JP2975330B2 - Magnetic recording medium recovery processing method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a magnetic recording medium having an undercoat layer between a nonmagnetic plastic support and a magnetic layer and / or a back layer, and more particularly to a nonmagnetic plastic support and a magnetic layer and / or a back layer. Has strong adhesion and excellent durability, and has a high peeling rate against a weak alkali or low concentration alkaline aqueous solution when discarded. The nonmagnetic plastic support and the magnetic layer and / or the back layer are easily peeled off. And a magnetic recording medium provided with an undercoating layer that can be easily separated and recovered.

[0002]

2. Description of the Related Art In recent years, demand for tape-shaped magnetic recording media having a magnetic recording layer (hereinafter, referred to as a magnetic layer) for audio, video, computers, etc. and disk-shaped magnetic recording media such as floppy disks has been increasing. Regardless of whether it is for business or commercial use, it is increasing very much. With the increase in demand for such magnetic recording media, the amount of defective products, waste products, and used waste products produced when manufacturing magnetic recording media has been increasing. This type of magnetic recording medium generally comprises a film support such as polyester provided with a magnetic layer in which ferromagnetic powder is dispersed in a binder (binder). Therefore, collecting and reusing the film support such as polyester is extremely important from the viewpoint of environmental protection.

[0003] Such a problem concerning environmental protection exists not only in a magnetic tape but also in a study on material recovery. For example, in the field of photographic materials, silver and film bases are collected.
Japanese Patent Application Laid-Open No. H10-157, discloses that when a photosensitive layer and / or an undercoat layer is peeled off from a support with an alkali solution in film-based recovery, ultrasonic waves can be applied in a peeling tank so that a low-concentration alkaline solution can be peeled in a short time. A method for collecting a film as described above has been proposed. Specifically, photographic film 70
It is disclosed that the film can be peeled off by immersing it in a 2% NaOH aqueous solution at ℃ and applying ultrasonic waves of 26 kHz for 3 minutes. JP-A-62-160451 proposes a method of separating silver from a film base by decomposing gelatin by dipping in an enzyme solution having an activating action in an alkaline region. Also, JP-A-52-9773
No. 8 proposes removing a gelatin emulsion film by treating a silver salt photographic film using a base film of a polyester and a cellulose derivative with an aqueous enzyme solution and removing an undercoat layer with an aqueous alkaline solution.

[0004] However, the emulsion layer of a photographic film has few voids as compared with a normal magnetic layer and / or back layer, and is greatly different from a magnetic layer and / or back layer having a porosity of 40% or less at the maximum. This has a great feature regarding peeling. That is, since there are no voids in the emulsion layer, the aqueous alkali solution first dissolves the emulsion layer, and then also dissolves the undercoat layer. That is, the aqueous alkali solution cannot pass through the emulsion layer to dissolve the undercoat layer. Therefore, it took a considerable time to dissolve and peel it.

[0005] An attempt to peel off the magnetic layer using such an alkaline solution is also applied to the peeling of a commercially available magnetic tape. Heated above, concentration 0.5
%, A method of recovering a magnetic tape that separates a magnetic material from a plastic film by immersing the magnetic material in a caustic solution of at least 10% is proposed. And it is described that it does not peel off with a weak alkali or a low concentration alkali such as sodium carbonate. In the embodiment, the peeling rate is 3 minutes under the conditions of 5% by weight of NaOH and 95 ° C. In other words, it is understood that the magnetic tape used here is a magnetic tape having a low peeling speed such that it takes 3 minutes with a high-concentration, high-temperature alkaline aqueous solution. Also, Japanese Patent Application Laid-Open No.
5 to 150 ° C. in an aqueous solution containing 40% by weight of a basic substance
There has been proposed a method for collecting a base film which is subjected to a peeling treatment at the above temperature. In the embodiment, 5% by weight of NaOH, 88 ° C., 1
The peeling speed was 00 minutes or 4% by weight of NaOH at 100 ° C. for 10 minutes, indicating that the magnetic tape was extremely slow in peeling speed.

Further, Japanese Patent Application Laid-Open No. Sho 54-66985 proposes a method of recovering a magnetic tape in which a magnetic tape is immersed in a strong alkaline solution at 25 ° C. or higher to separate the magnetic layer. Here, it is specified that a 5% by weight or more aqueous solution of NaOH is used. In the embodiment, 5% by weight of NaO
H, a magnetic tape having a peeling speed of 60 ° C. for 90 minutes is the magnetic tape having the fastest peeling speed among the five types of magnetic tapes tested. Further, a method of adding a surfactant as well as a basic substance at the time of peeling treatment is disclosed in
No. 223,835. In the example, the peeling speed is 10 minutes under the conditions of 5% by weight of NaOH and 80 ° C., and the peeling speed is also extremely low.

As a method for recovering a base film, JP-A-59-52433 and JP-A-59-91028 disclose a method of cutting a magnetic tape, immersing the tape in an alkali, swelling, separating by high-speed stirring, and washing with water. A method of recovering raw materials that has been dried and magnetically separated has been proposed. These use 5 to 20% by weight of NaOH, specifically 5% by weight of NaO
H, 90 ° C., and a peeling rate of 20 minutes are disclosed. As described above, there have been attempts to peel off the magnetic layer of the magnetic tape with an alkaline aqueous solution, but there is no disclosure of the magnetic tape itself, and the peeling speed is extremely slow in any case, and the magnetic tape itself has no effect. It turns out that no special ingenuity has been made. Therefore, in the detailed description of these prior art inventions, although it is described that an alkaline aqueous solution having a concentration in a very wide range can be applied, the peeling speed of the magnetic tape disclosed therein is slow, and the alkaline condition is simply reduced. It is only described extensively.

There is also an attempt to peel off using a special solvent. For example, JP-A-53-92879 and JP-A-53-94381 disclose 0.01 to 5% by weight of a basic substance (caustic soda, sodium carbonate, pyridine, etc.).
A method for recovering a base film by treating the solution at a temperature of 50 to 200 ° C. in a solution containing glycol and containing the same has been proposed. However, in the embodiment, the treatment is performed at a high temperature such as 100 ° C. for 60 minutes or 145 ° C. for 20 minutes by using ethylene glycol, and the PET is attacked and the cost is not suitable. That is, ethylene glycol is a raw material of PET and is a solvent having extremely high solubility. Japanese Patent Application Laid-Open No. 62-167601 proposes a method in which a binder is decomposed by dipping in a mixed solvent of an organic amine and DMF to recover a base film. However, a mixed solvent of organic amine and DMF costs,
It is not suitable for equipment. Further, DMF is a solvent having a very high solubility, and PET itself is dissolved and attacked, so that a tape of good quality cannot be obtained.

As a method of recovering a base film from a metal thin-film magnetic recording medium, Japanese Patent Publication No. 1-32955 proposes to treat the base film with an alkaline solution. There has been proposed a method of recovering a magnetic recording medium which is separated into a plurality of pieces.
The peeling speed is 90 ° C. for 30 minutes with 0.5N (2% by weight) -NaOH aqueous solution. In this case, no undercoat layer was present, indicating that the peeling rate of these metal thin-film magnetic recording media was extremely low.

Although various efforts have been made to recover the base film from the commercially available magnetic tape, the conventional magnetic tape only has a strong adhesion between the non-magnetic plastic support and the magnetic layer. Since the material of the undercoat layer is constituted for the purpose of (1), it was impossible to actually peel off the magnetic layer without using an extremely strong alkaline aqueous solution or using a special organic solvent. When such a strong alkaline aqueous solution is used, the base film itself is hydrolyzed, and the quality is not sufficient for reuse. The mechanism of this peeling is that the magnetic layer is resistant to hydrolysis, and the magnetic layer itself hardly dissolves due to the use of a binder cured with polyisocyanate. The polymer such as polyester of the undercoat layer made of the above is hydrolyzed, and peeling starts. At the same time, the polyethylene terephthalate base (PET) itself starts to hydrolyze and peeling starts. As described above, in the conventional alkali treatment, the peeling is promoted by hydrolysis rather than dissolution, so that peeling is slow, and the quality of the recovered polyester base film is deteriorated by hydrolysis.

On the other hand, there is no viewpoint of peeling at all but merely an attempt to improve adhesion, but various binders have been developed as materials for the undercoat layer. For example, JP-A-62-185227 and JP-A-62-19
No. 5064, JP-A-63-108079, JP-A-63-108530, JP-A-63-1462
No. 13 proposes an undercoat paint containing carbon black and a polyester resin which is an ester-forming dicarboxylic acid in which 5 to 20 mol% of a dicarboxylic acid component has a sulfonate alkali metal base as a substituent. Carbon black is added to improve conductivity, and a water-soluble polymer, particularly a sulfonic acid metal salt-substituted polyester resin is used to improve the dispersibility of the carbon black and the adhesion of the undercoat layer. JP-A-56-87233 proposes a magnetic recording medium in which an undercoat layer made of a copolymerized polyester resin containing a metal sulfonate group is formed, and a magnetic layer is provided on the undercoat layer. .

However, even if the polyester resin containing such a sulfonic acid metal base is applied to the present invention, since the sulfonic acid is completely replaced by an alkali metal base, the solubility in water at 40 ° C. and the
℃, there is no difference between the solubility in 0.5% by weight of NaOH aqueous solution. Therefore, when it is attempted to increase the releasability with an alkaline aqueous solution, the water solubility also increases. The tape was weak against moisture. Examples of using a water-soluble resin in the undercoat layer include JP-A-61-13435 and JP-A-62-66.
No. 422, and the like, but because this is also a resin having increased water solubility itself, it was not possible to simultaneously satisfy both moisture resistance and peelability.

On the other hand, there is known an example in which a resin containing a carboxyl group is used for an undercoat layer. For example, JP-B-47-15623 and JP-A-55-554 in which an unsaturated acid copolymer having a COOH group and an isocyanate compound are used for an undercoat layer.
No. 35, JP-B-60-31011 in which a urethane bond is formed using an aqueous solution of a water-soluble polymer having active hydrogen, for example, an aqueous solution of carboxylated PVA and an isocyanate compound to improve adhesion, and a conductive undercoat layer. JP-A-2-278 using carboxyl group-containing polyurethane resin, isocyanate crosslinking agent and epoxy resin as a binder
No. 511, and the like, all of which are used in combination with an isocyanate compound, so that the contained resin reacts with the isocyanate to become a highly crosslinked macromolecule.

Further, the COOH group itself can also react with the isocyanate, so that its solubility in an aqueous alkali solution is lost. JP-A-63-182381 discloses an undercoating resin composition which is an aqueous composition containing a resin having one or more polar groups and having at least one unsaturated double bond per molecule. However, since they are cured by irradiation with radiation, they form cross-linked three-dimensional macromolecules and become insoluble in water. Therefore, these magnetic recording media are undercoat layers that are neither dissolved nor peeled by an aqueous alkaline solution, and do not meet the purpose of the present invention.

As described above, various binders have been proposed as binders for the undercoat layer. However, all of them are merely intended to increase the adhesion between the non-magnetic plastic support and the magnetic layer and increase the durability. There is no idea that the magnetic layer and / or back layer and the non-magnetic plastic support are to be peeled off by alkali treatment, and it is impossible or impossible to peel off the magnetic layer and / or the backing layer. Unless treated with a strong alkali such as an NaOH aqueous solution for a long time, the PET cannot be peeled off, and the PET after separation and recovery is hydrolyzed, resulting in a problem of deterioration in quality. Further, even if an attempt is made to apply a polymer having high water solubility to the present invention, there is a problem of moisture resistance.

Another example of the undercoat layer containing a water-soluble group is an easily-adhesive undercoat layer, and examples thereof include the following. For example, Japanese Unexamined Patent Publication (Kokai) No. 62-204939 proposes an easily adhesive polyester film provided with a primer layer comprising an aqueous polyurethane resin and an aqueous acrylic resin and having an initial Young's modulus of 40 to 20,000 kg / cm ² . Similarly, Japanese Patent Application Laid-Open No. Sho 62-204940 proposes an easily adhesive polyester film provided with a primer layer comprising an aqueous polyurethane resin and an aqueous acrylic resin. Also, Japanese Patent Application Laid-Open No. 61-175925
Japanese Patent Application Laid-Open Publication No. H11-163873 proposes a magnetic recording medium containing a compound having a sulfonic acid group and / or a sulfonate group. In each of these cases, the stretching treatment is performed after the provision of the easy-adhesion layer, so that the easy-adhesion layer partially exists on the nonmagnetic plastic support. Therefore, even if these use a water-soluble group or a water-soluble resin,
Since it was only partially present, it did not easily peel off even when treated with an alkaline aqueous solution.

As described above, the conventionally known undercoat layer of the magnetic recording medium aims at improving the adhesion between the magnetic layer and / or the back layer and the nonmagnetic plastic support.
Neither was considered nor examined at all regarding the ease of separation between the two. That is, there has been no attempt to improve the magnetic recording medium itself, especially the undercoat layer, in order to actively protect the environment and collect the base. Further, as described above, since the magnetic recording medium which has already appeared in the world is being forcibly peeled off, processing has been performed under extremely severe conditions. Therefore, the present inventors used a weak alkali or a low-concentration alkaline aqueous solution to quickly and quickly deteriorate the material of a nonmagnetic plastic support, for example, polyethylene terephthalate (PET).
The undercoat layer capable of peeling off the magnetic layer and / or the back layer from the non-magnetic plastic support under mild conditions such that the undercoat layer is not hydrolyzed was also studied. as a result,
By using a novel polymer for the undercoat layer, a magnetic recording medium with extremely excellent moisture resistance and peelability can be obtained, a non-magnetic plastic support without quality deterioration can be collected, and it is extremely suitable for environmental protection. And found the present invention.

[0018]

That is, an object of the present invention is to provide a magnetic recording medium suitable for environmental protection and a method of recovering the same. A second object of the present invention is to provide a magnetic recording medium having a new undercoat layer, which has excellent adhesion between the magnetic layer and / or the back layer and the nonmagnetic plastic support, and has a low strength when discarded. Provided is a magnetic recording medium having a very high peeling rate in alkali or low-concentration alkaline aqueous solution treatment, in which a magnetic layer and / or a back layer and a nonmagnetic plastic support are easily peeled off, and each layer is easily separated and collected, and a method for collecting and recovering the same. What you want to do.

[0019]

The object of the present invention is to provide a magnetic recording medium comprising an undercoat layer between a nonmagnetic plastic support and at least a magnetic layer and / or a back layer. Or, the porosity of the back layer is at most 40% by volume, and the undercoat layer has higher solubility in a 0.5% by weight NaOH aqueous solution at 40 ° C. than in 40 ° C. water, and This is achieved by a magnetic recording medium characterized by exhibiting high solubility in a weak alkali having an initial pH of at most less than 13 or a low-concentration aqueous alkali having a pH of 0.25 N or less.

Here, the above-mentioned undercoat layer shows that the undercoat layer is easily soluble, when the undercoat layer provided between the nonmagnetic plastic support and the magnetic layer and / or the back layer has an initial pH of at most less than 13 at most. The magnetic layer and / or the back layer can be easily dissolved in a weak alkali or a low-concentration aqueous alkali solution of 0.25 N or less, and the nonmagnetic plastic support can be peeled off without a decrease in molecular weight due to hydrolysis or coloring due to the remaining magnetic layer. It has the property of being recoverable. That is, the expression that the undercoat layer shows the easy dissolving property means the property that the magnetic layer and / or the back layer actually have when peeling off from the non-magnetic plastic support. For example, when it takes some time to perform a release treatment in a batch system (within about 90 minutes), dissolution is performed at a relatively low temperature (about 70 ° C. or less), and the magnetic layer and / or the back layer is formed of a nonmagnetic plastic support. The temperature is relatively high (approximately 60 to 100 ° C.) in the case of a continuous stripping treatment, but is dissolved in a very short time (within about 3 minutes), and the magnetic layer and / or
Alternatively, the back layer can be removed from the non-magnetic plastic support, so that the non-magnetic plastic support without quality deterioration can be recovered.

That is, according to the present invention, since the porosity of the magnetic layer and / or the back layer is at most 40% by volume, unlike the emulsion layer of a photographic film, the weak alkali or low-concentration aqueous alkali solution contains the magnetic layer and / or the back layer. And that the undercoat layer can easily reach the undercoat layer at a temperature of 40.degree.
Since a polymer having higher solubility in a 5% by weight aqueous solution of NaOH is used, moisture resistance is extremely good when used as a magnetic recording medium, and peeling with an alkaline aqueous solution proceeds very easily. I do. More preferably, since it is soluble in an organic solvent, it can be coated on a nonmagnetic plastic support using an organic solvent, and good adhesion can be obtained without special treatment on the support. Further, the undercoat layer of the present invention has been found to be easily soluble in a weak alkali or low-concentration aqueous alkali solution, so that the magnetic layer and / or the back layer can be peeled off very easily. It is possible to provide a magnetic recording medium and a method of recovering the same.

The novel undercoat polymer has a solubility in water of 40 ° C. and 0.5% by weight of NaO
The polymer has higher solubility in H aqueous solution. That is, the same polymer having low solubility in water and higher solubility in an aqueous alkali solution includes, for example, an acidic polar group, specifically, a COOH group,
₃ H group, SO ₄ H group, OPO (OH) ₂ group, PO (OH) ₂
These are polymers containing at least one or more polar groups selected from the group consisting of groups having a relatively low water solubility in a free state.
OONa group, SO ₃ Na group, SO ₄ Na group, OPO (ON
a) _Two groups, PO (ONa) ₂ group, and extremely high solubility.

As described above, the feature of the present invention is that when used as a magnetic recording medium, the adhesion between the support and the magnetic layer and / or the back layer is good, the water solubility is low, and the moisture resistance is good. Preferably, the magnetic recording medium is environmentally friendly by using a polymer that is difficult to dissolve and is soluble upon contact with a weak alkali or a low-concentration aqueous alkali solution when it is discarded and peeled off. It was invented. The polymer of the present invention may contain a polar group that forms a salt such as an alkali metal salt in the polar group. When the salt is contained, the polymer as a whole is acidic or, for example, water at 40 ° C. It is necessary that the polymer has higher solubility in a 0.5% by weight NaOH aqueous solution at 40 ° C. than in water. Preferred are non-salt-forming acidic polar groups.

In the present invention, the weakly alkaline or low-concentration aqueous alkaline solution is a weakly alkaline aqueous solution having an initial pH of at most less than 13 or a low-concentration aqueous alkaline solution having a concentration of 0.25 N or less.

This weak alkali or low-concentration alkaline aqueous solution means an alkaline aqueous solution to such an extent that PET is not hydrolyzed. For example, any aqueous solution can be used, but sodium carbonate, sodium bicarbonate, ammonium carbonate, phosphoric acid, etc. A weakly alkaline aqueous solution containing sodium, pyridine, triethanolamine, or the like, or a low-concentration aqueous alkaline solution that does not hydrolyze PET can be used for low-concentration sodium hydroxide and sodium hydroxide. Hydroxides, oxides, carbonates, aqueous solutions of tertiary amines and the like of alkaline earth metal salts (eg, Ca) can also be used.

The weak alkali or low-concentration aqueous alkali solution has an initial concentration of at most 1% by weight (0.2%).
5N), preferably a 0.5% by weight aqueous solution of NaOH.
It dissolves at 0 ° C. And the undercoat layer is 40 ° C
It is preferable that at least 1 g of a solid is dissolved in 50 g of a 0.5% by weight aqueous NaOH solution, and the polymer is dissolved within 5 minutes. The reason why such a weak alkali or a low-concentration aqueous alkali solution is easily soluble is defined by PE.
This is because the nonmagnetic plastic support such as T or PEN is not hydrolyzed and does not impair the quality of the recovered product.

The polymers used in the undercoat layer of the present invention include the following.

That is, 0.5% by weight of NaOH at 40 ° C.
It is a polymer in which 1 g of a solid content dissolves in 50 g of an aqueous solution preferably within 5 minutes. However, it is a polymer having solubility in an alkaline aqueous solution more than conventionally known polymers. For example, the undercoat layer contains a polymer having a carboxyl group of 2 × 10 ⁻⁴ eq / g or more, and the undercoat layer contains a polymer having an acid value of 13 or more. A magnetic recording medium, characterized in that the undercoat layer contains a copolymer containing a monomer containing dicarboxylic acid or an anhydride thereof as a component, wherein the undercoat layer has 8 carboxyl groups. A magnetic recording medium characterized by containing a polyurethane or polyester having × 10 ⁻⁴ eq / g or more.

Further, there may be mentioned a magnetic recording medium characterized in that the undercoat layer contains a polyurethane or polyester having an acid value of 45 or more. Here, the acid value refers to the number of mg of potassium hydroxide necessary to neutralize the acid contained in 1 g of the polymer. Titration is performed with a potassium hydroxide solution whose titer is accurately determined, and the content is calculated from the neutralized amount. Also, the undercoat layer is -SO ₃ M group, -SO ₄ M group, -OPO (O
M) 2 groups, -PO (OM) 2 groups (where M is hydrogen,
It may partially be an alkali metal salt. A magnetic recording medium comprising a polyurethane or polyester having at least one polar group selected from the group consisting of at least 2 × 10 ⁻⁴ eq / g, and dissolved in a weakly alkaline or low-concentration aqueous alkaline solution. Polymer.

The undercoat layer is preferably made of a polymer having an adhesion of 30 g or more and soluble in a weak alkali or low-concentration aqueous alkali solution. This is a property originally required for the undercoat layer to adhere between the non-magnetic plastic support and the magnetic layer and / or the back layer, and has sufficient durability when used as a normal magnetic recording medium. It also satisfies the contradictory required properties of promptly peeling off when discarded.

The porosity of the magnetic layer and / or the back layer is preferably 1 to 40% by volume, and the undercoat layer is made of a polymer which is soluble in a weak alkali or a low-concentration aqueous alkali solution. This is a characteristic required for a weak alkali or a low-concentration alkaline aqueous solution to permeate into the magnetic layer and / or the back layer and reach the undercoat layer. is there. That is, in the peeling of the photographic film, since the aqueous alkali solution cannot pass through the emulsion layer and does not reach the undercoat layer, no matter how much the undercoat layer uses a polymer having high solubility in the aqueous alkali solution,
It has no direct role in peeling. Therefore, it must first be dissolved from the emulsion layer.

Further, the undercoat layer has a glass transition temperature (Tg).
Is preferably 30 to 100 ° C., and preferably a polymer soluble in a weakly alkaline or low-concentration aqueous alkali solution. This is effective in preventing stains generated during calendering when the magnetic layer is smoothed. That is, if Tg is lower than 30 ° C., blocking or adhesion failure is liable to occur, and if Tg is higher than 100 ° C., it becomes brittle and adhesion tends to deteriorate.

The present invention also provides a method for cutting a magnetic recording medium having at least a magnetic layer having a porosity of at most 40% by volume and / or a back layer on a non-magnetic plastic support, which is weakly alkali or low-concentration alkali. The cut magnetic recording medium is immersed in an aqueous solution and agitated to remove 40 pieces of the cut pieces.
By dissolving the undercoat layer having a polymer having higher solubility in a 0.5% by weight aqueous NaOH solution at 40 ° C. than in water at 0 ° C., the non-magnetic plastic support is removed from the magnetic layer and The method can be achieved by a method for recovering a magnetic recording medium, which comprises separating each of the solids after peeling off the back layer. This is a so-called batch type peeling method. The weak alkali or low-concentration aqueous alkali solution is a weak alkali having an initial pH of less than 13 or a low-concentration aqueous alkali solution having a concentration of 0.25 N or less, or an aqueous NaOH solution having a concentration of 1% by weight.

The present invention further relates to a non-magnetic plastic support, a magnetic layer having a porosity of at most 40% by volume and / or
Alternatively, a strip or tape having an undercoat layer having a polymer having a higher solubility in a 0.5% by weight aqueous NaOH solution at 40 ° C. than in a water at 40 ° C. between the back layer and the back layer. While continuously transporting the magnetic recording medium along a predetermined traveling path, the magnetic recording medium is initially weakly alkaline with an initial pH of less than 13 or less than 0.25N.
After passing through the following low-concentration alkaline aqueous solution tank, the magnetic layer and / or the back layer are separated from the non-magnetic plastic support by a scraper while washing the magnetic recording medium with a washing liquid after passing through the tank. This can be achieved by a magnetic recording medium recovery processing method described above. This is a so-called continuous peeling method.

Hereinafter, the present invention will be described in more detail. According to the present invention, the characteristics of the magnetic layer and / or the back layer of the magnetic recording medium have been examined. It has been found that by using a polymer having high solubility in an aqueous alkali solution for the undercoat layer, it is possible to provide a magnetic recording medium having extremely excellent environmental protection suitability.

That is, the present invention uses a binder having an increased acid value by introducing a group having high solubility in a large amount of an alkaline aqueous solution, which has not been considered in a conventional magnetic recording medium, and uses a magnetic layer and / or By paying attention to the voids in the back layer, the magnetic layer and / or the back layer can be very easily peeled off and the nonmagnetic plastic support can be recovered with a weak alkali or low concentration alkaline aqueous solution.
The present invention requires that the voids be up to 40% by volume.
A weak alkali or a low-concentration aqueous alkali solution penetrates through the gap to dissolve the undercoat layer. Audio, video,
The present invention can be applied as long as there is a gap in a magnetic layer such as a floppy disk and / or a back layer. In the case of vapor deposition, the crack can be generated before the peeling treatment, so that the peeling can be performed more efficiently.

The present invention is preferably carried out in a 0.5% by weight aqueous NaOH solution at a low concentration such as 40.degree. By arranging an undercoat layer on a non-magnetic plastic support, the magnetic layer and / or the back layer can be peeled off very easily, and polyethylene terephthalate and polyethylene naphthalate can be recovered extremely easily. It is. In the present invention, the undercoat layer preferably employs a binder having a very high solubility in an aqueous alkaline solution such that at least 1 g of a solid content is dissolved in 50 g of a 0.5% by weight aqueous NaOH solution at 40 ° C. within 5 minutes. As a result, a magnetic recording medium which satisfies the conflicting demands of adhesion and peeling at the same time and has never been considered before has been obtained.

In the present invention, as such an undercoat agent, a carboxyl group is contained in the polymer used for the undercoat layer in an amount of 2 × 10 ^-4.
By using a polymer containing eq / g or more, an undercoat layer easily dissolved by alkali treatment was obtained without reducing the adhesion. The amount of carboxyl groups in the polymer is at least 2 × 10 ⁻⁴ eq / g, preferably 3 × 10 ⁻³ eq / g.
g or more, or an acid value of 13 or more. If the acid value is less than 13 g, the releasability deteriorates. Examples of the polymer containing carboxyl used in the present invention include vinyl carboxylate and copolymers with phthalic anhydride.

In the present invention, other copolymerizable monomers may be copolymerized in the copolymer contained in the undercoat layer. Examples of the copolymerizable monomer include a vinyl monomer and a diene monomer. Vinyl monomers include carboxylic acid vinyl esters (vinyl acetate, vinyl propionate, etc.), alkyl vinyl ether, styrene, acrylonitrile, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, acrylic acid There are butyl, butyl methacrylate, hydroxylethyl acrylate, hydroxylethyl methacrylate, acrylamide, methacrylamide, vinyl chloride, vinylidene chloride, ethylene, propylene and the like. Examples of the vinyl carboxylate include vinyl acetate and vinyl propionate, and examples of the alkyl vinyl ether include methyl vinyl ether and ethyl vinyl ether. Examples of the diene monomer include butadiene, isoprene, and chloroprene. The preferred molecular weight of these copolymers is 10,000 to 200,000, more preferably 20,000 to 100,000 in terms of weight average molecular weight. If it is larger than this range, the solution viscosity is high and coating becomes difficult. If it is smaller than this range, the adhesion will be insufficient.

In the present invention, as such an undercoating agent,
As the copolymer used for the undercoat layer, a polymer containing maleic anhydride and a copolymerizable monomer as a component was used, so that an undercoat layer which was easily dissolved by an alkali treatment without reducing adhesion was obtained. The preferred copolymerization ratio of maleic anhydride is at least 10 wt%, more preferably at least 30 wt%. If the amount is less than the above range, the adhesion between the base film and the magnetic layer and / or the back layer is weak, and the running durability of the tape is deteriorated. In addition, the base film and the magnetic layer and / or
Alternatively, the releasability from the back layer is deteriorated.

Examples of the copolymerizable monomer include a vinyl monomer and a diene monomer. Vinyl monomers include vinyl carboxylate (vinyl acetate, vinyl propionate, etc.), styrene, acrylonitrile, methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, butyl acrylate, There are butyl acrylate, hydroxyl ethyl acrylate, hydroxyl ethyl methacrylate, acrylamide, methacrylamide, vinyl chloride, vinylidene chloride, ethylene, propylene and the like. Examples of the diene monomer include butadiene, isoprene, and chloroprene. The preferred molecular weight of these copolymers is 10,000 to 200,000, more preferably 20,000 to 100,000 in terms of weight average molecular weight. If it is larger than this range, the solution viscosity is high and coating becomes difficult. If it is smaller than this range, the adhesion will be insufficient.

In the present invention, as such an undercoating agent,
8 × carboxyl groups in polyurethane used for undercoat
By using a polyurethane containing 10 ^-4 eq / g or more, an undercoat layer easily dissolved by a weak alkali or low-concentration aqueous alkali solution was obtained without reducing the adhesion. The reason for using polyurethane is that polyurethane has high mechanical properties and is excellent in toughness, and is preferable because, when a magnetic paint is applied on the undercoat layer, the undercoat layer is not abraded by Gieser.

The polyurethane of the present invention can be produced from a polyol having a carboxyl group, a diisocyanate and, if necessary, a chain extender by a known polyurethane production method. The polyol containing a carboxyl group is, for example, a compound in which a carboxyl group is bonded to the main chain or side chain of a polyol such as polyether polyol, polyester polyol, polycarbonate diol, and polycaprolactone diol. Representative examples of the polyether polyol include polyalkylene glycols such as polyethylene glycol and polypropylene glycol. The polyester polyol can be synthesized by, for example, polycondensation of a dihydric alcohol and a dibasic acid, ring-opening polymerization of lactones such as caprolactone, and the like.

Typical dihydric alcohols include glycols such as ethylene glycol, propylene glycol, butanediol, 1,6-hexanediol, and cyclohexanedimethanol. Typical dibasic acids include adipic acid, pimelic acid, azelaic acid, sebacic acid, phthalic acid, terephthalic acid and the like. The polycarbonate polyol is represented by the following general formula (1). General formula (1)

[0045]

Embedded image

The polyhydric alcohol having the general formula (1) is synthesized by condensation or transesterification of phosgene, chloroformate and dialkyl carbonate.
A polycarbonate polyol having a molecular weight of 300 to 20,000 and a hydroxyl value of 20 to 300, or the polycarbonate polyol and a general formula HOOC-R2-COOH (wherein R2 is an alkylene group having 3 to 6 carbon atoms, 1,4-, , 3
— Or a 1,2-cyclohexylene group. Having a molecular weight of 4 obtained by condensation with a divalent carboxylic acid having
It is a polycarbonate polyester polyol having a hydroxyl value of 5-300 and a hydroxyl value of 5-300.

In addition to the above polyols, other polyols,
For example, polyether polyols, polyester ether polyols or polyesters may be blended and used up to 90% by weight of the above polyols. As the diol containing a carboxyl group, dimethylolpropionic acid, dimethylolbutyric acid, dimethylolvaleric acid, or the like may be incorporated by bonding to the above-mentioned polyol, or these compounds may be used directly as a low-molecular-weight polyol.

The polyisocyanate used to form the polyurethane by reacting with the above-mentioned polyol is not particularly limited, and those generally used can be used. For example, hexamethylene diisocyanate,
Tolylene diisocyanate, isophorone diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, cyclohexane diisocyanate, toluidine diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4'- Diphenylmethane diisocyanate, p
-Phenylene diisocyanate, m-phenylene diisocyanate, 1,5-naphthylene diisocyanate,
3,3-dimethylphenylene diisocyanate, dicyclohexylmethane diisocyanate and the like can be mentioned.

Examples of the chain extender include the above-mentioned polyhydric alcohols, aliphatic polyamines, alicyclic polyamines, and aromatic polyamines. The polyurethane of the present invention has a carboxyl group of 8 × 10 ⁻⁴ eq / g in order to easily dissolve in a weak alkali or a low-concentration alkali.
The above is necessary, and more preferably 15 × 10 ⁻⁴ eq / g or more. Further, it is preferable to use a compound having high hydrophilicity such as polyethylene glycol for the polyol.

The preferred molecular weight of these polyurethanes is 10,000 to 200,000 in weight average molecular weight, more preferably 20,000 to 1
100,000. If it is larger than this range, the solution viscosity is high and application becomes difficult, and if it is smaller than this range, the adhesion is insufficient.

The polyurethane of the present invention comprises -SO ₃ M, -S
At least one or more polar groups selected from O ₄ M, —OPO (OM) ₂ , and —PO (OM) ₂ (where M is hydrogen and may be partially an alkali metal salt) Is preferably 2 × 10 ⁻⁴ eq / g or more. The polyurethane of the present invention can be produced from a polyol containing a polar group, a diisocyanate and, if necessary, a chain extender by a known polyurethane production method. The polyol having a polar group is a compound in which a polar group is bonded to a main chain or a side chain of a polyol such as a polyether polyol, a polyester polyol, a polycarbonate diol, and a polycaprolactone diol.

Representative examples of the above polyether polyols include polyalkylene glycols such as polyethylene glycol and polypropylene glycol. The polyester polyol can be synthesized by, for example, polycondensation of a dihydric alcohol and a dibasic acid, ring-opening polymerization of lactones such as caprolactone, and the like. Representative dihydric alcohols include ethylene glycol, propylene glycol, butanediol, 1,6-
Glycols such as hexanediol and cyclohexanedimethanol can be exemplified. Representative dibasic acids include adipic acid, pimelic acid, azelaic acid,
Sebacic acid, phthalic acid, terephthalic acid and the like can be exemplified. The polycarbonate polyol is represented by the general formula (1).

The polyhydric alcohol having the general formula (1) is synthesized by condensation or transesterification of phosgene, chloroformate, and dialkyl carbonate.
A polycarbonate polyol having a molecular weight of 300 to 20,000 and a hydroxyl value of 20 to 300, or the polycarbonate polyol and a general formula HOOC-R2-COOH (wherein R2 is an alkylene group having 3 to 6 carbon atoms, 1,4-, , 3
— Or a 1,2-cyclohexylene group. Having a molecular weight of 4 obtained by condensation with a divalent carboxylic acid having
It is a polycarbonate polyester polyol having a hydroxyl value of 5-300 and a hydroxyl value of 5-300.

In addition to the above polyols, other polyols,
For example, polyether polyols, polyester ether polyols or polyesters may be blended and used up to 90% by weight of the above polyols.

The polyisocyanate used for forming the polyurethane by reacting with the above-mentioned polyol is not particularly limited, and those generally used can be used. For example, hexamethylene diisocyanate,
Tolylene diisocyanate, isophorone diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, cyclohexane diisocyanate, toluidine diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4'- Diphenylmethane diisocyanate, p
-Phenylene diisocyanate, m-phenylene diisocyanate, 1,5-naphthylene diisocyanate,
3,3-dimethylphenylene diisocyanate, dicyclohexylmethane diisocyanate and the like can be mentioned.

Examples of the chain extender include the above-mentioned polyhydric alcohols, aliphatic polyamines, alicyclic polyamines, and aromatic polyamines. The polyurethane of the present invention needs a polar group of 4 × 10 ⁻⁴ eq / g or more, more preferably 8 × 10 ⁻⁴ eq / g or more, in order to be easily dissolved in a weak alkali or a low-concentration alkali. Further, it is preferable to use a compound having high hydrophilicity such as polyethylene glycol for the polyol. The preferred molecular weight of these polyurethanes is 10,000 to 2 in weight average molecular weight.
It is 100,000, more preferably 20,000 to 100,000. If it is larger than this range, the solution viscosity is high and it becomes difficult to apply, and if it is smaller than this range, the adhesion may be insufficient.

In the present invention, the undercoat layer contains a polyester having a carboxyl group of at least 8 × 10 ⁻⁴ eq / g or a polyester having an acid value of at least 45. The carboxyl group in the polyester must have at least 8 × 10 ⁻⁴ eq / g, more preferably at least 30 × 10 ⁻⁴ eq / g. The carboxyl group may be partially salted, such as Li, Na,
K, Ca, ammonium or a quaternary amine salt is used. Examples of a method for introducing a carboxyl group into a polyester resin include the following methods.

(1) The polyester of the present invention can be produced by introducing the above-mentioned carboxyl group in advance into the raw material polyol, dibasic acid or the like, and using a known polyester production method. As the raw material polyol, general aliphatic and aromatic polyhydric alcohols and polyols such as polyether diol, polyester diol, polycarbonate diol and polycaprolactone diol can be used. Examples of the polyol containing a carboxyl group include dimethylolpropionic acid, dimethylolbutyric acid, and dimethylolvaleric acid. As the raw polybasic acid, general trimellitic anhydride, pyromellitic anhydride and the like can be used. When producing polyester,
Although it may be branched, it can be used within the range of solubility.

(2) Bifunctional or trifunctional or higher -OH
It is also possible to adopt a method of modifying a polyester resin having a group, for example, R-OH + ClCH ₂ CO
OM = R-OCH ₂ COOM + HCl R represents a polyester residue. M is Li, Na,
K, Ca, ammonium or a quaternary amine salt. Polyester resins are synthesized from dibasic acids and glycols. As the dibasic acid component of the polyester resin of the present invention, aromatic dicarboxylic acids represented by terephthalic acid, isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, etc., aliphatic dicarboxylic acids such as succinic acid, adipic acid, sebacic acid, and cyclohexanedicarboxylic acid It is selected from alicyclic dicarboxylic acids such as acids. Of these, aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and naphthalenedicarboxylic acid are preferred.

As the glycol component, ethylene glycol, diethylene glycol, triethylene glycol,
Aliphatic, alicyclic and aromatic glycols such as tetraethylene glycol, propylene glycol, butanediol, neopentyl glycol, hexanediol, cyclohexanediol, cyclohexanedimethanol and bisphenol A are used. Among them, ethylene glycol and diethylene glycol are preferred.

It is also possible to use a polyester resin, a carboxyl group-containing acrylic resin, a —SO ₃ -containing polyester resin or the like in combination to achieve both adhesion and releasability. The polyester of the present invention has a polar group of 8 × 10 ⁻⁴ e in order to easily dissolve in a weak alkali or a low-concentration alkali.
q / g or more, more preferably 15 × 10 ⁻⁴ eq /
g or more. Further, it is preferable to use a compound having high hydrophilicity such as polyethylene glycol for the polyol. The amount of the carboxyl group depends on the charged value when synthesizing the polyester.

The acid value refers to the number of mg of potassium hydroxide required to neutralize the free fatty acids contained in 1 g of the polyester. The preferred molecular weight of these polyesters is 10,000 to 200,000, more preferably 20,000 to 100,000 in terms of weight average molecular weight. If it is larger than this range, the solution viscosity is high and application becomes difficult, and if it is smaller than this range, the adhesion is insufficient.

The undercoat layer of the present invention has a thickness of 0.01 to 5 μm.
Is preferably 0.01 to 0.5 μm, and if the thickness is more than this range, the smoothness of the magnetic layer may be adversely affected. If the thickness is less than this range, the adhesive strength may be insufficient. Further, it is necessary that the layer is formed uniformly in terms of peeling, and if there is a portion where the undercoat layer is not applied, the layer may not be peeled at the time of peeling. Therefore, it does not matter how thin it is, but it is necessary that the undercoat layer be formed at least uniformly.

The preferred molecular weight is 10,000 to 10,000 in weight average molecular weight.
100,000 and more preferably 30,000 to 60,000. If the amount of the polar group or the molecular weight is too high, it is difficult to dissolve the compound in an organic solvent, and it is not possible to apply a solution in the organic solvent, which is not preferable in the production process. Preferred Tg is 30 to 100C, more preferably 40 to 80C. If the Tg is too low, blocking tends to occur during the production process, which is not preferable.

Next, the peeling and recovering method of the present invention will be described. For this, a batch type and a continuous type can be applied. First, the batch method includes a step of cutting, peeling, and separating the magnetic recording medium. Specifically, a magnetic recording medium having a magnetic layer and / or a back layer having a porosity of at most 40% by volume on a nonmagnetic plastic support was cut and cut with a weak alkali or a low-concentration aqueous alkali solution. After immersing the magnetic recording medium and stirring to dissolve the undercoat layer of the cut piece, the magnetic layer and / or the back layer is separated from the non-magnetic plastic support, and the solid matter thereof is removed. This is a recovery processing method of the magnetic recording medium to be separated.

As the cutting method, any ordinary cutter can be used, and for example, a rotary cutter, a slit cutter, a guillotine cutter, a shredder and the like can be used. Weak alkali or low concentration alkaline solution is PE
Means an aqueous solution of alkali to the extent that T does not hydrolyze. For example, any aqueous solution can be used, but it contains sodium carbonate, sodium bicarbonate, ammonium carbonate, sodium phosphate, pyridine, triethanolamine and the like. An aqueous solution or, if the concentration is low, caustic soda, caustic potash and the like may be used to such an extent that PET is not hydrolyzed. Alkaline earth metal salts (eg, Ca
And the like, hydroxides, oxides, carbonates, tertiary amine aqueous solutions and the like. However, only water or a mixture of water and another solvent is preferred in terms of post-treatment. The solvent of the aqueous solution is water or ethanol, acetone, dioxane,
Organic solvents such as THF or mixtures thereof can be used, but water is most preferred.

The weak alkaline or low concentration alkaline aqueous solution has an initial pH of at most less than 13, or an initial concentration of at most 0.25 N or less, specifically 1% by weight.
It is the following NaOH aqueous solution, and it is necessary that the undercoat layer dissolves at 40 ° C. As an immersion and stirring apparatus, any ordinary tank can be used, but a tank with a stirrer having a turbine blade or the like, a Henschel type, a dissolver type, or the like can also be used as a tank with strong stirring. The treatment temperature is room temperature to 100 ° C, preferably 40 to 100 ° C.
It is. If the temperature is lower than room temperature, the peeling speed is low. If the temperature is higher than 100 ° C., problems such as dissolution or hydrolysis of the polyester film occur. When the waste magnetic tape is treated with an aqueous solution, the waste magnetic tape can be changed into a shape convenient for the subsequent treatment step by an appropriate means such as cutting or grinding.

The processing time can be freely changed depending on the type and shape of the magnetic recording medium, the concentration of the weak alkali or low-concentration alkaline substance, and the temperature.
It is determined to minimize the dissolution and hydrolysis of T. As a separation method, separation can usually be performed by a perforated plate or a wire mesh. However, when separation is difficult, magnetic separation or separation by a difference in specific gravity is appropriate. It separates the base and magnetic powder by rotating a mixing tank equipped with a heating device and a rotary blade arranged in this mixing tank. is there. At this time, partition with a porous plate such as punching metal. The neutralization is preferably performed at a pH of 5.5 to 7.0.

Next, the treatment can be carried out continuously. As the method, a strip-shaped or tape-shaped magnetic recording medium having a magnetic layer and / or a back layer having a porosity of at most 40% by volume on a non-magnetic plastic support is continuously formed along a predetermined traveling path. The magnetic recording medium is passed through a weak alkaline or low-concentration aqueous alkaline solution tank while being conveyed, and after passing through the tank, the magnetic layer and / or the back layer is cleaned with a scraper while washing the magnetic recording medium with a cleaning liquid. This is a recovery processing method for separating from a non-magnetic plastic support.

The washing liquid is preferably water. Scraper is plastic such as polypropylene and polyethylene, SUS
And the like, but a plate having an edge is preferable. Transport speed is 20 ~ 300m / m
in is preferred. The obtained plastic support is dried by hot air, and the amount of air can be appropriately changed depending on the tape width, the conveying speed and the temperature.

The magnetic recording medium of the present invention has a basic structure comprising a nonmagnetic plastic support, an undercoat layer provided on the surface thereof, and a magnetic layer and / or a back layer provided thereon. The magnetic layer according to the present invention refers to a layer in which ferromagnetic powder is dispersed in a binder, or a ferromagnetic metal thin film obtained by oblique deposition or the like.

The non-magnetic plastic support of the present invention can be made of various synthetic resin films such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polypropylene, polycarbonate, polyamide, polyaromatic amide (aramid), polyimide and polyamide imide. Selected from. Preferred are polyethylene terephthalate, polyethylene naphthalate, polyamide, polyaromatic amide (aramid), polyimide, polyamide imide and the like. The non-magnetic plastic support is generally 2.5 to 100 μm, preferably 3 to 8 μm.
One having a thickness of 0 μm is used.

The magnetic recording medium used in the present invention has the following configuration. In the case of a magnetic recording medium coated with a ferromagnetic powder, the composition (iron oxide, cobalt-containing iron oxide, iron-based alloy, barium ferrite, etc.), size and surface treatment of the ferromagnetic powder used are not particularly limited. Absent.
There is no particular limitation on the shape of the ferromagnetic powder, but usually it is acicular,
Granular, dice-like, rice-granular and plate-like ones are used. For example, Japanese Patent Application Laid-Open No. 58-119609 (U.
S4455345), JP-A-60-171631, JP-A-61-8726 (US469086)
3), JP-A-61-16024, JP-A-61-1
JP-A-58023, JP-A-63-78334, JP-A-63-103423, JP-A-1-18790
No. 3 and JP-A No. 1-189025.

The binder forming the magnetic layer used in the present invention can be selected from ordinary binders. Examples of the binder include a vinyl chloride copolymer, a vinyl chloride-vinyl acetate copolymer, a copolymer of vinyl chloride and vinyl acetate with vinyl alcohol, maleic acid and / or acrylic acid,
Cellulose derivatives such as vinyl chloride / vinylidene chloride copolymer, vinyl chloride / acrylonitrile copolymer, ethylene vinyl acetate copolymer, nitrocellulose resin, acrylic resin, polyvinyl acetal resin, polyvinyl butyral resin, epoxy resin, phenoxy resin, polyurethane Resins, polycarbonate polyurethane resins and the like. -COOM in the binder molecule recited above in order to further improve dispersibility and durability, -SO ₃ M, -
Of PO ₃ M ₂ , —OSO ₃ M, and —OPO ₃ M ₂ (where M represents H, an alkali metal salt, or an ammonium salt), those in which at least one polar group or epoxy group is introduced are preferable. When there are a plurality of M in one group, they may be different from each other. The content of the polar group is preferably 10 ^-6 to 10 ^-4 equivalent per gram of the polymer. The above-listed polymer binders are used alone or in combination of several kinds,
It is often cured by adding a known isocyanate-based crosslinking agent.

A binder which uses an acrylic ester oligomer and a monomer as a binder and is cured by irradiation with radiation can also be used for the magnetic layer of the present invention. The content of the total binder in the magnetic layer of the magnetic recording medium of the present invention is usually 10 to 6 with respect to 100 parts by weight of the ferromagnetic powder.
0 parts by weight, preferably 20 to 40 parts by weight.
Examples of the binder include JP-A-59-8127, JP-A-61-213017, and JP-A-62-33329.
JP, JP-A-62-146432, JP-A-1-146432
No. 205721, JP-A-1-205724,
JP-A-3-44819 and JP-B-3-18247 are examples. The magnetic layer of the magnetic recording medium of the present invention preferably further contains inorganic particles having a Mohs hardness of 5 or more. The inorganic particles used are not particularly limited as long as the Mohs hardness is 5 or more. Examples of inorganic particles having a Mohs hardness of 5 or more include Al ₂ O ₃ (Mohs hardness 9), TiO ₂
(5), TiO (6.5), SiO ₂ (7), S
nO ₂ (6.5), Cr ₂ O ₃ (9) and α-Fe ₂ O
₃ (5.5), and these can be used alone or as a mixture. For example, JP
-6439, JP-A-62-134827 (US Pat. No. 4,761,243), JP-A-1-106332, JP-A-1-140421, JP-A-1-205
726, Japanese Patent Application Laid-Open No. 1-222019 and the like.

Particularly preferred are inorganic particles having a Mohs hardness of 8 or more. When inorganic particles having a Mohs hardness lower than 5 are used, the inorganic particles easily fall off the magnetic layer,
Also, since the head has almost no polishing action, head clogging is likely to occur, and running durability is poor.

The content of the inorganic particles is usually in the range of 0.1 to 20 parts by weight, preferably in the range of 1 to 10 parts by weight, per 100 parts by weight of the ferromagnetic powder. In addition to the above-mentioned inorganic particles, the magnetic layer may be made of carbon black (in particular, having an average particle size of 10 to 300 nm (nanometer;
10 ^-9 m)).
For example, JP-A-59-75431, JP-A-59-75431
172123, JP-A-1-243227,
JP-A-3-8113 and the like can be mentioned.

Next, an example of a method for manufacturing the magnetic recording medium of the present invention will be described. First, an undercoat layer is applied on a nonmagnetic plastic support. The polymer of the primer is dissolved in a suitable solvent such as cyclohexanone, MEK, acetone, MIBK, butyl acetate and the like and applied.

The coating method can be a usual method. As a general method of applying the undercoat layer, a rod coater (forward, reverse), a wire bar coater (forward, reverse), a blade coater, a curtain coater, an extrusion coater, a gravure coater, a kiss roll coater, or the like can be applied. Particularly preferred are a rod coater (reverse rotation) and an extrusion coater.

Next, a ferromagnetic powder, a binder, and, if necessary, other fillers and additives are kneaded with a solvent to prepare a magnetic paint. As a solvent used in kneading, a solvent usually used for adjusting a magnetic paint can be used. The method of kneading is not particularly limited, and the order of addition of each component can be appropriately set. That is, after preliminarily kneading the binder, solvent and ferromagnetic powder,
In some cases, a method of adding a hardener solution or a method of finally adding a lubricant in a solution state may be adopted. When preparing the magnetic paint, known additives such as a dispersant, an antistatic agent and a lubricant can be used together.

Examples of the dispersing agent include fatty acids having 12 to 22 carbon atoms, salts or ester compounds thereof, compounds in which part or all of the hydrogen atoms of the compounds have been replaced with fluorine atoms, amides of the above fatty acids, and fatty acids. Aromatic amines, higher alcohols, polyalkylene oxide alkyl phosphates, alkyl phosphates, alkyl borates, sarcosinates, alkyl ether esters,
Known dispersants such as trialkyl polyolefins, oxyquaternary ammonium salts and lecithin can be mentioned. When a dispersant is used, it is usually used in an amount of 0.1 to 10 parts by weight based on 100 parts by weight of the ferromagnetic powder used.

Examples of the antistatic agent include conductive fine powders such as carbon black and carbon black graft polymer; natural surfactants such as saponin; higher alkylamines, quaternary ammonium salts, pyridine and other heterocycles. Cationic surfactants such as salts of compounds, phosphoniums or sulfoniums; carboxylic acids, phosphoric acids,
Anionic surfactants containing an acidic group such as a sulfate group or a phosphate group; amphoteric surfactants such as amino acids, aminosulfonic acids, and sulfuric acid or phosphate esters of amino alcohol; When the above conductive fine powder is used as an antistatic agent, for example, it is used in the range of 0.1 to 10 parts by weight with respect to 100 parts by weight of the ferromagnetic powder, and the same applies when a surfactant is used. It is used in the range of 0.12 to 10 parts by weight.

The additives such as the above-mentioned dispersants, antistatic agents and lubricants are not strictly described as having only the above-mentioned effects and effects. It can also act as a lubricant or antistatic. Therefore, of course, the effects and effects of the compounds exemplified by the above classification are not limited to the items described in the above classification, and when a substance having a plurality of effects is used, the amount of addition depends on the effect. It is preferable to determine in consideration of the effect.

The magnetic paint thus prepared is applied on the undercoat layer provided on the above-mentioned nonmagnetic plastic support. The thickness of the magnetic layer thus formed is generally 0.1 μm to 10 μm. Further, the magnetic recording medium of the present invention may be of a multilayer type having a plurality of magnetic layers. For example, Japanese Patent Application Laid-Open No.
JP-A No. 61-214223, JP-A No. 2-1108
No. 23, JP-A-2-158913, JP-A-2
-254627, and the like. A non-magnetic plastic support may have a non-magnetic intermediate layer between the undercoat layer and the magnetic layer. Further, a back layer may be provided on the side of the non-magnetic plastic support opposite to the side of the magnetic layer.
In this case, it is preferable to provide the undercoat layer of the present invention between the nonmagnetic plastic support and the back layer. The thickness of the back layer is 0.1-2 microns, preferably 0.3-1 microns.

A known back layer can be used. For example, JP-A-60-5417 and JP-A-60-387
No. 25, JP-A-60-229227, JP-A-61-273722, JP-B-2-62894, JP-B-3-12370 and the like. A binder, an inorganic powder, carbon black, or the like can be used for the back layer, but is basically the same as that used for the magnetic layer. Details of the method for dispersing the ferromagnetic powder and the binder and the method for coating on a nonmagnetic plastic support are described in JP-A-54-46011, JP-A-54-21805, and JP-A-57-13023.
No. 4 (US Pat. No. 4,414,270), JP-A-57-150.
No. 130 (US Pat. No. 4,496,626);
00423, JP-A-60-38725 (U.S. Pat.
S4582775), JP-A-60-76023,
JP-A-62-60748, JP-A-62-2145
No. 24, JP-A-62-298927 and JP-A-2-17971.

When the magnetic recording medium is used in the form of a tape, the magnetic layer coated on the nonmagnetic plastic support is usually treated to orient the ferromagnetic powder in the magnetic layer, ie,
After performing the magnetic field orientation treatment, it is dried. Conversely, in the case of a disk-shaped medium, in order to remove the anisotropy of the magnetic properties,
Non-orientation treatment by a magnetic field is performed. Thereafter, if necessary, a surface smoothing treatment is performed.

[0087]

Next, the present invention will be described in detail with reference to examples, but the present invention is not limited to these examples. In the examples, “parts” indicates “parts by weight”.

Example 1 and Comparative Example 1 The following composition was kneaded for 48 hours using a ball mill, and then filtered using a filter having an average pore size of 1 micron to prepare a magnetic paint. Next, on the surface of a polyethylene terephthalate non-magnetic plastic support having a thickness of 10 μm, the resin of Table 1 was coated with acetone / cyclohexanone = 8 /
The solution dissolved in the mixed solvent of 2 (weight ratio) was dried to a dry film thickness of 0.1
An undercoat layer was formed by applying and drying to a thickness of 1 μm, and the obtained magnetic coating was applied using a reverse roll to a thickness of 4 μm after drying.

[0089]

[Table 1]

[0090]

[Table 2]

Magnetic coating composition Ferromagnetic alloy powder 100 parts (composition: 94% Fe, 4% Zn, 2% Ni; Hc: 1500 Oe; BET specific surface area: 54 m ² / g) 5 parts polyester polyurethane (weight average molecular weight: 40,000; Number average molecular weight: 25,000; having an average of two SO ₃ Na groups per molecule) 12 parts of vinyl chloride copolymer (“MR110” manufactured by Zeon Corporation, degree of polymerization 320, SO ₃ K group, epoxy group) Abrasive (α-alumina, average particle size 0.3 micron) 5 parts Stearic acid 1 part Oleic acid 1 part Butyl stearate 2 parts Carbon black (average particle diameter 40 nm) 2 parts Methyl ethyl ketone 200 parts Cyclohexanone 100 Part The non-magnetic plastic support coated with the magnetic paint is magnetized with a 3000 Gauss magnet while the magnetic paint is not dried. In-situ orientation was performed, and after drying, supercalendering was performed and then slit to a width of 8 mm to produce a video tape. The porosity of the magnetic layer was 18% by volume. The following test was performed on the obtained tape sample, and the results shown in Table 2 were obtained.

Test 1 Adhesion strength of magnetic layer Adhesive tape (Scotch Sp. Manufactured by 3M) was placed on a glass plate.
licing tape 41-3 / 4-66) is fixed so that the adhesive surface faces upward, and is adhered thereon so that the magnetic layer surface of the tape sample faces downward. The strength (gf) is measured with a tension spring only in the longitudinal direction of the tape in an atmosphere of 23 ° C and 50% RH. The pulling speed is 8mm video tape (SUPER) manufactured by Fuji Photo Film Co., Ltd.
AG Slim) is set to 50 gf per 8 mm width.

Test 2 Dropping of Magnetic Layer by Running The tape sample was repeatedly run for 200 passes at 23 ° C. and 5% RH using a VTR (FUJIX8, manufactured by Fuji Photo Film Co., Ltd.), and then the magnetic layer at the tape edge portion The presence or absence of powder fall was examined. Those that generated powder fall were represented by x, and those that did not occur were represented by o.

Test 3 Peelability of magnetic layer: A 0.1% by weight (0.009N) -Na of tape sample
₂ CO ₃ aqueous solution (pH of aqueous solution measured by the method described below)
Was 10.8) at 40 ° C. for up to 3 minutes to examine whether the magnetic layer was peeled off from the nonmagnetic plastic support. Those that were peeled were represented by 、, and those that were not peeled were represented by x. Further, the time until the peeling was completed was measured.

Test 4 Peeling property of magnetic layer: B 0.5 Wt% (0.125 N) NaOH aqueous solution (pH of aqueous solution measured by the method described later was 12.4)
4 liters were placed in a beaker at 40 ° C., and 100 g of a tape sample (cut to a diameter of about 3 cm) was charged.
(0 mm, 4 leaf springs) at 500 rpm for up to 3 minutes. Those that were peeled were represented by 、, and those that were not peeled were represented by x.
Further, the time until the peeling was completed was measured.

Test 5 Peelability of magnetic layer: 4 liters of an aqueous solution of C 5 Wt% (1.25 N) NaOH (the pH of the aqueous solution measured by the method described later was 13.3) was placed in a beaker at 90 ° C., and a tape was placed. Sample 100
g (cut to a diameter of about 3 cm), and an air motor stirrer (stirring propeller diameter 50 m, manufactured by Shibata Scientific Instruments)
(four springs) at 500 rpm for up to 2 hours.
Those that were peeled were represented by 、, and those that were not peeled were represented by x. Further, the time until the peeling was completed was measured.

Test 6: Peeling property of magnetic layer: D 4 liters of water was placed in a beaker at 40 ° C., and 100 g of a tape sample (cut to a diameter of about 3 cm) was put in the beaker. Stirring was performed at 500 rpm for a maximum of 3 minutes with a diameter of 50 mm and four springs. Those that were not peeled were represented by ○, and those that were peeled were represented by x.

Test 7: Peeling property of magnetic layer: E Molecular weight of recovered PET: PET sample at 190 ° C., 30
After vacuum drying for minutes, it was dissolved in a phenol / tetrachloroethane = 6/4 solvent to prepare 0.3%, 0.6%, and 1% solutions. When the viscosity of this solution at 25 ° C. was determined by an Ubbelohde viscometer to be η and the viscosity of the solvent to be η ₀ , the intrinsic viscosity (IV value) = lim (η−η ₀ ) / η ₀ C was determined, and the molecular weight was determined. Substitute values were used.

Coloring: Approximately 50 g of a PET sample was taken.
Coloring of the product molded with a hot press at 00 ° C. was visually observed.

：: No coloration of PET and no decrease in molecular weight △:
No coloration of PET, but a slight decrease in molecular weight X: PET
Test 8: Solubility of base coat material in aqueous alkaline solution: a40
1 g of the solid material of the undercoat material was placed in 50 g of a 0.5% by weight aqueous solution of NaOH at 50 ° C. (the pH of the aqueous solution measured by the method described later was 12.4) and dissolved by shaking for 3 minutes in an incubator. The sample was rated as ○, and the sample with insolubles was rated as ×.

Test 9 Porosity of magnetic layer and / or back layer Measurement method: N was measured using a fully automatic gas adsorption amount measuring apparatus "AUTOSORB-1" manufactured by QUANTA CHROME.
_It was measured by _two adsorption methods.

Test 10 Glass transition temperature (Tg) Temperature dependence of dynamic viscoelasticity measured at a frequency of 110 Hz using a clear film of an undercoat material having a sample width of 3 mm, a sample length of 50 mm and a thickness of about 50 μm using a Leo vibron manufactured by Orientec. The peak temperature of the loss elastic modulus E ″ was defined as Tg.

Test 11 pH measurement method pH: pH 23 measured by Yokogawa pH meter "pH 18"
Measured in ° C.

Table 2 No adhesion of magnetic tape Powder adhesion Peelability ABCDE138 ○ ○ 40 "○ 10"-○ ○ 240 ○ ○ 40 "○ 10"-○ ○ 345 ○ ○ 40 " ○ 10 "-○ ○ 450 ○ ○ 40" ○ 10 "-○ ○ 540 ○ ○ × ○ 2 ゜ ○ × 60 × × × ○ 30 '○ × 750 ○○ ○ 3'-○ ○ 850 ○ × × ○ 1 ゜ ○ △ 950 ○ ○ 40 "○ 10"-○ ○ 1052 ○ ○ 1 '○ 15 "-○ ○ 1156 ○ ○ 1' ○ 15"-○ ○ 1248 ○ ○ 1 ' ○ 15 ”− ○ ○ 1340 ○ × × ○ 2 ゜ ○ × 140 × × × ○ 30 '○ × Adhesion: gf / 8 mm width Peelability: A; 0.1% by weight-Na ₂ CO ₃ aqueous solution, 40 ° C. B: 0.5% by weight of NaOH aqueous solution, 40 ° C. 5% by weight of NaOH aqueous solution, 90 ° C. D; water, 40 ° C. E; Show 1 'is a 1 minute, 1 ° is 1 hour.

As is evident from Table 2, the sample provided with the undercoat layer of the present invention increased the adhesion between the magnetic layer and the non-magnetic plastic support under normal conditions, and was excellent in running durability. Further, it was found that when the alkali treatment was further performed, the magnetic layer was easily separated from the non-magnetic plastic support.

On the other hand, when a polyester-based undercoating agent conventionally used as an undercoat layer is used, a weak alkali or low-concentration aqueous alkali solution (0.1% by weight-Na ₂ CO ₃ ,
It was found that the film did not peel off with a 0.5% by weight NaOH aqueous solution (samples No. 5 and No. 13). Samples No. 6 and No. 14 having no undercoat layer had powder falling off and also had poor releasability of a weak alkali or low concentration alkaline aqueous solution. Sample No. 7 had a COOH group content of 2.33 × 10 ⁻⁴ eq / g, an acid value of 13, and the peelability of a weak alkali or low-concentration aqueous alkali solution was somewhat insufficient, indicating that it was at the limit. . Further, in Sample No. 8, since the amount of COOH groups was small, the magnetic layer was not peeled off, and the recovered PET had coloring and a decrease in molecular weight even when peeled off with a strong alkali aqueous solution (5% by weight NaOH aqueous solution).

Example 2, Comparative Example 2 The resins shown in Table 3 were coated on PET with MEK / cyclohexanone = 7.
/ 3 (weight ratio) by using a mixed solvent to obtain an undercoat layer. Example 1 was repeated except that a vinyl chloride / vinyl acetate / maleic anhydride copolymer ("400X110A" manufactured by Zeon Corporation, degree of polymerization: 400) was used instead of MR110 as a binder for the magnetic layer. Table 4 shows the obtained results.

Table 3 No Polyurethane COOH Group Weight Tg Undercoat Material Structure Content Average Solubility eq / g Acid Value Molecular Weight (° C.) a 15 HMDI / TDI / DMP / 2EG 21X10 ^-4 108 4.8 85 ○ = 30/20/30 / 20 16 HMDI / MDI / DMP / 4EG 18X10 ^-4 102 5.2 80 ○ = 10/40/30/20 17 HMDI / DMP / BD / AA 28X10 ^-4 155 3.9 40 ○ = 40/40/10/10 18 MDI / DMB / PCL 8X10 ^-4 45 8.0 50 ○ = 50/30/20 19 “STAFIX” (Fushi Film) − − − 25 ○ 20 TDI / DMP / 4EG 10X10 ^-4 56 3.6 40 ○ = 50 / 17.5 / 32.5 21 MDI / DMP / BD / AA 7X10 ^-4 41 6.0 25 ○ = 40/20/20/20 22 TDI / DMP / 4EG 4X10 ^-4 22 4.3 40 × 50 / 7.5 / 42.5 Weight average molecular weight; Unit: 10,000 HMDI: Hex Methylene diisocyanate MDI: Diphenylmethane diisocyanate TDI: Tolylene diisocyanate DMP: Dimethylolpropionic acid 2EG: Diethylene glycol 4EG: Tetraethylene glycol DMB: Dimethylol butyrate BD: Butanediol AA: Aji Phosphate PCL: polycaprolactone synthesis method condenser, equipped with a stirrer, a monomer composition A was added to the 3-neck round bottom 1 liter flask, previously purged with nitrogen, it was dissolved in cyclohexanone 226 g. The monomer composition B was added thereto, and 0.31 g (0.49 mmol) of di-n-butyltin dilaurate was further added as a catalyst, and the mixture was heated and stirred at 90 ° C. for 9 hours under a nitrogen stream to obtain a polyurethane solution. .

Composition Table No. Monomer composition A Monomer composition B 15 DMP = 0.24 mol 2EG = 0.16 mol HMDI = 0.24 mol TDI = 0.16 mol 16 DMP = 0.24 mol 4EG = 0.16 mol HMDI = 0.04 mol TDI = 0.36 mol 17 DMP = 0.4 mol BD-AA (2000) = 0.01mol HMDI = 0.4mol 18 DMB = 0.24mol PCL (1000) = 0.01mol MDI = 0.4mol 20 DMP = 0.14mol 4EG = 0.26mol TDI = 0.4mol 21 DMP = 0.2mol BD- AA (800) = 0.2mol MDI = 0.4mol 22 DMP = 0.06mol 4EG = 0.34mol TDI = 0.4mol BD-AA (2000): polybutylene adipate molecular weight about 2000 BD-AA (800): polybutylene adipate molecular weight about 800 Table 4 Adhesion Power Powder falling Magnetic tape No (gf / 8mm width) Peelability ABCD 1565 ○ ○ 30 "○ 10"-○ 1650 1 ○○ 30 "○ 10"-○ ○ 1745 ○ ○ 30 "○ 10"-○ ○ 1860 ○ ○ 30 "○ 10"-○ ○ 1940 ○ × × ○ 2 ゜ ○ × 2048 ○ ○ 30 ”○ 10”-○ ○ 2170 ○ × × ○ 1゜ ○ △ 2250 ○ × × ○ 2゜ × × Peelability: A; 0.1% by weight-Na ₂ CO ₃ aqueous solution, 40 ° C. B: 0.5% by weight NaOH aqueous solution, 40 ° C .; 5% by weight NaOH aqueous solution, 90 ° C. D: water, 40 ° C. E; presence or absence of coloring and reduction in molecular weight of recovered PET For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 ° indicates 1 hour.

As is clear from Table 4, the sample provided with the undercoat layer of the present invention had a high adhesion between the magnetic layer and the non-magnetic plastic support in a normal state, and was excellent in running durability. Further, it was found that when the alkali treatment was further performed, the magnetic layer was easily separated from the non-magnetic plastic support. on the other hand,
When a polyester-based undercoating agent conventionally used as the undercoat layer is used, a weak alkali or low-concentration aqueous alkali solution (0.1% by weight-Na ₂ CO ₃ , 0.5% by weight of NaO
H aqueous solution) (Sample N)
o19). Sample No. 21 had a COOH group content of 7 × 10 ⁻⁴ eq / g and an acid value of 41, and the peelability of a weak alkali or low-concentration alkaline aqueous solution was somewhat insufficient, indicating that it was at the limit. Sample No. 22 is COO
Since the amount of H group was small, the magnetic layer was not peeled off, and the recovered PET was colored and the molecular weight was reduced even if it was peeled off with a strong alkaline aqueous solution (5% by weight NaOH aqueous solution).

Example 3 and Comparative Example 3 The resins shown in Table 5 were used in MEK /
An undercoat layer was applied using a mixed solvent of cyclohexanone = 2/8 (weight ratio). MR110 as a binder for the magnetic layer
Was performed in the same manner as in Example 1 except that a vinyl chloride / vinyl acetate / maleic anhydride copolymer ("400X110A" manufactured by Zeon Corporation, degree of polymerization: 400) was used instead of Table 6 shows the obtained results.

[0112] Table 5 No polar group weight average Tg soluble species amount (eq / g) Molecular weight (° C.) a 23 port Riechirenku Bu Rico - Le -SO ₃ H 4X10 ^-4 3.2 35 ○ Polyurethane 24 Po Rikafu ° Rorakuton -SO ₄ H 8X10 ^{- 4} 4.3 43 ○ Polyurethane 25 Polycarbonate -PO ₃ H ₂ 4X10 ^-4 5.5 58 ○ Polyurethane 26 Polyvinyl alcohol -PO ₃ H ₂ 10X10 ^-4 8.3 38 ○ Polyurethane 27 “STAFIX” (Fushi Film) − − − 25 × 28 − − − − − − 29 Polyfluoroprolactone -SO ₄ H 8X10 ^-5 5.0 30 ○ Polyurethane 30 Polyfluorofluorolactone -SO ₄ H 6X10 ^-5 4.0 30 × Polyurethane Table 6 Adhesion Power No. of magnetic tape No. / 8mm width) Peelability ABCD 2392 ○ ○ 40 "○ 10"-○ ○ 24 113 ○ ○ 40 "○ 10"-○ ○ 25 105 ○ ○ 40 "○ 10"- ○ 26 121 ○ ○ 40 "○ 10"-○ ○ 2740 ○ × × ○ 2 ゜ ○ × 280 × × × ○ 30 '○ × 2953 ○ × × ○ 1 ゜ ○ △ 30 42 ○ × × ○ 2゜ × × Peelability: A; 0.1% by weight-Na ₂ CO ₃ aqueous solution, 40 ° C. B: 0.5% by weight NaOH aqueous solution, 40 ° C .; 5% by weight NaOH aqueous solution, 90 ° C. D: water, 40 ° C. E; presence or absence of coloring and reduction in molecular weight of recovered PET For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 ° indicates 1 hour.

As is evident from Table 6, the sample provided with the undercoat layer of the present invention increased the adhesion between the magnetic layer and the non-magnetic plastic support under normal conditions, and was excellent in running durability. Further, it was found that when the alkali treatment was further performed, the magnetic layer was easily separated from the non-magnetic plastic support. on the other hand,
When a polyester-based undercoating agent conventionally used as the undercoat layer is used, a weak alkali or low-concentration aqueous alkali solution (0.1% by weight-Na ₂ CO ₃ , 0.5% by weight of NaO
H aqueous solution) (Sample N)
o27). Sample No. 28, which has no undercoat layer, had powder falling off and poor peelability of a weak alkali or low concentration alkaline aqueous solution. Sample No. 29 was found to have a limit of 8 × 10 ⁻⁵ eq / g of polar group, and the peelability of a weak alkali or low-concentration alkaline aqueous solution was somewhat insufficient, and was limited. In Sample No. 30, since the amount of the polar group was small, the magnetic layer was not peeled off, and even if the magnetic layer was peeled off with a strong alkaline aqueous solution (5% by weight of NaOH aqueous solution), the recovered PET had coloring and a decrease in molecular weight.

Example 4 and Comparative Example 4 The following composition was kneaded using a ball mill for 48 hours, and then filtered using a filter having an average pore diameter of 1 micron to prepare a magnetic paint. Next, the resin of Table 7 was coated on the surface of a 10-micron-thick polyethylene terephthalate nonmagnetic plastic support with acetone / cyclohexanone = 7 /
3 (weight ratio) of the solution dissolved in the mixed solvent was dried to a thickness of 0.1
The undercoat layer was obtained by applying and drying to a thickness of 1 μm, and the obtained magnetic coating was applied using a reverse roll so that the thickness after drying was 4 μm.

Table 7 Polyester COOH Group Weight Tg Solubility No Structure Content Average a eq / g Acid Value Molecular Weight (° C) 31 PA / AA / DMP / EG 24X10 ^-4 133 3.5 85 ○ = 20/30/30/20 32 AA / DMP / NPG / BD 16X10 ^-4 89 4.2 80 ○ = 50/20/20/10 33 AA / DMP / CHDM / PEG 9X10 ^-4 50 5.1 40 ○ = 50/15/25/10 34 PA / AA / DMP / EG 19X10 ^-4 105 − 50 ○ = 20/30/30/20 80 “STAFIX” 20 (Fushi Film) 35 STAFIX ”(Fushi Film) − − − 25 ○ 36 − − − − − − −37 PA / DMB / DEG 7X10 ^-4 39 2.5 25 ○ 38 PA / DMB / DEG 4X10 ^-4 22 3.0 30 × DMP: dimethylol propionic acid EG: ethylene glycol DEG: diethylene lenglycol DMB: dimethylol butyric acid BD: butanediol AA: adipic acid , PA: isophthalic acid CHDM: cyclohexane dimethanol PEG: polyethylene glycol Magnetic coating composition Ferromagnetic alloy powder 100 parts (composition: 94% Fe, 4% Zn, Ni % ,; Hc: 1500 Oe; BET specific surface area: 54m ² / g) Polyester 5 parts (weight average molecular weight: having per molecule an average of two SO ₃ Na group);:; 25,000 40,000 Number average molecular weight Vinyl chloride / vinyl acetate / maleic anhydride copolymer 12 parts (Nippon Zeon Co., Ltd. "400X110A", degree of polymerization 400) Abrasive (α-alumina, average particle diameter 0.3 micron) 5 parts Stearic acid 1 part Oleic acid 1 part Butyl stearate 2 parts Carbon black (average particle size 40 nm) 2 parts Methyl ethyl ketone 200 parts Cyclohexanone 100 parts Magnetic field applied to a non-magnetic plastic support coated with a magnetic paint with a 3000 Gauss magnet while the magnetic paint is not dried After orientation, drying, super calendering and slitting to 8 mm width to produce video tape It was. The following tests were performed on the obtained tape samples, and the results shown in Table 8 were obtained.

Table 8 Adhesion Force Powder Falling Magnetic Tape No (gf / 8mm width) Peelability ABCD 3150 ○ ○ 40 "○ 10"-○ ○ 3245 ○ ○ 40 "○ 10"-○ ○ 3360 ○ ○ 40 "○ 10"-○ ○ 34 45 ○ ○ 40 "○ 10"-○ ○ 3540 ○ × × ○ 2 ゜ ○ × 360 × × × × 30 '○ × 37 55 ○ × × ○ 1 ゜ ○ △ 38 40 ○ × × ○ 2 ○ ○ × Peelability: A; 0.1% by weight-Na ₂ CO ₃ aqueous solution, 40 ° C B: 0.5% by weight NaOH aqueous solution, 40 ° C C; 5% by weight %, NaOH aqueous solution, 90 ° C. D; water, 40 ° C. E; presence or absence of coloring and decrease in molecular weight of recovered PET For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 ° indicates 1 hour.

As is clear from Table 8, the sample provided with the undercoat layer of the present invention had a high adhesion between the magnetic layer and the non-magnetic plastic support in a normal state, and was excellent in running durability. Further, it was found that when the alkali treatment was further performed, the magnetic layer was easily separated from the non-magnetic plastic support.

On the other hand, when a polyester-based undercoating agent conventionally used as the undercoat layer is used, a weak alkali or low-concentration aqueous alkali solution (0.1% by weight of Na ₂ CO ₃ ,
It was found that it did not peel off with a 0.5% by weight aqueous solution of NaOH (sample No. 35). Sample No. 36 having no undercoat layer had powder falling off, and also had poor releasability of a weak alkali or low concentration alkaline aqueous solution. Sample No. 37 had an amount of COOH groups of 7 × 10 ⁻⁴ e.
At q / g, the acid value was 41, and the peelability of a weak alkali or low-concentration aqueous alkali solution was found to be somewhat insufficient and limited. In Sample No. 38, the magnetic layer was not peeled off due to the small amount of COOH groups.
ET had coloration and molecular weight reduction.

Example 5, Comparative Example 5 (Evaporation) A solution prepared by dissolving the resin shown in Table 11 in a mixed solvent of MEK / cyclohexanone = 7/3 (weight ratio) on the surface of a 13 micron thick polyethylene terephthalate nonmagnetic plastic support. Is applied to a dry film thickness of 0.1 micron and dried, and a cobalt-nickel magnetic film (150 nm thick) is formed thereon.
m) was obliquely evaporated to prepare a magnetic tape raw material. An electron beam evaporation source was used as the evaporation source, and a cobalt-nickel alloy (Co: 80 Wt%, Ni: 20 Wt) was used.
%), And oblique deposition was performed so that the incident angle became 50 degrees. KRITOX1 manufactured by Du Pont as a lubricant on the magnetic metal thin film of the raw material of the obtained magnetic tape.
57SL is MONTBLUOS FOMBLIN
Dissolved in ZS100, applied to a solid content of 5.5 mg / m ² , dried, slit to 8 mm width and 8 mm
A videotape sample was obtained. The porosity of the obtained magnetic metal thin film was 30% by volume. A test was performed on the obtained vapor-deposited 8 mm video tape sample, and the results shown in Table 9 were obtained.

Table 9 Undercoat material Magnetic tape No. Peelability ABCDE 391 ○ 40 "○ 10"-○ ○ 40 15 ○ 40 "○ 10"-○ ○ 4123 ○ 40 "○ 10"-○ ○ Peelability: A: 0.1% by weight-Na ₂ CO ₃ aqueous solution, 40 ° C. B: 0.5% by weight NaOH aqueous solution, 40 ° C .; 5% by weight NaOH aqueous solution, 90 ° C. D: Water, 40 ° C. E: Presence or absence of coloration and decrease in molecular weight of recovered PET For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 °
Indicates one hour. From the results in Table 9, it was found that the effect of the undercoat material of the present invention was the same in the metal thin film medium.

Example 6 (Floppy Disk) Sample Nos. 1, 9 and 1 were placed on the surface of a 75 micron thick polyethylene terephthalate non-magnetic plastic support
A solution prepared by dissolving resins 5, 20, 23, and 31 in a mixed solvent of acetone / cyclohexanone = 8/2 (weight ratio) is applied and dried so as to have a dry film thickness of 0.1 μm, and an undercoat layer is provided. Was. A magnetic paint was applied thereon as follows.
First, the following composition was kneaded with a kneader for about 1 hour.

Magnetic coating composition Ferromagnetic alloy powder 100 parts (composition: 99% Fe, 1% Ni; Hc: 1580 Oe; specific surface area: 50 m ² / g; saturation magnetization: 130 emu / g) 13.5 parts of vinyl chloride copolymer (“MR110” manufactured by Zeon Corporation, degree of polymerization 320, containing SO ₃ K group, epoxy group and OH group) Abrasive (Cr ₂ O ₃ , average particle size 0.5 μm) 10 parts Carbon black (manufactured by Lion Akzo) , Ketchen Black EC, average particle size 30 nm) 10 parts Carbon black (manufactured by Cancarb Corp., Thermax MT, average particle size 280 nm) 3 parts Toluene 36 parts Cyclohexanone 36 parts In addition to the obtained uniform composition, the following composition The mixture was added and subjected to a dispersion treatment at 2000 rpm for 2 hours by a sand grinder to obtain a uniform dispersion.

Polyurethane resin (alcohol component: 5.1 parts cyclohexane 70 mol% of 1-4-dimethanol, butanediol 30 mol%, acid component: adipic acid, polyisocyanate: 15 mol% of alcohol component, —COOH 0 parts by weight, methyl ethyl ketone 250 parts Toluene 250 parts Further, the following composition was added to this dispersion and mixed uniformly to obtain a magnetic coating solution.

11 parts of tridecyl stearate (corresponding to 38% by weight of the total amount of the binder) Polyisocyanate (11.4 parts of Coronate L, manufactured by Nippon Polyurethane Co.) Coating was performed with a gravure roll so that the thickness became 3.0 μm, dried at about 100 ° C., and calendered at about 40 ° C. to obtain a ferromagnetic metal powder-based magnetic recording medium. The porosity of the obtained magnetic layer was 4% by volume. The obtained magnetic recording medium sheet was punched into a 3.5-inch floppy disk. And it mounted in the cartridge which used the nonwoven fabric No. 9246 made by Kendall as a liner. The following tests were performed on the obtained samples, and the results shown in Table 10 were obtained.

Table 10 Sample polymer powder drop-off floppy disk No No Peelability ABCD 421 1 ○ ○ 40 "○ 10"-○ ○ 439 ○ ○ 40 "○ 10"-○ ○ 44 15 ○ ○ 40 "○ 10"-○ ○ 45 20 ○ ○ 40 "○ 10"-○ ○ 46 23 ○ ○ 40 "○ 10"-○ ○ 4731 ○ ○ 40 "○ 10"-○ ○ Commercial (1)-○ × × ○ 2 ゜ ○ × Commercial (2)-○ × × ○ 2 ゜ ○ × Commercial (3)-○ × × ○ 30 '○ × Commercial (4)-○ × × ○ 2 ゜ ○ × Commercial (5) − ○ × × ○ 30 '○ × Commercial (6)-○ × × ○ 30' ○ × Commercial (7)-○ × × ○ 1 ゜ ○ × Commercial (8)-○ × × ○ 30 '○ × Commercial (1 ): FUJI FILM (manufactured) MF2HD Commercially available (2): FUJI FILM (manufactured) MF2DD Commercially available (3): TDK (manufactured) M2HD256 Lot.K928K362 5 inches Commercial (4): MAXELL (manufactured) SUPER RD MD2DD 5 inches Commercial ( 5): SONY M2DD L ot.OM02T124D 5 inch Commercial (6): TDK (manufactured) MF-2DD 3.5 inch Commercial (7): MAXELL (manufactured) SUPER RD MF2DD Lot.LO40J15 3.5 inch Commercial (8): SONY (manufactured) MF-2DD Lot. W351089 3.5 inches Peelability: A; 0.1% by weight-Na ₂ CO ₃ aqueous solution, 40 ° C. B: 0.5% by weight NaOH aqueous solution, 40 ° C .; 5% by weight NaOH aqueous solution, 90 ° C. D: water, 40 ° C. E; presence or absence of coloration and decrease in molecular weight of recovered PET For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 ° indicates 1 hour.

As is evident from the results in Table 10, the floppy disk provided with the undercoat layer of the present invention showed good peelability in a weak alkali or low concentration alkaline aqueous solution. On the other hand, all of the commercially available floppy disks had extremely poor releasability.

Example (Multilayer Video Tape) Sample Nos. 1, 9 and 1 were placed on the surface of a 15 micron thick polyethylene terephthalate nonmagnetic plastic support.
A solution prepared by dissolving resins 5, 20, 23, and 31 in a mixed solvent of acetone / cyclohexanone = 8/2 (weight ratio) is applied and dried so as to have a dry film thickness of 0.1 μm, and an undercoat layer is provided. Was. A magnetic paint was applied thereon as follows.
A magnetic coating solution was prepared according to the following formulation.

(1) Coating solution for lower magnetic layer Co-r-Fe ₂ O ₃ (Hc: 650 Oe, 100 parts Specific surface area: 50 m ² / g Vinyl chloride copolymer 12 parts (Polymerization degree: 260, SO ₃ Na Group: 6 × 10 ⁻⁵ eq / g, Epoxy group: 20 × 10 ⁻⁵ eq / g, OH group: 40 × 10 ⁻⁵ eq / g, vinyl chloride: 86 Wt%) Polyester polyurethane 5 parts (SO ₃ Na group) : 8 × 10 ⁻⁵ eq / g, OH group: 10 × 10 ⁻⁵ eq / g, weight average molecular weight: 30,000) 8 parts Methyl ethyl ketone 20 parts Toluene 20 parts Cyclohexanone 20 parts 2 parts of stearic acid 2 parts of tridecyl stearate 2 parts of carbon black (average particle size 80 nm) 2 parts of methyl ethyl ketone 100 parts of cyclohexanone 50 parts of toluene 150 parts And 5 parts of a polyisocyanate compound (Coronate L manufactured by Nippon Polyurethane Co., Ltd.) and 20 parts of methyl ethyl ketone were added to the dispersion and mixed to obtain a coating solution for a lower magnetic layer.

(2) Coating solution for upper magnetic layer Co-r-Fe ₂ O ₃ (Hc: 700 Oe, 100 parts Specific surface area: 45 m ² / g Vinyl chloride copolymer 12 parts (Polymerization degree: 260, SO ₃ Na Group: 6 × 10 ⁻⁵ eq / g, Epoxy group: 20 × 10 ⁻⁵ eq / g, OH group: 40 × 10 ⁻⁵ eq / g, vinyl chloride: 86 Wt%) Polyester polyurethane 5 parts (SO ₃ Na group) : 8 × 10 ⁻⁵ eq / g, OH group: 10 × 10 ⁻⁵ eq / g, weight average molecular weight: 30,000) 8 parts α-Al ₂ O ₃ (average particle size 0.08 μm) 5 parts Methyl ethyl ketone 10 Part Toluene 10 parts Cyclohexanone 10 parts The above mixture is kneaded using a pressure kneader, and further kneaded. Stearic acid 2 parts Tridecyl stearate 2 parts Carbon black (average particle diameter 40 nm) 2 parts Methyl ethyl ketone 100 And dispersed using a sand grinder was added to 150 parts Cyclohexanone 50 parts Toluene to give a upper magnetic layer coating solution.

The resulting coating solution for the lower magnetic layer was applied to a polyethylene terephthalate non-magnetic plastic support provided with the aforementioned undercoat layer using a reverse roll so that the thickness after drying was 3.0 μm. . Then, while the lower magnetic layer is in a wet state, the coating liquid for the upper magnetic layer is applied using a reverse roll so that the thickness after drying becomes 0.5 μm, and orientation treatment is performed with a magnet. The film was processed and slit to 1/2 inch width to obtain a video tape. The porosity of the obtained magnetic layer is 26% by volume.
Met. The following tests were performed on the obtained samples, and the results shown in Table 11 were obtained.

Table 11 Sample Polymer Powder Falling Magnetic Tape No No Peelability ABCDE 481 ○ 4040 "−10"-○ 499 ○ 4040 "1010"-○ ５０5015 ○ 40 "○ 10"-○ ○ 5120 ○ ○ 40 "○ 10"-○ ○ 5223 ○ ○ 40 "○ 10"-○ ○ 53 31 ○ ○ 40 "○ 10"-○ ○ Commercial (9)-○ × × ○ 2 ゜ ○ × Commercial (10)-○ × × ○ 2 ゜ ○ × Commercial (11)-○ × × ○ 2 ゜ ○ × Commercial (12)-○ × × × ○ × Commercial (9): FUJI FILM (Manufactured) VHS SUPER AG DC commercially available (10): FUJI FILM (manufactured) AXIA AV tape DC commercially available (11): Konica (manufactured) HART GALLERY HG Lot.JI39CD1 Commercial (12): TDK (manufactured) SS-XP HiFi Lot.ADCF001 peelable: a; 0.1 wt% -Na2CO ₃ aq, 40 ℃ B; 0.5 wt.% NaOH aqueous solution, 40 ℃ C; 5 wt.% NaOH aqueous solution, 90 ° C. D Water, 40 ° C. E; presence or absence of coloration and reduction in molecular weight of recovered PET For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 ° indicates 1 hour.

As is clear from the results shown in Table 11, the multilayer video tape provided with the undercoat layer of the present invention showed good peelability in a weak alkali or low concentration alkaline aqueous solution. On the other hand, all of the commercially available multilayer video tapes were extremely poor in peelability.

Example 8 (8 mm tape provided with a back layer) Sample Nos. 1, 9 and 1 were placed on both surfaces of a polyethylene terephthalate nonmagnetic plastic support having a thickness of 10 μm.
A solution prepared by dissolving resins 5, 20, 23, and 31 in a mixed solvent of acetone / cyclohexanone = 8/2 (weight ratio) is applied and dried so as to have a dry film thickness of 0.1 μm, and an undercoat layer is provided. Was. A magnetic paint and a back coat paint were applied thereon as follows. The porosity of the back layer was 20% by volume.

Magnetic coating composition Ferromagnetic alloy powder 100 parts (composition: 98% Fe, 2% Ni; Hc: 1500 Oe; BET specific surface area: 50 m ² / g) Polyurethane (manufactured by Nippon Polyurethane Co., Ltd .: 5 parts N-2301 vinyl chloride / Vinyl acetate / maleic anhydride copolymer 12 parts (Nippon Zeon Co., Ltd. "400X110A", degree of polymerization 400) Abrasive (α-alumina, average particle size 0.5 micron) 5 parts Stearic acid 2 parts Oleic acid 1 part Stearin Butyl acid 2 parts Carbon black (average particle diameter 40 nm) 2 parts Methyl ethyl ketone 317 parts Polyisocyanate compound (Coronate L manufactured by Nippon Polyurethane Co., Ltd.) 5 parts Backcoat liquid composition Carbon black (average particle diameter 20 nm) 100 parts Nitrocellulose 50 parts Polyurethane ( Nippon Polyurethane Co .: N-230 5 parts Polyisocyanate compound (Coronate L, manufactured by Nippon Polyurethane Co., Ltd.) 5 parts Methyl ethyl ketone 500 parts Toluene 10 parts The above-mentioned undercoat layer was provided so that the thickness of the coating solution for the magnetic layer of at least 3.0 μm after drying was 3.0 μm. The polyethylene terephthalate was applied on a non-magnetic support using a reverse roll, and the back solution was applied to the other surface so as to have a thickness of 0.5 μm and dried to obtain a sample. The test was performed and the results in Table 12 were obtained.

Table 12 Sample polymer powder falling off magnetic tape No No Peeling property ABCD 601 ○ ○ 40 "○ 10"-○ ○ 609 ○ ○ 40 "○ 10"-○ ○ 6215 ○ ○ 40 "○ 10"-○ ○ 6320 ○ ○ 40 "○ 10"-○ ○ 6423 ○ ○ 40 "○ 10"-○ ○ 6531 ○ ○ 40 "○ 10"-○ ○ Commercial (13)-○ × × ○ 2 ゜ ○ × Commercial (14)-○ × × ○ 2 ゜ ○ × Commercial (15)-○ × × ○ 30 '○ × Commercial (16)-○ × × × ○ × Commercial (17)-○ × × ○ 30 '○ × Commercial (13): FUJI FILM (manufactured) 8 mm SUPER AG Slim Commercial (14): FUJI FILM (manufactured) 8 mm SUPER HG Slim Commercial (15): SONY HG120 Lot.4020154 8 mm Video market (16): TDK (manufactured) HG120 Lot.ALA1014 8 millimeters Market (17): MAXELL (manufactured) HG120 Lot.G0596 8 millimeters O peelable: A; 0.1 wt% -Na2CO ₃ aq, 40 ℃ B; 0.5 wt.% NaOH aqueous solution, 40 ℃ C; 5 wt.% NaOH aqueous solution, 90 ° C. D; water, 40 ° C. E; For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 ° indicates 1 hour.

As is evident from the results in Table 12, the 8 mm video tape provided with the undercoat layer of the present invention showed good peelability in a weak alkali or low concentration aqueous alkali solution. On the other hand, all commercially available 8 mm video tapes were extremely poor in peelability.

Example 9 (Single-layer video tape) Sample Nos. 1, 9 and 1 were placed on the surface of a 15 micron thick polyethylene terephthalate nonmagnetic plastic support.
A solution prepared by dissolving resins 5, 20, 23, and 31 in a mixed solvent of acetone / cyclohexanone = 8/2 (weight ratio) is applied and dried so as to have a dry film thickness of 0.1 μm, and an undercoat layer is provided. Was. A magnetic paint was applied thereon as follows.
A magnetic coating solution was prepared according to the following formulation.

Coating solution for magnetic layer Co-r-Fe ₂ O ₃ (Hc: 700 Oe, 100 parts Specific surface area: 45 m ² / g Vinyl chloride copolymer 12 parts (Polymerization degree: 260, SO ₃ Na group: 6 × 10 ^-5 eq / g, epoxy group: 20 × 10 ^-5 eq / g, OH group: 40 × 10 ^-5 eq / g, vinyl chloride: 86 Wt% 5 parts of polyester polyurethane (SO ₃ Na group: 8 × 10 ^-5 eq / g, OH group: 10 × 10 ^-5 eq / g, weight average molecular weight: 30,000) 8 parts α-Al ₂ O ₃ (average particle size 0.08 μm) 5 parts Methyl ethyl ketone 10 parts Toluene 10 parts Cyclohexanone 10 parts The above components are kneaded using a pressure kneader, and further kneaded with 2 parts of stearic acid 2 parts of tridecyl stearate 2 parts of carbon black (average particle size 40 nm) 2 parts of methyl ethyl ketone 100 parts 50 parts of xanone and 150 parts of toluene were added and dispersed using a sand grinder to obtain a coating solution for a magnetic layer.

Using a reverse roll, a magnetic paint is applied to the obtained magnetic layer coating solution on a polyethylene terephthalate non-magnetic plastic support provided with the above-mentioned undercoat layer so that the thickness after drying becomes 3.5 μm. Coating, orientation treatment by magnet, and after drying, super calendar treatment,
The video tape was obtained by slitting to 1/2 inch width. The porosity of the obtained magnetic layer was 25% by volume. The following tests were performed on the obtained samples, and the results shown in Table 13 were obtained.

Table 13 Sample polymer powder falling off magnetic tape No No Peeling property ABCD 601 ○ ○ 40 "○ 10"-○ ○ 609 ○ ○ 40 "○ 10"-○ ○ 6215 ○ ○ 40 "○ 10"-○ ○ 6320 ○ ○ 40 "○ 10"-○ ○ 6423 ○ ○ 40 "○ 10"-○ ○ 6531 ○ ○ 40 "○ 10"-○ ○ Commercial (18)-○ × × ○ 30 '○ × Commercial (19)-○ × × ○ 2 ゜ ○ × Commercial (20)-○ × × ○ 30' ○ × Commercial (21)-○ × × ○ 1 ° ○ × Commercial (18): TDK Corporation SSHS Lot.AFAA007 Commercial (19): MAXELL (manufactured) VX Lot.1260BB712 Commercial (20): SONY (manufactured) VB Lot.4E72038 Commercial (21): 3M (manufactured) EG-TV Lot.OJ203 Properties: A; 0.1% by weight-Na ₂ CO ₃ aqueous solution, 40 ° C. B: 0.5% by weight NaOH aqueous solution, 40 ° C .; 5% by weight NaOH aqueous solution, 90 ° C. D; water, 40 ° C. E; For example, 10 ″ indicates 10 seconds, 1 ′ indicates 1 minute, and 1 ° indicates 1 hour.

As is clear from the results shown in Table 13, the single-layer video tape provided with the undercoat layer of the present invention showed good peelability in a weak alkali or low concentration alkaline aqueous solution. On the other hand, commercially available single-layer video tapes were extremely poor in peelability.

Peeling Example 1 200 g of the magnetic tapes of Samples Nos. 48 to 53 cut into small pieces by a rotary cutter were added in an amount of 0.5% by weight.
(0.125N) was charged into a tank containing 4 liters of NaOH. The tank has a stirrer with turbine blades, and the lower part of the tank is partitioned by a plate with a 3 mm diameter hole. The temperature of NaOH was set at 40 ° C., and stirring was performed at 800 r.
Vigorously stirred at pm.

When sampling was performed 10 minutes after the introduction of the magnetic tape, the film and the ferromagnetic powder were completely separated. When stirring was further continued for 10 minutes, the peeled ferromagnetic powder was finely pulverized, and then the stirring was stopped, most of the ferromagnetic powder was deposited downward through the porous plate and could be separated from the film. The ferromagnetic powder was taken out by draining the liquid from under the tank, water was added to the tank again, and after stirring, the pH was neutralized to 6.0 to 7.0 with HCl. By repeatedly stopping stirring and draining water, the ferromagnetic powder could be completely separated from the film. This operation was repeated four times. In this way, 130 g of the PET film could be separated and collected without deteriorating the quality.

Peeling Example 2 Sample Nos. 48 to 5 to which the primer according to the present invention was applied
The magnetic tape of No. 3 was cut into small pieces of about 2 to 30 mm square using a commercially available rotary cutter in advance and prepared for a peeling test. The device used for the peel test was 800 m inside diameter
m, a stirring tank with a heating jacket having a depth of 1000 mm, which is partitioned by a perforated plate having a hole with a diameter of 2 mm below the tank, and the stirring blade has a diameter of 750 mm and a width of 120 mm.
The plate blades are formed directly above the perforated plate. 350 liters of warm water at 40 ° C. was added to the stirring tank, and solid Na was added thereto.
1.75 kg of OH was added and dissolved. 35 kg of the cut tape prepared in advance was added thereto and stirred vigorously (rotation speed: 110 rpm). Thirty minutes after the stirring, sampling was performed with a 100 cc beaker to examine the state of peeling of the film and the ferromagnetic powder, and it was confirmed that the ferromagnetic powder was completely peeled from the small pieces.

[0145] By further stirring for 30 minutes, the separated ferromagnetic powder was finely crushed to stop stirring. By opening the bottom valve and draining the liquid, most of the ferromagnetic powder could be separated through the perforated plate. Thereafter, the bottom valve was closed, and 350 liters of water were charged and stirred. To this was added 300 ml of 35% HCl to neutralize NaOH (pH 6.6).
Thereafter, stirring was stopped for 15 minutes, and the remaining ferromagnetic powder was separated by draining water. Thereafter, the operations of charging, stirring, and draining water were repeated four times to further separate the ferromagnetic powder.
When 5 g was sampled from the separated film and the amount of the remaining ferromagnetic powder was measured, it was 5 ppm or less. The film was dissolved and When the V value was measured, it was 0.64. It was not different from the V value. When the separated film was dehydrated and dried, a film piece of 22 kg was obtained.

Peeling Example 3 Sample Nos. 54 to 5 to which the primer according to the present invention was applied
The following experiment was performed using the magnetic tape wrapped around the pancake No. 9. After the tape sent from the roll feeder is immersed in a tank containing a NaOH solution having a temperature of 70 ° C. and a concentration of 0.5% by weight, the ferromagnetic powder is scraped off from the base with a blade in the next peeling tank, and the washing water is removed. A small amount of ferromagnetic powder and NaOH attached to the base were washed off by spraying the base in a shower. Thereafter, the water attached to the base was dried by blowing hot air, and wound up in a roll. The transport speed of the base is 30m / mi
n, the immersion length in the NaOH solution was 1.5 m (the immersion time was 3 seconds). No adhesion of ferromagnetic powder was observed on the base from which the ferromagnetic powder was separated (the residual Fe content was 1 ppm or less), and the IV value was 0.64, which was not different from that of the raw base.

[0147]

As described above, the present invention provides a weakly alkaline or low-concentration aqueous alkaline solution,
By providing a new undercoating layer between the nonmagnetic plastic support and the magnetic layer and / or the backing layer, which is easily soluble in a weak alkali or a low-concentration aqueous alkali solution having a water content of less than 13, it has been extremely difficult to peel off. The non-magnetic plastic support was easily recovered from the magnetic recording medium. That is, a weak alkali or a low-concentration aqueous alkali solution permeates into the magnetic layer and / or the back layer through the voids in the magnetic layer and / or the back layer, and dissolves the novel undercoat layer, thereby making it very easy to form the magnetic layer. And / or the back layer could be peeled off, and a magnetic recording medium suitable for environmental protection was obtained.

In the present invention, a carboxyl group is added to 2 × 10 ⁻⁴ eq.
/ G or more, a polymer having an acid value of 13 or more, a copolymer containing dicarboxylic acid or a monomer containing an anhydride thereof as a component, and a carboxyl group of 8 × 10 ^−4.
polyurethane having a higher eq / g, the polyurethane is an acid value more than _{45, -SO 3 M, -SO 4 M} , -OPO (O
M) ₂ , -PO (OM) ₂ (where M is hydrogen and may be partially an alkali metal salt.

By using a polyurethane having at least one polar group selected from the group consisting of 2 × 10 ⁻⁴ eq / g or more and a polyester having a carboxyl group of 8 × 10 ⁻⁴ eq / g or more, The adhesion between the magnetic plastic support and the magnetic layer and / or the back layer is good, and when it is used as a waste magnetic recording medium, it is almost completely formed by immersion in a weak alkali or low-concentration alkaline aqueous solution. The nonmagnetic plastic support could be easily recovered from the magnetic recording medium that was extremely difficult to peel. The base material such as PET does not dissolve or hydrolyze and deteriorates because it is immersed in a weak alkali or low-concentration aqueous alkali solution. Was completed.

Continued on the front page (31) Priority claim number Japanese Patent Application No. 3-4003 (32) Priority date Hei 3 (1991) January 17 (33) Priority claim country Japan (JP) (72) Inventor Keiichi Suzuki Kanagawa 2-12-1, Ogimachi, Odawara-shi, Japan Fuji Photo Film Co., Ltd. (56) References JP-A-61-142530 (JP, A) JP-A-62-264430 (JP, A) JP-A-61-133017 ( JP, A) JP-A-53-112979 (JP, A) JP-A-58-166016 (JP, A) JP-A-58-118212 (JP, A) JP-A-3-120439 (JP, A) Hei 5-6526 (JP, A) (58) Fields investigated (Int. Cl. ⁶ , DB name) G11B 5/84

Claims (2)

(57) [Claims] 1. A magnetic recording medium comprising a magnetic layer and / or a back layer having a porosity of at most 40% by volume on a non-magnetic plastic support, wherein the initial pH is at most less than 13 The cut magnetic recording medium is immersed in a weak alkali solution or a low-concentration aqueous solution of 0.25 N or less and stirred, and the solubility of the cut pieces in water at 40 ° C. By dissolving an undercoat layer having a polymer having higher solubility in an aqueous NaOH solution, the magnetic layer and / or the back layer are separated from the non-magnetic plastic support, and then their solids are separated. A method for recovering a magnetic recording medium. 2. The solubility in water at 40 ° C. between the magnetic layer and / or the back layer having a porosity of at most 40% by volume on the non-magnetic plastic support is more than 40%.
C., while continuously transporting a strip-shaped or tape-shaped magnetic recording medium having an undercoat layer having a polymer having higher solubility in an aqueous solution of 0.5% by weight of NaOH along a predetermined traveling path. Passing the magnetic recording medium through a tank of a weak alkali having an initial pH of at most less than 13 or a low-concentration alkaline aqueous solution having a concentration of 0.25 N or less, and after passing through the tank, washing the magnetic recording medium with a washing liquid while scraping the magnetic recording medium with a scraper. A method for recovering a magnetic recording medium, comprising separating a magnetic layer and / or a back layer from the nonmagnetic plastic support.