JP3010024U - Rotating work equipment - Google Patents

Rotating work equipment

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Publication number
JP3010024U
JP3010024U JP1994012499U JP1249994U JP3010024U JP 3010024 U JP3010024 U JP 3010024U JP 1994012499 U JP1994012499 U JP 1994012499U JP 1249994 U JP1249994 U JP 1249994U JP 3010024 U JP3010024 U JP 3010024U
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Japan
Prior art keywords
members
opposing
work
work piece
facing
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JP1994012499U
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Japanese (ja)
Inventor
睦雄 遠藤
健陽 西田
幸夫 福田
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Pony Industry Co Ltd
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Pony Industry Co Ltd
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Priority to JP1994012499U priority Critical patent/JP3010024U/en
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Abstract

(57)【要約】 【構成】本回転作業装置A は、複数のローラ7a,7b,8a〜
8hをパイプP の周面Paに転動させながら、全体がパイ
プP の周囲を回転する。回転中に、ボンベ3 から浸透探
傷用の現像液をパイプP の周面Paに噴射して塗布する。
パイプ3Pをローラを介して挟持した一対の対向部材1,2
を、パイプP の両側で連結部材5,6 がそれぞれ連結す
る。連結部材5,6 は対向部材1,2 同士の間隔を調整でき
る。連結部材6 のねじ棒61は、対向部材1 から離脱して
揺動し、パイプP の出入り経路から退避できる。回転作
業装置A 全体がパイプP の周囲を回転する。 【効果】種々の径のパイプに対応でき、パイプの径方向
から容易に着脱できる。簡単な構造で軽量である。パイ
プライン等の多数の検査箇所の浸透探傷に好適である。
(57) [Summary] [Structure] This rotary working device A includes a plurality of rollers 7a, 7b, 8a-
The entire body rotates around the pipe P while rolling 8h on the peripheral surface Pa of the pipe P. During rotation, the developer for penetrant inspection is sprayed from the cylinder 3 onto the peripheral surface Pa of the pipe P to apply it.
A pair of opposing members 1, 2 holding the pipe 3P via rollers.
Are connected by the connecting members 5 and 6 on both sides of the pipe P, respectively. The connecting members 5 and 6 can adjust the distance between the facing members 1 and 2. The threaded rod 61 of the connecting member 6 can be separated from the facing member 1 and rocked to retract from the passage of the pipe P 1. The entire rotary working device A rotates around the pipe P. [Effect] It can be applied to pipes of various diameters and can be easily attached and detached in the radial direction of the pipe. It has a simple structure and is lightweight. It is suitable for penetrating flaw detection at many inspection points such as pipelines.

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【産業上の利用分野】[Industrial applications]

この考案は、円筒パイプ等の被作業体に対して所定の作業を施すための作業体 を、上記被作業体の周囲に回転させて作業を行なう回転作業装置に関する。 The present invention relates to a rotary working device for performing a work by rotating a work body such as a cylindrical pipe for performing a predetermined work on the work body around the work body.

【0002】[0002]

【従来の技術及び考案が解決しようとする課題】[Problems to be solved by conventional techniques and devices]

従来より、物体表面の微細なクラック等の欠陥を抽出するために、浸透探傷方 法が用いられている。 この浸透探傷方法では、まず、赤色の浸透探傷液を被検査体の表面にスプレ ー等によって塗布して、浸透探傷液をクラック内へ浸透させた後、被検査体の 表面の浸透探傷液を拭い、次いで白色パウダーを含む揮発性の高い現像液を、 被検査体表面に塗布するようにしている。 Conventionally, the penetrant inspection method has been used to extract defects such as minute cracks on the surface of an object. In this penetrant inspection method, first, a red penetrant inspection liquid is applied to the surface of the object to be inspected by a spray or the like to allow the penetrant inspection liquid to penetrate into the cracks, and then the penetrant inspection liquid on the surface of the object to be inspected. After wiping, a highly volatile developer containing white powder is applied to the surface of the object to be inspected.

【0003】 これにより、クラック内に浸透していた浸透探傷液が、被検査体表面の白色パ ウダーによって吸い出され、拡散状ににじみを生ずる。その結果、例えば幅が数 ミクロン〜10ミクロン程度で目視による発見が不可能な微細なクラックであっ ても、これを100〜150ミクロンのにじみとして拡大できるので、目視によ り容易に発見することができる。As a result, the penetrant inspection liquid that has penetrated into the cracks is sucked out by the white powder on the surface of the object to be inspected, and bleeding occurs in a diffused manner. As a result, even if it is a minute crack whose width is on the order of a few microns to 10 microns and cannot be found by visual observation, it can be enlarged as a bleed of 100 to 150 microns, so it should be easily found by visual inspection. You can

【0004】 ところで、この浸透探傷では、特に現像液が、被検査体の表面に所定の塗布厚 で均一に塗布されることが抽出精度を向上させるうえで好ましい。というのは、 塗厚が薄過ぎると、白色パウダーによる浸透探傷液の吸い上げ量が不足して、十 分なにじみを得られず、逆に、塗厚が厚過ぎると、塗布された白色パウダーの表 面まで、浸透探傷液が吸い上げられず、何れの場合においても、欠陥を発見でき ない場合があるからである。By the way, in this penetrant inspection, it is particularly preferable that the developing solution is uniformly applied to the surface of the inspection object with a predetermined application thickness in order to improve extraction accuracy. The reason is that if the coating thickness is too thin, the amount of penetrant flaws absorbed by the white powder will be insufficient, and it will not be possible to get enough bleeding. This is because the penetrant inspection liquid is not sucked up to the surface, and in any case, defects may not be found.

【0005】 ところが、従来、現像液は、手に持ったスプレー缶から噴射して、被検査体に 塗布するようにしていたため、スプレー缶と被検査体の表面との間の距離がばら ついたりして、均一に塗布することが困難であった。特に、対象物がパイプであ る場合には、その周面に均一に現像液を塗布することは不可能であった。 一方、例えば多数の非常に長尺のパイプが平行して或いは縦横に走るパイプラ イン等において、上記のパイプの所定部(例えば溶接部)の表面欠陥、例えばブ ローホール、割れ及びスラッグ等を発見するために、上記の浸透探傷を用いる場 合、下記の要請や問題が予想される。すなわち、 仮にパイプに取り付ける治具を考案したとしても、長尺のパイプの多数の箇 所を検査しなければならず、したがって、パイプに対して簡単に着脱できる治具 が必要となる。 パイプの径は様々であり、パイプ径に応じて異なる治具を準備していたので は、コストが高くなる。However, conventionally, the developer is sprayed from a spray can held in the hand and applied to the object to be inspected, so that the distance between the spray can and the surface of the object to be inspected varies. Then, it was difficult to apply it uniformly. In particular, when the object was a pipe, it was impossible to uniformly apply the developing solution to the peripheral surface of the pipe. On the other hand, for example, in a pipe line in which a large number of very long pipes run in parallel or vertically and horizontally, surface defects such as blowholes, cracks and slugs at a predetermined portion (for example, a welded portion) of the above pipe are found. In order to do so, the following requests and problems are expected when using the above penetrant inspection. That is, even if a jig to be attached to a pipe is invented, it is necessary to inspect a large number of locations on a long pipe, and thus a jig that can be easily attached to and detached from the pipe is required. Since the diameter of the pipes varies, different jigs were prepared according to the diameter of the pipes, resulting in higher costs.

【0006】 ところで、上記のスプレー缶以外であっても、パイプの周面との間に一定の距 離を保ってパイプの周回させなければならない作業体であれば、上記及びと 同様の要請や問題が存在する。また、作業体によって作業を施される被作業体と しては、パイプに限らず、中実の丸棒部材であっても、上記及びと同様の要 請や問題が存在する。By the way, other than the above-mentioned spray can, as long as it is a working body that needs to keep a certain distance from the peripheral surface of the pipe to orbit the pipe, the same requirements as those mentioned above and There is a problem. Further, the work object to be worked by the work object is not limited to the pipe, and even if it is a solid round bar member, there are the same requirements and problems as those mentioned above.

【0007】 本考案は、上記課題に鑑みてなされたものであり、本考案の目的は、異なる太 さの被作業体に対して適用できると共に、被作業体への着脱が容易であり、被作 業体との間の距離を一定に保ちつつ作業体を被作業体の周囲に回転させて作業が 行なえる回転作業装置を提供することである。The present invention has been made in view of the above problems, and an object of the present invention is to be applied to work pieces having different thicknesses and to be easily attached to and detached from the work piece. It is an object of the present invention to provide a rotary working device capable of performing work by rotating a work body around a work body while keeping a constant distance from the work body.

【0008】[0008]

【課題を解決するための手段及び作用】[Means and Actions for Solving the Problems]

上記目的を達成するため、 (1) 請求項1に係る回転作業装置は、 中空又は中実の長尺の断面円形部材からなる被作業体を挟んで対向配置された 一対の対向部材と、 少なくとも一方の対向部材に所定の姿勢で取り付けられ被作業体に所定の作業 を施す作業体と、 上記被作業体を挟んで対向配置される状態で、両対向部材同士を、両者間の間 隔を調整自在に連結する一対の連結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方の対向部材を被作業体 に対して支持した状態で被作業体の周面に転動される少なくとも1つの第1の支 持ローラと、 他方の対向部材に回転自在に支持され、上記他方の対向部材を被作業体に対し て支持した状態で被作業体の周面に転動される少なくとも2つの第2の支持ロー ラとを備え、 少なくとも一方の連結手段は、両対向部材同士間への被作業体の出入り経路か ら退避可能に上記対向部材に取り付けられていることを特徴とするものである。 In order to achieve the above-mentioned object, (1) The rotary working device according to claim 1 includes a pair of facing members that are arranged to face each other with a work body made of a hollow or solid long circular cross-section member sandwiched therebetween, With the work body attached to one of the facing members in a predetermined posture and performing the predetermined work on the work body, and facing each other with the work body sandwiched therebetween, both the facing members are separated from each other. A pair of connecting means that is adjustable and is rotatably supported by either one of the facing members, and is rolled on the peripheral surface of the work body while the one of the facing members is supported by the work body. At least one first supporting roller and the other opposing member rotatably supported, and the other opposing member is rolled on the peripheral surface of the workpiece while supporting the other opposing member with respect to the workpiece. At least two second support rollers, at least One coupling means is characterized in that attached to and out path or al retractably the opposing member of the working member to between the opposing members together.

【0009】 上記構成によれば、上記退避可能な連結手段を、上記被作業体の出入り経路か ら退避させた状態で、両対向部材同士の間に、被作業体を挿入する。次いで、退 避可能な連結手段を上記出入り経路に戻した後、連結手段によって両対向部材同 士の間の間隔を調整する。これにより、各対向部材に支持された少なくとも一つ の第1の支持ローラ及び少なくとも2つの第2の支持ローラを被作業体の周面に 当接させ、これら少なくとも3つの支持ローラによって、両対向部材を、被作業 体の周面に、回転自在に支持する。その結果、作業体を両対向部材と一体的に被 作業体の周囲に容易に回転させることができる。仮に、被作業体に固定される部 材とこれにガイド機構を介して回転自在に支持される回転部材とを有する構造を 採用した場合には、構造が複雑になることに加えて重量が重くなる等の不具合が あったが、本考案では、全体がローラによって支持されて回転されるので、構造 を簡素化できると共に軽量化を図ることもできる。 (2) 請求項2に係る回転作業装置は、 中空又は中実の長尺の断面円形部材からなる被作業体を挟んで対向配置された 一対の対向部材と、 何れか一方の対向部材に所定の姿勢で取り付けられ被作業体の周面に対して噴 射部から浸透探傷用現像液を噴射するボンベと、 上記被作業体を挟んで対向配置される状態で、両対向部材同士を、両者間の間 隔を調整自在に連結する一対の連結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方の対向部材を被作業体 に対して支持した状態で被作業体の周面に転動される少なくとも1つの第1の支 持ローラと、 他方の対向部材に回転自在に支持され、上記他方の対向部材を被作業体に対し て支持した状態で被作業体の周面に転動される少なくとも2つの第2の支持ロー ラとを備え、 少なくとも一方の連結手段は、両対向部材同士間への被作業体の出入り経路か ら退避可能に上記対向部材に取り付けられていることを特徴とするものである。According to the above configuration, the work piece is inserted between the opposing members in a state where the retractable connecting means is retracted from the entry / exit path of the work piece. Next, after returning the retractable connecting means to the above-mentioned entrance / exit path, the distance between the opposing members is adjusted by the connecting means. As a result, at least one first supporting roller and at least two second supporting rollers supported by the respective facing members are brought into contact with the peripheral surface of the work piece, and the at least three supporting rollers are used to face each other. The member is rotatably supported on the peripheral surface of the work piece. As a result, the working body can be easily rotated integrally with the opposing members around the work body. If a structure having a member fixed to the work piece and a rotating member rotatably supported by a guide mechanism is adopted, the structure becomes complicated and the weight becomes heavy. However, in the present invention, the whole structure is supported and rotated by the rollers, so that the structure can be simplified and the weight can be reduced. (2) The rotary working device according to claim 2 has a pair of facing members which are arranged to face each other with a work piece made of a hollow or solid long circular cross section interposed therebetween, and one of the facing members has a predetermined size. And a cylinder for ejecting the penetrant flaw detection developer from the spraying section onto the peripheral surface of the work piece, and both facing members with the work piece sandwiched therebetween. A pair of connecting means for connecting the space between them in an adjustable manner, and one of the opposing members rotatably supported, and the one of the opposing members is supported with respect to the workpiece. At least one first supporting roller that is rolled on the surface, and the peripheral surface of the work piece supported rotatably by the other opposite member, with the other opposite member supported on the work piece. With at least two second support rollers that are rolled into And one coupling means also is characterized in that attached to and out path or al retractably the opposing member of the working member to between the opposing members together.

【0010】 上記構成によれば、請求項1に係る考案と同様の作用を奏することに加えて、 ボンベの噴射部と被作業体の周面との距離を一定に保った状態で、ボンベを容易 に被作業体の周囲に公転させることができるので、浸透探傷用現像液を均一に塗 布することができる。 (3) 請求項3に係る回転作業装置は、 中空又は中実の長尺の断面円形部材からなる被作業体を挟んで対向配置された 一対の対向部材と、 何れか一方の対向部材に所定の姿勢で取り付けられ被作業体の周面に対して噴 射部から浸透探傷用現像液を噴射するボンベと、 何れか一方の対向部材に所定の姿勢で取り付けられ被作業体の表面を撮像する 撮像手段と、 上記被作業体を挟んで対向配置される状態で、両対向部材同士を、両者間の間 隔を調整自在に連結する一対の連結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方の対向部材を被作業体 に対して支持した状態で被作業体の周面に転動される少なくとも1つの第1の支 持ローラと、 他方の対向部材に回転自在に支持され、上記他方の対向部材を被作業体に対し て支持した状態で被作業体の周面に転動される少なくとも2つの第2の支持ロー ラとを備え、 少なくとも一方の連結手段は、両対向部材同士間への被作業体の出入り経路か ら退避可能に上記対向部材に取り付けられていることを特徴とするものである。According to the above configuration, in addition to the same operation as the device according to the first aspect of the present invention, the cylinder is maintained while the distance between the injection unit of the cylinder and the peripheral surface of the work piece is kept constant. Since it can be easily revolved around the work piece, the developer for penetrant inspection can be uniformly applied. (3) A rotary working device according to a third aspect of the present invention is a rotary working device, wherein a pair of facing members are arranged to face each other with a work body made of a hollow or solid long circular cross-section member interposed therebetween, and one of the facing members has a predetermined size. Cylinder attached to the peripheral surface of the work piece to inject the developer for penetrant flaw detection from the spraying part, and attached to one of the facing members in a predetermined posture to image the surface of the work piece. In a state of being opposed to each other with the image pickup means sandwiching the work piece, a pair of connecting means for connecting the opposite members to each other so that the distance between them can be adjusted, and freely rotatable to one of the opposite members. And at least one first supporting roller which is supported by the above-mentioned one opposing member and is rolled on the peripheral surface of the workpiece with the one opposing member supported on the workpiece, and rotatably supported by the other opposing member. Supported and supports the other facing member against the work piece And at least one second support roller that is rolled around the peripheral surface of the work piece in a closed state, and at least one of the connecting means is retracted from the passage of the work piece between the opposing members. It is characterized in that it is attached to the facing member as much as possible.

【0011】 上記構成によれば、ボンベの噴射部と被作業体の周面との距離を一定に保った 状態で、ボンベを容易に被作業体の周囲に公転させることができるので、浸透探 傷用現像液を均一に塗布することができる。また、撮像手段と被作業体の周面と の距離を一定に保った状態で、撮像手段を被作業体の周囲に回転させることがで き、これにより、抽出された被作業体表面の欠陥を、撮像手段によって撮像する ことができる。被作業体の後方が、人の頭が入り込み難いような狭い空間であっ ても、この後方空間へ撮像手段を回り込ませて、被作業体の後部の画像を撮るこ とにより、被作業体の後部の画像を観察することができる。また、撮り込んだ画 像をビデオレコーダ等により記録しておくこともできる。 (4) 請求項4に係る回転作業装置は、 中空又は中実の長尺の断面円形部材からなる被作業体を挟んで対向配置された 一対の対向部材と、 何れか一方の対向部材に所定の姿勢で取り付けられ被作業体の周面に対して噴 射部から浸透探傷用現像液を噴射するボンベと、 何れか一方の対向部材に所定の姿勢で取り付けられ被作業体の表面を撮像する 撮像手段と、 上記撮像手段への透光用の窓部を開放可能に覆い、ボンベの噴射部から噴射さ れる現像液が上記窓部に塗布されるのを回避するシャッタ部材と、 上記被作業体を挟んで対向配置される状態で、両対向部材同士を、両者間の間 隔を調整自在に連結する一対の連結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方の対向部材を被作業体 に対して支持した状態で被作業体の周面に転動される少なくとも1つの第1の支 持ローラと、 他方の対向部材に回転自在に支持され、上記他方の対向部材を被作業体に対し て支持した状態で被作業体の周面に転動される少なくとも2つの第2の支持ロー ラとを備え、 少なくとも一方の連結手段は、両対向部材同士間への被作業体の出入り経路か ら退避可能に上記対向部材に取り付けられていることを特徴とするものである。According to the above configuration, the cylinder can be easily revolved around the work piece in a state where the distance between the injection part of the cylinder and the peripheral surface of the work piece is kept constant. The developer for scratches can be applied uniformly. Further, the image pickup means can be rotated around the work piece while keeping the distance between the image pickup means and the peripheral surface of the work piece constant, whereby the defects on the surface of the extracted work piece are extracted. Can be imaged by the imaging means. Even if the back of the work piece is a narrow space where it is difficult for a person's head to enter, the image pickup means can be placed around this back space to capture an image of the rear part of the work piece. The rear image can be observed. Also, the captured image can be recorded by a video recorder or the like. (4) The rotary working device according to claim 4 has a pair of facing members which are arranged to face each other with a work body made of a hollow or solid long circular cross section interposed therebetween, and one of the facing members has a predetermined size. Cylinder attached to the peripheral surface of the work piece to inject the developer for penetrant flaw detection from the spraying part, and attached to one of the facing members in a predetermined posture to image the surface of the work piece. An image pickup means, a shutter member that covers the window for transmitting light to the image pickup means so as to be openable, and prevents the developing solution sprayed from the spray section of the cylinder from being applied to the window section; In a state of being opposed to each other with the body sandwiched therebetween, a pair of connecting means for connecting the opposing members to each other so that the space between them can be adjusted, and one of the opposing members are rotatably supported. With the opposing member supported on the work piece, At least one first supporting roller that is rolled on the peripheral surface and the other opposing member rotatably supported, and while the other opposing member is supported on the workpiece, the circumference of the workpiece is supported. At least two second supporting rollers that are rolled on the surface, and at least one coupling means is attached to the facing member so as to be retractable from the path of entry and exit of the work piece between the facing members. It is characterized by that.

【0012】 上記構成によれば、請求項3に係る考案と同様の作用を奏することに加えて、 ボンベの噴射部からの噴射中に、シャッタ部材によって撮像手段への透光用の窓 部を覆っておくことにより、窓部に対して現像液が塗布されるのを防止すること ができる。 (5) 請求項5に係る回転作業装置は、 中空又は中実の長尺の断面円形部材からなる被作業体を挟んで対向配置された 一対の対向部材と、 少なくとも一方の対向部材に所定の姿勢で取り付けられ被作業体に所定の作業 を施す作業体と、 上記被作業体を挟んで対向配置される状態で、両対向部材同士を、両者間の間 隔を調整自在に連結する一対の連結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方の対向部材を被作業体 に対して支持した状態で被作業体の周面に転動される少なくとも1つの第1の支 持ローラと、 他方の対向部材に回転自在に支持され、上記他方の対向部材を被作業体に対し て支持した状態で被作業体の周面に転動される少なくとも2つの第2の支持ロー ラとを備え、 少なくとも一方の連結手段は、両対向部材同士間への被作業体の出入り経路か ら退避可能に上記対向部材に取り付けられており、 上記退避可能に取り付けられた連結手段は、少なくとも1つのねじ棒を含み、 このねじ棒の一端は、何れか一方の対向部材に、ねじ棒が上記出入り経路から 退避可能になる方向へ揺動自在に連結されており、 ねじ棒の他端は、他方の対向部材に形成された貫通孔に、軸方向に移動自在に 貫通される状態で、対向部材間間隔調整用のナットに嵌められており、 上記貫通孔は、ねじ棒の上記他端を上記揺動に伴って離脱させることができる ように開放されていることを特徴とするものである。According to the above configuration, in addition to the same effect as the device according to the third aspect of the present invention, the window for transmitting light to the image pickup unit is opened by the shutter member during the injection from the injection unit of the cylinder. By covering it, it is possible to prevent the developing solution from being applied to the window. (5) A rotary working device according to claim 5 is a rotary working device, wherein a pair of facing members are arranged so as to face each other with a work body made of a hollow or solid long circular cross section sandwiched therebetween, and at least one facing member has a predetermined shape. A pair of members that connect the opposing members to each other in an adjustable state with the work member attached in a posture and performing a predetermined work on the work member and facing each other with the work member interposed therebetween. The coupling means and at least one first rotatably supported by one of the opposing members, and being rolled around the peripheral surface of the workpiece with the one opposing member supported by the workpiece. A supporting roller and at least two second supports that are rotatably supported by the other opposing member and that are rolled on the peripheral surface of the workpiece with the other opposing member supported by the workpiece. A roller and at least one coupling means is The facing means is attached to the opposing member so as to be able to retract from the path of entry and exit of the work piece between the members, and the retractable attachment means includes at least one threaded rod, and one end of this threaded rod is , The screw rod is swingably connected to one of the facing members in a direction in which the screw rod can be retracted from the entrance / exit path, and the other end of the screw rod is connected to a through hole formed in the other facing member. It is fitted in a nut for adjusting the distance between the opposing members in a state of being movably penetrated in the axial direction, and the through hole allows the other end of the threaded rod to be disengaged with the swing. It is characterized by being open to the public.

【0013】 上記構成によれば、請求項1に係る考案と同様の作用を奏することに加えて、 下記の作用を奏する。すなわち、一方の対向部材に対して揺動自在なねじ棒の一 端を揺動させ、これに伴って、ねじ棒の他端を他方の対向部材の貫通孔から離脱 させる。これにより、ねじ棒が被作業体の出入り経路から退避するので、両対向 部材同士の間へ、被作業体を出入りさせることができる。両対向部材同士の間に 被作業体を挿入した後は、ねじ棒の他端を貫通孔に戻し、他方の対向部材に当接 させたナットを締めつけることにより、両対向部材同士の間隔を容易に調整でき る。According to the above configuration, in addition to the same effect as the device according to the first aspect, the following effect is achieved. That is, one end of the screw rod swingable with respect to one facing member is swung, and the other end of the screw rod is accordingly separated from the through hole of the other facing member. As a result, the screw rod retracts from the entry / exit path of the work piece, so that the work piece can be moved in and out between the facing members. After inserting the work piece between both facing members, return the other end of the screw rod to the through hole and tighten the nut that is in contact with the other facing member to make the gap between the facing members easier. Can be adjusted to.

【0014】[0014]

【実施例】【Example】

以下、この考案の実施例について、添付図面を参照しながら詳細に説明する。 図1は本考案の一実施例に係る回転作業装置を示す分解斜視図であり、図2は その一部破断側面図である。これらの図を参照して、この回転作業装置Aは、被 作業体としての長尺のパイプPに対して、全体がパイプPの周囲を回転自在とな るように取り付けられる装置である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. FIG. 1 is an exploded perspective view showing a rotary working device according to an embodiment of the present invention, and FIG. 2 is a partially cutaway side view thereof. With reference to these drawings, this rotary working device A is a device that is attached to a long pipe P as a work piece so that the entire work is rotatable around the pipe P.

【0015】 図1,図2,図6及び図7を参照して、本回転作業装置Aは、パイプPを挟 んで対向配置された第1及び第2の対向部材1,2と、第1の対向部材1に取 付けステー9を介して取り付けられた、作業体としての、浸透探傷用の現像液を 噴射するボンベ3及び撮像手段としてのCCDカメラ4と、パイプPを挟んだ 両側位置で両対向部材1,2同士を、両者間の間隔を調整自在に連結した第1及 び第2の連結部材5,6と、第1の対向部材1に回転自在に取り付けられ、パ イプPの周面Paに転動される2つの第1の支持ローラ7a,7bと、第2の 対向部材2に回転自在に取り付けられ、パイプPの周面Paに転動される8つの 第2の支持ローラ8a〜8hと、ボンベ3の、パイプ3の軸方向に沿う位置、 及びボンベ3とパイプ3表面との距離を調整するための第1の調整機構30と、 カメラ4の、パイプPの軸方向に沿う位置を微調整するための第2の調整機構 40を備えている。With reference to FIGS. 1, 2, 6 and 7, the rotary working apparatus A includes first and second facing members 1 and 2 arranged to face each other with a pipe P interposed therebetween, and a first At a position on both sides of the cylinder P, which is attached to the facing member 1 of FIG. 1 through the mounting stay 9, which injects the developer for penetrant flaw detection as a working body, and the CCD camera 4 as an image pickup means, and the pipe P. The first and second connecting members 5 and 6 in which the facing members 1 and 2 are connected to each other so that the distance between them can be adjusted, and the first facing member 1 are rotatably attached to the pipe P. Two first support rollers 7a, 7b rolled on the peripheral surface Pa and eight second support rollers rotatably mounted on the second opposing member 2 and rolled on the peripheral surface Pa of the pipe P. Rollers 8a to 8h, positions of the cylinder 3 along the axial direction of the pipe 3, and the cylinder 3 A first adjusting mechanism 30 for adjusting the distance to the surface of the pipe 3 and a second adjusting mechanism 40 for finely adjusting the position of the camera 4 along the axial direction of the pipe P are provided.

【0016】 図1及び図6を参照して、上記第1の支持ローラ7a,7bは、対向部材1の 対向する端部1a,1bにそれぞれ配置されており、各支持ローラ7a,7bの 回転軸線はパイプPの軸線と平行である。パイプPの長手方向に所定距離離して 各支持ローラ7a,7bを配置してあるので、パイプPの長手方向に安定して回 転作業装置Aを支持できるようになっている。第1の支持ローラ7a,7bをそ れぞれ支持するべく対向部材1に取り付けられたブラケットは、図示を省略した 。With reference to FIGS. 1 and 6, the first support rollers 7a and 7b are respectively arranged at the opposite ends 1a and 1b of the facing member 1, and the rotation of the support rollers 7a and 7b is changed. The axis is parallel to the axis of the pipe P. Since the support rollers 7a and 7b are arranged at a predetermined distance in the longitudinal direction of the pipe P, the rotation work device A can be stably supported in the longitudinal direction of the pipe P. The brackets attached to the opposing member 1 so as to respectively support the first support rollers 7a and 7b are not shown.

【0017】 図1及び図7を参照して、上記第2の支持ローラ8a〜8hは、4つずつの2 組に分かれて対向部材2の対向する端部2a,2bにそれぞれ配置されている。 パイプPの長手方向に所定距離離して各支持ローラ8a,8bを配置してあるの で、パイプPの長手方向に安定して回転作業装置Aを支持できるようになってい る。対向部材2の中央部分はパイプPから離反する方向へ山状に起伏した突出部 2eを有しており、この突出部2eに、小径のパイプPに適合する小径用第2の 支持ローラ(8a,8b)(8e,8f)が配置され、これら小径用第2の支持 ローラ(8a,8b)(8e,8f)をそれぞれ挟んで、突出部2eと残りの部 分との境界部分に、大径のパイプPに適合する大径用第2の支持ローラ(8c, 8d)(8g,8h)が配置されている。各第2の支持ローラ8a〜8hの回転 軸をそれぞれ支持するべく対向部材2に取り付けられたブラケットは、図示を省 略した。With reference to FIGS. 1 and 7, the second support rollers 8a to 8h are divided into two groups of four and are arranged at the opposite ends 2a and 2b of the facing member 2, respectively. . Since the support rollers 8a and 8b are arranged at a predetermined distance in the longitudinal direction of the pipe P, the rotary working device A can be stably supported in the longitudinal direction of the pipe P. The central portion of the facing member 2 has a protrusion 2e that undulates in a mountain shape in a direction away from the pipe P. The protrusion 2e has a second small diameter support roller (8a) that fits a small diameter pipe P. , 8b) (8e, 8f) are arranged, and the large second support rollers (8a, 8b) (8e, 8f) for small diameter are respectively sandwiched between the projecting portion 2e and the remaining portion. Second support rollers (8c, 8d) (8g, 8h) for large diameter, which are adapted to the pipe P of diameter, are arranged. The brackets attached to the opposing member 2 so as to respectively support the rotation shafts of the second support rollers 8a to 8h are omitted in the drawing.

【0018】 第1の連結部材5は、対向部材1,2の互いに対向する端部1c,2c同士を 連結しており、一対が互いの間に所定間隔離して設けられている。各第1の連結 部材5は、一端51aが、第2の対向部材2の端部2cに形成された一対のブ ラケット21に、図示しないピンを介して回転自在に連結されたねじ棒51と、 このねじ棒51の他端51bに嵌め合わされたナット52とからなる。ねじ棒 51の他端51bは、第1の対向部材1の端部1cに形成された貫通孔1eに軸 方向に移動自在に挿通されている。The first connecting member 5 connects the end portions 1c and 2c of the facing members 1 and 2 that face each other, and a pair is provided between them so as to be separated from each other by a predetermined distance. One end 51a of each first connecting member 5 is connected to a pair of brackets 21 formed at the end 2c of the second facing member 2 with a screw rod 51 rotatably connected via a pin (not shown). The nut 52 is fitted to the other end 51b of the screw rod 51. The other end 51b of the screw rod 51 is axially movably inserted into a through hole 1e formed in the end 1c of the first facing member 1.

【0019】 第2の連結部材6は、対向部材1,2の互いに対向する端部1d,2dの中央 部分同士を連結して唯一設けられている。第2の連結部材6は、一端61aが 、第2の対向部材2の端部2cに立設された一対のブラケット22に、図示しな いピンを介して回転自在に連結されたねじ棒61と、このねじ棒61の他端6 1bに嵌め合わされたナット62とからなる。ねじ棒61の他端61bは、第1 の対向部材1の端部1dに形成された貫通孔1fに軸方向に移動自在に挿通され ている。この貫通孔1fは、ねじ棒61が上記一端61aを中心として揺動した ときに、ねじ棒61の他端61bを上記揺動方向に出入りさせることができるよ うに開放されている。ねじ棒61を図3において反時計回りに揺動させることに より、両対向部材1,2同士の間にパイプPを相対的に出入りさせるための出入 り経路Qから、ねじ棒61を退避させることができるようになっている。The second connecting member 6 is provided only by connecting the central portions of the opposite end portions 1d and 2d of the facing members 1 and 2 to each other. The second connecting member 6 has a threaded end 61a whose one end 61a is rotatably connected to a pair of brackets 22 standing on the end 2c of the second facing member 2 via a pin (not shown). And a nut 62 fitted to the other end 61b of the screw rod 61. The other end 61b of the screw rod 61 is axially movably inserted into a through hole 1f formed in the end 1d of the first facing member 1. The through hole 1f is opened so that when the screw rod 61 swings around the one end 61a, the other end 61b of the screw rod 61 can move in and out in the swinging direction. By swinging the screw rod 61 counterclockwise in FIG. 3, the screw rod 61 is retracted from the entry / exit path Q for allowing the pipe P to relatively enter and exit between the opposing members 1 and 2. Is able to.

【0020】 図1及び図2を参照して、上記取付けステー9は、第1の対向部材1に直交 する状態で、ねじ15,16によって固定された本体部91と、本体部91の 一端部に上記第1の調整機構30を介して図2において上下動自在で且つ左右動 自在に支持された、支持板部92とを備えている。一方、取付けステー9の本体 部91の他端部には、上記カメラ4等を収容したカメラケース93が、上記第2 の調整機構40を介して、上下位置調整自在に取り付けられている。上記支持板 部92には、上記ボンベ3が弾性保持クランプ92aによって取り付けられてい る。37はボンベ3へのエアー配管である。With reference to FIGS. 1 and 2, the mounting stay 9 has a main body portion 91 fixed by screws 15 and 16 and one end portion of the main body portion 91 in a state orthogonal to the first facing member 1. 2 is provided with a support plate portion 92 which is supported by the first adjusting mechanism 30 so as to be vertically movable and left and right in FIG. On the other hand, a camera case 93 accommodating the camera 4 and the like is attached to the other end of the main body 91 of the attachment stay 9 via the second adjusting mechanism 40 so that the vertical position can be adjusted. The cylinder 3 is attached to the support plate portion 92 by an elastic holding clamp 92a. Reference numeral 37 is an air pipe to the cylinder 3.

【0021】 取付けステー9には、ガイドベース41が固定されており、このガイドベース 41にカメラケース93が、上下に移動自在に嵌め合わされている。第2の調整 機構40は、取付ステー9及びガイドベース41を貫通した状態で先端がカメラ ケース93にねじ結合され、頭部40aが取付ステー9の上面に配置されたボル ト部材からなる。このボルト部材を回動操作することにより、カメラ4の、取付 けステー9に対する上下位置を微調整できる。A guide base 41 is fixed to the mounting stay 9, and a camera case 93 is fitted to the guide base 41 so as to be vertically movable. The second adjusting mechanism 40 is a bolt member whose front end is screwed to the camera case 93 while penetrating the mounting stay 9 and the guide base 41, and the head 40 a is arranged on the upper surface of the mounting stay 9. By rotating this bolt member, the vertical position of the camera 4 with respect to the mounting stay 9 can be finely adjusted.

【0022】 支持板部92の上部には、後述するエアシリンダ94を内装したシリンダ筐体 35が固定されている。上記第1の調整機構30は、取付ステー9に、図にお いて左右にスライド自在に取り付けられたスライド板36と、このスライド板 36対して一端がねじ結合され、且つ頭部31aが後述するシリンダ筐体35を 支持したボルト部材31とからなる。上記スライド板36は、図示しないねじを 回動操作することによりスライドされ、これにより、ボンベ3とパイプPの表面 Paとの距離を調整できるようになっている。また、上記ボルト部材を回動操作 することにより、ボンベ3の、取付けステー9に対する上下位置を微調整できる ようになっている。A cylinder housing 35 having an air cylinder 94, which will be described later, is fixed to the upper portion of the support plate portion 92. The first adjusting mechanism 30 has a slide plate 36 slidably attached to the attachment stay 9 in the drawing, one end of which is screwed to the slide plate 36, and a head 31a will be described later. It is composed of a bolt member 31 supporting a cylinder casing 35. The slide plate 36 is slid by rotating a screw (not shown), whereby the distance between the cylinder 3 and the surface Pa of the pipe P can be adjusted. By rotating the bolt member, the vertical position of the cylinder 3 with respect to the mounting stay 9 can be finely adjusted.

【0023】 回転作業装置AがパイプPに装着された状態で、これらボンベ3とカメラ4と は、パイプPを挟んで対向する位置に配置されている。これは、ボンベ3から噴 射される現像液がカメラ4側へ到達することを、できるだけ防止するためである 。 なお、カメラケース10には、透光用の窓部4aが形成されると共に、反射鏡 4bが内装されており、カメラ4は、窓部4a及び反射鏡4bを介して受光する 。カメラケース10の外周部には、上記窓部4aを開閉することのできるシャッ タ部材11が嵌められている。With the rotary working device A mounted on the pipe P, the cylinder 3 and the camera 4 are arranged at positions facing each other with the pipe P interposed therebetween. This is to prevent the developing solution ejected from the cylinder 3 from reaching the camera 4 side as much as possible. It should be noted that the camera case 10 is provided with a window 4a for light transmission and is internally provided with a reflecting mirror 4b, and the camera 4 receives light through the window 4a and the reflecting mirror 4b. A shutter member 11 capable of opening and closing the window portion 4a is fitted on the outer peripheral portion of the camera case 10.

【0024】 ボンベ3は、ボンベ本体3aとこれに対して上下動自在な噴射部3bとを有し 、噴射部3bが下方位置へ押し下げられることにより、噴射する公知の構成のも のである。支持板部92には、噴射部3bを外部から遠隔操作できるようにする ための外部操作機構としてのエアーシリンダ94が取り付けられており、このエ アーシリンダ94はシリンダ筐体35に内蔵されている。エアーシリンダ94に 対して図示しないエアー供給源からエアー配管37を通してエアー供給すること により、ロッド94aが伸長され、噴射部3bが押し下げられる。The cylinder 3 has a cylinder main body 3a and a spraying unit 3b that can move vertically with respect to the cylinder main body 3a, and has a known structure that sprays when the spraying unit 3b is pushed down. An air cylinder 94 is attached to the support plate portion 92 as an external operation mechanism for remotely controlling the injection portion 3b, and the air cylinder 94 is built in the cylinder housing 35. . By supplying air to the air cylinder 94 from an air supply source (not shown) through the air pipe 37, the rod 94a is extended and the injection portion 3b is pushed down.

【0025】 上記の噴射部3bは、パイプ3の中心に向かうことが好ましく、その調整を容 易にするため、クランプ92aの保持力は、ボンベ3を取り付けた状態で、所定 の力を加えれば、容易にボンベ3の向きを変えられる程度に設定されている。 次いで、本回転作業装置を用いた浸透探傷の手順について説明する。 1)予め、パイプPの周面に浸透探傷液を十分にスプレー塗布した後、所定時間 後、表面の浸透探傷液を拭き取る。 2)次いで、第2の連結部材6のねじ棒6を揺動させて、図3に示すように、ね じ棒61をパイプPの出入り経路Qから退避させた状態で、両対向部材1,2同 士の間に、パイプPを相対的に挿入する。このとき、図2に示すように、パイプ Pの検査箇所(例えば溶接部)Pbに対して、ボンベ3の噴射部3bやカメラ4 の窓部4aが略対向できる位置に合わせておく。 3)次いで、図4に示すように第2の連結部材6のねじ棒62を第1の対向部材 1の貫通孔1fに戻した後、各連結部材5,6のねじ棒51,61に嵌められた ナット51,62を回動操作して、図5に示すように両対向部材1,2同士の間 の間隔を狭めるように調整する。これにより、各対向部材1,2に取り付けられ た各支持ローラ7a,7b,8a〜8hを、パイプPの周面Paに当接させ、こ れら支持ローラ7a,7b,8a〜8hによって、両対向部材1,2並びに作業 体としてのボンベ3及びカメラ4を、パイプPの周面Paに、回転自在に支持す る。 4)次いで、第1及び第2の調整機構30,40による調整によって、ボンベ3 の噴射部3bやカメラ4の窓部4bが検査箇所Pbに正対でき、且つ噴射部3b と検査箇所Pbとの距離が適正になるように調整する(図2参照)。 5)次いで、シャッタ部材11を閉じた状態で、エアーシリンダ94によってボ ンベ3の噴射部3bを押し下げると共に、回転作業装置A全体を、支持ローラ7 a,7b,8a〜8hを転動させながら、パイプPの周囲に一回転させることに より、パイプPの周面Paに現像液を塗布する。 6)現像後、シャッタ部材11によりレンズ4aを開放した状態で、回転作業装 置A全体を、パイプPの周囲に一回転させ、パイプPの周面Paの画像を撮る。 7)画像をモニタテレビ(図示せず)等でモニタして、欠陥部分の有無を調べる 。It is preferable that the injection portion 3b is directed toward the center of the pipe 3, and in order to facilitate the adjustment, the holding force of the clamp 92a can be adjusted by applying a predetermined force with the cylinder 3 attached. It is set so that the direction of the cylinder 3 can be easily changed. Next, the procedure of penetrant inspection using this rotary working device will be described. 1) Sufficiently spray the penetrant flaw detection liquid onto the peripheral surface of the pipe P in advance, and after a predetermined time, wipe off the penetrant flaw detection liquid on the surface. 2) Next, the screw rod 6 of the second connecting member 6 is swung to move the screw rod 61 away from the passage Q of the pipe P as shown in FIG. Insert a pipe P between the two members. At this time, as shown in FIG. 2, the injection portion 3b of the cylinder 3 and the window portion 4a of the camera 4 are aligned with a position where the inspection portion (for example, a welded portion) Pb of the pipe P can substantially face each other. 3) Next, as shown in FIG. 4, after the screw rod 62 of the second connecting member 6 is returned to the through hole 1f of the first facing member 1, the screw rods 51 and 61 of the connecting members 5 and 6 are fitted. The nuts 51 and 62 thus obtained are pivotally operated to adjust the distance between the facing members 1 and 2 to be narrowed as shown in FIG. As a result, the supporting rollers 7a, 7b, 8a to 8h attached to the facing members 1 and 2 are brought into contact with the peripheral surface Pa of the pipe P, and the supporting rollers 7a, 7b, 8a to 8h The opposing members 1 and 2, the cylinder 3 and the camera 4 as a working body are rotatably supported on the peripheral surface Pa of the pipe P. 4) Next, by the adjustment by the first and second adjusting mechanisms 30 and 40, the injection part 3b of the cylinder 3 and the window part 4b of the camera 4 can directly face the inspection point Pb, and the injection part 3b and the inspection point Pb Adjust so that the distance is appropriate (see Figure 2). 5) Next, while the shutter member 11 is closed, the jetting portion 3b of the bomb 3 is pushed down by the air cylinder 94, and the entire rotary working device A is rolled by the supporting rollers 7a, 7b, 8a to 8h. , The developer is applied to the peripheral surface Pa of the pipe P by making one rotation around the pipe P. 6) After development, while the lens 4a is opened by the shutter member 11, the entire rotary working device A is rotated once around the pipe P to take an image of the peripheral surface Pa of the pipe P. 7) The image is monitored by a monitor TV (not shown) or the like to check whether there is a defective portion.

【0026】 なお、上記1)の浸透探傷液の塗布は、回転作業装置Aを用いて行なうことも できる。この場合、回転作業装置Aの装着後に、浸透探傷液のボンベを取り付け て浸透探傷液を塗布した後、現像液のボンベ3に取り替えることになる。 本実施例によれば、下記の作用効果を奏する。すなわち、 パイプPを挟んだ一対の対向部材1,2を、第1及び第2の連結部材5,6 を用いてパイプPの両側でそれぞれ連結するようにしたので、パイプPによって 回転作業装置Aを堅固に保持でき、しかも、これを、簡単な構造にて実現できる ので、軽量化が図れる。 第2の連結部材6を退避させることにより、パイプPの径方向から、回転作 業装置Aを着脱できるので、長尺のパイプPの所望の位置に、簡単且つ容易に着 脱することができる。多数の検査箇所が存在する場合に非常に効率良く作業が行 なえる。 一対の連結部材5,6によって両対向部材同士1,2間の間隔を調整するこ とにより、パイプPの径の大小に対応することができる。特に、いわゆる3点支 持とした。すなわち、片側のみ例示すると、図8を参照して、小径のパイプP1 を支持ローラ7a,8a,8bの3点で支持するか、或いは大径のパイプP2を 支持ローラ7a,8c,8dの3点で支持する。したがって、これらの支持ロー ラ支持ローラ7a,8a〜8d(7b,8e〜8h)によって接線を共有可能な 大きさの種々の円形断面のパイプPに対応でき、適用範囲を非常に広くできる。 仮に、パイプに固定される固定部材とこれにカイド機構を介して回転自在に 支持される回転部材とを有する構造を採用した場合には、構造が複雑になると共 に重量が重くなるという問題があるが、本実施例では、回転作業装置A全体がパ イプPの周面Paに対して一体的にローラ支持されて回転されるので、構造を簡 素化できると共に軽量化が図れ、且つ、ボンベ3やカメラ4とパイプPとの距離 を一定に保った状態で円滑且つ容易に回転することができて、作業性が良い。 特に、作業体として浸透探傷用の現像液のボンベ3を用いたので、当該ボン ベ3の噴射部3bとパイプ3との距離を一定に保った状態でボンベ3を略一定速 度で回転させることができる結果、パイプPの周面Paに現像液を均一に塗布す ることができる。ひいては、パイプPの欠陥を確実に発見することができる。 しかも、現像液によって抽出されたパイプP表面の欠陥を、バイプPの周囲 に回転させたカメラ4によって撮像することができ、例えば、パイプ3の後方が 狭い空間であっても、パイプ3の後部の画像を観察することができる。 また、撮り込んだ画像をビデオレコーダ等により記録しておくこともできる 。 さらに、ボンベ3の噴射部3bからの噴射中に、シャッタ部材11によって カメラ4の窓部4aを覆っておくことにより、窓部4aに対して現像液が塗布さ れるのを確実に防止することができる。したがって、これを拭き取るための手間 を省略することができ、より作業性が向上する。 加えて、一端61aが第2の対向部材2に揺動自在であって、他端61bが 第1の対向部材1から離脱可能なねじ棒61により連結部材6としたので、構造 を簡素化できると共に、ねじ棒61を退避させたり戻したりする動作が非常に簡 単に行なえ、着脱作業が一層容易に行なえる。The application of the penetrant flaw detection liquid in the above 1) can also be performed using the rotary working device A. In this case, after the rotary working device A is mounted, a cylinder for penetrant flaw detection liquid is attached, the penetrant flaw detection liquid is applied, and then the cylinder 3 for developer is replaced. According to this embodiment, the following operational effects are exhibited. That is, since the pair of facing members 1 and 2 sandwiching the pipe P are connected on both sides of the pipe P by using the first and second connecting members 5 and 6, respectively, the rotary working device A is connected by the pipe P. Can be firmly held, and this can be realized with a simple structure, so that the weight can be reduced. By retracting the second connecting member 6, the rotary working device A can be attached and detached in the radial direction of the pipe P, so that the long pipe P can be easily and easily attached and detached at a desired position. . Work can be performed very efficiently when there are many inspection points. By adjusting the distance between the opposing members 1 and 2 by the pair of connecting members 5 and 6, the diameter of the pipe P can be adjusted. In particular, the so-called three-point support was adopted. That is, if only one side is illustrated, referring to FIG. 8, the small diameter pipe P1 is supported at three points of the support rollers 7a, 8a, 8b, or the large diameter pipe P2 is supported by the support rollers 7a, 8c, 8d. Support in points. Therefore, the support rollers 7a, 8a to 8d (7b, 8e to 8h) can be applied to pipes P having various circular cross-sections having a size capable of sharing a tangent line, and the application range can be greatly widened. If a structure having a fixed member that is fixed to the pipe and a rotating member that is rotatably supported by a guide mechanism is adopted, the structure becomes complicated and the weight becomes heavy. However, in the present embodiment, the entire rotary work device A is integrally supported by the peripheral surface Pa of the pipe P and rotated, so that the structure can be simplified and the weight can be reduced. The cylinder 3 or the camera 4 and the pipe P can be smoothly and easily rotated with the distance kept constant, and the workability is good. In particular, since the developing solution cylinder 3 for penetrant flaw detection is used as the working body, the cylinder 3 is rotated at a substantially constant speed while keeping the distance between the pipe 3 and the injection portion 3b of the cylinder 3 constant. As a result, the developing solution can be uniformly applied to the peripheral surface Pa of the pipe P. As a result, the defect of the pipe P can be surely found. Moreover, the defects on the surface of the pipe P extracted by the developer can be picked up by the camera 4 rotated around the vip P. For example, even if the rear of the pipe 3 is a narrow space, You can observe the image of. Also, the captured image can be recorded by a video recorder or the like. Further, by covering the window portion 4a of the camera 4 with the shutter member 11 during the ejection from the ejection portion 3b of the cylinder 3, it is possible to reliably prevent the developing solution from being applied to the window portion 4a. You can Therefore, the labor for wiping it off can be omitted, and the workability is further improved. In addition, since one end 61a is swingable to the second facing member 2 and the other end 61b is the connecting member 6 by the screw rod 61 which can be detached from the first facing member 1, the structure can be simplified. At the same time, the operation of retracting and returning the screw rod 61 can be performed very easily, and the attaching / detaching work can be performed more easily.

【0027】 なお、本考案は上記実施例に限定されるものではなく、例えば、図9に示すよ うに、第1の支持ローラ7a,7bを一対ずつ設けることもでき、この場合、本 回転作業装置AをパイプPに対してより確実に支持することができる。図9にお いて、他の構成は図1の実施例と全く同様であるので、図に同一符合を付してそ の説明を省略した。The present invention is not limited to the above-described embodiment, and for example, as shown in FIG. 9, a pair of first support rollers 7a and 7b may be provided. In this case, the main rotation work is performed. The device A can be supported more reliably on the pipe P. In FIG. 9, the other structure is exactly the same as that of the embodiment of FIG. 1, so the same reference numerals are given to the drawing and the description thereof is omitted.

【0028】 また、上記実施例においては被作業体をパイプとしたが、中実のものであって も良い。 さらに、作業体として、例えば、ケガキ針等を適用することもできる。この場 合、取付けステーは、ケガキ針用に変更される。 また、上記実施例において、カメラ4の構成を省略することもできる。この場 合、シャッタ部材11も不要となる。Although the work piece is a pipe in the above embodiment, it may be solid. Furthermore, as the working body, for example, a scribing needle or the like can be applied. In this case, the mounting stay will be changed for the marking needle. Further, in the above embodiment, the configuration of the camera 4 can be omitted. In this case, the shutter member 11 is also unnecessary.

【0029】 その他、本考案の範囲を変更しない範囲で種々の設計変更が可能である。Besides, various design changes can be made without changing the scope of the present invention.

【0030】[0030]

【考案の効果】[Effect of device]

請求項1に係る考案によれば、下記の効果を奏する。すなわち、 被作業体の両側に連結手段をそれぞれ設けたので、被作業体によって両対向 部材や作業体を堅固に保持できる。しかも、これを、簡単な構造にて実現できる ので、軽量化が図れる。 両対向部材同士の間への被作業体の出入り経路から、一方の連結手段を退避 させることにより、長尺の被作業体の所望の位置に径方向から容易に着脱するこ とができるので、多数の作業箇所が存在する場合に非常に効率良く作業が行なえ る。 連結手段によって両対向部材同士間の間隔を調整することにより、被作業体 の太さの大小に対応することができる。特に、少なくとも3つの支持ローラによ ってローラ支持するようにしたので、これらの支持ローラによって接線を共有可 能な大きさの円形断面の被作業体に対応でき、適用範囲が広い。 仮に、被作業体に固定される固定部材とこれにカイド機構を介して回転自在 に支持される回転部材とを有する構造を採用した場合には、構造が複雑になると 共に重量が重くなるという問題があるが、全体が被作業体の周面に対して一体的 にローラ支持されて回転される本考案では、構造を簡素化できると共に軽量化が 図れ、且つ、作業体と被作業体との間に一定距離を確保した状態で作業体を円滑 且つ容易に回転させることができて作業性が良い。 The invention according to claim 1 has the following effects. That is, since the connecting means is provided on both sides of the work piece, both the opposing members and the work piece can be firmly held by the work piece. Moreover, since this can be realized with a simple structure, weight reduction can be achieved. By retracting one of the connecting means from the passage of the work body between the opposing members, it is possible to easily attach and detach the long work body at a desired position in the radial direction. Work can be performed very efficiently when there are many work sites. The thickness of the work piece can be adjusted by adjusting the distance between the opposing members by the connecting means. In particular, since at least three supporting rollers support the rollers, these supporting rollers can be applied to a work piece having a circular cross section having a size capable of sharing a tangent line, and the application range is wide. If a structure having a fixed member that is fixed to the work piece and a rotating member that is rotatably supported by a guide mechanism is adopted, the structure becomes complicated and the weight becomes heavy. However, in the present invention in which the whole is integrally supported on the peripheral surface of the work piece by the roller and rotated, the structure can be simplified and the weight can be reduced, and the work piece and the work piece are separated from each other. The work can be smoothly and easily rotated with a certain distance between them, and workability is good.

【0031】 請求項2に係る考案によれば、上記,,及びの効果を奏することに加 えて、下記の効果を奏する。すなわち、作業体としてのボンベから被作業体の 周面に浸透探傷用現像液を均一に塗布することができる結果、被作業体の欠陥を 確実に発見することができる。 請求項3に係る考案によれば、上記,,,及びの効果を奏すること に加えて、下記の効果を奏する。すなわち、 現像液によって抽出された被作業体表面の欠陥を、被作業体の周囲に回転さ せた撮像手段によって撮像することができ、例えば、被作業体の後方が狭い空間 であっても、被作業体の後部の画像を観察することができる。 また、撮り込んだ画像をビデオレコーダ等により記録しておくこともできる 。According to the second aspect of the invention, in addition to the above effects, and, the following effects are achieved. That is, as a result of being able to uniformly apply the penetrant flaw detection developer from the cylinder as the working body to the peripheral surface of the working body, defects in the working body can be reliably found. According to the third aspect of the invention, in addition to the above effects, the following effects are achieved. That is, the defect on the surface of the work piece extracted by the developer can be picked up by the image pickup means rotated around the work piece. For example, even if the rear side of the work piece is a narrow space, The image of the rear part of the work piece can be observed. Also, the captured image can be recorded by a video recorder or the like.

【0032】 請求項4に係る考案によれば、上記,,,,,及びの効果を奏 することができることに加えて、下記の効果を奏する。すなわち、ボンベから の噴射中に、シャッタ部材によって撮像手段の窓部を覆っておくことにより、窓 部に対して現像液が塗布されるのを防止することができる。 請求項5に係る考案によれば、上記,,及びの効果を奏することに加 えて、下記の効果を奏する。すなわち、退避可能な連結手段を、一端が一方の 対向部材に揺動自在であって、他端が他方の対向部材から離脱可能なねじ棒を用 いたので、構造を簡素化できると共に、ねじ棒を出入り経路から退避させたり戻 したりする動作が非常に簡単に行なえ、着脱作業が一層容易に行なえる。According to the invention of claim 4, in addition to being able to obtain the above-mentioned effects ,,,,, and, the following effects are exhibited. That is, it is possible to prevent the developing solution from being applied to the window portion by covering the window portion of the image pickup means with the shutter member during the ejection from the cylinder. According to the invention of claim 5, in addition to the above effects, and, the following effects are achieved. That is, since the retractable connecting means is a screw rod whose one end is swingable to one opposing member and the other end is detachable from the other opposing member, the structure can be simplified and the screw rod can be simplified. It is very easy to evacuate and return the car from the entry / exit path, and it is easier to attach and detach.

【図面の簡単な説明】[Brief description of drawings]

【図1】この考案の一実施例に係る回転作業装置の分解
斜視図である。
FIG. 1 is an exploded perspective view of a rotary working device according to an embodiment of the present invention.

【図2】パイプに装着された回転作業装置の一部破断側
面図である。
FIG. 2 is a partially cutaway side view of a rotary working device mounted on a pipe.

【図3】パイプへの装着過程を示す回転作業装置の概略
断面図である。
FIG. 3 is a schematic sectional view of a rotary working device showing a mounting process on a pipe.

【図4】パイプへの装着過程を示す回転作業装置の概略
断面図である。
FIG. 4 is a schematic sectional view of a rotary working device showing a mounting process on a pipe.

【図5】パイプに装着された状態を示す回転作業装置の
概略断面図である。
FIG. 5 is a schematic cross-sectional view of the rotary working device showing a state where the rotary working device is mounted on a pipe.

【図6】一の対向部材側から見た装着時の回転作業装置
の概略側面図である。
FIG. 6 is a schematic side view of the rotary working device at the time of mounting as seen from the side of one facing member.

【図7】他の対向部材側から見た装着時の回転作業装置
の概略側面図である。
FIG. 7 is a schematic side view of the rotary working device at the time of mounting as seen from the other facing member side.

【図8】パイプと支持ローラとの関係を示す概略図であ
る。
FIG. 8 is a schematic diagram showing a relationship between a pipe and a support roller.

【図9】この考案の他の実施例に係る回転作業装置の分
解斜視図である。
FIG. 9 is an exploded perspective view of a rotary working device according to another embodiment of the present invention.

【符号の説明】[Explanation of symbols]

P パイプ(被作業体) Pa 周面 1,2 対向部材 3 ボンベ(作業体) 3b 噴射部 4 カメラ(作業体) 4a 窓部 5,6 連結部材 61 ねじ棒 62 ナット 7a,7b 第1の支持ローラ 8a〜8h 第2の支持ローラ 11 シャッタ部材 P pipe (working object) Pa peripheral surface 1, 2 facing member 3 cylinder (working object) 3b injection part 4 camera (working object) 4a window part 5,6 connecting member 61 screw rod 62 nut 7a, 7b first support Rollers 8a to 8h Second support roller 11 Shutter member

Claims (5)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】中空又は中実の長尺の断面円形部材からな
る被作業体を挟んで対向配置された一対の対向部材と、 少なくとも一方の対向部材に所定の姿勢で取り付けられ
被作業体に所定の作業を施す作業体と、 上記被作業体を挟んで対向配置される状態で、両対向部
材同士を、両者間の間隔を調整自在に連結する一対の連
結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方
の対向部材を被作業体に対して支持した状態で被作業体
の周面に転動される少なくとも1つの第1の支持ローラ
と、 他方の対向部材に回転自在に支持され、上記他方の対向
部材を被作業体に対して支持した状態で被作業体の周面
に転動される少なくとも2つの第2の支持ローラとを備
え、 少なくとも一方の連結手段は、両対向部材同士間への被
作業体の出入り経路から退避可能に上記対向部材に取り
付けられていることを特徴とする回転作業装置。
1. A pair of opposing members, which are opposed to each other with a workpiece, which is a hollow or solid circular member having a long cross section, sandwiched therebetween, and at least one of the opposing members attached to the workpiece in a predetermined posture. A work body for performing a predetermined work, and a pair of connecting means for connecting the facing members to each other in a state of being arranged so as to face each other with the work body sandwiched therebetween, and an interval between the facing members being adjustable. At least one first supporting roller that is rotatably supported by a member and is rolled on the peripheral surface of the work piece while supporting the one opposite member with respect to the work piece; At least one second supporting roller which is rotatably supported and is rolled on the peripheral surface of the work body while the other facing member is supported on the work body; Of the work piece between both facing members Rotary working device, characterized in that attached to the opposing member to be retracted from the incoming path.
【請求項2】中空又は中実の長尺の断面円形部材からな
る被作業体を挟んで対向配置された一対の対向部材と、 何れか一方の対向部材に所定の姿勢で取り付けられ被作
業体の周面に対して噴射部から浸透探傷用現像液を噴射
するボンベと、 上記被作業体を挟んで対向配置される状態で、両対向部
材同士を、両者間の間隔を調整自在に連結する一対の連
結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方
の対向部材を被作業体に対して支持した状態で被作業体
の周面に転動される少なくとも1つの第1の支持ローラ
と、 他方の対向部材に回転自在に支持され、上記他方の対向
部材を被作業体に対して支持した状態で被作業体の周面
に転動される少なくとも2つの第2の支持ローラとを備
え、 少なくとも一方の連結手段は、両対向部材同士間への被
作業体の出入り経路から退避可能に上記対向部材に取り
付けられていることを特徴とする回転作業装置。
2. A pair of opposing members, which are opposed to each other with a workpiece, which is a hollow or solid circular member having a long cross section, being sandwiched therebetween, and a workpiece which is attached to any one of the opposing members in a predetermined posture. A cylinder for injecting the developer for penetrant flaw detection from the injection unit to the peripheral surface of the above, and both opposing members are connected so as to be adjustable in a state of being opposed to each other with the work piece sandwiched therebetween. A pair of connecting means and at least one first member which is rotatably supported by one of the opposing members and which is rolled on the peripheral surface of the workpiece while supporting the one opposing member with respect to the workpiece. One support roller and at least two second supporting members that are rotatably supported by the other opposing member and that are rolled on the peripheral surface of the workpiece with the other opposing member supported on the workpiece. A supporting roller, and at least one connecting means is That is attached to the opposing member to be retracted from and out path of the working body in the inter-direction between members rotating working device according to claim.
【請求項3】中空又は中実の長尺の断面円形部材からな
る被作業体を挟んで対向配置された一対の対向部材と、 何れか一方の対向部材に所定の姿勢で取り付けられ被作
業体の周面に対して噴射部から浸透探傷用現像液を噴射
するボンベと、 何れか一方の対向部材に所定の姿勢で取り付けられ被作
業体の表面を撮像する撮像手段と、 上記被作業体を挟んで対向配置される状態で、両対向部
材同士を、両者間の間隔を調整自在に連結する一対の連
結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方
の対向部材を被作業体に対して支持した状態で被作業体
の周面に転動される少なくとも1つの第1の支持ローラ
と、 他方の対向部材に回転自在に支持され、上記他方の対向
部材を被作業体に対して支持した状態で被作業体の周面
に転動される少なくとも2つの第2の支持ローラとを備
え、 少なくとも一方の連結手段は、両対向部材同士間への被
作業体の出入り経路から退避可能に上記対向部材に取り
付けられていることを特徴とする回転作業装置。
3. A pair of opposing members, which are opposed to each other with a workpiece, which is a hollow or solid circular member having a long cross section, being sandwiched therebetween, and a workpiece which is attached to any one of the opposing members in a predetermined posture. A cylinder for injecting the developer for penetrant flaw detection from the injection unit to the peripheral surface of the work piece, an image pickup means for picking up an image of the surface of the work piece attached to one of the opposing members in a predetermined posture, and the work piece In a state of being opposed to each other with sandwiching them, a pair of connecting means for connecting the two opposing members to each other so that the distance between them can be adjusted, and one of the opposing members are rotatably supported, and the one of the opposing members is At least one first supporting roller that is rolled on the peripheral surface of the work piece while being supported with respect to the work piece, and rotatably supported by the other opposite member On the peripheral surface of the work piece while supporting it against the body At least two second supporting rollers that are moved, and at least one of the connecting means is attached to the opposing member so as to be retractable from the passage of the workpiece between the opposing members. And rotating work equipment.
【請求項4】中空又は中実の長尺の断面円形部材からな
る被作業体を挟んで対向配置された一対の対向部材と、 何れか一方の対向部材に所定の姿勢で取り付けられ被作
業体の周面に対して噴射部から浸透探傷用現像液を噴射
するボンベと、 何れか一方の対向部材に所定の姿勢で取り付けられ被作
業体の表面を撮像する撮像手段と、 上記撮像手段への透光用の窓部を開放可能に覆い、ボン
ベの噴射部から噴射される現像液が上記窓部に塗布され
るのを回避するシャッタ部材と、 上記被作業体を挟んで対向配置される状態で、両対向部
材同士を、両者間の間隔を調整自在に連結する一対の連
結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方
の対向部材を被作業体に対して支持した状態で被作業体
の周面に転動される少なくとも1つの第1の支持ローラ
と、 他方の対向部材に回転自在に支持され、上記他方の対向
部材を被作業体に対して支持した状態で被作業体の周面
に転動される少なくとも2つの第2の支持ローラとを備
え、 少なくとも一方の連結手段は、両対向部材同士間への被
作業体の出入り経路から退避可能に上記対向部材に取り
付けられていることを特徴とする回転作業装置。
4. A pair of opposing members, which are opposed to each other with a workpiece having a hollow or solid circular cross-section having a circular cross section interposed therebetween, and a workpiece to be attached to any one of the opposing members in a predetermined posture. A cylinder for injecting the developer for penetrant flaw detection from the injection unit onto the peripheral surface of the, a photographing means for photographing the surface of the work piece attached in a predetermined posture to one of the opposing members, A state in which a shutter member that covers the light-transmitting window so as to be opened so as to prevent the developing solution sprayed from the spraying section of the cylinder from being applied to the window section, and a shutter member that are opposed to each other with the work piece sandwiched therebetween. A pair of connecting means for connecting the opposing members to each other so that the distance between them can be adjusted, and one of the opposing members are rotatably supported, and the one opposing member is supported with respect to the work piece. At least, it will be rolled around the work surface. One first support roller and at least two rotatably supported by the other opposing member, and being rolled on the peripheral surface of the workpiece with the other opposing member supported by the workpiece. A rotary working device comprising: a second supporting roller, wherein at least one of the connecting means is attached to the facing member so as to be retractable from a path of an object to be worked in and out between the facing members.
【請求項5】中空又は中実の長尺の断面円形部材からな
る被作業体を挟んで対向配置された一対の対向部材と、 少なくとも一方の対向部材に所定の姿勢で取り付けられ
被作業体に所定の作業を施す作業体と、 上記被作業体を挟んで対向配置される状態で、両対向部
材同士を、両者間の間隔を調整自在に連結する一対の連
結手段と、 何れか一方の対向部材に回転自在に支持され、上記一方
の対向部材を被作業体に対して支持した状態で被作業体
の周面に転動される少なくとも1つの第1の支持ローラ
と、 他方の対向部材に回転自在に支持され、上記他方の対向
部材を被作業体に対して支持した状態で被作業体の周面
に転動される少なくとも2つの第2の支持ローラとを備
え、 少なくとも一方の連結手段は、両対向部材同士間への被
作業体の出入り経路から退避可能に上記対向部材に取り
付けられており、 上記退避可能に取り付けられた連結手段は、少なくとも
1つのねじ棒を含み、 このねじ棒の一端は、何れか一方の対向部材に、ねじ棒
が上記出入り経路から退避可能になる方向へ揺動自在に
連結されており、 ねじ棒の他端は、他方の対向部材に形成された貫通孔
に、軸方向に移動自在に貫通される状態で、対向部材間
間隔調整用のナットに嵌められており、 上記貫通孔は、ねじ棒の上記他端を上記揺動に伴って離
脱させることができるように開放されていることを特徴
とする回転作業装置。
5. A pair of facing members, which are opposed to each other with a work body made of a hollow or solid long circular cross section interposed therebetween, and at least one of the facing members attached to the work body in a predetermined posture. A work body for performing a predetermined work, and a pair of connecting means for connecting the facing members to each other in a state of being arranged so as to face each other with the work body sandwiched therebetween, and an interval between the facing members being adjustable. At least one first supporting roller that is rotatably supported by a member and is rolled on the peripheral surface of the work piece while supporting the one opposite member with respect to the work piece; At least one second supporting roller which is rotatably supported and is rolled on the peripheral surface of the work body while the other facing member is supported on the work body; Of the work piece between both facing members The connecting means is removably attached to the facing member from the entry path, and the retractable connecting means includes at least one screw rod, and one end of the screw rod is screwed to one of the facing members. The rod is swingably connected in a direction in which it can be retracted from the entrance / exit path, and the other end of the screw rod is axially movably penetrated through a through hole formed in the other opposing member. And is fitted in a nut for adjusting the interval between the facing members, and the through hole is opened so that the other end of the screw rod can be disengaged with the swing. Rotating work device.
JP1994012499U 1994-10-11 1994-10-11 Rotating work equipment Expired - Lifetime JP3010024U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1994012499U JP3010024U (en) 1994-10-11 1994-10-11 Rotating work equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1994012499U JP3010024U (en) 1994-10-11 1994-10-11 Rotating work equipment

Publications (1)

Publication Number Publication Date
JP3010024U true JP3010024U (en) 1995-04-18

Family

ID=43145797

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1994012499U Expired - Lifetime JP3010024U (en) 1994-10-11 1994-10-11 Rotating work equipment

Country Status (1)

Country Link
JP (1) JP3010024U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101334628B1 (en) * 2012-03-20 2013-12-05 세안기술 주식회사 An auto-penetration inspection appartus for penetration inspection
JP2022044077A (en) * 2020-09-07 2022-03-17 株式会社システック Spray rod

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101334628B1 (en) * 2012-03-20 2013-12-05 세안기술 주식회사 An auto-penetration inspection appartus for penetration inspection
JP2022044077A (en) * 2020-09-07 2022-03-17 株式会社システック Spray rod
JP7177315B2 (en) 2020-09-07 2022-11-24 エスワイエス・エンジニアリング株式会社 spray jet rod

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