JP3003581U - Static mixing module and mixing device - Google Patents

Static mixing module and mixing device

Info

Publication number
JP3003581U
JP3003581U JP1994002026U JP202694U JP3003581U JP 3003581 U JP3003581 U JP 3003581U JP 1994002026 U JP1994002026 U JP 1994002026U JP 202694 U JP202694 U JP 202694U JP 3003581 U JP3003581 U JP 3003581U
Authority
JP
Japan
Prior art keywords
static mixing
module
intermediate strip
modules
sides
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP1994002026U
Other languages
Japanese (ja)
Inventor
賢 塚田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Nisshin Jahara Co Ltd
Original Assignee
Tokyo Nisshin Jahara Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Nisshin Jahara Co Ltd filed Critical Tokyo Nisshin Jahara Co Ltd
Priority to JP1994002026U priority Critical patent/JP3003581U/en
Priority to CN94117108A priority patent/CN1051247C/en
Application granted granted Critical
Publication of JP3003581U publication Critical patent/JP3003581U/en
Priority to US08/365,369 priority patent/US5522661A/en
Priority to DE19501241A priority patent/DE19501241C2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/4315Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material
    • B01F25/43151Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor the baffles being deformed flat pieces of material composed of consecutive sections of deformed flat pieces of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/40Static mixers
    • B01F25/42Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
    • B01F25/43Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
    • B01F25/431Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
    • B01F25/43197Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor characterised by the mounting of the baffles or obstructions
    • B01F25/431973Mounted on a support member extending transversally through the mixing tube

Landscapes

  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)

Abstract

(57)【要約】 【構成】中間帯体及びその両側を画定する曲げ加工線の
両側に直行するように伸びている一定幅の翼部並びに欠
損部を有し、該中間帯体の一方側において該翼部と該欠
損部は各々交互に配置され、かつ該中間帯体の反対側で
は該翼部と該欠損部が前記一方側とは反転して配置され
ており、該翼部は該中間帯体に対し同方向に所定の角度
で折り曲げられており、該帯体面側から見た外周矢視が
略真円をなしているスタティックミキシングパーツ材の
二つを、各々の翼部曲げ方向と反対側の帯体表面同士を
該翼部と該欠損部が背対するように一致させて固着して
なるスタティックミキシングモジュール及びこれを少な
くとも一つ用いた混合装置。 【効果】短い距離で低圧損であるにもかかわらず高攪拌
効果を達成できるのみならず、成形加工・組立が容易で
あり、低コストで製造できる。
(57) [Summary] [Structure] An intermediate strip and a wing portion having a constant width extending so as to be orthogonal to both sides of a bending line that defines both sides thereof, and a defect portion, and one side of the intermediate strip. In the above, the wing portions and the defective portions are alternately arranged, and on the opposite side of the intermediate strip, the wing portions and the defective portions are arranged opposite to the one side, and the wing portions are Two of the static mixing part materials are bent in the same direction with respect to the intermediate strip at a predetermined angle, and the outer peripheral arrow view from the side of the strip has a substantially perfect circle. And a mixing device using at least one of the static mixing module, in which the surfaces of the strips on the opposite side to each other are fixed so that the wing portion and the defective portion are aligned so as to face each other. [Effect] Not only a high stirring effect can be achieved in spite of a low pressure loss in a short distance, molding processing and assembly are easy, and manufacturing can be performed at low cost.

Description

【考案の詳細な説明】[Detailed description of the device]

【0001】[0001]

【産業上の利用分野】[Industrial applications]

本考案は、2種類以上の流体(気体・液体・粉体等)を配管流路内において静 的に接触・混合させるスタティックミキシングモジュール及びこれを管内に装填 した混合装置の改良に関する。 The present invention relates to a static mixing module for statically contacting and mixing two or more kinds of fluids (gas, liquid, powder, etc.) in a pipe flow path, and an improvement of a mixing device having the static mixing module loaded in the pipe.

【0002】[0002]

【考案の背景】[Background of device]

スタティックミキシングモジュールは、所定の長さ及び内径の管の中に静止状 態にて1又は2以上配置され、この管内に流入される流体(気体・液体・粉体等 )の接触・混合を促進させる機能を持つものであり、気液混合においては液体中 への微小な気泡を混入させる働きも持っている。 The static mixing module is arranged in a stationary state in one or more pipes in a pipe having a predetermined length and inner diameter, and promotes contact and mixing of fluids (gas, liquid, powder, etc.) flowing into the pipe. It has a function to allow it, and also has a function of mixing minute bubbles into the liquid in gas-liquid mixing.

【0003】 従来、特公昭54−21987号公報の図2には、低コストで、配管の軸方向 に複雑な速度ベクトルを誘起する混合マトリックスを形成することができるモジ ュールが開示されている。また図3には図2と鏡像の関係にあるモジュールが開 示されている。また特公昭55−37941号公報の第7図にも同様なスタティ ックミキシングモジュールが開示されている。FIG. 2 of Japanese Patent Publication No. 54-21987 discloses a module that can form a mixed matrix that induces a complicated velocity vector in the axial direction of a pipe at low cost. Also shown in FIG. 3 is a module that is a mirror image of FIG. FIG. 7 of Japanese Patent Publication No. 55-37941 discloses a similar static mixing module.

【0004】 これらのモジュールは基本的には図17に示す形態を有している。これらのモ ジュールは1枚の楕円形の円板を打ち抜いて翼部を形成し、その翼部を上下交互 に2回折り曲げ加工をし、4方向に折り曲げた形態を有している。These modules basically have the form shown in FIG. These modules have a configuration in which one elliptical disk is punched out to form a wing portion, and the wing portion is bent twice in alternating vertical directions and bent in four directions.

【0005】 しかし、2回折り曲げ加工をするには2種類の金型を必要とし、それだけコス ト高となり、また曲げ加工の回数が増加した分だけ工費が高くなる欠点がある。However, there are drawbacks that two types of molds are required to perform the double bending process, the cost becomes higher, and the manufacturing cost becomes higher due to the increase in the number of times of the bending process.

【0006】 また、短い距離で低圧力損失(圧損)であるにもかかわらず高攪拌効果を達成 できるモジュールとしては、図18に示すものが知られている。これは図19〜 図21の左図に示すように、所定形状のピース(翼部)をプレス加工により成形 し、このピースを溶接により組み立てて右図の如くブロック化し、このブロック を更に図20に示す構造に溶接して形成していたものである(特公昭61−32 117参照)。A module shown in FIG. 18 is known as a module that can achieve a high stirring effect despite a low pressure loss (pressure loss) in a short distance. As shown in the left diagram of FIGS. 19 to 21, this is formed by pressing a piece (wing portion) of a predetermined shape, and assembling this piece by welding to form a block as shown in the right figure. It was formed by welding to the structure shown in (1) (see Japanese Patent Publication No. 61-32117).

【0007】 この製造手段によると、ピースの成形は打ち抜きプレス加工のみでよく、プレ ス用金型の簡略化が計れ、また、単一部品としての精度の確保は容易であるが、 他方、モジュールを収納する配管寸法に対応させるために極めて多種多数の部品 を要し、部品の選別や補完管理が大変で、異品混入等の品質管理上の問題だけで なく、生産コストや生産能率等の点でも大きな問題があった。また、溶接箇所の 複雑なところが多いため、特別の溶接機械を必要とし、これもまた生産コスト引 上げの原因となっている。According to this manufacturing means, the piece can be formed only by punching and pressing, the press die can be simplified, and the accuracy as a single component can be easily ensured. It requires an extremely large number of parts in order to accommodate the piping dimensions that store the parts, and it is difficult to select and complement the parts.This not only causes quality control problems such as mixing of different products, but also the production cost and production efficiency. There was a big problem in terms. In addition, since many welding points are complicated, special welding machines are required, which also increases production costs.

【0008】 そこで、本考案の目的は、短い距離で低圧損であるにもかかわらず高攪拌効果 を達成できるのみならず、成形加工・組立が容易であり、低コストで製造できる 改良されたスタティックミキシングモジュールおよび混合装置を提供することに ある。Therefore, an object of the present invention is not only to achieve a high agitation effect despite a low pressure loss over a short distance, but also to facilitate molding and assembling, and to manufacture at a low cost. It is to provide a mixing module and a mixing device.

【0009】[0009]

【課題を解決するための手段】[Means for Solving the Problems]

上記目的を達成する第1のスタティックミキシングモジュールは中間帯体及び その両側を画定する曲げ加工線の両側に直行するように伸びている一定幅の翼部 並びに欠損部を有し、該中間帯体の一方側において該翼部と該欠損部は各々交互 に配置され、かつ該中間帯体の反対側では該翼部と該欠損部が前記一方側とは反 転して配置されており、該翼部は該中間帯体に対し同方向に所定の角度で折り曲 げられており、該帯体面側から見た外周矢視が略真円をなしているスタティック ミキシングパーツ材の二つを、各々の翼部曲げ方向と反対側の帯体表面同士を該 翼部と該欠損部が背対するように一致させて固着してなることを特徴とする。 A first static mixing module which achieves the above object has an intermediate strip, a wing portion having a constant width extending so as to be orthogonal to both sides of a bending line defining both sides thereof, and a defect portion, and the intermediate strip is provided. The wing portions and the defective portions are alternately arranged on one side, and the wing portions and the defective portions are arranged opposite to the one side on the opposite side of the intermediate strip. The wings are bent in the same direction with respect to the intermediate strip at a predetermined angle, and two of the static mixing part materials whose outer-peripheral arrow seen from the side of the strip has a substantially perfect circle are It is characterized in that the surface of the strip on the side opposite to the bending direction of each wing portion is fixed so that the wing portion and the defective portion are aligned so as to face each other.

【0010】 また上記目的を達成する混合装置は、複数の流体が通過可能な管内に、上記第 1のスタティックミキシングモジュールの少なくとも1つを中間帯体が管断面の 半径方向に平行になるように固定部材を介して固着してなることを特徴とする。In addition, a mixing device that achieves the above object is such that at least one of the first static mixing modules is arranged in a pipe through which a plurality of fluids can pass, so that the intermediate strip is parallel to the radial direction of the pipe cross section. It is characterized in that it is fixed through a fixing member.

【0011】 さらに上記目的を達成する混合装置は、スタティックミキシングモジュールの 少なくとも1つを中間帯体が管断面の半径方向に平行になるように配設し、該モ ジュールの両側の翼部と該翼部の両側に配設される上記第1のスタティックミキ シングパーツ材の翼部の折り曲げ方向を対向させ且つ前記モジュールと該スタテ ィックミキシングパーツ材の中間帯体の向きを一致させて並設してなり、互いの 翼部を対向する相手方の欠損部に嵌着させてなるスタティックミキシングモジュ ールを少なくとも二つ以上形成し、隣接するスタティックミキシングモジュール を中間帯体が管断面の半径方向に平行であるという条件を変えずに互いに45〜 90度回転してなり、該スタティックミキシングモジュールの少なくとも一端が 固定部材を介して管に固着されていることを特徴とする。Further, in the mixing device for achieving the above object, at least one of the static mixing modules is arranged such that the intermediate strip is parallel to the radial direction of the pipe cross section, and the blades on both sides of the module and the The first static mixing part material disposed on both sides of the wing portion is arranged in parallel so that the wing portions of the first static mixing part material are opposed to each other and the module and the intermediate strip of the static mixing part material are oriented in the same direction. At least two static mixing modules are formed by fitting the blades of each other to the opposing defects of the other side, and the adjacent static mixing modules are arranged so that the intermediate band is parallel to the radial direction of the pipe cross section. The static mixing module is rotated at 45 to 90 degrees without changing the condition that at least one end of the static mixing module is fixed. It is characterized in that it is fixed to the pipe through a fixed member.

【0012】 また上記目的を達成する混合装置は、上記第1のスタティックミキシングモジ ュールの少なくとも1つを中間帯体が管断面の半径方向に平行になるように配設 し、該モジュールの両側の翼部と該翼部の両側に配設される下記構成のくの字形 スタティックミキシングパーツ材の翼部の折り曲げ方向を対向させ且つ互いの翼 部を対向する相手方の欠損部に嵌着させてなるスタティックミキシングモジュー ルを少なくとも二つ以上形成し、該スタティックミキシングモジュールの少なく とも一端が固定部材を介して管に固着されていることを特徴とする。In the mixing device for achieving the above object, at least one of the first static mixing modules is arranged so that the intermediate strip is parallel to the radial direction of the pipe cross section, and both sides of the module are A wing portion and a V-shaped static mixing part material arranged on both sides of the wing portion with the bending directions of the wing portions facing each other, and the wing portions of the static mixing parts are fitted to the opposing defect portions of the opposing wing portions. At least two or more static mixing modules are formed, and at least one end of the static mixing module is fixed to the pipe via a fixing member.

【0013】 (くの字形スタティックミキシングパーツ材の構成) 中間帯体とその両側に直行するように伸びている一定幅の翼部及び欠損部を有 し、該中間帯体の一方側において該翼部と該欠損部は各々交互に配置され、また 該中間帯体の反対側では該翼部と該欠損部は前記一方側とは反転して配置されて おり、該中間帯体の短径方向の中心線において折り曲げられており、該帯体面側 から見た外周矢視が略真円をなしているくの字形スタティックミキシングパーツ 材。(Structure of V-shaped static mixing part material) An intermediate strip and a wing portion having a constant width extending so as to extend orthogonally to both sides thereof and a defect portion, and the wing is provided on one side of the intermediate strip. The portions and the defective portions are alternately arranged, and the wing portion and the defective portion are arranged on the opposite side of the intermediate strip body so as to be inverted from the one side. A dogleg-shaped static mixing part material that is bent at the center line of the belt and has a substantially perfect circle when viewed from the outer peripheral surface side.

【0014】 さらに上記目的を達成する混合装置は、複数の流体が通過可能な管内に、上記 第1のスタティックミキシングモジュールの少なくとも1つを中間帯体が管断面 の半径方向に垂直になるように固定部材を介して固着されていることを特徴とす る。Furthermore, the mixing device which achieves the above object is such that at least one of the first static mixing modules is arranged in a pipe through which a plurality of fluids can pass so that the intermediate strip is perpendicular to the radial direction of the pipe cross section. It is characterized by being fixed via a fixing member.

【0015】 さらにまた上記目的を達成する混合装置は、上記第1のスタティックミキシン グモジュールの少なくとも1つを中間帯体が管断面の半径方向に垂直になるよう に配設し、該モジュールの両側の翼部と該翼部の両側に配設される上記のくの字 形スタティックミキシングパーツ材の翼部の折り曲げ方向を対向させ且つ互いの 翼部を対向する相手方の欠損部に嵌着させてなるスタティックミキシングモジュ ールを少なくとも二つ以上形成し、該スタティックミキシングモジュールの少な くとも一端が固定部材を介して管に固着されていることを特徴とする。Furthermore, in the mixing device for achieving the above object, at least one of the first static mixing modules is arranged so that the intermediate strip is perpendicular to the radial direction of the tube cross section, and both sides of the module are arranged. Of the V-shaped static mixing part material disposed on both sides of the blade and the bending directions of the blades are opposed to each other, and the blades are fitted to the opposing defected portions. At least two or more static mixing modules are formed, and at least one end of the static mixing module is fixed to the pipe via a fixing member.

【0016】 さらに上記目的を達成する混合装置は、上記第1のスタティックミキシングモ ジュールの少なくとも1つを中間帯体が管断面の半径方向に垂直になるように配 設し、該モジュールの両側の翼部と該翼部の両側に配設される上記のくの字形ス タティックミキシングパーツ材の翼部の折り曲げ方向を対向させ且つ互いの翼部 を対向する相手方の欠損部に嵌着させてなるスタティックミキシングモジュール を少なくとも二つ以上形成し、隣接するスタティックミキシングモジュールを中 間帯体が管断面の半径方向に垂直であるという条件を変えずに互いに45〜90 度回転してなり、該スタティックミキシングモジュールの少なくとも一端が固定 部材を介して管に固着されていることを特徴とする。Further, in the mixing device for achieving the above object, at least one of the first static mixing modules is arranged so that the intermediate strip is perpendicular to the radial direction of the tube cross section, and both sides of the module are arranged. The wings and the wings of the dogleg-shaped static mixing parts material arranged on both sides of the wings are made to face each other in a bending direction, and the wings are fitted to the opposing defects of the opposite side. At least two static mixing modules are formed, and adjacent static mixing modules are rotated 45 to 90 degrees with respect to each other without changing the condition that the intermediate strip is perpendicular to the radial direction of the pipe cross section. At least one end of the mixing module is fixed to the pipe via a fixing member.

【0017】 さらにまた上記目的を達成する混合装置は、二以上の上記第1のスタティック ミキシングモジュールのみの組み合わせによって構成されることを特徴とする。Furthermore, the mixing device for achieving the above object is characterized in that it is constituted by a combination of only two or more of the first static mixing modules.

【0018】[0018]

【実施例】【Example】

以下、本考案に係るスタティックミキシングモジュールおよびこれを管内に装 填した混合装置を添付の図面に示す実施例に従って詳細に説明する。 Hereinafter, a static mixing module according to the present invention and a mixing device in which the static mixing module is installed in a pipe will be described in detail according to an embodiment shown in the accompanying drawings.

【0019】 実施例1 図1は本考案に係るスタティックミキシングモジュールの一例を示す斜視図で あり、図2はその平面図である。Embodiment 1 FIG. 1 is a perspective view showing an example of a static mixing module according to the present invention, and FIG. 2 is a plan view thereof.

【0020】 スタティックミキシングモジュール(以下、「モジュール」と略す)1の製造 方法としては特に限定されないが、例えば板材をワイヤーカットにより切り取る かまたはプレス加工により打ち抜き、次いで曲げ加工をし、スタティックミキシ ングパーツ材(以下、「パーツ材」と略す)2を作成する。The method of manufacturing the static mixing module (hereinafter abbreviated as “module”) 1 is not particularly limited, but for example, a plate material is cut by wire cutting or punched by press working, and then bent, and then static mixing parts are formed. A material (hereinafter abbreviated as “part material”) 2 is created.

【0021】 この曲げ加工の際の曲げ角度αは5°〜85°が好ましく、より好ましくは1 0°〜75°である。The bending angle α at the time of this bending is preferably 5 ° to 85 °, more preferably 10 ° to 75 °.

【0022】 次に該パーツ材2を二つ各々の翼部4の曲げ方向と反対側の中間帯体3の表面 同士を該翼部4と欠損部5が背対するように一致させて溶接あるいは接着剤等の 手段を用いて固着させてモジュール1を製造する。Next, the parts material 2 is welded by aligning the surfaces of the intermediate strip 3 on the opposite side of the bending direction of each of the two blades 4 so that the blades 4 and the defective portions 5 face each other. The module 1 is manufactured by fixing it using a means such as an adhesive.

【0023】 本実施例のモジュールの作成方法としては、上記のようなワイヤーカットやプ レス加工以外に、型押し成形、射出成形等が考えられるが、これに限定されるも のではない。As a method of producing the module of the present embodiment, in addition to the wire cutting and the press working as described above, embossing molding, injection molding and the like can be considered, but the method is not limited to this.

【0024】 本実施例のモジュールの材料としては、種々の鋼材、樹脂等が考えられるが、 これに限定されるものではない。Various steel materials, resins, and the like can be considered as the material of the module of this embodiment, but the material is not limited to these.

【0025】 本実施例のモジュールは、管内に設置して使用することが考えられるが、その 際混合する液体の粘度によって、管断面の半径方向に対し、中間帯体3を平行も しくは垂直(直角)のどちらでも使用することができる。It is considered that the module of the present embodiment is installed and used in a pipe. At that time, depending on the viscosity of the liquid to be mixed, the intermediate strip 3 is parallel or perpendicular to the radial direction of the pipe cross section. You can use either (right angle).

【0026】 また、パーツ材2の翼部4の長さおよび枚数を変化させ、様々な種類のモジュ ールを作成することができる。Further, various types of modules can be created by changing the length and the number of blades 4 of the part material 2.

【0027】 管径に応じてパーツ材2の大きさを変化させることができる。管径は10mm 〜3000mmと非常に広範であってよく、従って、本実施例のモジュールは混 合装置以外に反応装置(リアクター)等にも適用可能である。The size of the part material 2 can be changed according to the pipe diameter. The tube diameter may be very wide, from 10 mm to 3000 mm, and therefore the module of this embodiment can be applied to a reaction device (reactor) or the like as well as the mixing device.

【0028】 本実施例のモジュールによれば、製作工程を減少させ生産コストの削減が図れ る。また2つのパーツ材を接着させて作成するため、従来の一枚板の折り曲げに よって形成されるモジュールに比べ大きな強度が得られる。According to the module of this embodiment, it is possible to reduce the manufacturing process and the production cost. Further, since the two parts materials are bonded together, it is possible to obtain greater strength than a conventional module formed by bending a single plate.

【0029】 実施例2 図3は本考案に係る混合装置の一実施例を示す斜視図である。また図4は混合 装置の一実施例を示す側断面図である。Embodiment 2 FIG. 3 is a perspective view showing an embodiment of the mixing apparatus according to the present invention. FIG. 4 is a side sectional view showing an embodiment of the mixing device.

【0030】 図3、4において、10はモジュール1が装填された混合装置である。11は 複数のモジュール1を装填するための管であり、管11の径はモジュール1の中 間帯体3の長辺より少し長い径を有することが好ましく、また材質は特に限定さ れない。管内を流れる流体は気体、液体、粉体等のいずれであってもよく、流体 の種類も2種類以上であってもよい。即ち液体と気体、液体と液体、液体と粉体 、粉体と粉体等のいずれの組み合わせでもよい。また粘性の高い流体同士、ある いは粘性の高い流体と低い流体等であってもよい。In FIGS. 3 and 4, reference numeral 10 denotes a mixing device loaded with the module 1. Reference numeral 11 denotes a tube for loading a plurality of modules 1. The tube 11 preferably has a diameter slightly longer than the long side of the intermediate strip 3 of the module 1, and the material is not particularly limited. The fluid flowing in the tube may be any of gas, liquid, powder, etc., and the type of fluid may be two or more. That is, any combination of liquid and gas, liquid and liquid, liquid and powder, powder and powder, and the like may be used. Further, it may be a fluid having high viscosity, or a fluid having high viscosity and a fluid having low viscosity.

【0031】 図4において、12はモジュール1を管11に固定するための固定部材であり 、固定部材12は特に限定される訳ではないが、例えば内径が管11の内径とほ ぼ同じ固定リングを用いることは特に好ましいことである。In FIG. 4, reference numeral 12 denotes a fixing member for fixing the module 1 to the pipe 11. The fixing member 12 is not particularly limited, but for example, the fixing ring has an inner diameter which is almost the same as the inner diameter of the pipe 11. Is particularly preferred.

【0032】 図示のようにモジュール1の翼部4の先端は固定部材12に溶接等によって固 着され、固定部材12が2枚のフランジによって構成される固定手段13に挟ま れて、モジュール全体が管11に固定される。なおこの固定手段13はフランジ 固定以外の手段あってもよい。As shown in the figure, the tip of the wing portion 4 of the module 1 is fixed to the fixing member 12 by welding or the like, and the fixing member 12 is sandwiched by the fixing means 13 composed of two flanges, and the entire module is It is fixed to the pipe 11. The fixing means 13 may be a means other than the flange fixing.

【0033】 複数のモジュール1を管11内に設置する際、モジュール1同士は何点かで溶 接等の方法により固着されていることが望ましい。When installing the plurality of modules 1 in the pipe 11, it is desirable that the modules 1 are fixed to each other at some points by a method such as welding.

【0034】 各々が互いに固着された複数のモジュール1を管内に設置した後、固定部材1 2を固定手段13で管11に固定する。かかる固定によって流体圧によるモジュ ールの空回りが防げ、混合効果を損なうことがない。After the plurality of modules 1 each fixed to each other are installed in the pipe, the fixing member 12 is fixed to the pipe 11 by the fixing means 13. Such fixing prevents the idle rotation of the module due to the fluid pressure and does not impair the mixing effect.

【0035】 図3、4に示す混合装置において、固定手段13側から管11内に混合する複 数の流体を供給すると、該流体は中間帯体3、翼部4、欠損部5の存在によって 管の軸方向に複雑な速度ベクトルを誘起する混合マトリックスを形成し、混合攪 拌される。In the mixing device shown in FIGS. 3 and 4, when a plurality of fluids to be mixed are supplied into the pipe 11 from the fixing means 13 side, the fluids are caused by the existence of the intermediate strip 3, the blade portion 4 and the defective portion 5. A mixing matrix is formed that induces a complex velocity vector in the axial direction of the tube, and the mixture is stirred.

【0036】 モジュール1の大きさ、数、長さ等は様々に変化でき、これによって様々な攪 拌能力の混合装置を作成できる。 翼部4及び中間帯体3の攪拌効果本実施例によれば、中間帯体3、翼部4、欠損 部5の存在によって管の軸方向に複雑な速度ベクトルを誘起する混合マトリック スを形成でき、特に粘性の余り大きくない流体の攪拌に大きな効果が得られると 共にモジュール1と管11は接触していないため接触面による流体の圧損がない 。The size, the number, the length, etc. of the module 1 can be variously changed, and thus, the mixing device having various stirring capabilities can be produced. Stirring Effect of Wing 4 and Intermediate Strip 3 According to this embodiment, the presence of the intermediate strip 3, the blade 4 and the defect 5 forms a mixed matrix that induces a complicated velocity vector in the axial direction of the pipe. In particular, a great effect can be obtained for stirring a fluid having a not particularly large viscosity, and since the module 1 and the pipe 11 are not in contact with each other, there is no pressure loss of the fluid by the contact surface.

【0037】 また、モジュールとしては、すべて同じ形状の部材を使用できるので、生産コ ストを低く抑えることができる。Further, as the module, all members having the same shape can be used, so that the production cost can be kept low.

【0038】 実施例3 図5は本考案の混合装置の他の実施例を示す側断面図である。Embodiment 3 FIG. 5 is a side sectional view showing another embodiment of the mixing apparatus of the present invention.

【0039】 同図に示すように、図1に示すモジュール1は中間帯体3が管11断面の半径 方向に平行になるように配設される。該モジュール1の両側、即ち図面では左右 の翼部4,4と該翼部4,4の両側に配設されるパーツ材2,2の翼部の折り曲 げ方向を対向させると共に、前記モジュール1と該パーツ材2の中間帯体3の向 きを一致させて並設する。そして互いの翼部を対向する相手方の欠損部に嵌着さ せて新たなモジュール20を形成する。即ち、このモジュール20は一つのモジ ュール1と二つのパーツ材2,2の組み合わせによって形成される。As shown in the figure, the module 1 shown in FIG. 1 is arranged such that the intermediate strip 3 is parallel to the radial direction of the cross section of the tube 11. Both sides of the module 1, that is, the left and right wings 4 and 4 in the drawing, and the wings of the part materials 2 and 2 arranged on both sides of the wings 4 and 4 are made to face each other, and 1 and the intermediate strip 3 of the part material 2 are aligned in parallel with each other. Then, a new module 20 is formed by fitting the wing portions of each other to the opposing defective portions. That is, the module 20 is formed by a combination of one module 1 and two parts materials 2 and 2.

【0040】 モジュール20は複数形成され、これを管11内に装填して混合装置10が得 られる。本実施例はこの装填において隣接する二つのモジュール、即ち第1モジ ュール20と第2モジュール20は中間帯体3が管11断面の半径方向に平行で あるという条件を変えずに互いに90度回転して固定されている。この回転角度 は45〜90°の範囲で任意に設定することができる。A plurality of modules 20 are formed, and the modules 20 are loaded into the tube 11 to obtain the mixing device 10. In this embodiment, the two adjacent modules in this loading, namely the first module 20 and the second module 20, rotate 90 degrees with respect to each other without changing the condition that the intermediate strip 3 is parallel to the radial direction of the tube 11 cross section. And is fixed. This rotation angle can be arbitrarily set within the range of 45 to 90 °.

【0041】 さらに第2モジュール20の隣の第3モジュール20も、第2モジュール20 に対して90°回転されている。この90°回転の配列を順次行い複数のモジュ ールを互いに溶着し、管11に装填して、混合装置を形成できる。Further, the third module 20 adjacent to the second module 20 is also rotated by 90 ° with respect to the second module 20. This 90 [deg.] Rotation arrangement is performed sequentially, and a plurality of modules are welded to each other and loaded into the tube 11 to form a mixing device.

【0042】 モジュール20を管11に固定する手段は特に限定されないが、モジュール2 0のうち最初に位置するモジュール20を固定手リング12を介して管11に固 着する。本実施例では固定部材12とモジュール1との間に固定のためのパーツ 材21を用いている。The means for fixing the module 20 to the pipe 11 is not particularly limited, but the first module 20 of the modules 20 is fixed to the pipe 11 via the fixing ring 12. In this embodiment, a part material 21 for fixing is used between the fixing member 12 and the module 1.

【0043】 以上の実施例において、モジュール20を形成する際に、モジュール1を2つ 以上併設し、その併設された複数のモジュールの両端に、各々図5と同様な二つ のパーツ材2,2を組み合わせることもできる。In the above-described embodiment, when forming the module 20, two or more modules 1 are installed side by side, and two parts materials 2 similar to those shown in FIG. It is also possible to combine the two.

【0044】 本実施例は、実施例2の混合装置と比べ、同じ長さで流速による乱流が多く起 こり、中間帯体3、翼部4、欠損部5の存在によって管の軸方向に複雑な速度ベ クトルを誘起する混合マトリックスも複雑になるため、より粘性の少ない流体の 攪拌に大きな効果が得られる。Compared with the mixing device of the second embodiment, in this embodiment, a large amount of turbulence due to the flow velocity occurs at the same length, and due to the presence of the intermediate strip 3, the blade portion 4, and the defect portion 5, the tube is axially moved. Since the mixing matrix that induces a complicated velocity vector is also complicated, a great effect can be obtained for stirring a fluid having a lower viscosity.

【0045】 また、モジュールとしては、すべて同じ形状のパーツ材を使用できるので、生 産コストを低く抑えることができる。Further, since the parts materials having the same shape can be used for all the modules, the production cost can be kept low.

【0046】 実施例4 図6は本考案の混合装置の他の実施例を示す側断面図である。Embodiment 4 FIG. 6 is a side sectional view showing another embodiment of the mixing apparatus of the present invention.

【0047】 同図に示すように、モジュール1は実施例3と同様に中間帯体が管断面の半径 方向に平行になるように配設される。しかし該モジュール1の両側、即ち図面で は左右に配設されるパーツ材2,2の中間帯体の形態が実施例3と異なっている 。As shown in the figure, the module 1 is arranged such that the intermediate strip is parallel to the radial direction of the tube cross section, as in the third embodiment. However, the form of the intermediate strip of the part materials 2 and 2 arranged on both sides of the module 1, that is, on the left and right in the drawing is different from that of the third embodiment.

【0048】 このパーツ材2,2は図示のようにくの字形を有している。このくの字形パー ツ材は図7に示すように、板材より打ち抜きまたはワイヤーカットによって翼部 201と欠損部202を有する楕円状板材の中間帯体203の短径方向中心線2 04において曲げ角αに折り曲げられて作成される。その際曲げ角αは本実施例 に使用するモジュール1の曲げ角αと同じ角度であり、5°〜85°が好ましく 、より好ましくは10°〜75°である。The parts materials 2 and 2 have a dogleg shape as shown in the drawing. As shown in FIG. 7, this V-shaped part material is punched or wire-cut from a plate material and bent at a bending angle at a minor axis center line 204 of an intermediate strip 203 of an elliptical plate material having a wing portion 201 and a defective portion 202. It is created by bending into α. At that time, the bending angle α is the same as the bending angle α of the module 1 used in the present embodiment, preferably 5 ° to 85 °, more preferably 10 ° to 75 °.

【0049】 また翼部201の長さおよび枚数は適宜変化させることができる。Further, the length and the number of blades 201 can be appropriately changed.

【0050】 該くの字形パーツ材の他の態様としては、図8及び図9に示すものが挙げられ る。即ち、図8に示す楕円状の板材よりワイヤーカットにより翼部201と短径 方向中心軸まで届く欠損部202を形成する。従って中間帯体の幅はほとんどな く、線状に想定できるに過ぎない。As another aspect of the dogleg-shaped part material, there are those shown in FIGS. 8 and 9. That is, the wing portion 201 and the defect portion 202 reaching the central axis in the minor axis direction are formed by wire cutting from the elliptical plate material shown in FIG. Therefore, the width of the intermediate strip is almost non-existent and can only be assumed to be linear.

【0051】 次いで短径方向中心軸において上記と同様の曲げ角αで折り曲げられ、図9に 示すくの字形パーツ材が形成される。この折り曲げ後の線状に想定される帯体面 側から見た外周矢視は略真円をなしている。円管に配設するためである。Next, it is bent at the bending angle α similar to the above on the central axis in the minor axis direction, and the dogleg-shaped part material shown in FIG. 9 is formed. When viewed from the side of the band surface, which is assumed to be a linear shape after this bending, the outer peripheral arrow view is a substantially perfect circle. This is because it is arranged in a circular pipe.

【0052】 このくの字形パーツ材の翼の数や長さは、前記の中間帯体を有するパーツ材と 同様に変化できる。The number and length of the blades of the dogleg-shaped part material can be changed similarly to those of the part material having the intermediate strip.

【0053】 本実施例におけるモジュール20は一つのモジュール1と二つのくの字形パー ツ材2,2の組み合わせによって形成される。The module 20 in this embodiment is formed by a combination of one module 1 and two dogleg parts 2 and 2.

【0054】 モジュール20は複数形成され、これを管11内に装填して混合装置10が得 られる。該モジュールの固定手段は図5に示す実施例と同様であるので説明を省 略する。A plurality of modules 20 are formed and are loaded into the tube 11 to obtain the mixing device 10. Since the fixing means of the module is the same as that of the embodiment shown in FIG. 5, its explanation is omitted.

【0055】 本実施例は、実施例23混合装置と比べ、同じ長さで圧損が少ないため、実施 例2と3で好ましいとされる粘度の中間程度の粘性の流体の攪拌に大きな効果が 得られる。Compared with the mixing apparatus of Example 23, this example has less pressure loss and has a great effect on stirring fluid having a viscosity intermediate between the viscosities preferred in Examples 2 and 3. To be

【0056】 実施例4 図10は本考案の混合装置の他の実施例を示す側断面である。Embodiment 4 FIG. 10 is a side sectional view showing another embodiment of the mixing apparatus of the present invention.

【0057】 本実施例は、図2に示すモジュール1を管11内に、中間帯体3が管断面の半 径方向に垂直になるように配設した例である。固定手段は前述した実施例で説明 した方法と同様でよい。The present embodiment is an example in which the module 1 shown in FIG. 2 is arranged in the pipe 11 so that the intermediate strip 3 is perpendicular to the semi-radial direction of the cross section of the pipe. The fixing means may be the same as the method described in the above embodiment.

【0058】 また使用するモジュール1の曲げ角αは5°〜85°が好ましく、より好まし くは10°〜75°である。The bending angle α of the module 1 to be used is preferably 5 ° to 85 °, more preferably 10 ° to 75 °.

【0059】 この態様の混合装置10は図4に示す態様の混合装置よりもさらに低圧損で高 攪拌効果を実現できる例である。The mixing apparatus 10 of this aspect is an example in which a high stirring effect can be realized with a lower pressure loss than the mixing apparatus of the aspect shown in FIG.

【0060】 図11には、モジュール1の曲げ角αを図10に示す実施例で用いたモジュー ルの曲げ角αより大きくした例を示している。図10に示す態様の混合装置より やや高い粘度の流体の混合に適している。FIG. 11 shows an example in which the bending angle α of the module 1 is made larger than the bending angle α of the module used in the embodiment shown in FIG. It is suitable for mixing a fluid having a slightly higher viscosity than the mixing device of the embodiment shown in FIG.

【0061】 図12には、図10に示す態様において、図6〜9で説明したくの字形パーツ 材を組み合わせた例が示されている。この混合装置10は図6に対応するが、図 6に示す混合装置より低圧損を実現できる。FIG. 12 shows an example in which the dogleg shaped parts materials described in FIGS. 6 to 9 are combined in the embodiment shown in FIG. This mixing device 10 corresponds to FIG. 6, but can realize a lower pressure loss than the mixing device shown in FIG.

【0062】 図13には図5と同様に複数のモジュール20,20間で90°回転した例を 示している。これによって図5に示す混合装置より低圧損を実現できる。FIG. 13 shows an example in which the plurality of modules 20, 20 are rotated by 90 ° similarly to FIG. As a result, a lower pressure loss can be realized than in the mixing device shown in FIG.

【0063】 実施例5 本実施例はモジュール1のみの種々の組合わせからなり、図14、図15にそ の例が示されている。Embodiment 5 This embodiment is composed of various combinations of only the module 1, and examples thereof are shown in FIGS. 14 and 15.

【0064】 実施例6 本実施例は図16に示すように、各モジュール1の翼部の中間部位に凸部30 を設けた例である。凸部30を設けることによって、パーツ材の組み合わせ嵌着 する際の位置決めに効果的である。かかる凸部の形状は図示に限定されないこと はもとよりである。また凸部に代えて翼部と翼部を連結する線状部を形成しても よい。Sixth Embodiment This embodiment is an example in which a convex portion 30 is provided at an intermediate portion of the blade portion of each module 1, as shown in FIG. Providing the convex portion 30 is effective for positioning when combining and fitting parts materials. It goes without saying that the shape of such a convex portion is not limited to that shown in the drawing. Further, instead of the convex portion, a linear portion may be formed that connects the blade portions to each other.

【0065】[0065]

【考案の効果】[Effect of device]

本考案によれば、短い距離で低圧損であるにもかかわらず高攪拌効果を達成で きるのみならず、成形加工・組立が容易であり、低コストで製造できる改良され たスタティックミキシングモジュールおよび混合装置を提供できる。 According to the present invention, an improved static mixing module and mixing that not only achieves a high stirring effect despite a low pressure loss over a short distance, but is also easy to mold and process and can be manufactured at low cost. A device can be provided.

【提出日】平成6年5月20日[Submission date] May 20, 1994

【手続補正2】[Procedure Amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0012[Correction target item name] 0012

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【0012】また上記目的を達成する混合装置は、上記第1のスタテ ィックミキシングモジュールの少なくとも1つと、くの字形スタティックミキシ ングパーツ材の少なくとも一つを組わせてなり、該くの字形スタティックミキシ ングパーツ材は中間帯体とその両側に直行するように伸びている一定幅の翼部及 び欠損部を有し、該中間帯体の一方側において該翼部と該欠損部は各々交互に配 置され、また該中間帯体の反対側では該翼部と該欠損部は前記一方側とは反転し て配置されており、該中間帯体の短径方向の中心線において折り曲げられており 、該帯体面側から見た外周矢視が略真円をなしており、前記 第1のスタティック ミキシングモジュールの少なくとも1つを中間帯体が管断面の半径方向に平行に なるように配設し、該モジュールの両側の翼部と該翼部の両側に配設される前記 くの字形スタティックミキシングパーツ材の翼部の折り曲げ方向を対向させ且つ 互いの翼部を対向する相手方の欠損部に嵌着させてなるスタティックミキシング モジュールを少なくとも二つ以上形成し、該スタティックミキシングモジュール の少なくとも一端が固定部材を介して管に固着されていることを特徴とする。Further mixing apparatus to achieve the above object, the at least one of the first Sutate I click the mixing module consists of at least one dog-leg static Mixing program part material Te set Align,該Ku the shaped static Mixing ring part member has a blade portion及 beauty defect of constant width extending to perpendicular intermediate band member and on both sides, wings part and該欠loss portion on one side of the intermediate band member are each alternately is placed, also wings part and該欠loss portion on the opposite side of the intermediate band member are arranged to be inverted from said one side is bent in the minor direction of the center line of the intermediate strip body The outer peripheral arrow seen from the surface side of the strip has a substantially perfect circle, and at least one of the first static mixing modules is arranged so that the intermediate strip is parallel to the radial direction of the pipe cross section. , The module It is fitted into the defect of the counterpart facing the sides of the wings and the wings portion the dogleg static mixing is opposed bending directions of the wings of the part material and another of the wings which are arranged on both sides of the Le At least two static mixing modules are formed, and at least one end of the static mixing module is fixed to the pipe via a fixing member.

【手続補正3】[Procedure 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0013[Correction target item name] 0013

【補正方法】削除[Correction method] Delete

【図面の簡単な説明】[Brief description of drawings]

【図1】スタティックミキシングモジュールの一例を示
す斜視図
FIG. 1 is a perspective view showing an example of a static mixing module.

【図2】同上の平面図FIG. 2 is a plan view of the above.

【図3】混合装置の一実施例を示す斜視図FIG. 3 is a perspective view showing an embodiment of a mixing device.

【図4】混合装置の一実施例を示す側断面図FIG. 4 is a side sectional view showing an embodiment of a mixing device.

【図5】混合装置の他の実施例を示す側断面図FIG. 5 is a side sectional view showing another embodiment of the mixing device.

【図6】くの字形パーツ材の製造例を示す平面図FIG. 6 is a plan view showing an example of manufacturing a dogleg-shaped part material.

【図7】くの字形パーツ材の他の製造例を示す平面図FIG. 7 is a plan view showing another example of manufacturing the dogleg-shaped part material.

【図8】くの字形パーツ材の他の製造例を示す平面図FIG. 8 is a plan view showing another example of manufacturing the dogleg-shaped part material.

【図9】混合装置の他の実施例を示す側断面図FIG. 9 is a side sectional view showing another embodiment of the mixing device.

【図10】混合装置の他の実施例を示す側断面図FIG. 10 is a side sectional view showing another embodiment of the mixing device.

【図11】混合装置の他の実施例を示す側断面図FIG. 11 is a side sectional view showing another embodiment of the mixing device.

【図12】混合装置の他の実施例を示す側断面図FIG. 12 is a side sectional view showing another embodiment of the mixing device.

【図13】混合装置の他の実施例を示す側断面図FIG. 13 is a side sectional view showing another embodiment of the mixing device.

【図14】混合装置の他の実施例を示す側断面図FIG. 14 is a side sectional view showing another embodiment of the mixing device.

【図15】混合装置の他の実施例を示す側断面図FIG. 15 is a side sectional view showing another embodiment of the mixing device.

【図16】混合装置の他の実施例を示す斜視図FIG. 16 is a perspective view showing another embodiment of the mixing device.

【図17】従来例を示す説明図FIG. 17 is an explanatory diagram showing a conventional example.

【図18】従来例を示す説明図FIG. 18 is an explanatory diagram showing a conventional example.

【図19】従来例を示す説明図FIG. 19 is an explanatory diagram showing a conventional example.

【図20】従来例を示す説明図FIG. 20 is an explanatory view showing a conventional example.

【図21】従来例を示す説明図FIG. 21 is an explanatory diagram showing a conventional example.

【符号の説明】[Explanation of symbols]

1 :スタティックミキシングモジュール 2 :スタティックミキシングパーツ材 3 :中間帯体 4 :翼部 10:混合装置 11:管 12:固定部材 13:固定手段 20:スタティックミキシングモジュール 1: Static mixing module 2: Static mixing part material 3: Intermediate band 4: Wing part 10: Mixing device 11: Pipe 12: Fixing member 13: Fixing means 20: Static mixing module

─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成6年5月20日[Submission date] May 20, 1994

【手続補正1】[Procedure Amendment 1]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】実用新案登録請求の範囲[Name of item to be amended] Scope of utility model registration request

【補正方法】変更[Correction method] Change

【補正内容】[Correction content]

【実用新案登録請求の範囲】[Scope of utility model registration request]

Claims (8)

【実用新案登録請求の範囲】[Scope of utility model registration request] 【請求項1】中間帯体及びその両側を画定する曲げ加工
線の両側に直行するように伸びている一定幅の翼部並び
に欠損部を有し、該中間帯体の一方側において該翼部と
該欠損部は各々交互に配置され、かつ該中間帯体の反対
側では該翼部と該欠損部が前記一方側とは反転して配置
されており、該翼部は該中間帯体に対し同方向に所定の
角度で折り曲げられており、該帯体面側から見た外周矢
視が略真円をなしているスタティックミキシングパーツ
材の二つを、各々の翼部曲げ方向と反対側の帯体表面同
士を該翼部と該欠損部が背対するように一致させて固着
してなることを特徴とするスタティックミキシングモジ
ュール。
1. An intermediate strip and a wing portion having a constant width extending so as to be orthogonal to both sides of a bending line that defines both sides of the intermediate strip and a defect portion, and the wing portion on one side of the intermediate strip. And the defective portion are alternately arranged, and the wing portion and the defective portion are arranged on the opposite side of the intermediate strip from the one side, and the wing portion is arranged on the intermediate strip. On the other hand, two of the static mixing part materials which are bent in the same direction at a predetermined angle and whose outer peripheral arrow view seen from the side of the strip body form a substantially perfect circle A static mixing module, characterized in that the surfaces of the strip are fixed so that the wing portion and the defective portion face each other so as to face each other.
【請求項2】複数の流体が通過可能な管内に、請求項1
記載のスタティックミキシングモジュールの少なくとも
1つを中間帯体が管断面の半径方向に平行になるように
固定部材を介して固着してなることを特徴とする混合装
置。
2. A pipe in which a plurality of fluids can pass is provided in the pipe.
At least one of the static mixing modules described above is fixed via a fixing member so that the intermediate strip is parallel to the radial direction of the tube cross section, and a mixing device.
【請求項3】請求項1記載のスタティックミキシングモ
ジュールの少なくとも1つを中間帯体が管断面の半径方
向に平行になるように配設し、該モジュールの両側の翼
部と該翼部の両側に配設される請求項1記載のスタティ
ックミキシングパーツ材の翼部の折り曲げ方向を対向さ
せ且つ前記モジュールと該スタティックミキシングパー
ツ材の中間帯体の向きを一致させて並設してなり、互い
の翼部を対向する相手方の欠損部に嵌着させてなるスタ
ティックミキシングモジュールを少なくとも二つ以上形
成し、隣接するスタティックミキシングモジュールを中
間帯体が管断面の半径方向に平行であるという条件を変
えずに互いに45〜90度回転してなり、該スタティッ
クミキシングモジュールの少なくとも一端が固定部材を
介して管に固着されていることを特徴とする混合装置。
3. The static mixing module according to claim 1, wherein at least one of the static mixing modules is arranged such that the intermediate strip is parallel to the radial direction of the tube cross section, and the wing portions on both sides of the module and both sides of the wing portion. 6. The static mixing part material according to claim 1, wherein the wings of the static mixing part material are opposed to each other, and the modules and the intermediate strips of the static mixing part material are aligned in parallel with each other. At least two static mixing modules are formed by fitting the blades to the opposing defect parts, and the adjacent static mixing modules do not change the condition that the intermediate band is parallel to the radial direction of the pipe cross section. 45 to 90 degrees relative to each other, and at least one end of the static mixing module is fixed to the pipe through a fixing member. Mixing and wherein the are.
【請求項4】請求項1記載のスタティックミキシングモ
ジュールの少なくとも1つを中間帯体が管断面の半径方
向に平行になるように配設し、該モジュールの両側の翼
部と該翼部の両側に配設される下記構成のくの字形スタ
ティックミキシングパーツ材の翼部の折り曲げ方向を対
向させ且つ互いの翼部を対向する相手方の欠損部に嵌着
させてなるスタティックミキシングモジュールを少なく
とも二つ以上形成し、該スタティックミキシングモジュ
ールの少なくとも一端が固定部材を介して管に固着され
ていることを特徴とする混合装置。 (くの字形スタティックミキシングパーツ材の構成)中
間帯体とその両側に直行するように伸びている一定幅の
翼部及び欠損部を有し、該中間帯体の一方側において該
翼部と該欠損部は各々交互に配置され、また該中間帯体
の反対側では該翼部と該欠損部は前記一方側とは反転し
て配置されており、該中間帯体の短径方向の中心線にお
いて折り曲げられており、該帯体面側から見た外周矢視
が略真円をなしているくの字形スタティックミキシング
パーツ材。
4. A static mixing module according to claim 1, wherein at least one of the static mixing modules is arranged such that the intermediate strip is parallel to the radial direction of the tube cross section, and the blades on both sides of the module and both sides of the blades. At least two or more static mixing modules are provided in which the folding directions of the V-shaped static mixing part materials of the following constitution arranged in And a static mixing module having at least one end fixed to a tube via a fixing member. (Structure of V-shaped static mixing part material) An intermediate strip and a wing portion and a cut portion having a constant width extending so as to extend perpendicularly to both sides of the intermediate strip. The defective portions are alternately arranged, and on the opposite side of the intermediate strip, the wing portion and the defective portion are arranged so as to be inverted from the one side, and the center line in the minor axis direction of the intermediate strip. The V-shaped static mixing part material that is bent at, and has a substantially perfect circle when viewed from the outer side of the band.
【請求項5】複数の流体が通過可能な管内に、請求項1
記載のスタティックミキシングモジュールの少なくとも
1つを中間帯体が管断面の半径方向に垂直になるように
固定部材を介して固着されていることを特徴とする混合
装置。
5. A pipe in which a plurality of fluids can pass is provided in the pipe.
A mixing device, wherein at least one of the static mixing modules described above is fixed via a fixing member such that the intermediate strip is perpendicular to the radial direction of the tube cross section.
【請求項6】請求項1記載のスタティックミキシングモ
ジュールの少なくとも1つを中間帯体が管断面の半径方
向に垂直になるように配設し、該モジュールの両側の翼
部と該翼部の両側に配設される請求項4記載のくの字形
スタティックミキシングパーツ材の翼部の折り曲げ方向
を対向させ且つ互いの翼部を対向する相手方の欠損部に
嵌着させてなるスタティックミキシングモジュールを少
なくとも二つ以上形成し、該スタティックミキシングモ
ジュールの少なくとも一端が固定部材を介して管に固着
されていることを特徴とする混合装置。
6. A static mixing module according to claim 1, wherein at least one of the static mixing modules is arranged so that the intermediate band is perpendicular to the radial direction of the pipe cross section, and the wings on both sides of the module and both sides of the wings are provided. 5. At least two static mixing modules are provided in which at least two blades of the dogleg-shaped static mixing part material according to claim 4 are arranged so that the bending directions of the blades are opposed to each other and the blades of the dogs are fitted to the opposing defective portions. 1. A mixing device comprising at least one static mixing module, wherein at least one end of the static mixing module is fixed to a pipe via a fixing member.
【請求項7】請求項1記載のスタティックミキシングモ
ジュールの少なくとも1つを中間帯体が管断面の半径方
向に垂直になるように配設し、該モジュールの両側の翼
部と該翼部の両側に配設される請求項4記載のくの字形
スタティックミキシングパーツ材の翼部の折り曲げ方向
を対向させ且つ互いの翼部を対向する相手方の欠損部に
嵌着させてなるスタティックミキシングモジュールを少
なくとも二つ以上形成し、隣接するスタティックミキシ
ングモジュールを中間帯体が管断面の半径方向に垂直で
あるという条件を変えずに互いに45〜90度回転して
なり、該スタティックミキシングモジュールの少なくと
も一端が固定部材を介して管に固着されていることを特
徴とする混合装置。
7. A static mixing module according to claim 1, wherein at least one of the static mixing modules is arranged such that the intermediate band is perpendicular to the radial direction of the pipe cross section, and the wings on both sides of the module and both sides of the wings are provided. 5. At least two static mixing modules are provided in which at least two blades of the dogleg-shaped static mixing part material according to claim 4 are arranged so that the bending directions of the blades are opposed to each other and the blades of the dogs are fitted to the opposing defective portions. Two or more, adjacent static mixing modules are rotated by 45 to 90 degrees with respect to each other without changing the condition that the intermediate strip is perpendicular to the radial direction of the tube cross section, and at least one end of the static mixing module is a fixing member. A mixing device, characterized in that it is fixed to the pipe through the.
【請求項8】二以上の請求項1記載のスタティックミキ
シングモジュールのみの組み合わせによって構成される
ことを特徴とする請求項2または5記載の混合装置。
8. The mixing apparatus according to claim 2 or 5, which is constituted by a combination of at least two static mixing modules according to claim 1.
JP1994002026U 1994-02-16 1994-02-16 Static mixing module and mixing device Expired - Lifetime JP3003581U (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP1994002026U JP3003581U (en) 1994-02-16 1994-02-16 Static mixing module and mixing device
CN94117108A CN1051247C (en) 1994-02-16 1994-10-14 Static mixing block, and the mixing apparatus thereof
US08/365,369 US5522661A (en) 1994-02-16 1994-12-28 Static mixing module and mixing apparatus using the same
DE19501241A DE19501241C2 (en) 1994-02-16 1995-01-17 Static mixer and mixer for using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1994002026U JP3003581U (en) 1994-02-16 1994-02-16 Static mixing module and mixing device

Publications (1)

Publication Number Publication Date
JP3003581U true JP3003581U (en) 1994-10-25

Family

ID=11517829

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1994002026U Expired - Lifetime JP3003581U (en) 1994-02-16 1994-02-16 Static mixing module and mixing device

Country Status (4)

Country Link
US (1) US5522661A (en)
JP (1) JP3003581U (en)
CN (1) CN1051247C (en)
DE (1) DE19501241C2 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07215372A (en) * 1994-01-31 1995-08-15 Eesukotsuku Kk Lid for precooked food container
JPH07215371A (en) * 1994-01-31 1995-08-15 Eesukotsuku Kk Lid for precooked food container
KR20130140651A (en) * 2010-09-28 2013-12-24 다우 글로벌 테크놀로지스 엘엘씨 Reactive flow static mixer with cross-flow obstructions
JP2015174057A (en) * 2014-03-17 2015-10-05 アイセル株式会社 Charged article fixing structure, charged article fixing method, static mixer, and method for assembling static mixer
JP2020533165A (en) * 2017-09-08 2020-11-19 コーク−グリッシュ,リミティド パートナーシップ Static mixing device and manufacturing method
US11583827B2 (en) 2017-09-08 2023-02-21 Koch-Glitsch, Lp Countercurrent contacting devices and method of manufacture
US11654405B2 (en) 2017-09-08 2023-05-23 Koch-Glitsch, Lp Countercurrent contacting devices and method of manufacture
US11701627B2 (en) 2017-09-08 2023-07-18 Koch-Glitsch, Lp Countercurrent contacting devices and method of manufacture

Families Citing this family (25)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE59610627D1 (en) * 1996-04-12 2003-09-04 Sulzer Chemtech Ag Winterthur Mixing tube for low-viscosity fluids
GB9910738D0 (en) * 1999-05-11 1999-07-07 Statiflo International Limited Static miker
DE19938840A1 (en) * 1999-08-17 2001-03-15 Emitec Emissionstechnologie Mixing element for a fluid guided in a pipe
DE10019759C2 (en) * 2000-04-20 2003-04-30 Tracto Technik Static mixing system
CA2343561C (en) 2000-05-08 2004-11-30 Sulzer Chemtech Ag Mixing element for a flange transition in a pipeline
US6467949B1 (en) * 2000-08-02 2002-10-22 Chemineer, Inc. Static mixer element and method for mixing two fluids
EP1206962A1 (en) * 2000-11-17 2002-05-22 Sulzer Chemtech AG Static mixer
US6740281B2 (en) * 2002-03-04 2004-05-25 The Procter & Gamble Company Three-dimensional articles of indeterminate axial length
US6793192B2 (en) 2002-03-04 2004-09-21 The Procter & Gamble Company Process of making integral three-dimensional articles, and mold for making such articles
CN1323435C (en) * 2002-07-19 2007-06-27 松下电器产业株式会社 Modular component
US7137731B2 (en) * 2004-03-31 2006-11-21 Komax Systems, Inc. Replaceable mixing elements for motionless mixer
US7832459B2 (en) * 2007-08-30 2010-11-16 Phillips Plastics Corporation Methods, tools, and products for molded ordered porous structures
US8397495B2 (en) * 2008-06-26 2013-03-19 Tenneco Automotive Operating Company Inc. Exhaust gas additive/treatment system and mixer for use therein
CN101844295A (en) * 2010-05-20 2010-09-29 启东市巨龙石油化工装备有限公司 Processing method of mixed subelement of SL-type static mixer
US20110310697A1 (en) * 2010-06-22 2011-12-22 Sebastian Hirschberg Dust mixing device
US8393782B2 (en) * 2010-07-15 2013-03-12 Robert S. Smith Motionless mixing device having primary and secondary feed ports
DE102011075252A1 (en) 2011-05-04 2012-11-08 J. Eberspächer GmbH & Co. KG mixing element
ES2582321T3 (en) * 2012-02-03 2016-09-12 General Electric Technology Gmbh Willingness to inject a reducing agent into a flue gas
US9387448B2 (en) * 2012-11-14 2016-07-12 Innova Global Ltd. Fluid flow mixer
JP2016097398A (en) * 2014-11-25 2016-05-30 アース株式会社 Line mixer
RU2612239C1 (en) * 2015-11-24 2017-03-03 Публичное акционерное общество "ВНИПИгаздобыча" Fluid heater unit
ES2958487T3 (en) * 2016-10-05 2024-02-09 Covestro Intellectual Property Gmbh & Co Kg Reduced depth mixing elements for static mixers
US11566855B2 (en) * 2019-08-09 2023-01-31 Mikutay Corporation Tube and chamber heat exchange apparatus having a medium directing assembly with enhanced medium directing panels
US11391522B2 (en) * 2020-04-20 2022-07-19 Mikutay Corporation Tube and chamber type heat exchange apparatus having an enhanced medium directing assembly
CN114146671B (en) * 2021-12-01 2022-11-29 南京工业大学 Novel reactor and processing method thereof

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL103356C (en) * 1958-07-08 1900-01-01
AT217433B (en) * 1958-07-08 1961-10-10 Onderzoekings Inst Res Method and device for mixing flowing media by means of stationary guide elements
US4062524A (en) * 1973-06-06 1977-12-13 Bayer Aktiengesellschaft Apparatus for the static mixing of fluid streams
US4034965A (en) * 1973-12-27 1977-07-12 Komax Systems, Inc. Material distributing and mixing apparatus
US3923288A (en) * 1973-12-27 1975-12-02 Komax Systems Inc Material mixing apparatus
DE2522106C3 (en) * 1975-05-17 1982-04-15 Bayer Ag, 5090 Leverkusen Device for the continuous mixing of flowable substances and method for producing a mixing insert
DE2532355C3 (en) * 1975-07-19 1979-06-07 Bayer Ag, 5090 Leverkusen Device for static mixing of flowable substances
US4336868A (en) * 1978-05-10 1982-06-29 Textron, Inc. Composite fibrous tube energy absorber
US4296779A (en) * 1979-10-09 1981-10-27 Smick Ronald H Turbulator with ganged strips
US4336838A (en) * 1981-06-19 1982-06-29 Ely Richard J Heat exchange turbulator
CH656321A5 (en) * 1981-07-30 1986-06-30 Sulzer Ag INSTALLATION ELEMENT FOR A FABRIC AND / OR DIRECT HEAT EXCHANGE OR MIXING DEVICE.
JPS6132117A (en) * 1984-07-24 1986-02-14 Daifuku Co Ltd Read-end collosion preventing controller of automatic running carrying truck
SU1255181A1 (en) * 1984-12-11 1986-09-07 Предприятие П/Я В-8415 Static mixer
US4824614A (en) * 1987-04-09 1989-04-25 Santa Fe Energy Company Device for uniformly distributing a two-phase fluid

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07215372A (en) * 1994-01-31 1995-08-15 Eesukotsuku Kk Lid for precooked food container
JPH07215371A (en) * 1994-01-31 1995-08-15 Eesukotsuku Kk Lid for precooked food container
KR20130140651A (en) * 2010-09-28 2013-12-24 다우 글로벌 테크놀로지스 엘엘씨 Reactive flow static mixer with cross-flow obstructions
JP2015174057A (en) * 2014-03-17 2015-10-05 アイセル株式会社 Charged article fixing structure, charged article fixing method, static mixer, and method for assembling static mixer
JP2020533165A (en) * 2017-09-08 2020-11-19 コーク−グリッシュ,リミティド パートナーシップ Static mixing device and manufacturing method
US11446615B2 (en) 2017-09-08 2022-09-20 Koch-Glitsch, Lp Static mixing devices and method of manufacture
JP7178405B2 (en) 2017-09-08 2022-11-25 コーク-グリッシュ,リミティド パートナーシップ Static mixing device and manufacturing method
US11583827B2 (en) 2017-09-08 2023-02-21 Koch-Glitsch, Lp Countercurrent contacting devices and method of manufacture
US11654405B2 (en) 2017-09-08 2023-05-23 Koch-Glitsch, Lp Countercurrent contacting devices and method of manufacture
US11701627B2 (en) 2017-09-08 2023-07-18 Koch-Glitsch, Lp Countercurrent contacting devices and method of manufacture

Also Published As

Publication number Publication date
DE19501241C2 (en) 1997-10-09
US5522661A (en) 1996-06-04
CN1051247C (en) 2000-04-12
CN1184700A (en) 1998-06-17
DE19501241A1 (en) 1995-08-17

Similar Documents

Publication Publication Date Title
JP3003581U (en) Static mixing module and mixing device
KR100420822B1 (en) Mixer disposed in the tube
US4747697A (en) Fluid mixer
TWI417135B (en) Static mixing element
US3652061A (en) Interfacial surface generator and method of preparation thereof
US4466741A (en) Mixing element and motionless mixer
EP2589841B1 (en) Squeeze gasket
US5423608A (en) Mixing apparatus with vortex generating devices
CA2417273C (en) Static mixer element and method for mixing two fluids
EP0719890A2 (en) Method of manufacturing paper making screen plate and paper making screen plate
US4765204A (en) Method of manufacturing a motionless mixer
JP2005054992A (en) Pressurized metal seal
EP0071454B1 (en) Static mixers
CN111450726A (en) High-efficient horizontal biax axial flow continuous stirring ware
EP0084180A2 (en) Mixing element and motionless mixer
JP2001071155A (en) Frictional agitation joined member high in fatigue strength, rotational tool for frictional agitation joining for its manufacture, and frictional agitation joining method
JPH08196884A (en) Static mixer and production of static mixing part material to be used therefor
JP2003326374A (en) Joined body of plurality of linear members with friction- stirring and its manufacturing method
CN114505043B (en) Internal disturbance piece, preparation method thereof, reaction tube using internal disturbance piece and reactor
JP3386799B1 (en) Slit screen and manufacturing method thereof
KR970001654Y1 (en) Static mixing module
JPH06254369A (en) Packing material for mixing and dispersing
JP2815394B2 (en) Manufacturing method of mixing apparatus and mixing apparatus
JPH10237424A (en) Production of gasket
CN216882499U (en) Welding tool for main shaft of paddle mixer