JP3019722B2 - Lighting equipment packaging equipment - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lighting device for packaging a ceiling-mounted lighting device comprising a reflector having a horizontal bottom plate and an open upper surface, and a fixture body covered by the reflector. It relates to a packaging device.

[0002]

2. Description of the Related Art In a ceiling-mounted lighting fixture, the fixture body is directly attached to a ceiling surface, and a reflector provided to cover and conceal the fixture body from below is attached to the fixture body via a decorative screw. The decorative screw passes through both ends in the longitudinal direction of the reflector and is screwed into a screw hole of the reflector support attached to the instrument body and tightened.

[0003] In order to improve the workability of mounting the reflector, it has been practiced to use a retaining ring or the like in advance at both ends in the longitudinal direction of the reflector to prevent the decorative screws from falling off. I have.

FIGS. 12 and 13 show a conventional packaging apparatus suitable for a lighting fixture having such a configuration.
In these figures, 1 is a fixture main body, 2 is a discharge lamp stabilizer, 3 is a socket mounting base having a screw hole 4 and also serving as a reflector support, 5 is a reflector, 6 is a socket through hole, and 7 is a makeup. A screw 8 is a retaining ring for preventing the decorative screw 7 from falling off. The above is the configuration of the lighting fixture. Also, in FIGS. 12 and 13, 11 is an end cushion, 12 is an end patch, 13 is an intermediate patch, and 14 is a winding plate, all of which are made of corrugated cardboard, forming a packaging device. I have.

[0005] This packaging device packages lighting equipment as follows. First, the seats 11a of the end buffer 11 are bonded to both ends in the longitudinal direction of the bottom plate 14a of the winding plate 14, and then the reflector 5 is placed over these seats 11a. Thereby, the bottom plate portion 5a of the reflection plate 5 is provided on the seat portion 11a.
The outer surface is brought into contact with the upright portion 1 of the end buffer 11.
1b covers the end plate of the reflection plate 5 and overlaps the outer surface thereof. At this time, decorative screws 7 are already attached to both ends in the longitudinal direction of the bottom plate portion 5a, and the head of the screw 7 does not contact the bottom plate portion 14a due to the thickness of the seat portion 11a.

Next, an end patch 12 is inserted into each of the longitudinal ends of the reflector 5 along the inner surface of the end plate, and an intermediate patch 13 is provided at an intermediate portion of the reflector 5. And store it. The intermediate contact plate 13 at each position is bent in a substantially U shape along the inner surface of the bottom plate portion 5a of the reflection plate 5 and the side plate portion connected to both ends in the width direction, and a plurality of the intermediate contact plates 13 are used.

[0007] Thereafter, the fixture main body 1 faces the reflecting plate 5, that is, the component mounting surface such as the discharge lamp stabilizer 2 is stored facing the bottom plate portion 5a. This facing storage is performed because the width of the appliance body 1 is larger than the width of the bottom plate portion 5a. Further, the face-to-face storage is used to prevent the wiring cord provided on the appliance body 1 from being cut when a below-described adhesive tape is cut by a knife along a mating edge described later when unpacking the packaging device. It is valid.

[0008] The instrument body 1 stored by the facing storage
Is the intermediate backing plate 13 laminated in the reflection plate 5
And the laminated intermediate backing plate 13
, So that the tip of the decorative screw 7 is floated and supported so as not to come into contact therewith.

Finally, the winding plate 14 is bent so as to form a rectangular tube, and the adhesive tape 15 is stretched over the mating edge 14b.
Paste. Thus, the packaging device is assembled, and the packaging of the lighting fixture is completed. This packaging state is shown in FIG.

In this packing state, the end contact plate 12 prevents the end face of the instrument body 1 in the longitudinal direction from coming into contact with the end plate of the reflecting plate 15. Further, the intermediate backing plate 13 suppresses the movement of the instrument body 1 in the width direction and the swing such as the rotation around the axis, and prevents the instrument body 1 from hitting the bottom plate portion 5a and the side plate portion of the reflection plate 5. .

[0011]

In the packaging apparatus having the above-described structure, a plurality of intermediate patch plates 13 are stacked in order to prevent the instrument body 1 housed in the reflection plate 5 from hitting the decorative screw 7. Since it is necessary to use it, there is a problem that the number of parts is large, and the labor of the packaging operation is time-consuming. Moreover,
In the conventional packaging device, there is no configuration for supporting an external force acting from the side, and thus there is a problem that the reflection plate 5 is likely to be deformed by the external force.

SUMMARY OF THE INVENTION It is an object of the present invention to provide a lighting fixture packaging apparatus capable of reducing the number of parts and the time required for packaging and preventing deformation of the packaged lighting fixture.

[0013]

According to the present invention, there is provided a reflecting plate having a horizontal bottom plate, on which a plurality of decorative screws are respectively mounted and held upward, and an upper surface is opened.
A lighting fixture comprising a plurality of reflector support members, which are covered by the reflector plate and screwed with the decorative screw, are mounted, and a lighting device is mounted between the support members. The present invention is applied to a lighting apparatus packaging apparatus for packaging in a state in which the apparatus main body is arranged inside the lighting apparatus.

[0014] In order to achieve the above object, a pair of first supports, which are separately mounted on the device main body and are inserted into the reflection plate and arranged, and the lighting device are housed. A second device disposed between the reflector and the instrument body;
A support, and an exterior body that wraps the reflector and the instrument body combined with a distance equal to or greater than the length of the decorative screw in the reflector via each support, and 1 an insertion part in which the support is inserted into the reflection plate;
A first support portion integrally connected to the insertion portion and abutting against the inner surface of the base portion of the device main body; and a first support portion integrally connected to the first support portion and disposed between a side edge of the device main body and a side plate portion of the exterior body. And a notch provided between the first and second support portions and into which the side edge is inserted, wherein the second support body overlaps the inner surface of the bottom plate portion. A base plate portion, a pair of support plate portions that are bent from both ends in the width direction of the base plate portion and whose distal end portions are inserted between a side edge of the appliance body and the lighting device; And a pair of support pieces that are provided by bending the parts away from each other and that support the instrument body.

[0015]

In the configuration of the packaging apparatus, the pair of first supports and one second support are provided between the reflector and the instrument body, and the instrument body is fixed so that the instrument body does not hit the decorative screw. It is supported in a floating state with respect to the reflection plate, and its supporting height is secured by the insertion portion and the first supporting portion in the first supporting member, and a pair of supporting members is provided in the second supporting member. Secured by plate.

Therefore, only the three supports are required as packaging parts provided between the reflector and the main body of the appliance, compared to a configuration in which a support plate is laminated and the main body of the appliance is supported by being floated on the reflector. Thus, the number of packaging parts used and the number of packaging operations can be reduced accordingly.

Further, the pair of support pieces of the second support body have their tips in contact with the side plate portions of the exterior body to prevent the support plate portions from falling down in a direction in which they open between each other. Are held in a predetermined posture, respectively, and are in contact with and support the instrument body. The pair of support plates support a force acting in a direction in which the instrument body approaches the bottom plate of the reflector in a predetermined posture.

Further, the pair of support pieces and the pair of first
The second support portions of the support body support the side plate portion from the inside of the exterior body by being in contact with the inner surface of the side plate portion of the exterior body, and furthermore, the gap between both ends in the width direction of the instrument body and the reflection plate and the side plate portion. Since it separates, the force which acts from the side of the exterior body can be absorbed, and the same force is prevented from directly acting on the instrument body and the reflector.

[0019]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. FIG. 8 is an exploded perspective view showing the structure of a ceiling-mounted lighting fixture packaged by the packaging apparatus according to the present embodiment. The fixture main body 21, a reflection plate 22, and a straight tube fluorescent lamp 23 are shown. And

As shown in FIGS. 2 to 4 and the like, the appliance body 21 made of a steel plate includes a horizontal base portion 21a and a pair of side edges 21b bent downward at right angles to the base portion 21a. Have. The side edge 21b extends over the entire length of the base 21a in the longitudinal direction.

The apparatus main body 21 is mounted directly on a ceiling (not shown), and reference numerals 24 and 25 in FIG. 8 denote mounting holes selectively used. When there is a mounting bolt on the ceiling side, the pair of mounting holes 24 are passed therethrough, and a wood screw is passed through the pair of mounting holes 25. In FIG. 8, reference numeral 26 denotes a power line lead-in hole.

On the lower surfaces of both ends in the longitudinal direction of the base portion 21a, metal reflecting plate supports 27 are attached by screws 28, respectively. Since the support 27 also serves as, for example, a socket mounting base, a socket mounting hole 30 is provided on the lower surface in addition to the screw hole 29. And
The lamp sockets 31 are attached to the lower surfaces of the two reflector support members 27 so as to be hooked on the edge of the socket attachment hole 30. In FIG. 8, reference numeral 31a denotes an engagement groove hooked on the edge of the hole. It is to be noted that a lighting fixture in which the reflector support 27 and the socket mount are separately provided is also known, and such a lighting fixture can be packaged by the packaging apparatus of the present invention.

On the lower surface of the base portion 21a, a terminal block 32 is mounted between a pair of right and left reflector support members 27 by screws 33, and a lighting device 34 such as a discharge lamp stabilizer is provided with a bolt (not shown).・ Attached via nuts and the like.

The reflecting plate 22 made of a steel plate is provided so as to cover the instrument main body 21 from the lower side thereof.
As shown in FIG. 4 and the like, a horizontal bottom plate portion 35 and oblique side plate portions 36 connected diagonally upward from both sides in the width direction.
8 and end plates 37 (FIG. 8) attached to both ends in the longitudinal direction, respectively.
), And the upper surface is open.

Socket bottom holes 35 are formed at both ends in the longitudinal direction of the bottom plate portion 35, and decorative screws 39 are attached near the socket through holes 38, respectively. The decorative screw 39 has a non-slip groove on its periphery so that it can be turned by hand, and is mounted and held in advance in order to improve the workability of mounting the lighting fixture.
That is, the decorative screw 39 is inserted through the bottom plate portion 35 from the lower surface side, and by attaching the retaining ring 40 to the base of the screw shaft portion, the rotating operation is free but the retaining ring 40 is detached by the retaining ring 40 so as not to fall off. It has been stopped.

When the luminaire is mounted on the ceiling surface, the luminaire body 21 is first directly mounted on the ceiling surface, and then the reflector plate 22 is placed on the luminaire body 21 from below, so that the socket through hole 38 is formed. The lamp sockets are passed through 31 respectively. Next, the decorative screw 39 attached to and held on the reflection plate 22 is turned by hand, and is screwed into the screw hole 2 of the reflection plate support 27.
9, the reflector 22 is brought into contact with the ceiling 21 by contacting the upper opening edge of the reflector 22 with the ceiling surface.
Attach and support. Finally, the fluorescent lamp 23 disposed directly below the bottom plate 35 is supported by the lamp socket 31. With the above procedure, the lighting fixture is mounted on the ceiling surface.

Next, a packaging device for packaging the lighting fixture will be described with reference to FIGS. This packaging device is shown in FIG.
As shown in FIG. 2, a pair of left and right end buffer members 41, a pair of left and right first support members 42, one second support member 43, and a winding plate 44 as an exterior body are provided. Each of these packaging parts is made of double-faced cardboard.

The end buffer 41 is formed to be wider than the width of the lighting equipment, and includes a seat 51, an upright portion 52 having an L-shape with the seat 51, and a seat from the tip of the upright 52. A receiving portion 53 bent in parallel with the portion 51, an end plate cover portion 54 bent from the receiving portion 53 in the direction of the seat portion 51, and a holding portion 55 bent from the tip of the cover portion 54. ing.

As shown in FIG. 3 and FIG.
Has a laminated structure thicker than the thickness dimension of the head of the decorative screw 39, and the upstanding portion 52 forming a double structure has a base portion 21a of the instrument body 21 in a packaged state as shown in FIGS. Is formed higher than a height dimension E from the bottom to the bottom plate portion 35 of the reflection plate 22. The width of the receiving portion 53 is the same as the width of the seat portion 51, the end plate cover portion 54 has a width that can be inserted into the reflection plate 22, and the pressing portion 55 has a width as shown in FIG. It has an escape groove 55a.

The end buffer 41 is combined with the end of the reflector 22 as follows. The end of the reflection plate 22 is placed on the seat 51 with its bottom plate 35 in contact therewith. The upright portion 52 is provided along the outer surface of the end plate 37 of the reflector 22 so as to cover the end plate 37, and the receiving portion 5354 covers the upper end of the end plate 37 and is bent horizontally from the upright portion 52. The end plate cover portion 54 is bent downward at a right angle from the receiving portion 53, enters the reflection plate 22 and covers the end plate 37 along the inner surface thereof, and the holding portion 55 is provided with an end plate cover portion. It is bent at a right angle from 54, and is overlapped on the inner surface of the end of the reflector 22 so as to sandwich the end of the reflector 22 with the seat 51. In this stacking operation, the holding portion 55 has the escape groove 55 a, so that the holding portion 55 can be stacked on the inner surface of the end of the reflection plate 22 while avoiding the decorative screw 39.

Accordingly, these end buffer members 41 are combined with both end portions of the reflection plate 22 so as to surround the end plate 37.
The seat portions 51 of the end buffer members 41 are bonded to both ends in the longitudinal direction of the bottom plate portion 44a of the winding plate 44 via an adhesive, if necessary.

In the present embodiment, the first support 42 used as an end support for supporting the end of the instrument body 21 is shown in FIG.
As shown in FIG. 7, the corrugated cardboard A which has been punched out is folded in two to be assembled into a form as shown in FIG. In FIG. 6, reference numeral 61 denotes a half-cut portion cut to a depth approximately half of the thickness of the cardboard A, and it is folded by using this, and the mating surface is bonded with an adhesive. You. B in FIG. 6 shows the direction in which the step top of the cardboard A extends, and therefore, the first support member 42 has a structure in which the compressive strength is high in the vertical direction.

The first support body 42 obtained as described above is
As shown in FIG. 2, FIG. 3, and FIG.
And a pair of first support portions 63 and a pair of second support portions 64
And a pair of cuts 65 and an engaging portion 66.

The insertion portion 62 has a shape substantially matching the cross-sectional shape of the reflector 22 in the width direction in order to support the instrument body 21 in a more stable state, that is, the insertion portion 62 has a width larger than the width of the upper opening of the reflector 22. It is slightly narrower, and its tip is formed in a shape along the bottom plate 35 and the side of the side plate 36 on the bottom plate 35 side. The insertion portion 62 is inserted inside the reflection plate 22.

The first support portion 63 is provided integrally with the insertion portion 62 and, as shown in FIG. 2 and the like, an inner surface of the base portion 21a of the instrument body 22 (fixed to the base portion 21a). Mounting edge 27 of reflector support 27
a. ). The second support portion 64 is provided integrally with the first support portion 63. The second support portion 64 is disposed on the side edge 21b of the instrument body 22 and the side plate portion 44b of the winding plate 44 (this is connected to the bottom plate portion 44a via a folding line), and the winding plate 44 is provided. At the top plate portion 44c (this is the side plate portion 4
4b is provided continuously through a folding line. ).

The cut 65 is formed by first and second support portions 63,
64 are cut from the side opposite to the insertion portion 62 so as to partition them, and a tapered surface is formed at the entrance. The engagement portion 66 is provided integrally with the insertion portion 62 between the pair of first support portions 63. The engaging portion 66 is inserted into the socket mounting hole 30.

The first support member 42 having the above-described structure is used for the instrument main body 2.
1 are attached to both ends in the longitudinal direction. This mounting is combined with the instrument main body 21 so as to straddle the reflector support 27, and the pair of cuts 65 are formed on the side edges 21b respectively.
And at the same time, the engagement portion 66
Is inserted into the socket mounting hole 30, and the first support 42
Is positioned so as not to come off the end of the instrument body 21.

By the above mounting, the first support portion 64 is inserted between the side edge 21b and the side surface of the reflector support 27, the upper end of which is brought into contact with the inner surface of the base portion 21a, and the second support portion 64 is inserted. The upper end of the portion 64 protrudes slightly above the rear surface of the base portion 21a.

The second support member 43 used as an intermediate support supports the intermediate portion in the longitudinal direction of the instrument body 21, and as shown in FIGS. 4 and 5, a base plate portion 71 and a pair of A support plate portion 72, a pair of support pieces 73,
It has a pair of inclined pieces 74.

The base plate 71 is superposed on the inner surface of the bottom plate 35 and has the same width as the width of the bottom plate 35.
The support plate portion 72 is provided by bending upward at right angles from both ends in the width direction of the base plate portion 71.
As shown in FIG. 2, the lighting device 34 is inserted between the side edge 21b of the appliance body 21 and the side surface of the lighting device 34.
The support plate portion 72 has a height such that the reflector support 27 of the instrument main body 21 supported by the second support 43 is lifted to a position where it does not hit the decorative screw 39. In FIG. 5, C indicates the direction in which the corrugated top of the corrugated cardboard forming the second support 43 extends in the support plate portion 72. Therefore, the support plate portion 72 has a structure in which the compressive strength is strong in the vertical direction. I have.

The support piece 73 is formed by bending a part of the upper portion of the support plate 72 horizontally in a direction away from each other. The support pieces 73 receive the side edges 21 b of the instrument body 21. Therefore, the instrument body 21 is provided between the pair of support pieces 73 and is supported by these support pieces 73. Further, the support pieces 73
The distal end has a protruding width capable of contacting the side plate portion 44b of the winding plate 44.

The inclined piece 74 is cut and raised obliquely from the support plate portion 72, and is provided along the inner surface of the side plate portion 36 of the reflection plate 22.

The second support member 43 having the above-described structure is mounted in the reflector 22 at a position corresponding to the lighting device 34 at a middle portion of the reflector 22 in the longitudinal direction. In this attachment, the base plate portion 71 is overlapped on the inner surface of the bottom plate portion 35 of the reflection plate 22 and the raised pair of inclined pieces 74 is connected to the reflection plate 2.
This is carried out along the inner surface of the second side plate portion 36. The inclined piece 74 prevents the second support 43 from moving in the reflector 22 along the longitudinal direction, and holds the second support 43 at a predetermined position.

It is to be noted that the inclined piece 74 may be cut and raised from an intermediate portion in the longitudinal direction of the support plate portion 72, but it is not necessary to provide the inclined piece 74 at the longitudinal end portion of the support plate portion 72 as shown in FIG.
It is preferable in order to facilitate the raising operation. Further, a plurality of the inclined pieces 74 may be provided for each support plate portion 72, and may be omitted.

Next, a procedure for packaging the lighting fixture using the packaging device will be described. First, the end buffer members 41 are attached to both ends of the reflection plate 22, respectively.
The second support member 43 is attached at a predetermined position in the middle part in the longitudinal direction of the second support member 43.

For mounting the end buffer 41, the end of the reflection plate 22 is placed on the seat 51 after the upright portion 52 is bent with respect to the seat 51. Next, after the receiving portion 53 is bent horizontally, the end plate cover portion 54 is folded downward to be inserted inside the end portion of the reflection plate 22, and the holding portion 55 in the reflection plate 22 with respect to the end portion cover portion 54. And fold. Thereby, the end plate of the reflection plate 22 is wrapped and the end portion of the reflection plate 22 is sandwiched between the holding portion 55 and the seat portion 51. Also, the attachment of the second support 43 is as follows.
After being bent and assembled into a shape as shown in FIG. 5, it is stored in the reflector 22, the base plate 71 is overlapped on the inner surface of the bottom plate 35, and the inclined piece 74 is attached to the side plate 3.
6 is carried out along the inner surface.

Next, the first support members 4 are respectively provided at both ends in the longitudinal direction.
2 prepares the instrument body 21 to which each is attached. In addition,
The attachment of the first support body 42 to the main body 21 is performed by inserting the tool main body 2 into the pair of cuts 65 of the first support body 42 as described above.
This is carried out by inserting the side edges 21b of each of them in a slightly press-fit manner. Of course, at this time, the engaging portion 66 of the first support 42 is inserted into the socket mounting hole 30 of the reflector support 27.

At this time, the lamp socket 31 is detached from the reflector support 27 in advance, and is stored and held inside the reflector support 27 as shown by a two-dot chain line in FIGS. In this case, the lamp socket 31 in the reflector support 27 may be sandwiched between the tip of the engaging portion 66 and the base portion 21a. In such a case, an adhesive for holding the lamp socket 31 may be used. The tape and its bonding operation can be omitted.

The prepared instrument main body 21 is inserted into the reflectors 22 by inserting the insertion portions 62 of the pair of first supports 42 attached thereto.
2 to 4, it is stored facing the reflection plate 22 as shown in FIGS.

In this face-to-face storage state, a pair of first
The insertion portion 62 of the support body 42 is inserted inside the end of the reflection plate 22, and the lower portion of the insertion portion 62 is placed on the holding portion 55 of the end buffer 41 as shown in FIG. 2. Further, as shown in FIG. 4, the support plate portion 72 of the second support 43 already attached to the reflection plate 22 enters the inside of the instrument body 21, and the side edge 21 b of the instrument body 21 is placed on the support piece 73. It is placed in contact with. Then, as shown in FIG.
The lighting device 34 is housed and arranged between the support plate portions 72 of the support body 43.

In this way, the fixture body 21 is stored facing the reflecting plate 22 with the component mounting surface of the lighting device 34 and the like (the inner surface of the base 21a) facing the bottom plate 35 of the reflecting plate 22. In this stored state, the bottom plate 35 of the reflector 22 as shown in FIG.
The fixture main body 21 is supported by being floated from the bottom plate 35 of the reflector 22 so that the decorative screws 39 attached to both ends of the reflector in advance do not hit the reflector support 27. For this reason, the deformation of the decorative screw 39 and the deformation of the reflection plate support 27 (thereby causing the defective mounting of the reflection plate 22) and the deformation of the decoration screw 39 due to the impact applied during transportation or dropping, etc. The deformation of the bottom plate portion 35 of all the reflection plates 22 can be prevented.

The instrument body 21 housed facing the reflection plate 22 as described above is provided so as to be sandwiched by the end buffer 41 from both sides in the longitudinal direction. Is prevented by the pair of left and right end cushions 41, and the contact between the longitudinal end surface of the instrument body 21 and the end plate 37 of the reflection plate 22 is determined by the end surface cover 54 of the end cushion 41. Is prevented.

Next, the assembly of the luminaire, the end buffer 41, and the supports 42, 43 assembled as described above is placed on the bottom plate 44a of the winding plate 44, and if necessary, the mutual assembly is performed. The contact surfaces (the seat portion 51 and the bottom plate portion 44a) are bonded.

Finally, the winding plate 44 is bent so as to form a rectangular cylindrical shape, and an adhesive tape 45 is applied over the mating edge 44c1 of the top plate portion 44c. Both ends of the adhesive tape 45 are adhered to the outer surface of the upright portion 52 of the end buffer 41, and are also adhered to both ends of the bottom plate portion 44a if necessary.

The packaging device is assembled as described above, and the packaging of the lighting equipment is completed. This packaging state is shown in FIGS.

In this packaged state, external forces applied to the appliance body 21 from above in FIGS. 2 to 4 can be supported at three points by the supports 42 and 43. In particular, the heavy lighting device 34 is mounted. In the intermediate portion, the movement of the instrument main body 21 that is to be bent by its own weight or the like around this portion can be reliably supported by the pair of support plate portions 72 of the second support 43.

As described above, the three supporting members 4 are used as packaging parts provided between the reflection plate 22 and the instrument body 21.
Since only plates 2 and 43 are required, the backing plates are stacked and
As compared with a configuration in which the component 1 is floated and supported on the reflection plate 22, the number of packaging components used and the number of packaging operations can be reduced accordingly. Can be planned.

In the packaging device, the second support 43
Of the pair of support pieces 73 and the pair of first support members 42
The second support portions 64 contact the inner surface of the side plate portion 44b of the winding plate 44 to support the side plate portion 44b from the inside of the winding plate 44, and both ends of the instrument body 21 and the reflection plate 22 in the width direction and the side plate portion 44b. Can be separated. Therefore, the force acting on the winding plate 44 from the side direction can be absorbed, and the force can be prevented from directly acting on the instrument main body 21 and the reflection plate 22, so that the deformation due to the external force can be prevented. .

Further, as described above, the second support portions 64 and the support pieces 7 of the supports 42 and 43 supporting the instrument body 21 are provided.
3 is in contact with the inner surface of the side plate portion 44b of the winding plate 44, so that the device main body 21 is reliably prevented from swaying so as to roll around its axis, and based on the collision between the device main body 21 and the reflection plate 22. These deformations can be prevented.

Further, according to the packaging apparatus of the present embodiment, the second support portions 64 of the pair of first support members 42 are connected to the side plate portion 44b of the winding plate 44 and the top plate as shown in FIGS. Since it is in contact with the inner surface of the corner formed by the portion 44c and reinforces the corner on the side of the appliance body 21 at both ends in the longitudinal direction of the packaging device, sufficient cushioning against a fall with the corner side first is provided. can do. In addition, the 2nd support part 64 functions as a spacer which separates the instrument main body 21 from the top plate part 44c with the end buffer body 41.

The present invention is not limited to the above embodiment. For example, it is also suitable for packaging of a ceiling-mounted lighting fixture shown in FIGS. This lighting fixture differs from the above-described lighting fixture shown in FIG. 8 only in the portion where the decorative screw 39 is screwed, and the other configuration is the same as that of the lighting fixture shown in FIG. The same components are denoted by the same reference numerals as those of the lighting fixture of FIG. 8, and the description of those components will be omitted.

As shown in FIG. 10, a rectangular clip insertion hole 81 is provided on the lower surface of the reflector support 27a, and a metal spring plate clip 82 is mounted in this hole. The clip 82 has a pair of arms 85 and 86 rising upward on both sides of a flat rectangular base 84 having a circular hole 83 in the center, and is bent obliquely from the upper ends of the arms 85 and 86 toward each other. Holding portions 87, 88 and locking tongue pieces 89, 9 projecting obliquely downward from the holding portions 87, 88.
0. The lower ends of the locking tongues 89 and 90 are the arms 8
It extends outside 5,86.

As shown in FIG. 10, the length L1 of the base 84 of the clip 82 is longer than the length L2 of the clip insertion hole 81, and the length L3 of the region where the arms 85 and 86 are provided is It is shorter than the length L2 of the hole 81. The width W1 of the base 84 is slightly smaller than the width W2 of the clip insertion hole 81. Further, as shown in FIG.
The distance W3 between the distal ends of the clips 9 and 90 is larger than the width W2 of the clip insertion hole 81, and the vertical distance S1 between the lower ends of the locking tongues 89 and 90 and the base 84 is the reflector support 27a.
It is larger than the plate thickness.

Therefore, when the clip 82 is inserted into the clip insertion hole 81 from below, when the locking tongues 89, 90 pass through the clip insertion hole 81, the locking tongues 89, 9
The clip 82 moves upward while the “0” contracts inward, and the lower ends of the locking tongues 89 and 90 are inserted into the clip insertion holes 81.
Is restored in the direction in which the locking tongue pieces 89 and 90 spread. Thus, the edge of the clip insertion hole 81 is sandwiched between the lower ends of the locking tongues 89 and 90 and both ends 84a of the base 84, and the clip 82 is fixed to the reflector support 27a.

When the lighting fixture is assembled, a decorative screw 39 previously attached to and held on the reflector 22 is inserted through the hole 83 and hooked on the clip 82 inserted in this manner. If necessary, the screw 39 is tightened. By twisting in the direction, the reflection plate 22 can be attached in one touch. The screw shaft of the decorative screw 39 is held by the holding portions 87 and 88.
Are pushed through and opened between them, and the leading edges 87a, 88a of the holding portions 87, 88 are hooked on the screw grooves. When the reflector 22 is to be removed if necessary, the decorative screw 39 can be removed by manually turning it in the loosening direction.

The fixture body 21 of the lighting fixture having the above configuration
Is stored in the reflection plate 22 in a face-to-face manner, the hole 83 and the decorative screw 3
9 are arranged so as to face each other. Therefore, for example, if the decorative screws 39 are inserted into the clips 82 in this state, they are connected and the lighting fixture must be disassembled when unpacking.

However, when packaging with the packaging device of the present invention, as described above, the fixture main body 21 is securely separated from the reflector 22 by the three supports so that the decorative screw 39 does not hit the reflector support 27a. , So that the above-mentioned problem does not occur.

Further, in the present invention, a packaging box may be used as an exterior body instead of a winding plate. Further, in the above embodiment, the pair of first support members 42 are provided closer to the end face side among the longitudinal end portions of the instrument body 21. However, the present invention is not limited to this, and the first support members 42 may be provided at the end positions avoiding the socket mount. Good.

[0069]

As described above in detail, according to the present invention, a pair of first and second packaging parts are provided between the reflector and the instrument body to float and support the instrument body with respect to the reflector. Since it is only necessary to use one support and one second support, compared to the conventional configuration in which a plurality of support plates are stacked at a plurality of locations to support the instrument body floating from the reflective plate, It is possible to reduce the number of parts used and the number of man-hours for packaging work accordingly. Further, by each of the supports, the side plate portion of the exterior body is supported from the inside of the exterior body to separate the width direction both ends of the instrument body and the reflection plate from the side plate portion, and a force acting from the side of the exterior body. Since it can be absorbed and prevents the same force from directly acting on the fixture body and the reflection plate, deformation of the packaged lighting fixture can be prevented.

[Brief description of the drawings]

FIG. 1 is an exploded perspective view showing a configuration of a packaging device according to an embodiment of the present invention.

FIG. 2 shows a configuration of a packaging device according to the same embodiment as Z- in FIG.
FIG. 3 is a diagram illustrating a cross section at a position passing through a Z line.

FIG. 3 shows a configuration of a packaging apparatus according to the same embodiment as Y- in FIG.
FIG. 3 is a diagram illustrating a cross section at a position passing through a Y line.

FIG. 4 shows a configuration of a packaging apparatus according to the same embodiment as indicated by X- in FIG.
FIG. 3 is a diagram illustrating a cross section at a position passing through X-rays.

FIG. 5 is a perspective view showing a configuration of a second support provided in the packaging device according to the same embodiment.

FIG. 6 is a development view showing a configuration of a first support provided in the packaging apparatus according to the same embodiment.

FIG. 7 is a perspective view showing a relationship between a first support body and a device main body included in the packaging device according to the same embodiment.

FIG. 8 is an exploded perspective view schematically showing a configuration of a ceiling-mounted lighting fixture packaged by the packaging apparatus according to the same embodiment.

FIG. 9 is an exploded perspective view schematically showing the structure of another ceiling-mounted lighting fixture packaged by the packaging apparatus according to the same embodiment;

FIG. 10 is an exploded perspective view showing a configuration of a reflector attaching device of another lighting fixture shown in FIG. 9;

FIG. 11 is a sectional view showing a state of use of the reflector attaching device shown in FIG. 10;

FIG. 12 is a cross-sectional view showing a configuration of a lighting apparatus packaging apparatus according to a conventional example.

FIG. 13 is an exploded perspective view showing the configuration of a packaging apparatus according to the conventional example.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 21 ... Appliance main body, 21a ... Base part of an appliance main body, 21b ... Side edge of an appliance main body, 22 ... Reflector, 27 ... Reflector support, 34 ... Lighting device, 35 ... Bottom plate of reflector, 39 ... Decorative screw Reference numerals 42, first support 43, second support 43, winding plate (exterior body) 44a bottom plate of winding plate 44b side plate of winding plate 62 insertion portion 63 first support Reference numeral 64: second support portion, 65: cut, 71: base plate portion, 72: support plate portion, 73: support piece.

Claims (1)

(57) [Claims] The present invention has a horizontal bottom plate portion, a plurality of decorative screws are respectively mounted and held upward on the bottom plate portion, and a reflection plate having an open upper surface, and the reflection plate is covered with the reflection screw. A plurality of reflector support members to which the decorative screws are screwed are attached, and a lighting device including a fixture body with a lighting device attached between the support members, wherein the fixture body is disposed inside the reflector plate. A pair of first supports, which are separately mounted on the device main body and are inserted and arranged in the reflection plate, and the reflection plate for storing the lighting device, A second supporting member disposed between the reflecting plate and the device main body, and the reflecting plate and the device main body combined with a distance of not less than a length dimension of the decorative screw in the reflecting plate via each of the supporting members. And an exterior body that wraps the first support. An insertion portion into which the body is inserted into the reflection plate, a first support portion integrally connected to the insertion portion and abutting against an inner surface of a base portion of the device main body, and a device body integrally connected to the first support portion A second support portion disposed between a side edge of the outer body and a side plate portion of the exterior body, and a notch provided between the first and second support portions and into which the side edge is inserted. The second support is bent from both ends in the width direction of the base plate overlapping the inner surface of the bottom plate, and the tip is inserted between a side edge of the appliance body and the lighting device. Characterized by comprising a pair of supporting plate portions to be provided and a pair of supporting pieces provided by bending a part of these supporting plate portions in a direction away from each other to support the device main body. apparatus.