JP2923445B2 - How to shape cancer - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a shaping method for finishing a material having a tool inserted therein into a regular shape during a series of processes for manufacturing a cancer mimic.

[0002]

2. Description of the Related Art Gandimoku is a dough made by mixing tofu with mountain flour as a binder, receiving a predetermined amount of dough in a palm, placing a component in the center of the dough, and placing the component inside by hand. Knead it, and shape it into a uniform shape by manipulating it so that its plane shape is circular and its cross section is elliptical, or it becomes spherical like a ball, and the material thus formed is fried with oil and commercialized. It is the present situation. However, as a device to make a spherical cancer mimic, by installing a gutter with a hemispherical groove in a state of drawing an arc from above, and inserting a material shaped into a nearly spherical state from the top into the groove, It is known that a material is shaped into a sphere while falling while rolling in a concave groove.

[0003]

As described above, the work of putting the material into the dough and shaping it into a predetermined shape is all performed by hand, and when shaping by hand, an appropriate amount is required. It is necessary to sufficiently deaerate the inside of the tool by applying the pressing force, and it is necessary to finish each shape into a regular shape even if mass production, for example, even a large one with a diameter of 90 cm It takes about 10 seconds even for a skilled person to finish the shape after putting in the tool, and the body is very tired, including the wrist of the worker. As a result, there was a fact that the cost was high.

Further, in the apparatus using a gutter for producing the spherical cancer mimic, the rate of breakage during rolling is high, and edible oil is applied in the groove to improve the rolling. If there are many, the surface of the material will melt and collapse,
If it is too small, it will fall without rolling, and there is a problem that it will not be formed into a spherical shape.

The present invention has been made to solve the above problems, and provides a shaping method in which a material into which a simulating tool is inserted is formed into a mechanically-shaped shape and can be automatically produced. Is to do.

[0006]

Means for Solving the Problems The solution of the present invention is to remove a cancer-like material formed in a substantially disk-like state ,
A bowl that is placed on a flat plate coated with edible oil, has a bowl-like shape, has a circular inner space, is larger in diameter and thickness than the material, and has a circular arc from the rising surface to the bottom surface. The bowl is revolved along the surface of the flat plate, and a horizontal swinging motion is applied to the bowl to finish the raw material into a flat circular shape and an elliptical cross-section and a smooth surface.

[0007]

[Function] The cancer-like material shaped as above is
Even though it is almost circular in a plane, it has irregularities on the peripheral surface due to distortion, but put this material on a flat plate,
By horizontally oscillating the bowl over the material, a part of the circumference of the material will sequentially hit the part of the inner surface of the bowl, and the uneven surface due to distortion will be shaped according to the arc surface of the inner surface of the bowl Since the material is corrected and abuts against the inner peripheral surface of the bowl, the air inside the material can be exhausted, and by repeating the horizontal swinging motion of the bowl, it is possible to finish with a predetermined shape.

[0008]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail with reference to FIG. 1 in which an edible oil (not shown) is applied to the upper surface of a flat plate 1 as a lubricating oil, and a raw material 2 for simulating cancer is applied thereon. After placing the bowl, the bowl 3 is covered by applying edible oil to the inner surface of the raw material 2 and the bowl 3 is swung along the upper surface of the flat plate 1 so that the bowl 3 simply revolves without rotating. By doing so, it is shaped into a well-rounded disc. In the bowl 3 described above, the inner space 4 has a circular cross section, the inner diameter D1 is larger than the outer diameter D2 of the material 2, the height is higher than the thickness of the material 2, and the inner space 4 is erected. The surface 5 is a substantially vertical surface, and the bottom surface 6 (indicating the upper side surface in the figure) is substantially a horizontal surface. The arc surface 7 is formed from the upright surface 5 to the bottom surface 6.

On the other hand, the material 2 of the cancer-like material is shown in FIG.
As shown in the figure, the plane shape is nearly circular, the outer edge line is uneven, and the tool 8 is sandwiched inside. There are various methods for producing the material 3. One of them is to put a predetermined amount of the tool 8 on the weighed dough and manipulate it by hand so that the tool 8 is wrapped in the inside. Or, like a confectionery dorayaki, a tool is sandwiched between the upper and lower skins, and the upper and lower skins are manually adhered to each other and shaped. It is to be noted that the one containing the ingredients 8 is generally used, but there is also one containing no ingredients, or one containing finely sliced sesame or kelp.

By the way, in order to automate, a method of placing a lower material in a lower mold of a press, placing a tool thereon, further placing an upper material, covering the upper mold and pressing, and a method of placing a tool in a disk shape already An attempt was made to put the shaped material into the lower mold, but the outer surfaces of the upper and lower materials had irregularities, and when placed in the mold, an air layer was formed between the upper and lower materials. The air is not discharged out of the mold, and a part of the material enters the material.Therefore, the air layer becomes negative pressure, and even if edible oil is applied to the upper and lower molds, the material adheres to the mold and is removed. There was a problem that if it was forcibly taken out, it would lose its shape. Moreover, even if the material is accidentally taken out while maintaining its shape, the material is subjected to the pressing force of the press, and at the same time, the surface of the material is melted by the applied edible oil and becomes colloidal like a lunar surface. The surface could not be finished. Therefore, shaping the material is done manually at this time. The present invention intends to shape a material having an irregular shape into a predetermined shape by using the strain created in this manner.

Further, the shaping means is performed in a series of steps for shaping the cancer, and as shown in FIG. 2, after placing the material 2 on the flat plate 1 and covering the bowl 3,
The bowl 3 is horizontally swung so as to revolve along the plate surface of the flat plate 1, the bowl 3 is removed after the shaping, the flat plate 1 is inclined and the shaped material 2 is slid down into the fryer 11. After being fried for a predetermined time, it is commercialized by scooping up from a fryer.

In order to swing the above bowl 3, as shown in FIG. 1A, the bowl 3 is placed on a flat plate 1 with its opening opening down and eccentric from the center point O1 of the bowl 3. The set position is defined as the origin O0, and the bowl 3 is swung so as to revolve around the origin O0. At this time, in FIG. 1A, the center point O2 of the raw material 2 of the cancer mimicry coincides with the center point O1 of the bowl 3, but FIG.
As shown in the figure, a center point O2 of the raw material 2 may be provided between the origin O0 and the center point O1 of the bowl 3. However, it is an essential requirement that the center point O2 of the material 2 be set at a position other than the origin O0 and that when the bowl 1 is covered, a part of the material 2 is not protruded outside the bowl 3. It is preferable that the raw material 2 is placed so that there is a gap between the raw material 2 and the inner peripheral surface of the bowl 3 without contacting the inner peripheral surface of the bowl 3. Therefore, when the bowl 3 is put on the material 2 by hand, it may be done visually by an operator. However, when the bowl 3 is put on automatically by a machine, the material 2 on the surface of the flat plate 1 may be used.
It is preferable to display a point 12 by marking a circle or an intersecting vertical and horizontal straight line at the position where is placed. still,
The amount of eccentricity e depends on empirical values, although it depends on properties such as the inner diameter of the bowl 3, the outer diameter of the raw material 2, and the hardness of the raw material 2. For example, the inner diameter of the bowl 3 is 115m.
m, when the outer diameter of the material 2 is 85 mm, the eccentricity e is about 30 m
When the experiment was carried out with m, it was possible to shape well.

The situation of shaping by revolving the bowl 3 will be described sequentially with reference to FIG. (A) shows the initial state in which the bowl 3 is placed over the raw material 2, that is, the center point O1 of the bowl is placed so as to overlap with the point a on the virtual circle S drawn from the origin O0. ,
The center point O2 of the material is assumed to be located between the origin O0 and the center point O1 of the bowl. Bowl 3 from this state
When the center point O1 revolves toward the point b of the virtual circle S as shown by the arrow, a part of the inner peripheral surface of the bowl 3 comes into contact with a part of the material 2 and the material 3 The material 2 is pressed toward the point b, and about 1/4 of the outer periphery of the material 2 is finished to a smooth arc surface from the uneven state.

(B) The center point O1 of the bowl is an imaginary circle S
Shows a state where a point b has been reached. From this point b to a point c as shown by an arrow, the smooth arc surface is followed by about 1
/ 4 is finished to an arc surface.

FIG. 3C shows that the center point O1 of the bowl is a virtual circle S
In the state from point c to point d as shown by the arrow, approximately 1/4 of the arc surface is finished in the same manner as described above.

(D) In the drawing, the center point O1 of the bowl is a virtual circle S
In the state from point d to point a as shown by the arrow, approximately 1/4 of the arc surface is finished in the same manner as described above.

(E) The center point O1 of the bowl is a virtual circle S
Shows the state when returning to the point a which is the starting point of the above, and the outer peripheral surface of the raw material 2 is finished in a circular shape by repeatedly performing several tens of revolutions from this point a in the same manner as described above. At the same time, as shown in FIG. 1 (c), a corner 9 between the rising surface and the upper surface of the raw material 2 abuts on the circular surface 7 of the bowl 3, and has a curved shape similar to the shape of the circular surface 7 along the curved shape. At the same time, the corner 10 between the upright surface and the lower surface of the material 2 is finished in a curved state due to the resistance with the flat plate 1.
Although the upper curvature is larger than the lower curvature, the finished shape does not lack appearance.

After the shaping as described above, the movement of the bowl 3 is stopped. The stop position is stopped at any one of the positions (a) to (e) of FIG. The bowl 3 may be retracted so as to be lifted from the flat plate 1. However, if the bowl 3 is mechanically put on the material 2 continuously placed at the point 12, the phase of the bowl 3 is (a).
If the position is as shown in the figure, there is no problem. However, if the phase is as shown in the other figures (b), when the bowl 3 is covered, the portion of the material 2 that has protruded from the bowl will be missing. Therefore, when stopping the movement of the bowl 3, it is necessary to stop at the phase shown in FIG. That is, it is sufficient to stop at the time of the phase where the material center point O2 exists on the straight line connecting the origin O0 and the center point O1 of the bowl.

In the above method, the flat plate 1 is turned down,
The bowl 3 is placed on top of the bowl 3, and the bowl 3 is horizontally oscillated so as to revolve. However, as a result of experiments, it has been proved that the shaping can be surely performed in the opposite case. That is, the raw material 2 is put into the bowl 3 with the opening of the bowl 3 facing upward, the flat plate 1 is put on the opening, and the bowl 3 is horizontally oscillated so as to revolve as described above. Is also good.

Not only the revolving means described above but also the means shown in FIG. (B) After setting the center point O1 of the bowl and the center point O2 of the material to overlap each other as shown in the figure, the bowl 3 is displaced in the direction of the arrow, and (B) the center of the bowl as shown in the figure. Point O1
Is moved to one point a of the virtual circle S. Thereafter, the center point O1 of the bowl is changed from FIG.
The bowl 3 is shaped by rotating along the virtual circle S. After the shaping, the center point O1 of the bowl is returned to the original position, and then the bowl 3 is lifted. By shaping by this means, a part of the material 2 can be deformed into an arc at the same time as the bowl 3 is displaced, and when the bowl 3 is removed, it can be separated from the finished material 2 and removed. The removed material 2 can be safely removed without giving any deformation.

Next, as means for automating the shaping method, for example, a first device shown in FIG. 5 and subsequent devices and a second device shown in FIGS. 12 and 13 can be used.

The flat plate 1 of the first device is long like a band, and can support a plurality of (about 10) raw materials arranged in the longitudinal direction. The lower support arm 13 is swingably held by a cylinder 14 so that the lower support arm 13 can be inclined. On the other hand, a bowl 3 arranged to face each material
Is fixed to the upper support arm 15 and provided so that the upper support arm 15 can be opened and closed by turning it up and down.

Further, the lower support arm 13 having the flat plate 1
Is provided so as to be vertically movable in the vertical direction (Z direction movement), and the upper support arm 15 provided with the bowl 3 revolves while interlocking with the Z direction movement (mixing movement in the XY directions).
To be provided.

The Z-direction movement of the lower support arm 13 is achieved by vertically suspending an upper and lower operation plate 16 on the lower support arm 13 in parallel with an upright surface of a frame 17, and mounting a first motor 18 on the frame 17 with an output shaft having an upper and lower operation plate. 16, the upper and lower operation plate 16 and the output shaft of the first motor 18 are connected via upper and lower drive means 19 for converting a rotary motion into a linear reciprocating motion. The upper and lower linear slides 20 are attached between the two. The cylinder 14 that swings the lower support arm 13 so as to incline downward is attached to a vertical operating plate 16.

Next, the mounting structure of the upper support arm 15 is as follows.
A fixed plate 21 is fixed to the vertical operating plate 16 so as to protrude into the frame 17.
The axis and the Y-axis linear tables 22 and 23 are provided one above the other, and the swinging plate 24 is perpendicular to the slider of the upper X-axis linear table 23 with respect to the projecting direction of the lower support arm 13. A pivot 26 pivoted by a pivot actuator 25 is supported on a portion of the pivot plate 24 protruding outside the frame 17 in parallel with the direction in which the lower support arm 13 projects. The upper support arm 15 is attached via a swing arm 27 to the upper arm. Therefore, the swing plate 24 moves up and down together with the vertical operating plate 15, and the bowl 3 provided on the upper support arm 15 is superimposed on the horizontally supported flat plate 1 by the drive of the swing actuator 25. In this state, it swings upward within a predetermined angle range from the closed state.

Further, the drive mechanism for horizontally swinging the upper support arm 15 so as to revolve is provided with a second motor 28 mounted on the upper and lower operation plate 16 with its output shaft rising upward, and The eccentric shaft 29 is provided so as to face the portion of the plate 24 located in the frame 17, and the eccentric shaft 29 is provided on the output shaft of the second motor 28 so as to be able to adjust the amount of eccentricity. The rocking plate 24 is connected via a bearing. The mechanism for adjusting the amount of eccentricity is, as shown in FIG.
A pair of long holes 31, 31 are radially opposed to each other on a disk 30, and an adjusting plate 32 having an eccentric shaft 29 protruding on the disk 30 is fastened by bolts through both long holes 31, 31. .

Therefore, the amount of eccentricity of the eccentric shaft 29 is adjusted by the adjusting plate 32.
When the second motor 28 is driven after the positioning by the adjustment of the eccentric shaft 29, the eccentric shaft 29 revolves around the output shaft of the second motor 28, and the rocking plate 24 connected to the eccentric shaft 29 Since the rocking plate 24 is supported by the shaft linear tables 22 and 23, the swinging plate 24 also revolves accurately without rotating, and at the same time, the vertical operating plate 1
6 performs a compound exercise that moves up and down.

The position where the bowl 3 is mounted on the upper support arm 15 is, as shown in FIG.
May be fixed in accordance with the point 12 represented on the flat plate 1, or may be provided as displaced as shown in FIG. In addition, when the former is fixed and is fixed, the upper support arm 15 is displaced so as to push out the upper support arm 15 in the protruding direction as shown in FIG. There are times when you do.

The structure for displacing the upper support arm 15 as described above is, as shown in FIG. 9, a slide mechanism comprising a slider rail and a slider in the X-axis direction between the swing arm 27 and the upper support arm 15. The rod of the slide actuator 34 fixed to the swing arm 27 side is connected to the upper support arm 15 through the intermediary of the rod 33.

As a safety device, the bowl 3
The center point O1 of the bowl 3 is set so that the bowl 3 does not come into contact with the material 2 when the rocking motion of the
And stop at a phase where the center point O2 of the material 2 and each point of the origin O0 are on a straight line. As a means for this, as shown in FIG. 8, a detector 35 such as a magnet is provided on a disk 30 provided on the second motor 28, and a sensor 36 for instructing a stop in the above-mentioned phase state is installed facing the disk 30. This makes it possible to stop at the supported phase.

The swinging plate 2 protruding from the vertical operating plate 16
The load applied to the first motor 18 is applied to the first motor 18, but in order to solve this, as shown in FIG. 6, a balancer 38 by a spring is adjustably interposed between the projecting piece 37 provided on the frame 17 and the rocking plate 24. doing.

Further, as shown in FIGS. 10 and 11, the bowl 3 is connected to the upper support arm 15 via an elastic body 39 such as a plate spring or a coil spring so that the force for pressing the bowl 3 against the flat plate 1 can be adjusted. And bowl 3 into flat plate 1
It is preferable to mount it so as to be pressed against.

In order to prevent water or the like from entering the frame 17, a cap 40 for closing the upper opening of the frame 17 is provided on the swinging plate 24 via an elastic sealing member 41 made of sponge on the opening edge. Installed.

Next, as shown in FIGS. 12 and 13, the second device can shape the above-mentioned disk-like cancer mimic, and is particularly suitable for shaping a small and spherical cancer mimetic. Things. The members having the same functions as those in the above-described example will be described using the same reference numerals.

A flexible leg 43 composed of a plurality of coil springs is erected on a base 42, and the rocking plate 24 is horizontally supported by each flexible leg 43, and the bowl 3 (in the above example) is placed on the rocking plate 24. (Same shape as that of FIG. 1) so that the opening thereof faces upward, but is attached to the swing plate 24 via a hinge 44 so that the bowl 3 can be overturned. This is to add dynamic movement.

In the oscillating motion, an eccentric shaft 29 is protruded from the output shaft of the second motor 28, and the eccentric shaft 29 is connected to the oscillating plate 24 via a bearing.

To shape a spherical cancer mimic using this second device, a material (not shown) shaped like a cylinder is placed in a bowl 3 and the second motor 2
8, a revolving oscillating motion is given, and since the oscillating plate 24 is supported by the flexible legs 43, the bowl 3 oscillates according to the oscillating motion to produce a spherical cancer mimic. Is to be shaped.

When shaping a disk-shaped cancer mimic with the second device, a flat plate 1 that covers the opening of the bowl 3 may be used so as to be freely opened and closed.

[0039]

According to the method for shaping a cancer-like substance according to the present invention, the bowl is covered with a cancer-like substance placed on a flat plate coated with edible oil, and the bowl revolves along the plate surface of the flat plate. The material is shaped into a predetermined shape by giving a horizontal swinging motion so that the mass of the material is a weighed mass of a certain size. The bowl can be finished in a certain shape, and the bowl is revolved without rotating, so the operation is simple,
It can be easily shaped without having to be skilled. It is also easy to mechanize and can be mass-produced automatically.

[Brief description of the drawings]

BRIEF DESCRIPTION OF THE DRAWINGS (A) (B) (C) Explanatory drawing of the relationship between a bowl and a material used in the method for shaping cancer according to the present invention, and shaping means. FIG. 2B is a longitudinal sectional view, and FIG. 3C is a longitudinal sectional view in a shaped state.

FIG. 2 is an explanatory diagram of a series of manufacturing processes for mimicking cancer.

3 (a), (b), (c), (d), and (e) are illustrations of a process in which a material is shaped by a bowl.

4 (a), (b), (c), (d), and (e) are illustrations of another process in which a material is shaped by a bowl.

FIG. 5 is a plan view showing a first apparatus for performing the method for shaping cancer according to the present invention.

FIG. 6 is a sectional view taken along line AA of FIG. 5;

7 is a cross-sectional view of a main part taken along line BB of FIG. 5;

FIG. 8 is a perspective view showing an eccentric shaft adjusting means.

FIG. 9 is a plan view showing a means for displacing the upper support arm.

FIG. 10 is a front view showing an example of means for attaching the bowl to the upper support arm.

FIG. 11 is a front view showing another attachment means.

FIG. 12 is a plan view showing a second apparatus for performing the method of shaping cancer according to the present invention.

FIG. 13 is a front view of the same.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Flat plate 2 Material 3 Bowl 4 Inner space 5 Standing surface 6 Bottom surface 7 Arc surface 8 Tools

Claims (1)

(57) [Claims] 1. A flat plate (1) on which an edible oil is applied to a cancer-like material (2) formed in a substantially disk-like state.
It is placed on a bowl, and the inner space (4) has a circular shape, the inner diameter and the thickness of which are larger than the material (2), and the upright surface (5)
A bowl (3) whose corner portion reaching the bottom surface (6) is formed in an arc surface (7) is covered with the material (2), and the bowl (3) revolves along the plate surface of the flat plate (1). A shaping method for cancer-like material, characterized in that the material (2) is finished to a smooth circular surface with a flat circular shape and an elliptical cross section by giving a horizontal swinging motion of the state.