JP2983384B2 - Method and apparatus for suspension culture of biological cells - Google Patents

Method and apparatus for suspension culture of biological cells

Info

Publication number
JP2983384B2
JP2983384B2 JP4188386A JP18838692A JP2983384B2 JP 2983384 B2 JP2983384 B2 JP 2983384B2 JP 4188386 A JP4188386 A JP 4188386A JP 18838692 A JP18838692 A JP 18838692A JP 2983384 B2 JP2983384 B2 JP 2983384B2
Authority
JP
Japan
Prior art keywords
culture
tank
culture tank
small chamber
culture solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP4188386A
Other languages
Japanese (ja)
Other versions
JPH0630767A (en
Inventor
昌彦 石田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP4188386A priority Critical patent/JP2983384B2/en
Publication of JPH0630767A publication Critical patent/JPH0630767A/en
Application granted granted Critical
Publication of JP2983384B2 publication Critical patent/JP2983384B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は生物細胞の培養方法及び
装置に係り、特に生物細胞を懸濁状態で自動的に継代培
養する方法並びにその装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for culturing biological cells, and more particularly to a method and apparatus for automatically subculturing biological cells in suspension.

【0002】[0002]

【従来の技術】継代培養は現培養液の一部を種細胞液と
して次代のバッチ培養に用いる培養サイクルに重ねるも
ので、古くから細胞のクローン化や前培養、培地への馴
緻、細胞の変異化等を目的として行われてきている。通
常は扁平フラスコやシャーレ、試験管等を用いる静置培
養かもしくは内部を攪拌できるフラスコを用い、クリー
ンベンチやクリーンルームの無菌雰囲気中でピペットを
操作することにより行われてきた。継代は場合によって
は数10代から数100代にわたり定間隔で数ヶ月から数年
続けられることも稀ではない。
2. Description of the Related Art Subculture is a method in which a part of a current culture solution is used as a seed cell solution and superimposed on a culture cycle used for the next batch culture. Has been performed for the purpose of mutagenesis and the like. Usually, static culture using a flat flask, a petri dish, a test tube, or the like, or a flask capable of stirring the inside has been performed, and the pipette has been operated in a sterile atmosphere of a clean bench or a clean room. It is not uncommon for the passages to last for several months to several years at regular intervals over several tens to several hundreds of generations.

【0003】旧来の培養方法の代表的な公知技術として
以下のものがある。 1) 高岡聡子「組織培養入門」 p33〜38 (1986年) 学会
出版センタ、2) 高岡聡子「組織培養入門」 p53〜56
(1986年) 学会出版センタ、3) 黒田行昭「組織培養の
技法」p172〜174 (1984年) ニューサイエンス社。ま
た、一般的な動物細胞の培養に関する技術として、動物
細胞への新鮮培地の供給と副生物質の除去を効率よく行
ない大規模に高濃度の細胞培養を行うために、培養槽の
培養液を別途設置した濾過器を通して細胞を濾過助材に
補足せしめ、該補足された細胞を培養液と共に培養僧に
返送するようにしたもの(特開昭64-5486 号公報)、培
養液の再利用を行うために、培養液から細胞と培養液を
分離した後、培養液中の所定の成分を分離し、かつ除菌
し、再度培養液を培養槽に戻すようにしたもの(特開平
3-98573号公報)等がしられている。
The following are typical known techniques of the conventional culture method. 1) Satoko Takaoka "Introduction to Tissue Culture" p33-38 (1986) Societies Publishing Center 2) Satoko Takaoka "Introduction to Tissue Culture" p53-56
(1986) Gakkai Shuppan Center, 3) Yukiaki Kuroda, "Tissue Culture Techniques", p.172-174 (1984) New Science Company. In addition, as a general technique for culturing animal cells, in order to efficiently supply a fresh medium to animal cells and remove by-products, and perform high-scale cell culture on a large scale, the culture solution in a culture tank is used. A method in which cells are supplemented to a filter aid through a filter installed separately, and the supplemented cells are returned to the culture monster together with the culture solution (Japanese Patent Application Laid-Open No. Sho 64-5486). In order to carry out the method, after the cells and the culture solution are separated from the culture solution, a predetermined component in the culture solution is separated and sterilized, and the culture solution is returned to the culture tank again (Japanese Patent Laid-Open No. 3-98573). Publication).

【0004】[0004]

【発明が解決しようとする課題】上述した従来の継代培
養は、微生物フリーの雰囲気中で、多数回かつ長期にわ
たって手作業で繰り返すことになり、きわめて大きい労
力と時間とを要するだけでなく、培養系内への雑菌混入
のリスクが高い。これらを解決する一案として、従来公
知の培養槽を複数個連結し、高度なロボットと組み合せ
て作業を遂行するように構成することも可能であるが、
システムの開発及び生産には多大な投資を要するだけで
なく、当然のことながらシステムは煩瑣で大きいものに
なる。
The above-mentioned conventional subculturing requires manual repetition many times and for a long time in a microorganism-free atmosphere, requiring not only a great deal of labor and time, but also There is a high risk of contamination with various bacteria in the culture system. As a solution to these problems, it is possible to connect a plurality of conventionally known culture tanks and perform the work in combination with an advanced robot.
Not only does the development and production of the system require a large investment, but of course the system becomes cumbersome and bulky.

【0005】また、上記した一般的な動物細胞の培養に
関する技術においても、一部の細胞を次の継代培養のた
めに保留することについての有効な技術は特に開示して
いない。本発明の目的は、単純でありかつ雑菌汚染の危
険がない機構で、かつ自動的もしくは半自動的に継代培
養を行える方法並びに装置を提供することにある。
[0005] Also, even in the above-mentioned general technique for culturing animal cells, there is no particular disclosure of an effective technique for suspending some cells for the next subculture. SUMMARY OF THE INVENTION An object of the present invention is to provide a method and an apparatus capable of performing automatic or semi-automatic subculturing with a simple mechanism that does not cause the risk of bacterial contamination.

【0006】[0006]

【課題を解決するための手段】上述した本発明の目的を
達成するためには、少なくとも次の要件を解決すること
が必要となる。すなわち、 1) 継代培養装置全体を少なくとも微生物の進入に関し
て閉鎖系に構成し、該装置を構成する培養槽内の培養液
に対して系外から該閉鎖系を破壊せずに間接的に操作し
て、すなわち系外からの微生物の侵入なしに無侵襲で
養槽内で次代培養の種細胞に用いる培養液を事前に量設
定すること、 2) 同様に前記した系外からの操作により該系外からの
微生物侵入なしに培養液を培養槽内に設定量だけ保持す
ること、さらに、 3) 同様に前記した系外からの操作により該系外からの
微生物侵入なしに余分な培養液を培養槽から排出し、さ
らに培養槽内に新鮮な液体培地を導入して該種培養液と
混合すること。
In order to achieve the object of the present invention, it is necessary to solve at least the following requirements. 1) The whole subculture apparatus is configured as a closed system at least for the entry of microorganisms, and the culture solution in the culture tank constituting the apparatus is indirectly operated from outside the system without destroying the closed system. In other words, culture without invasion of microorganisms from outside the system
The amount of the culture solution to be used for the seed cells of the next culture is set in advance in the culture tank. 2) Similarly, the culture solution is set in the culture tank without the invasion of microorganisms from outside the system by the above-mentioned operation from outside the system. 3) Similarly, the extra culture solution is discharged from the culture tank without the invasion of microorganisms from outside the system by the above-mentioned operation from outside the system, and a fresh liquid medium is further placed in the culture tank . Introducing and mixing with the seed culture.

【0007】系外からの微生物の侵入なしに無侵襲で
養槽内に対して操作を行う手法は多くの手法があり得る
が、例えば、培養槽内と外部とを完全に気密的に遮断し
た状態で外部からメカニカルな操作により行う手法、あ
るいは、培養槽内と外部とは部分的に通気可能な状態で
はあるが無菌フィルタ等により微生物的には遮断された
状態とし、槽内外の圧力差を生じさせて処理を行う手
法、等を有効に用いうる。
[0007] Culture without invasion of microorganisms from outside the system
There are many methods for operating the inside of the culture tank, for example, a method of performing a mechanical operation from the outside in a state in which the inside of the culture tank and the outside are completely airtightly closed, or a culture tank. The inside and the outside can be partially ventilated, but the state is microbiologically blocked by a sterile filter or the like, and a method of performing a treatment by generating a pressure difference between the inside and the outside of the tank can be effectively used.

【0008】そして、培養槽内と外部とを完全に気密的
に遮断した状態で外部からメカニカルな操作により行う
手法を採用する場合には、培養槽に対して相対的に運動
可能なメカニカルな操作手段を従来のメカニカルシー
ル、パッキングのような摺動部を有する密封手段によっ
てではなく、相対的に運動する表面を持たない密封手段
例えば密封ベローズあるいはダイヤフラムにより培養槽
側と接続するようにする。さらに、この相対的に運動す
る表面を持たない密封手段は、槽内外の圧力差を生じさ
せて処理を行う手法においても有効に用いることができ
る。
In the case where a method is employed in which the inside and the outside of the culture tank are completely airtightly closed by a mechanical operation from the outside, a mechanical operation relatively movable with respect to the culture tank is required. The means is connected to the culture tank side by a sealing means having no relatively moving surface, such as a sealing bellows or a diaphragm, not by a sealing means having a sliding portion such as a conventional mechanical seal or packing. Further, the sealing means having no relatively moving surface can be effectively used in a method of performing treatment by generating a pressure difference between the inside and outside of the tank.

【0009】上述した課題を解決するための本発明の特
徴は、前記したように無侵襲の状態で、培養槽内の培養
液の一部分を限定範囲内で連続的に量設定し、培養槽内
に設定分だけ貯留し、残りの培養液を系外に排出し、新
鮮培地を培養槽内に導入し、前記保留培養液と新鮮培地
とを混合することにある。設定分だけの培養液を培養槽
内に貯留するには次の手段のいずれかをとることが有効
である。すなわち、 1) 培養槽内に所要量の培養液を貯留するための小室を
別途配置し、該小室の内部をS字管により培養槽内の培
養液と連通させると共に、該S字管を密封ベローズある
いはダイヤフラムのような密封手段を介して上下方向に
移動させる。
The feature of the present invention for solving the above-mentioned problem is that, as described above, a part of the culture solution in the culture tank is continuously set within a limited range in a non-invasive state, , The remaining culture solution is discharged out of the system, a fresh medium is introduced into the culture tank, and the reserved culture solution is mixed with the fresh medium. It is effective to take any one of the following means to store the set amount of the culture solution in the culture tank. That is, 1) a small chamber for storing a required amount of culture solution is separately arranged in the culture tank, and the inside of the small chamber is communicated with the culture solution in the culture tank by an S-shaped tube, and the S-shaped tube is sealed. It is moved up and down through sealing means such as bellows or diaphragms.

【0010】2) 培養槽内に所要量の培養液を貯留する
ための小室を無菌フィルタのような通気可能ではあるが
微生物的には遮断状態を形成しうる手段を介して支持し
ておき、該小室の一端を液中に開口し、他端を減圧機構
に接続する。 3) 培養槽の底部に小室を形成し、培養槽の壁部から密
封ベローズあるいはダイヤフラムのような密封手段を介
して該小室部に内に延出している基部が伸縮自在な構造
の管部財を配置し、該管部材の基部の伸縮度を系外から
で調節設定する。
2) A small chamber for storing a required amount of the culture solution in the culture tank is supported via a means capable of forming a gas-permeable but microbial shut-off state such as a sterile filter, One end of the small chamber is opened in the liquid, and the other end is connected to a decompression mechanism. 3) A small chamber is formed at the bottom of the culture tank, and a base extending from the wall of the culture tank into the small chamber through a sealing means such as a sealing bellows or a diaphragm has a base portion extending and retractable. Is arranged, and the degree of expansion and contraction of the base of the tube member is adjusted and set from outside the system.

【0011】上述1) については、小室を培養槽の壁部
に固定状態においてもよく、次の培養での液水準に対応
できるように外部から間接的に上下から移動できるよう
に構成してもよい。また、小室は培養槽の内部に位置す
るのが普通であるが、特別の場合には、培養槽の周壁よ
り外側に位置させ周壁に連通孔を形成して、小室と培養
液とを連通するようにしてもよい。
Regarding the above 1), the small chamber may be fixed to the wall of the culture tank, and may be configured to be indirectly movable from the outside up and down so as to correspond to the liquid level in the next culture. Good. In addition, the small chamber is usually located inside the culture tank, but in special cases, a communication hole is formed in the peripheral wall located outside the peripheral wall of the culture tank to communicate the small chamber with the culture solution. You may do so.

【0012】また、本発明による継代懸濁培養機能を有
するシステム(装置)の構成は、上述した培養槽の構造に
加えさらに培養槽として必要な気体溶解手段、培養液抜
き出し手段、培養液貯留手段、培地貯留手段、培地供給
手段、温度調節手段、プログラム調節手段から構成され
る。さらに、複数の培養槽を液連絡管で連絡し、各培養
槽から出る培養液抜き出し管、培地供給管、ガス供給管
に各々自動弁を介して該配管の種類毎に集合し、それぞ
れ培養液貯槽、培地貯槽、無菌処理ガス給源と接続し
て、さらに自動弁、液移送駆動源とプロセスシーケンサ
に接続すると継代を複数回自動的に続行できるシステム
(装置)として構成することもできる。
The system (apparatus) having the function of subculturing suspension culture according to the present invention comprises, in addition to the above-described structure of the culture tank, gas dissolving means, culture medium extracting means, culture medium storage means necessary for the culture tank. Means, medium storage means, medium supply means, temperature adjustment means, and program adjustment means. Further, a plurality of culture tanks are connected by a liquid communication pipe, and the culture liquid withdrawal pipes, culture medium supply pipes, and gas supply pipes coming out of the respective culture tanks are assembled via automatic valves, respectively, for each type of the pipes. A system that can connect to storage tanks, medium storage tanks, aseptic processing gas supply sources, and further connect to automatic valves, liquid transfer drive sources, and process sequencers to automatically continue passage multiple times.
(Apparatus) .

【0013】培養槽の大きさは特に限定しないが、本発
明は培養槽有効容積が20ml程度のミニスケール培養にも
十分適用できる。材質も特に限定されないが、プラスチ
ックで槽を成形し、γ線もしくはエチレンオキサイドガ
スで槽内を殺菌すれば、ディスポーザブルタイプとして
用いることができる。
Although the size of the culture tank is not particularly limited, the present invention can be sufficiently applied to a mini-scale culture in which the effective volume of the culture tank is about 20 ml. Although the material is not particularly limited, a disposable type tank can be used by molding the tank with plastic and sterilizing the inside of the tank with γ-ray or ethylene oxide gas.

【0014】[0014]

【作用】本発明による生物細胞の継代懸濁培養方法及び
培養装置においては、培養槽内部とは少なくとも無菌的
に隔離された系外からの操作により、次の培養のために
必要とされる培養液量を無段階的に量設定する。次い
で、設定した量の培養液を培養層内に形成した小室に保
留すると同時に残りの培養液を培養槽外に排出し、新た
な培地を培養槽中に導入する。小室に保留された培養液
が導入された培地と混合し、次培養への接種が完了す
る。これらすべての作業は、簡単な構成の培養装置であ
りながら、系外とは少なくとも無菌的に隔離された環境
下において培養系内の雑菌汚染の危険がない状態で、自
動的にあるいは半自動的に行うことができる。
In the method and apparatus for continuously culturing and subculturing living cells according to the present invention, it is required for the next culture by an operation from outside the system that is at least aseptically isolated from the inside of the culture tank. The volume of the culture solution is set steplessly. Next, the set amount of the culture solution is retained in the small chamber formed in the culture layer, and at the same time, the remaining culture solution is discharged out of the culture tank, and a new medium is introduced into the culture tank. The culture solution held in the cell compartment is mixed with the introduced medium, and the inoculation to the next culture is completed. All these operations can be performed automatically or semi-automatically in a simple configuration of the cultivation device, at least in an environment that is isolated aseptically from the outside of the system and without any risk of contamination within the culture system. It can be carried out.

【0015】[0015]

【実施例】以下、本発明を実施例に基づきより詳細に説
明する。 実施例1 図1は本発明による生物細胞の継代懸濁培養方法に用い
られる培養装置の主要構成である培養槽の一実施例を示
している。
EXAMPLES Hereinafter, be described in more detail on the basis of the present invention embodiment. Embodiment 1 FIG. 1 shows an embodiment of a culture tank which is a main configuration of a culture apparatus used in the method for subculture and suspension culture of biological cells according to the present invention.

【0016】培養槽1の側壁内面には後記する小室3を
支持するための支持板7が固定されている。小室3は上
方を開口し下方に向けて先細となった断面ほぼ三角形状
の容器であり、前記支持板7に対して上下方向に摺動自
在に取り付けられている。さらに、小室3は小室支持索
5により培養槽1の上部から懸垂されている。4はS字
管であり、その一端を小室3の中に、他端を小室3の外
の培養槽内空間に位置するように配置されると共に、中
間部を支持索6により培養槽上部から懸垂される。
A support plate 7 for supporting the small chamber 3 described later is fixed to the inner surface of the side wall of the culture tank 1. The small chamber 3 is a container having a substantially triangular cross section that opens upward and tapers downward, and is slidably mounted on the support plate 7 in the vertical direction. Further, the small chamber 3 is suspended from the upper portion of the culture tank 1 by a small chamber support cord 5. Reference numeral 4 denotes an S-shaped tube, one end of which is disposed in the small chamber 3 and the other end thereof is located in the space inside the culture tank outside the small chamber 3, and the middle part is supported by the support cord 6 from the top of the culture tank. Be suspended.

【0017】前記小室支持索5とS字管支持索6の上方
先端近傍には図示のように蛇腹 (ベローズ) 9、9が一
体に成形されており、該蛇腹9、9の下方端は蛇腹9、
9を内包する蛇腹ケーシング11、11の下方部分に適宜の
手段により気密的に結合されている。蛇腹ケーシング1
1、11の上方端に上下調節用雌ねじが形成されると共に
下方外周部にもねじが形成されており、培養槽蓋2に対
してねじ係合により固定される。
Bellows 9, 9 are integrally formed near the upper ends of the small chamber supporting rope 5 and the S-shaped pipe supporting rope 6, as shown in the figure, and the lower ends of the bellows 9, 9 are bellows. 9,
9 is hermetically connected to the lower part of the bellows casings 11 and 11 by appropriate means. Bellows casing 1
A female screw for up / down adjustment is formed at the upper end of 1 and 11, and a screw is also formed at the lower outer peripheral portion. The screw is fixed to the culture tank lid 2 by screw engagement.

【0018】前記蛇腹ケーシング11、11の前記雌ねじに
は中心部に貫通孔を持つ上下調節用の雄ねじ10、10が回
動自在にねじ係合しており、小室支持索5とS字管支持
索6の両上端部は前記上下調節用の雄ねじ10、10の貫通
孔内を貫通している。さらに、小室支持索5とS字管支
持索6は先端部近傍に水平方向に延出するフランジを有
し、該フランジは上下調節用雄ねじ10、10の内部に形成
された凹溝に回動自在に係合している。従って、上下調
節用雄ねじ10を蛇腹ケーシング11に対して回転すること
により、小室支持索5とS字管支持索6は上下方向に移
動する。
The female screws of the bellows casings 11, 11 are rotatably screwed with male screws 10, 10 having a through hole at the center for vertical adjustment. Both upper ends of the cable 6 pass through the through holes of the male screws 10 for vertical adjustment. Further, the small chamber support cable 5 and the S-shaped pipe support cable 6 have flanges extending in the horizontal direction in the vicinity of the distal ends, and the flanges rotate into concave grooves formed inside the male screws 10 for vertical adjustment. Freely engaged. Therefore, by rotating the male screw 10 for vertical adjustment with respect to the bellows casing 11, the small chamber support cable 5 and the S-shaped pipe support cable 6 move in the vertical direction.

【0019】さらに培養槽1の内部にはそのほぼ中央位
置に攪拌翼12の付いたマグネット回転子13が攪拌軸14を
介して軸受け15により回動自在に支持されており、該回
転子13は図示しない槽外底部の回転磁石の作用により回
転して槽内液を混合する。この実施例において、培養槽
1はさらに、培養液抜き出し配管16が培養槽1の底部か
ら培養槽蓋2を貫通して槽外に延長している。培地供給
配管19は培養槽外部から培養槽蓋2を貫通し、培養槽内
上部で開口している。また、培養槽蓋2を貫通しかつフ
ィルタ22を接続した給気配管20と、排気フィルタ26とド
レイントラップ25を接続した排気配管24を設けている。
Further, a magnet rotor 13 having a stirring blade 12 at a substantially central position in the culture tank 1 is rotatably supported by a bearing 15 via a stirring shaft 14. The liquid in the tank is rotated by the action of a rotating magnet at the bottom of the tank (not shown). In this embodiment, the culture tank 1 further has a culture liquid extracting pipe 16 extending from the bottom of the culture tank 1 through the culture tank lid 2 and extending out of the tank. The culture medium supply pipe 19 penetrates the culture tank lid 2 from outside the culture tank and opens at the upper part in the culture tank. Further, an air supply pipe 20 penetrating the culture tank lid 2 and connecting the filter 22 and an exhaust pipe 24 connecting the exhaust filter 26 and the drain trap 25 are provided.

【0020】以下、この培養槽を持つ生物細胞の継代懸
濁培養装置の使用方法を第2図を参照しつつ説明する。
先ず、二次培養に先だち、すなわち第一次培養を開始し
てから第二次培養に入るまでのいずれかの間に、上下調
節雄ねじ10を廻し、小室支持索5と結合している小室13
を現培養の液面以下に浸漬させておく(図2a)。小室
支持索5と培養槽の一部である蛇腹ケーシング11とは相
対的に移動するが、上記したように、両者は、従来のメ
カニカルシール、パッキングのような摺動部を有する密
封手段ではなく、相対的に運動する表面を持たない密封
手段である蛇腹9により気密的に区分されている。その
ために、小室支持索5が上下に移動する場合にも、培養
槽内の雰囲気(系内の雰囲気)は完全に系外の雰囲気と
は隔離された状態を維持することができ、移動に伴い培
養系内へ雑菌等の混入することは完全に防止できる。
Hereinafter, a method of using the apparatus for continuously culturing and subculturing living cells having this culture tank will be described with reference to FIG.
First, prior to the secondary culture, that is, any time from the start of the primary culture to the start of the secondary culture, the vertical adjusting male screw 10 is turned, and the small chamber 13 connected to the small chamber support cord 5 is rotated.
Is immersed below the liquid level of the current culture (FIG. 2a). Although the small chamber support cord 5 and the bellows casing 11 which is a part of the culture tank move relatively, as described above, both are not a conventional mechanical seal, a sealing means having a sliding portion such as packing, but a sealing means. Are hermetically separated by a bellows 9 which is a sealing means having no relatively moving surface. Therefore, even when the small-chamber support line 5 moves up and down, the atmosphere in the culture tank (atmosphere in the system) can be kept completely isolated from the atmosphere outside the system. Mixing of various bacteria and the like into the culture system can be completely prevented.

【0021】次いで、S字管に接続する方の上下調節ね
じ10をまわして支持索6を上下動させS字管4の小室3
内に開口する端部の位置を設定する(図2b)。それに
より、培養槽1内の培養液を抜き出したとき小室3内に
遺留する培養液量が設定される。この支持索6の移動時
においても、前記した小室支持索5の場合と同様な理由
からその移動に伴い培養系内へ雑菌等がまったく混入し
ないことは容易に理解されよう。
Next, the support cable 6 is moved up and down by turning the vertical adjusting screw 10 connected to the S-shaped tube to move the small room 3 of the S-shaped tube 4.
The position of the end opening inside is set (FIG. 2b). Thereby, the amount of the culture solution that remains in the small chamber 3 when the culture solution in the culture tank 1 is extracted is set. It can be easily understood that even when the support rope 6 moves, no germs or the like enter the culture system at all due to the movement for the same reason as in the case of the small chamber support rope 5 described above.

【0022】次いで、培養槽1内の培養液17をマグネッ
ト回転子13の作用により攪拌し細胞が培養液中に均一に
懸垂した状態として、培養液17を培養液抜き出し管16に
より引き抜いていくと、小室13が液面にあらわれる。さ
らに培養液17の槽内レベルがS字管4の培養槽内に位置
する側の開口端のレベル以下になるとサイフォンの原理
により小室3内の培養液が設定量分すなわちS字管の小
室3内に位置する開口端のレベル以下の量だけ残して培
養槽1内側に流下する(図2c)。流下した培養液は培
養槽1の培養液17と共に培養槽外に排出される。
Next, the culture solution 17 in the culture tank 1 is stirred by the action of the magnet rotor 13 so that the cells are uniformly suspended in the culture solution, and the culture solution 17 is withdrawn through the culture solution extraction tube 16. The small chamber 13 appears on the liquid surface. Further, when the level of the culture solution 17 in the tank becomes equal to or lower than the level of the open end of the S-shaped tube 4 on the side located in the culture tank, the culture solution in the small room 3 is reduced by a set amount, that is, the small room 3 It flows down to the inside of the culture tank 1 while leaving an amount equal to or less than the level of the open end located inside (FIG. 2c). The flowing culture solution is discharged out of the culture tank together with the culture solution 17 in the culture tank 1.

【0023】次いで、培地19を培地導入管18を経て培養
槽1中に導入する(図2d)。小室3が導入される培地
19の液面下になるに及んで小室3内の培養液と新たな培
地とが混合し、第2次培養への接種が完了し、第2次培
養が開始する(図2d)。以下、上記の作業を必要回数
反復する。なお、培養時には必要に応じ給気フィルタ22
と給気配管20を通して培養槽気相部に給気を行い、さら
にドレイントラップ25及び排気フィルタ26を経て系外に
排気するようにしてもよい。
Next, the culture medium 19 is introduced into the culture tank 1 through the medium introduction tube 18 (FIG. 2d). Medium into which chamber 3 is introduced
The medium in the small chamber 3 and the new medium are mixed until the liquid level drops below the level of 19, and the inoculation to the secondary culture is completed, and the secondary culture starts (FIG. 2d). Hereinafter, the above operation is repeated as many times as necessary. During the culture, the air supply filter 22
Then, air may be supplied to the gas phase portion of the culture tank through the air supply pipe 20 and then exhausted to the outside of the system via the drain trap 25 and the exhaust filter 26.

【0024】なお、この実施例において、蛇腹9は小室
支持索5とS字管支持索6と一体に形成されているもの
として示したが、別体に構成し接着剤、熱シールあるい
は締めつけ具等の適宜の手段により気密的に接合するこ
とも可能である。また、小室やS字管の形状も任意であ
るが、小室の形状を図示のように先細の形状とすること
は少量の培養液を正確に定量するのに特に有効である。
In this embodiment, the bellows 9 is shown as being formed integrally with the small chamber supporting cable 5 and the S-shaped pipe supporting cable 6, but it is constructed separately, and is provided with an adhesive, a heat seal or a fastening tool. It is also possible to airtightly join by appropriate means such as. The shape of the small chamber or the S-shaped tube is also arbitrary, but making the shape of the small chamber tapered as shown in the figure is particularly effective for accurately quantifying a small amount of culture solution.

【0025】実施例2 図3は他の実施例であり、小室が培養槽1の外側に固定
されている例を示している。なお、後記する点を除き培
養槽の他の構成は実施例1に示したものと同様であるの
で図示及び詳細な説明は行わない。この実施例において
は、小室 303は培養槽1の側壁に開口したねじ孔に対し
て培養槽1の外側からねじ係合により取り付けられる。
S字管 304はその一端を小室 303内に開口し他端を培養
槽1内に開口している。また、S字管 304はS字管支持
索 306で支持され、S字管支持索 306の上方先端近傍に
は図示のように蛇腹309が一体に成形されると共に蛇腹
309部分より上方にはねじが切られている。また、該蛇
腹 309の下方端は図においては小室 303と一体に形成さ
れている蛇腹ケーシング 311の下方に形成したフランジ
部分に適宜の手段により気密的に結合されている。
Embodiment 2 FIG. 3 shows another embodiment, in which the small chamber is fixed to the outside of the culture tank 1. Except for the points described below, the other configuration of the culture tank is the same as that shown in Example 1, and therefore, illustration and detailed description will not be made. In this embodiment, the small chamber 303 is attached to a screw hole opened in the side wall of the culture tank 1 by screw engagement from outside the culture tank 1.
The S-shaped tube 304 has one end opened in the small chamber 303 and the other end opened in the culture tank 1. The S-shaped pipe 304 is supported by an S-shaped pipe support cord 306. A bellows 309 is integrally formed near the upper end of the S-shaped pipe support cord 306 as shown in FIG.
The thread is cut above 309. In addition, the lower end of the bellows 309 is hermetically connected to a flange formed below the bellows casing 311 formed integrally with the small chamber 303 in the figure by appropriate means.

【0026】さらに、蛇腹ケーシング 311の上方端近傍
には中央部にねじ孔が形成さた上下調節雌ねじ 328が水
平方向に回動自在に支持されており、該ねじ孔に前記S
字管支持索 306の上方先端近傍に形成されたねじが係合
している。従って、上下調節雌ねじ 328を回動すること
により、S字管支持索 306とS字管 304とは上下に移動
する。その移動時に、実施例1の場合と同様に培養槽1
内の雰囲気を完全に系外の雰囲気と隔離された状態を維
持することができ、移動に伴い培養系内へ雑菌等の混入
することを完全に防止できることは容易に理解されよ
う。
In the vicinity of the upper end of the bellows casing 311, a vertically adjustable female screw 328 having a screw hole formed at the center is supported rotatably in the horizontal direction.
A screw formed near the upper end of the pipe support cable 306 is engaged. Therefore, the S-shaped pipe support cable 306 and the S-shaped pipe 304 move up and down by rotating the vertical adjusting female screw 328. At the time of the movement, the culture tank 1
It will be easily understood that the inside atmosphere can be kept completely isolated from the outside atmosphere, and the contamination of the culture system with various bacteria and the like due to the movement can be completely prevented.

【0027】なお、この培養槽の使用方法は実施例1の
場合に準じて行えばよく説明は省略する。また、蛇腹 3
09はS字管支持索 306と別体に構成し適宜の手段により
気密的に接合してもよいことは実施例1の場合と同様で
あり、さらに、小室 303と蛇腹ケーシング 311とを別体
に構成しねじ係合等により一体に組付けるようにしても
よい。
The method for using the culture tank may be the same as that in Example 1, and the description is omitted. Also bellow 3
09 is separate from the S-shaped pipe support cable 306 and may be hermetically joined by appropriate means as in the case of the first embodiment. Further, the small chamber 303 and the bellows casing 311 are separately provided. And may be assembled integrally by screw engagement or the like.

【0028】この実施例の培養槽にあっては、小室が培
養槽の外側に位置していることから保留培養液の目視が
容易でありまた量設定も容易に行いうる効果がある。 実施例3 図4はさらに他の実施例を示しており、スポイト状の小
室を培養槽1内に配置した例を示す。なお、この実施例
においても後記する点を除き培養槽の他の構成は実施例
1に示したものと同様であるので図示及び詳細な説明は
行わない。
In the culturing tank of this embodiment, since the small chamber is located outside the culturing tank, there is an effect that the reserve culture solution can be easily observed and the amount can be easily set. Embodiment 3 FIG. 4 shows still another embodiment, in which a dropper-shaped small chamber is arranged in the culture tank 1. Except for the points described later, the other configurations of the culture tank in this embodiment are the same as those shown in Embodiment 1, and therefore are not shown or described in detail.

【0029】この実施例において、小室 403は管状を呈
しており、その上端は培養槽蓋2を貫通して固定され、
下端は培養槽1の内部に伸長している。さらに、小室 4
03の上端には適宜の手段により蛇腹 409が接続してい
る。蓋2には上下調節雌ねじ付蛇腹ケーシング 411が形
成されており、該蛇腹ケーシング 411の雌ねじに対して
上下調節雄ねじ 410がねじ係合している。さらに、前記
蛇腹 409の上方には管体420が一体形成されており、該
管体 420の先端部近傍に水平方向に延出するフランジが
形成されている。該フランジは上下調節用雄ねじ 410の
内部に形成された凹溝に回動自在に係合している。ま
た、前記管体 420の先端はさらに無菌フィルタ 430と電
磁弁 432及び圧バランス用電磁弁 431を付した小室減圧
用配管 429に接続している。両電磁弁は信号線にてプロ
セスシーケンサ 433に接続されている。
In this embodiment, the small chamber 403 has a tubular shape, the upper end of which is fixed by penetrating the culture vessel lid 2.
The lower end extends into the culture tank 1. In addition, Komuro 4
A bellows 409 is connected to the upper end of 03 by an appropriate means. The lid 2 is formed with a bellows casing 411 with a vertically adjustable female thread, and a male thread 410 with a vertically adjustable male thread is engaged with the female thread of the bellows casing 411. Further, a pipe 420 is integrally formed above the bellows 409, and a flange extending in the horizontal direction is formed near the distal end of the pipe 420. The flange is rotatably engaged with a groove formed inside the male screw 410 for vertical adjustment. The distal end of the pipe 420 is further connected to a sterile filter 430, a small chamber decompression pipe 429 equipped with a solenoid valve 432 and a pressure balancing solenoid valve 431. Both solenoid valves are connected to the process sequencer 433 by signal lines.

【0030】操作方法を以下に述べる。一次培養終了以
前に小室 403への培養液保持量を設定調節する。圧バラ
ンス用電磁弁 431を開けると小室 403の培養液レベルは
培養槽1の液面と同水準になる。次に圧バランス用電磁
弁 431を閉じ、上下調節雄ねじ 410をまわすことにより
蛇腹 409を伸縮させて、二次培養で接種に用いる培養液
量に小室 403内の液レベルを調節し、圧バランス用電磁
弁 431及び電磁弁 432を閉じる。それにより、所定量の
培養液が小室 403の中に保持される。一次培養が終了
し、培養液を培養槽1から引き抜くことにより設定量だ
けの培養液が小室3に保留される。
The operation method will be described below. Before the end of the primary culture, the amount of the culture solution held in the small chamber 403 is set and adjusted. When the pressure-balancing solenoid valve 431 is opened, the culture solution level in the small chamber 403 becomes the same as the liquid level in the culture tank 1. Next, the pressure-balancing solenoid valve 431 is closed, and the bellows 409 is expanded and contracted by turning the male screw 410 to adjust the liquid level in the small chamber 403 to the amount of culture solution used for inoculation in the secondary culture. The solenoid valves 431 and 432 are closed. As a result, a predetermined amount of the culture solution is held in the small chamber 403. The primary culture is completed, and the culture solution is withdrawn from the culture tank 1 to hold a set amount of the culture solution in the small chamber 3.

【0031】培養液保持量の設定調節及び培養液の小室
3への保留の操作は、無菌フイルタを含む手段の存在に
より、培養槽内と外部とは部分的に通気可能な状態では
あるが微生物的には遮断された状態の下で、槽内外に圧
力差を生じさせることにより達成され、操作時に培養系
内へ雑菌等の混入することを完全に防止できることが可
能となる。
The operation of setting and controlling the amount of culture solution holding and holding the culture solution in the small chamber 3 is performed by the presence of a means including a sterile filter. Specifically, this is achieved by creating a pressure difference between the inside and outside of the tank in a shut-off state, and it is possible to completely prevent entry of various bacteria and the like into the culture system during operation.

【0032】次いで培養槽1に二次培養に必要な量の培
地を導入すれば、小室3中の細胞が培地中に混合して接
種が完了する。接種液量を設定する時期はプロセスシー
ケンサ 433にすなわちタイマにより任意に設定可能であ
る。この実施例において、小室 403中に保持される培養
液量が小室下端からある程度の距離内、例えば小室下端
から2〜3cmの範囲内であれば小室内に保持された培養
液中の細胞は小室外と通行でき、その活性において小室
外の細胞との間に大差は生じないことが実証された。ま
た、小室先端の形状は保持液量が0.3ml以下の微量の場
合には下方に垂直でもよく、0.3ml以上の場合には、培
養液引き抜きの際、培養液の液面が先端以下になった時
に気泡が逆流することを防ぎかつ小室内の細胞が小室外
の細胞と交通できるよう図のように垂直部との角度が80
〜98度にすることが好ましい。
Next, when the medium required for the secondary culture is introduced into the culture tank 1, the cells in the small chamber 3 are mixed with the medium and the inoculation is completed. The time for setting the inoculum volume can be arbitrarily set in the process sequencer 433, that is, by the timer. In this embodiment, if the amount of the culture solution held in the small chamber 403 is within a certain distance from the lower end of the small chamber, for example, within a range of 2 to 3 cm from the lower end of the small chamber, the cells in the culture solution held in the small chamber are small. It has been demonstrated that it can pass outside and does not make much difference in its activity from cells outside the small room. Also, the shape of the tip of the cell compartment may be vertical downward when the amount of the retentate is very small (0.3 ml or less). As shown in the figure, the angle between the vertical part and the vertical part is 80 to prevent air bubbles from flowing back and to allow cells inside the cell to communicate with cells outside the cell.
Preferably, it is set to ~ 98 degrees.

【0033】実施例4 図5は、培養槽1内にスポイト状の小室を配置した他の
変形例を示している。なお、この実施例においても後記
する点を除き培養槽の他の構成は実施例1に示したもの
と同様であるので図示及び詳細な説明は行わない。この
実施例において、管状を呈する小室 503はその上端が培
養槽蓋2を貫通して固定されており、先端が細管状にな
った下端は培養槽1の内部に伸長している。蓋2を貫通
する小室 503の上端はさらに、無菌フィルター 530、適
宜の密封可能なジョイント 535、シリンジ外筒 536に順
次接続する。シリンジ外筒 536中にはシリンジ外筒 536
に支持されたOリング 539を持つシール管 540が位置し
ている。シール管 540には、先端にピストン 538を持つ
ピストンロッド538aがシール管 540の内壁及びOリング
539と摺動して上下できるよう挿入されている。ピスト
ン 538の下端とシリンジ外筒 536の下方端の間にはピス
トン 538を常時押し上げる方向に付勢されたバネ 537が
配置してある。
Embodiment 4 FIG. 5 shows another modification in which a dropper-shaped chamber is disposed in the culture tank 1. Except for the points described later, the other configurations of the culture tank in this embodiment are the same as those shown in Embodiment 1, and therefore are not shown or described in detail. In this embodiment, the tubular small chamber 503 has an upper end fixed through the culture tank lid 2, and a lower end having a thin tubular shape extends inside the culture tank 1. The upper end of the small chamber 503 passing through the lid 2 is further connected to a sterile filter 530, a suitable sealable joint 535, and a syringe barrel 536 in this order. Syringe barrel 536 inside the syringe barrel 536
A seal tube 540 with an O-ring 539 supported on the bottom is located. A piston rod 538a having a piston 538 at the tip is provided on the inner surface of the seal tube 540 and the O-ring.
It is inserted so that it can slide up and down with 539. Between the lower end of the piston 538 and the lower end of the syringe barrel 536, a spring 537 biased in a direction to constantly push up the piston 538 is arranged.

【0034】シリンジ外筒 536は上部にソレノイドケー
シング 543を有しており、ソレノイドケーシング 543中
には内周にソレノイド 541を固定配置している。なお、
図においてはソレノイドケーシング 543はシリンジ外筒
536と一体のものとして示しているが別部材として構成
してもよいことは明らかである。ピストンロッド538a
は、ソレノイドケーシング 543の下方部に位置するピス
トン上下調節ねじ 548を貫通しており、前記したソレノ
イドケーシング 543内周のソレノイド 541に対応する位
置には磁性体 542が設けられている。また、シリンジ外
筒 536の内側には雌ねじがきってあり、該雌ねじと上下
調節ねじ 548の外周に切られたねじとがかみ合うように
構成されている。ソレノイド 541からはソレノイド電気
配線 534が延長し、プロセスシーケンサ 533に接続して
いる。
The outer cylinder 536 of the syringe has a solenoid casing 543 at the upper part, and the solenoid 541 is fixedly disposed on the inner periphery in the solenoid casing 543. In addition,
In the figure, the solenoid casing 543 is a syringe barrel
Although shown as being integral with 536, it is clear that it may be configured as a separate member. Piston rod 538a
Penetrates a piston up / down adjusting screw 548 located below the solenoid casing 543, and a magnetic body 542 is provided at a position corresponding to the solenoid 541 on the inner periphery of the solenoid casing 543. Further, a female screw is cut inside the syringe outer cylinder 536, and the female screw and a screw cut on the outer periphery of the vertical adjustment screw 548 are configured to engage with each other. A solenoid electrical wiring 534 extends from the solenoid 541 and is connected to the process sequencer 533.

【0035】操作方法を以下に述べる。一次培養終了以
前に小室への培養液保持量を設定調節する。先ず、ピス
トン上下調節ねじ 548をまわし、ピストンの上限を設定
する。一次培養中、プロセスシーケンサ 533に設定され
た時期にソレノイド 541が作動して磁性体 542が下降し
て小室3内のエアが小室3下端から放出される。プロセ
スシーケンサ 533からの次の指令によりソレノイド 541
への電流が遮断されると、バネ 537の応力によりピスト
ン 538は先に設定したレベルまで上昇し、小室3中に設
定量だけ培養液が保持される。次いで、培養液が抜き出
され、二次培養用の培地が培養槽内に導入される。最後
の指令によりソレノイド 541が再び作動し、小室3中に
保持された培養液が小室3から放出され、培地を混合し
て接種が完了する。
The operation method will be described below. Before the end of the primary culture, the amount of culture solution held in the small chamber is set and adjusted. First, the piston upper / lower adjustment screw 548 is turned to set the upper limit of the piston. During the primary culture, at the time set in the process sequencer 533, the solenoid 541 is actuated, the magnetic body 542 descends, and the air in the small chamber 3 is released from the lower end of the small chamber 3. Solenoid 541 by the following command from process sequencer 533
When the current is cut off, the piston 538 rises to the previously set level due to the stress of the spring 537, and the culture solution is held in the small chamber 3 by the set amount. Next, the culture solution is withdrawn, and a medium for secondary culture is introduced into the culture tank. The solenoid 541 is actuated again by the last command, the culture solution held in the small chamber 3 is released from the small chamber 3, and the medium is mixed to complete the inoculation.

【0036】この実施例においても、実施例3の場合と
同様に、培養液保持量の設定調節及び培養液の小室3へ
の保留の操作は、無菌フイルタ 530及びソレノイド等を
含む手段の存在により、培養槽内と外部とは部分的に通
気可能な状態ではあるが微生物的には遮断された状態の
下で、槽内外に圧力差を生じさせることにより達成さ
れ、操作時に培養系内へ雑菌等の混入することを完全に
防止できることが可能となることは容易に理解されよ
う。また、小室の培養液中に開口する先端部の構成を細
管状としたことにより、培養液を小室内に保留する際に
あわの進入を防止することが可能となり、保留量の一層
の正確さが担保される。
In this embodiment, as in the case of the third embodiment, the setting of the amount of the culture solution held and the operation of holding the culture solution in the small chamber 3 are controlled by the presence of the means including the sterile filter 530 and the solenoid. This is achieved by creating a pressure difference between the inside and outside of the culture tank under a state in which the inside and outside of the culture tank is partially ventilated but is microbiologically shut off. It will be easily understood that it is possible to completely prevent the mixing of the like. In addition, by making the configuration of the tip portion that opens into the culture solution in the small chamber into a thin tube, it is possible to prevent the ingress of bubbles when the culture solution is retained in the small room, and the retention amount is more accurate. Is secured.

【0037】実施例5 図6はさらに他の実施例であり、培養槽1の底部に小室
を設けた例を示す。この実施例においても後記する点を
除き培養槽の他の構成は実施例1に示したものと同様で
あるので図示及び詳細な説明は行わない。培養槽1の底
部に小室としての機能を果たす凹部 603を形成する。ま
た、先端部近傍を培養槽蓋2に蛇腹 609を介して支持さ
れ、他端部が凹部 603に達する培養液抜き出し配管 616
を配置する。該培養液抜き出し配管 616の上端部分外周
には雄ねじが形成される。蓋2には蛇腹ケーシング 627
が設けられており、その上方部分には中心部に雌ねじを
有する上下調節雌ねじ 628が回動自在に係止されてい
る。上下調節雌ねじ 628に形成された雌ねじに対して培
養液抜き出し配管 616の上部に形成された雄ねじがねじ
係合している。従って、上下調節雌ねじ 628をまわすこ
とにより培養液抜き出し配管 616の下端の凹部 603内で
の高さを調節できる。培養液抜き出し配管 616の上端は
電磁弁 632を介し培養液抜き出し用ポンプ 644に接続さ
れる。
Embodiment 5 FIG. 6 shows still another embodiment, in which a small chamber is provided at the bottom of the culture tank 1. Except for the points described later, the other configurations of the culture tank in this embodiment are the same as those shown in the first embodiment, so that illustration and detailed description are not made. A recess 603 that functions as a small chamber is formed at the bottom of the culture tank 1. In addition, the vicinity of the tip is supported by the culture tank lid 2 via a bellows 609, and the other end reaches the recess 603.
Place. A male screw is formed on the outer periphery of the upper end portion of the culture solution discharge pipe 616. The bellows casing 627 is attached to the lid 2.
A vertically adjustable female screw 628 having a female screw at the center is rotatably locked at an upper portion thereof. A male screw formed on the upper part of the culture solution extraction pipe 616 is screw-engaged with a female screw formed on the vertical adjustment female screw 628. Therefore, the height of the lower end of the culture solution extracting pipe 616 in the concave portion 603 can be adjusted by turning the vertical adjusting female screw 628. The upper end of the culture solution extraction pipe 616 is connected to a culture solution extraction pump 644 via an electromagnetic valve 632.

【0038】次の操作方法を述べる。一次培養終了以前
に、上下調節雌ねじ 628を廻して培養液抜き出し配管 6
16の下端の凹部 603内での高さを設定し、小室(凹部)
への培養液保持量を設定調節する。次いで、電磁弁 632
を開き、培養液抜き出し用ポンプ 644を作動して、培養
液抜き出し配管 616の下端以上の培養液を系外に排出す
る。それにより、他の実施例の場合と同様に、培養槽1
内の雰囲気を完全に系外の雰囲気と隔離した状態で小室
内に所定量の培養液を保持しかつ維持することができ
る。次に二次培養に必要な培地を培養槽1中に導入する
と、小室すなわち凹部中の培養液と培地とが混合して接
種が完了する。
The following operation method will be described. Before the end of the primary culture, turn the female screw 628 up and down to turn the culture medium extraction pipe 6
Set the height in the recess 603 at the lower end of 16
Set and adjust the amount of culture solution retained in Next, the solenoid valve 632
Is opened, and the culture liquid extracting pump 644 is operated to discharge the culture liquid at the lower end of the culture liquid extracting pipe 616 to the outside of the system. Thereby, as in the other examples, the culture tank 1
A predetermined amount of the culture solution can be held and maintained in the small chamber in a state where the inside atmosphere is completely isolated from the outside atmosphere. Next, when a culture medium required for the secondary culture is introduced into the culture tank 1, the culture medium in the small chamber, that is, the recess is mixed with the culture medium, and the inoculation is completed.

【0039】この実施例においても、操作時に培養系内
へ雑菌等の混入することを完全に防止できることは容易
に理解されよう。 実施例6 次に、一つの培養槽を用いて生物細胞の継代懸濁培養を
行う培養システムの例を図7に示す。
It will be easily understood that, in this embodiment as well, the incorporation of various bacteria and the like into the culture system during the operation can be completely prevented. Example 6 Next, FIG. 7 shows an example of a culture system in which a single culture tank is used to carry out subculture of living cells.

【0040】培養槽は実施例1に示したものと同一のも
のを用いている。培養槽内を恒温に保つため培養槽1の
槽壁は架台48に支持されたヒータ47に接している。培養
槽内の攪拌は槽底外に設けた槽外マグネット回転子49を
攪拌モータ50によって回転することにより攪拌翼12を回
転して行われる。培地19及び培養液17はそれぞれフィル
タ52を付した培地貯槽51及びフィルタ54を付した培養液
貯槽53に貯留される。培養液17の抜き出し及び培地17の
供給はプロセスシーケンサ33の指令によりそれぞれ対応
する電磁弁46及び培養液抜き出しポンプ44及び培地供給
ポンプ45を作動させて行われる。
The same culture tank as that shown in Example 1 was used. The tank wall of the culture tank 1 is in contact with a heater 47 supported by a gantry 48 in order to keep the inside of the culture tank at a constant temperature. The stirring in the culture tank is performed by rotating the magnet rotor 49 provided outside the tank bottom by the stirring motor 50 to rotate the stirring blade 12. The medium 19 and the culture solution 17 are stored in a medium storage tank 51 provided with a filter 52 and a culture solution storage tank 53 provided with a filter 54, respectively. The withdrawal of the culture solution 17 and the supply of the culture medium 17 are performed by operating the corresponding electromagnetic valve 46, culture solution withdrawal pump 44, and culture medium supply pump 45 in accordance with a command from the process sequencer 33.

【0041】本システムを用いて、現培養液を抜き出し
たあとに次の培養のための培地を導入することを順次繰
り返すことにより、培養を順次継代できる。 実施例7 培養槽を複数個有するシステムの例を図8に示す。培養
槽1は実施例3に示したものと同一のものを用いてい
る。培養液抜き出し配管16、培地供給配管18、給気配管
20は各槽ごとにバルブを挟んで集合している。給気系統
は動物細胞の培養の場合を例に示すように、空気圧縮機
55と炭酸ガスボンベ56を接続し、ガス混合器35、フィル
ター22を経て各槽に接続する。排気は各槽ごとに排気配
管57により行う。ヒータ47の温度調節は温度コントロー
ラ58で、各弁及びポンプの作動はプロセスシーケンサ33
により行う。
Using the present system, the culture can be successively subcultured by successively repeating the introduction of a medium for the next culture after extracting the current culture solution. Example 7 An example of a system having a plurality of culture vessels is shown in FIG. The same culture tank 1 as that shown in Example 3 is used. Culture liquid extraction pipe 16, medium supply pipe 18, air supply pipe
20 are assembled with a valve interposed between each tank. The air supply system is an air compressor, as shown in the example of animal cell culture.
55 and a carbon dioxide gas cylinder 56 are connected, and connected to each tank via a gas mixer 35 and a filter 22. Exhaust is performed by an exhaust pipe 57 for each tank. The temperature of the heater 47 is controlled by a temperature controller 58, and the operation of each valve and pump is controlled by a process sequencer 33.
Performed by

【0042】本システムを用いることにより、実施例6
の場合と同様に、現培養液を抜き出したあとに次の培養
のための培地を導入することを順次繰り返すことによ
り、培養を順次継代できる。本システムは培養槽が小型
ででありかつディスポーザル型としてプラスチックで構
成されている場合、特に有用である。 実施例8 図7に示したシステムを用いて実際に継代培養を行っ
た。図1に示した培養槽1 (内径25mm×高さ20mm) をガ
ラスで、蓋2及び各種の蓋付属物をポリプロピレンで製
作した。配管はシリコンゴム管を用いた。培地貯槽 75
1、培養液貯槽 753を含め培養槽1を含む系をオートク
レーブ中で加熱殺菌した。
By using this system, Embodiment 6
As in the case of the above, the culture can be successively subcultured by sequentially repeating the introduction of the medium for the next culture after extracting the current culture solution. This system is particularly useful when the culture vessel is small and is made of plastic as a disposable type. Example 8 Subculture was actually performed using the system shown in FIG. The culture tank 1 (inner diameter 25 mm × height 20 mm) shown in FIG. 1 was made of glass, and the lid 2 and various lid accessories were made of polypropylene. The piping used was a silicone rubber tube. Medium storage tank 75
1. The system including the culture tank 1 including the culture solution storage tank 753 was heat-sterilized in an autoclave.

【0043】1次培養にあたり、ダルベコ変法イーグル
MEM培地を培地貯槽1からポンプ745で17ml培養槽に
注入した。次いで、クリーンベンチ中で種細胞として浮
遊性動物細胞であるマウス−マウスハイブリドーマST
K−1株を1×105 個/mlを接種し、槽内気相部に無菌
フィルタを介して5%CO2 富化空気を通気し、37℃で培
養を開始した。また開始に先だち2次培養用の種細胞液
として小室3中の遺留液量が0.2mlになる様に調節ねじ
10をまわして設定した。2次培養の開始が3日後になる
ように、かつ3次培養以降も3日おきに同じサイクルで
培養を継代できるようにシーケンサ33をセットし、90代
まで培養し、微生物汚染が発生するかどうかを観察し
た。
In the primary culture, the Dulbecco's modified Eagle MEM medium was injected from the medium storage tank 1 into a 17 ml culture tank with a pump 745. Then, mouse-mouse hybridoma ST which is a floating animal cell as a seed cell in a clean bench
The K-1 strain was inoculated at 1 × 10 5 cells / ml, and 5% CO 2 -enriched air was passed through the gas phase in the tank through a sterile filter to start culturing at 37 ° C. Prior to the start, an adjusting screw was used so that the residual liquid volume in the small chamber 3 was 0.2 ml as a seed cell liquid for secondary culture.
Turn 10 to set. The sequencer 33 is set so that the start of the secondary culture can be performed 3 days later, and the culture can be subcultured in the same cycle every 3 days after the tertiary culture. Was observed.

【0044】一方、比較例として同形の培養槽1及び蓋
2を用い、クリーンベンチ内にて手作業で滅菌処理ピペ
ットにより接種を行う従来の継代培養方法を実施した。
作業者は3年以上の経験を有する高度熟練者、経験期間
2ヶ月の熟練者、1週間以下の未熟練者の3人について
それぞれ試験し、何回目の継代培養で微生物汚染が発生
するかを実験した。その結果を表1に示した。
On the other hand, as a comparative example, a conventional subculture method in which inoculation was carried out manually with a sterilized pipette in a clean bench using the same culture tank 1 and lid 2 was carried out.
Workers are required to test three highly skilled workers who have at least 3 years of experience, two months of experienced workers, and one less than one week of unskilled workers. Was experimented. The results are shown in Table 1.

【0045】[0045]

【表1】 [Table 1]

【0046】従来の方式では接種に多大な労力を要し、
かつ熟練者でも培養の生物汚染が発生する。これに対
し、本発明ではあらかじめ接種量を無侵襲でセットでき
るため、微生物汚染なしに長期にわたる継代培養を自動
的に継続できる。
The conventional method requires a great deal of labor for inoculation,
In addition, even a skilled person can cause biological contamination of the culture. On the other hand, in the present invention, the inoculation amount can be set in advance without invasion, so that long-term subculture can be automatically continued without microbial contamination.

【0047】[0047]

【発明の効果】本発明により煩瑣で高価なロボットを使
用せず、簡単な機構により、雑菌汚染をおこすことな
く、細胞を継代培養を自動的に繰り返すことができる。
According to the present invention, the subculture of cells can be automatically repeated without using complicated and expensive robots and using a simple mechanism without causing contamination of various bacteria.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明による培養槽の一実施例を示す断面図
で、小室が培養槽内にある例を示す図。
FIG. 1 is a cross-sectional view showing an embodiment of a culture tank according to the present invention, showing an example in which a small chamber is provided in the culture tank.

【図2】 本発明による継代培養方法の代表的なフロー
の概略を示す図。
FIG. 2 is a diagram schematically showing a typical flow of a subculture method according to the present invention.

【図3】 本発明による培養槽の他の実施例を示す断面
図で、小室が培養槽の外側に連結している例を示す図。
FIG. 3 is a cross-sectional view showing another embodiment of the culture tank according to the present invention, showing an example in which a small chamber is connected to the outside of the culture tank.

【図4】 本発明による培養槽のさらに他の実施例を示
す断面図で、減圧機構に接続した小室を有する例を示す
図。
FIG. 4 is a cross-sectional view showing still another embodiment of the culture tank according to the present invention, showing an example having a small chamber connected to a decompression mechanism.

【図5】 本発明による培養槽のさらに他の実施例を示
す断面図で、減圧機構に接続した小室を有する別の例を
示す図。
FIG. 5 is a sectional view showing still another embodiment of the culture tank according to the present invention, showing another example having a small chamber connected to a decompression mechanism.

【図6】 本発明による培養槽のさらに他の実施例を示
す断面図で、培養槽の底部に小室を形成した例を示す
図。
FIG. 6 is a cross-sectional view showing still another embodiment of the culture tank according to the present invention, showing an example in which a small chamber is formed at the bottom of the culture tank.

【図7】 本発明による培養システム(装置)の一例を示
す図。
FIG. 7 is a diagram showing an example of a culture system (apparatus) according to the present invention.

【図8】 本発明による培養システム(装置)の他の例を
示す図。
FIG. 8 is a diagram showing another example of the culture system (apparatus) according to the present invention.

【符号の説明】 1 培養槽 2 蓋 3 小室 4 S字管 5 小室支持索 6 S字管支持索 9 蛇腹 10 蛇腹ケーシング[Description of Signs] 1 Culture tank 2 Lid 3 Small chamber 4 S-shaped tube 5 Small chamber supporting line 6 S-shaped tube supporting line 9 Bellows 10 Bellows casing

Claims (13)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 次の工程で培養することを特徴とする生
物細胞の継代懸濁培養方法であって、 (1) 培養装置全体を少なくとも微生物の進入に関して
閉鎖系に構成し、該装置を構成する培養槽内の培養液に
対して系外から該閉鎖系を破壊せずに間接的に操作し
て、すなわち系外からの微生物の侵入なしに無侵襲で培
養槽内で次代培養の種細胞に用いる培養液を事前に無段
階的に量設定する工程、 (2) 細胞が液中に均一に懸濁した状態下で、該設定量
だけの培養液を培養槽内に設けた小室に保留する工程、 (3)残りの培養液を培養槽外に抜き出す工程、 (4) 新鮮培地を培養槽内に導入する工程、 (5) 保留培養液と新鮮培地とを混合する工程、及び (6) 次代培養を行う工程からなる前記方法
1. A subculture suspension culture method biological cells, characterized by culturing in the next step, (1) constructed in a closed system with respect to entry of at least microorganism entire culture device, the device Indirectly operate the culture solution in the constituting culture tank without destroying the closed system from outside the system, that is, seeds of the next culture in the culture tank without invasion of microorganisms from outside the system. A step of steplessly setting the amount of the culture solution to be used for the cells in advance, (2) In a state where the cells are uniformly suspended in the solution, the culture solution of the set amount is placed in a small chamber provided in the culture tank. (3) extracting the remaining culture solution out of the culture tank, (4) introducing a fresh medium into the culture tank, (5) mixing the reserved culture solution with the fresh medium, and ( 6) The above method comprising the step of performing the next culture.
【請求項2】 小室の上部と培養槽内空間が連絡してお
り、該小室内部と培養槽内空間とを連通するS字管の上
下移動により小室への培養液保留量の調節・設定を行う
ことを特徴とする、請求項記載の生物細胞の継代懸濁
培養方法。
2. The upper part of the small chamber communicates with the space in the culture tank. The S-shaped tube communicating the inside of the small chamber and the space in the culture tank moves up and down to adjust and set the amount of the culture solution held in the small chamber. The method for subculture of biological cells according to claim 1, wherein the method is carried out.
【請求項3】 小室が培養槽内で上下移動でき、培養液
保留量を調節・設定時に、小室の垂直位置の調節・設定
をも行うことを特徴とする、請求項記載の生物細胞の
継代懸濁培養方法。
3. The biological cell according to claim 2 , wherein the small chamber can be moved up and down in the culture tank, and the vertical position of the small chamber is also adjusted and set when adjusting and setting the culture solution holding amount. Subculture method for suspension culture.
【請求項4】 小室は伸縮可能な部分を有する共に培養
液に接する端部のみが開放しており、小室の伸縮程度に
より培養液保留量を調節設定することを特徴とする、請
求項記載の生物細胞の継代懸濁培養方法。
Wherein chamber is only the end in contact with both cultures having extensible part is opened, and adjusting sets the culture hold volume by the expansion and contraction of about Komuro, claim 1, wherein Method for subculture of biological cells in suspension.
【請求項5】 小室は気相部を有し気相部の減圧の程度
を調節することにより培養液の保留量を調節・設定する
ことを特徴とする、請求項記載の生物細胞の継代懸濁
培養方法。
5. Komuro and adjusting and setting a hold volume of culture by adjusting the degree of pressure reduction in the gas phase has a gas phase, the following biological cell of claim 1, wherein Suspension culture method.
【請求項6】 培養槽内に培養液を攪拌する手段を有
し、上部を開放した小容器を内蔵し、該小容器の内部と
培養槽内と接続するS字管を有し、該S字管は培養槽の
内部空間と密封手段を介して上下動し得るように装着さ
れており、さらに、該S字管を培養槽の外部から操作す
る手段を有することを特徴とする生物細胞の継代懸濁培
養槽。
6. A culturing tank having a means for stirring the culture solution, a small container having an open upper part, and an S-shaped tube connecting the inside of the small container with the inside of the culturing tank. The S-shaped tube is mounted so as to be able to move up and down through the inner space of the culture tank and sealing means, and further has means for operating the S-shaped tube from outside the culture tank. Subculture suspension culture tank.
【請求項7】 培養槽内に培養液を攪拌する手段を有
し、さらに培養槽の側壁部の外側に小容器が固定されて
おり、該小容器の内部と培養槽内部とが連絡しており、
該側壁部をまたいで小容器と培養槽内部と連通するS字
管が配置されており、該S字管は培養槽の内部空間と密
封手段を介して上下動し得るように装着されており、さ
らに、該S字管を培養槽の外部から操作する手段を有す
ることを特徴とする生物細胞の継代懸濁培養槽。
7. A means for stirring the culture solution in the culture tank, and a small container is fixed outside the side wall of the culture tank, and the inside of the small container communicates with the inside of the culture tank. Yes,
An S-shaped tube communicating with the small container and the inside of the culture tank is disposed across the side wall portion, and the S-shaped tube is mounted so as to be able to move up and down through an inner space of the culture tank and sealing means. And a means for operating the S-shaped tube from outside of the culture tank.
【請求項8】 小容器がS字管とは独立に培養槽の外部
からの操作で上下移動する手段をさらに有することを特
徴とする、請求項又は記載の生物細胞の継代懸濁培
養槽。
8. A small container is characterized in that it further comprises means for vertically moving operation from the outside of the culture tank independently of the S-shaped tube, passage suspension according to claim 6 or 7, wherein the biological cells Culture tank.
【請求項9】 培養槽内の培養液を攪拌する手段を有
し、さらに、一端が培養槽内に開口しており、他端が培
養槽壁に固定しており、かつその一部が伸縮自在な構造
を有すると共に、培養槽外部からその伸縮度を調節設定
する手段を有する小室を有し、さらにその基部にフィル
タを介してタイマーに接続した自動バルブを挿入した分
岐配管を有しており、該タイマーに接続した自動バルブ
の手動により、限度範囲内で所定量の培養液を前記小室
内に保留可能であることを特徴とする生物細胞の継代懸
濁培養槽
9. A means for stirring the culture solution in the culture tank, one end of which is open in the culture tank, the other end is fixed to the wall of the culture tank, and a part thereof expands and contracts. It has a flexible chamber, a small chamber having a means for adjusting and setting the degree of expansion and contraction from the outside of the culture tank, and further has, at its base, a branch pipe into which an automatic valve connected to a timer via a filter is inserted. A passage of a biological cell, wherein a predetermined amount of culture solution can be held in the compartment within a limit range by manual operation of an automatic valve connected to the timer.
Suspended culture tank .
【請求項10】 培養槽内の培養液を攪拌する手段を有
し、さらに、一端が培養槽壁に固定し、他端を液中に開
放し、さらに培養槽壁外に延出する経路にはフィルタを
有し、フィルタの次に容量設定可能なピストンを有し、
その次にピストンの軸を往復方向に移動する手段とを有
しており、該往復方向に移動する手段によりピストン軸
を移動させることにより、限度範囲内で所定量の培養液
を前記小室内に保留可能であることを特徴とする生物細
胞の継代懸濁培養槽
10. A means for agitating a culture solution in a culture tank, wherein one end is fixed to a culture tank wall, the other end is opened in the liquid, and a path extending outside the culture tank wall is provided. Has a filter, has a piston whose volume can be set next to the filter,
Next, a means for moving the axis of the piston in the reciprocating direction is provided, and by moving the piston axis by the means for moving in the reciprocating direction, a predetermined amount of the culture solution within the limit range is introduced into the small chamber. A subculture suspension cell culture tank for biological cells, which can be stored .
【請求項11】 培養槽底部に小室を形成する小凹部を
有し、培養槽壁から壁部を貫通して該凹部に向かって伸
長していると共に、その槽壁と接合する基部が培養槽の
内部空間と無侵襲状態を構成し得る伸縮自在な構造の密
封手段を介して壁部と接合しており、かつ、その伸縮度
を槽外から調節設定する手段を有することにより、限度
範囲内で所定量の培養液を前記小室内に保留可能である
ことを特徴とする生物細胞の継代懸濁培養槽
11. A culture vessel having a small recess at the bottom thereof for forming a small chamber, extending from the culture vessel wall through the wall toward the recess, and having a base joined to the vessel wall at the base thereof. It is connected to the wall via a sealing means of a stretchable structure that can constitute a non-invasive state with the internal space of the inside of the tank, and the means for adjusting and setting the degree of expansion and contraction from outside the tank is within the limit range. in passaging suspension culture vessel organism cells, characterized in that the predetermined amount of the culture solution can be held in the small chamber.
【請求項12】 請求項6〜11のいずれかに記載の生
物細胞の継代懸濁培養槽と、該培養槽に対する酸素供給
手段、培養槽内の培養液抜き出し手段、培養液貯留手
段、培地貯留手段、培地供給手段、温度調節手段、プロ
グラム調節手段をさらに有することを特徴とする、生物
細胞の継代懸濁培養装置
12. The subculture suspension culture tank for biological cells according to any one of claims 6 to 11, oxygen supply means for the culture tank, culture liquid withdrawal means in the culture tank, culture liquid storage means, and culture medium. A subculture apparatus for subcultured biological cells, further comprising a storage unit, a medium supply unit, a temperature control unit, and a program control unit.
【請求項13】 請求項6〜11のいずれかに記載の生
物細胞の継代懸濁培養槽の複数個が液連絡管で直列に連
絡し、各培養槽から出る培養液抜き出し管、培地供給
管、ガス供給管に各々に自動弁を介して該配管の種類毎
に集合し、それぞれ培養液貯槽、培地貯槽、無菌処理ガ
ス給源を接続して、さらに各自動弁、液移送駆動源とを
プロセスシーケンサに接続してなる生物細胞の継代培養
装置
13. A plurality of subculture tanks for biological cells according to any one of claims 6 to 11, which are connected in series by a liquid communication pipe, and a culture liquid extraction pipe from each culture tank, and a medium supply. The pipes and the gas supply pipes are assembled for each type of pipe via an automatic valve, and a culture solution storage tank, a medium storage tank, and a sterile processing gas supply source are connected to each other, and further, each automatic valve and a liquid transfer drive source are connected. Subculture of biological cells connected to a process sequencer
Equipment .
JP4188386A 1992-07-15 1992-07-15 Method and apparatus for suspension culture of biological cells Expired - Lifetime JP2983384B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4188386A JP2983384B2 (en) 1992-07-15 1992-07-15 Method and apparatus for suspension culture of biological cells

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4188386A JP2983384B2 (en) 1992-07-15 1992-07-15 Method and apparatus for suspension culture of biological cells

Publications (2)

Publication Number Publication Date
JPH0630767A JPH0630767A (en) 1994-02-08
JP2983384B2 true JP2983384B2 (en) 1999-11-29

Family

ID=16222724

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4188386A Expired - Lifetime JP2983384B2 (en) 1992-07-15 1992-07-15 Method and apparatus for suspension culture of biological cells

Country Status (1)

Country Link
JP (1) JP2983384B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19856136C2 (en) * 1998-12-04 2002-10-24 Pasteur Institut Method and device for the selection of accelerated proliferation of living cells in suspension
JP5947911B2 (en) * 2012-10-18 2016-07-06 エイブル株式会社 Lid for culture tank and culture apparatus provided with the same
US9944894B2 (en) * 2015-01-16 2018-04-17 General Electric Company Pluripotent stem cell expansion and passage using a rocking platform bioreactor

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS645486A (en) * 1987-06-29 1989-01-10 Hitachi Ltd Cell culture method and apparatus therefor

Also Published As

Publication number Publication date
JPH0630767A (en) 1994-02-08

Similar Documents

Publication Publication Date Title
JP6154439B2 (en) A continuous culture apparatus equipped with a mobile container capable of selecting a more appropriate cell variant and continuously producing a culture solution
US6399375B2 (en) Method and apparatus for culturing cells and tissues
US20040168341A1 (en) Methods for performing operations, a housing for such methods, and furnishings for such housing
ES2389412T3 (en) Continuous culture apparatus with mobile container for the selection of filter cell variants
US9677975B2 (en) Systems and methods for aseptic sampling
CA2224092A1 (en) Seeding heart valves
US7704734B2 (en) Device for raising or cultivating cells in a container-like receptacle
CN106536707A (en) Method and apparatus to prepare cardiac organoids in bioreactor system
JP2983384B2 (en) Method and apparatus for suspension culture of biological cells
JP4656485B2 (en) Aseptic culture method and apparatus
JP2005278565A (en) Sterile culture method and sterile culture apparatus
WO1996029856A1 (en) Heat sealed container and method of use in plant culture
CN214142339U (en) A culture apparatus for medical treatment inspection microorganism
KR101135052B1 (en) A bioreactor easy to sterilize and liquid cultivation methods using the same
Cox et al. Improved chamber for the isolation of anaerobic microorganisms
WO1998030676A1 (en) Method and apparatus for culturing cells and tissues
RU2626526C1 (en) System of animal and human tissue bio-engineering models creation
CN219326781U (en) Intelligent incubator for endometrial assembly
KR100968029B1 (en) A bioreactor easy to sterilize, and liquid cultivation methods using the same
KR20180003876A (en) Bioreactor system for perfusion of decellularized extracted organs and cell seeding method through the same
AU2011203125B2 (en) Continuous culture Apparatus With Mobile Vessel and Producing a Culture in a Continuous Manner
US20230357696A1 (en) Hermetically or aseptically sealed bioreactor system and related method thereof
KR20110121925A (en) Culture apparatus having flexible sealing assembly

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees