door 20 according to a second embodiment of the present invention
As shown in FIG. 4, wooden front plate 21 and back plate 22
It has. As shown in FIG. 4, the front plate member 21 has on its back surface the side grooves 15, 1 of the windows 13, 14 according to the first embodiment.
Windows 25, 26 provided with side grooves 23, 24 deeper than 6, the insertion part 2 whose side communicates with the side grooves 23, 24;
7 and 28 are formed, and a handle mounting hole 19 is further formed. As shown in FIG. 4, unlike the back plate 12 used for the building door 10 manufactured by applying the first embodiment, the back plate 22 does not have the insertion portions 27 and 28 on the back surface thereof, as shown in FIG.
A thin plate was used. Also, the back plate 22 is the front plate 21.
, Windows and handle mounting holes (not shown) having the same shape as the windows 25 and 26 and the handle mounting hole 19 provided in the camera.

The method of manufacturing the building door 20 to which the second embodiment of the present invention is applied is substantially the same as the method of manufacturing the building door 10 except that the insertion portions 27 and 28 are provided only on the surface plate 21. Description is omitted because there is. As described above, since the building door 20 to which the second embodiment of the present invention is applied does not have the insertion portions 27 and 28 in the back plate member 22,
In addition to having the same effects as the building door 10 according to the embodiment, the number of manufacturing steps is small and the manufacturing can be performed at a lower price.

Next, a building door to which a third embodiment of the present invention is applied will be described. FIG. 5 is a schematic sectional view showing a state in which a front plate material and a back plate material of a building door according to a third embodiment of the present invention are separated. As shown in FIG. 5, a building door 29 to which the third embodiment of the present invention is applied has a wooden front plate 30 and a back plate 31. Each of the front plate member 30 and the back plate member 31 has a three-dimensional pattern formed on its surface, and a handle mounting hole (not shown) is formed at a predetermined position. And the surface plate material 3
The vinyl chloride sheet 32 is adhered by being wound from the front surface of the back plate material 31 to the edge of the back surface, and the both back surfaces are joined with an adhesive. As described above, the third aspect of the present invention
Since the back surface of the building door 29 to which the embodiment is applied is joined, it is possible to form a three-dimensional pattern on the front surface without paying attention to the back surface, and it is easy to manufacture.
Further, the vinyl chloride sheet 32 adhered to the entire surface of the front plate member 30 and the back plate member 31 does not come off because the edges are wrapped around the back side.

In the above embodiment, the front plate 1
Although a vinyl chloride sheet is adhered to 1, 21, 30 and the back plate members 12, 22, 31, other synthetic resin sheets may be adhered. Front plate material 11, 21, 30 and back plate material 12,
An intermediate material may be sandwiched between each of 22 and 31. Further, although a glass plate is fitted into the insertion portions 17 and 27, a plate or the like provided with decoration or the like may be fitted.

[0014]

According to the first aspect of the present invention, in the method for manufacturing a building door, a three-dimensional pattern is formed on all or a part of the front side of the wooden front plate material and the back plate material each having a flat back surface. After sticking a synthetic resin sheet to each surface side of the surface material and the back plate material, the front side of the front plate material in front,
Since the back plate material is joined and assembled so that the surface is on the back side, it is possible to manufacture a building door without any special labor and without scratching the three-dimensional pattern to be processed. Becomes And, since the synthetic resin sheet covering the front plate material and the back plate material is stuck and sandwiched between the front plate material and the back plate material, the end processing of the synthetic resin sheet to be stuck is easy,
Moreover, it is not exposed. Furthermore, by inserting a glass or a plate with decoration from the upper insertion portion, the mounting of the glass or the plate on the window is completed. In this case, even if the shape of the window is complicated, the shape of the glass or plate becomes rectangular, and the construction is simple. Further, the side grooves are formed on one or both of the front plate material and the back plate material so that the attached glass or plate does not come off even if it comes out upward, so that the glass is opened and closed or vibrated by the door. And the board does not come off.

[Brief description of the drawings]

FIG. 1 is a perspective view of a building door to which a first embodiment of the present invention is applied.

FIG. 2 is a perspective view of a back plate material of the building door.

FIG. 3 is a sectional view of the building door.

FIG. 4 is a perspective view of a building door to which a second embodiment of the present invention is applied.

FIG. 5 is a schematic sectional view of a building door to which a third embodiment of the present invention is applied.

[Explanation of symbols]

10: building door, 11: front plate, 12: back plate, 1
3: window, 14: window, 15: side groove, 16: side groove, 17: insertion part, 18: insertion part, 19: handle mounting hole, 19a:
Glass plate, 20: building door, 21: front plate material, 22: back plate material, 23: gutter, 24: gutter, 25: window, 26: window,
27: insertion part, 28: insertion part, 29: door for building,
30: front plate material, 31: back plate material, 32: vinyl chloride sheet

Claims (1)

(57) [Claims] A window corresponding to each of a wooden front plate and a back plate is formed, and an upper open portion communicating in parallel with a side groove of the window formed in one or both of the front plate and the back plate. An insertion portion is formed on the back surface side of the front plate material and / or the back plate material in which the side groove is formed, and after forming a handle mounting hole penetrating the front plate material and the back plate material, the front surface of the front plate material and the back plate material are formed. Form a three-dimensional pattern on part or all of the side,
Next, a synthetic resin sheet is adhered to the surface of each of the front and back plate materials, and the ends thereof are rolled up to the rear side edges, and thereafter, the front side of the front plate material is set to the front, and the back A method of manufacturing a door for a building, comprising joining and assembling a plate material such that a front surface thereof faces a rear surface, and loading a plate provided with glass or decoration from the insertion portion opened at an upper portion.