JP2854820B2 - Molding method for cancer-like material - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for molding a tomato-like material containing tofu as a main ingredient and containing tofu into a toy-like material containing tofu.

[0002]

2. Description of the Related Art Ganmi-like dough is made by removing an appropriate amount of water contained in tofu (depending on the region), finely breaking it down, and mixing with a lengthy flour. Measure the amount necessary to mold the mock, shape it into a disk shape, for example, put the ingredients on the dough, then manipulate the dough to wrap the ingredients as if making a Daifuku rice cake It is shaped like a disk, and all of the above means are performed manually.

[0003]

As described above, since manual operations are performed, skilled workers are required.
In addition, it is necessary to train, and since the food is handled by hand, it is necessary to strictly control the hygiene of the workers, and since the same work is performed continuously even for simple tasks, fatigue is accelerated. Due to these circumstances, there is a problem that the number of persons engaged in the above work is further reduced, and mass production cannot be performed.

[0004] Under the above circumstances, the present invention is to develop a method capable of molding a simulated material containing a tool by a simple operation without the need for a technique of manually packing the tool into the inside. It is in.

[0005]

Means for Solving the Problems A solution according to the present invention is to place a tool on a base material molded from a simulated cloth,
On top of that, the base material is covered with a lid material that is also made of a cancer-like material.

It is preferable that a recess is formed in the upper surface of the base material and the tool is inserted into the recess so that the tool placed on the base material does not spill.

Further, it is preferable that, after the lid material is put on the base material on which the tool is placed, the lid material is pressed against the base material to discharge the air enclosed with the tool.

Further, it is most preferable that the lid material placed on the base material is sequentially pressed against the base material from one end side to the other end side.

[0009]

DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described.
FIG. 1 shows a first embodiment, in which a base material 2 formed in a disk of a required size from a cancer-like cloth 1 (see FIG. 6) is placed and placed on a substrate 6. The tool 3 is placed on the center part, and then a lid material 4 formed of a disk having the same size as the base material 2 with the simulated cloth 1 is placed in the tool 3.
Is placed on the base material 2 on which is placed.

When the lid material 4 is put on the base material 2 as described above, the simulated cloth is soft. Therefore, the center portion of the base material 2 slightly rises due to its own weight, but the periphery of the base material 2 is raised. And it adheres to a state that is almost seamless.

By the way, when molding is performed by the above-described method, air may accumulate between the base material 2 and the lid material 4 in some cases.
It is most preferable to extract the air since the air may expand and the shape of the product may be deformed when the material is fried in oil later.

As means for bleeding air, as shown in a second embodiment in FIG. 2, after covering the lid material 4 as described above, a plate 7 wider than the lid material 4 is placed on the lid material 4. When pressed, the peripheral edge of the lid material 4 is deformed into a waveform, so that the air between the base 2 and the lid materials 2 and 4 can be discharged according to the pressing, and as the pressing progresses, The entire periphery of the base material 2 and the lid material 4 are in close contact, and
Is to penetrate into the base material 2.

Further, as described in the third embodiment of FIG. 3, the cover material 4 is placed on the base material 2 on which the component 3 is mounted without being pressed from the raised central portion of the cover material 4 as described above. Later, by inclining the plate 7 and pressing the plate 7 horizontally from one end thereof, the air can be reliably pushed out.

As described above, it is preferable to perform degassing and molding. However, since the tool 3 may be shifted to the edge, projected to the outside, or deviated by the pressing means,
As in the fourth embodiment shown in FIG. 4, the base material 2 is formed to be thicker than that of the above-described embodiment, a concave portion 5 is provided in the center of the surface thereof, A thinner lid material 4 may be covered. Or lid material 4
It is preferable to press and deaerate after covering as in the above-described embodiment.

[0015]

FIG. 5 shows an example of a means for inclining the plate body 7 in a horizontal manner and pressing the same as in the third embodiment, as shown in FIG. The plate body 7 is pivotally attached to the portion so as to be swingable up and down, and the other end of the plate body 7 is urged downward by a spring 9 so that the plate body 7
Is attached to the movable plate 8 in an inclined state.

By using the above means, the movable plate 8 is lowered, so that the portion of the plate 7 pressed by the spring 9 presses the lid material 4 in advance, and the plate 7 is moved horizontally as it is further lowered. It can be tilted and pressed sequentially to the state.

The means shown in FIGS. 6 and 7 can be used as means for forming the base material 2 and the lid material 4. This device is a hopper 1 that puts the dough 1
0 is rotatably supported at the lower exit of the drum
A cylinder portion 12 extending from the shaft core portion to the outer periphery is provided in 1, a crank 13 is built in an inner shaft penetrating the drum 11, and a piston 14 sliding up and down by the crank 13 is provided.

According to the above apparatus, the opening of the cylinder 12 faces the lower outlet of the hopper 10 and the piston 14
By moving the drum 11, the drum 11 is rotated, the opening of the cylinder 12 is directed downward, and then the piston 14 is driven. As a result, the captured cancer-like material 1 is discharged in a state of being formed into a predetermined shape, and the discharged material becomes the base material 2 and the lid material 4.

As shown in FIG. 8, the means for forming the recesses 5 in the base material 2 is such that the protrusions 15 are protruded from the piston 14 to form the base material 2 shown in FIG. can do.

As shown in FIG. 10, since the machine can be mechanized as described above, the table material supply station 17, the quail egg, the ginnan, the carrot, the green bean, etc. are individually supplied according to the transport direction of the conveyor 16, as shown in FIG. 18, a cover material supply station 19 and a deaeration station 20 may be provided.

The cancer-like material formed as described above is formed into a regular shape by the cancer-like shaping method (Japanese Patent Application Laid-Open No. Hei 7-110155) filed earlier by the present inventor, and then the frying process is performed. It is to be applied and finished.

The outline of the shaping method is as shown in FIG.
1, the bowl-shaped bowl 22 is put on the bowl, and the bowl 22 is shaken so as to draw a circle on the flat plate 21. Finished, the degassing in the material A is promoted by the impact of the choreography of the bowl 22, and the joints between the base material 2 and the cover material 4 are finished in the same shape in a state where the seam is completely eliminated. It is.

Thereafter, as shown in FIG. 12, the shaped cancer-imparting material A is put into a hot oil tank 23, fried, and commercialized.

[0024]

According to the method for molding a cancer-like material of the present invention, a base material and a lid material are separately molded, and a tool is placed on the base material and then placed and molded so as to cover the lid material. Therefore, the molding operation is simple and easy, and can be mechanized. Thus, it is possible to provide a large-scale and uniform product without human intervention.

[Brief description of the drawings]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an explanatory view showing steps according to a first embodiment of a method for molding a cancer-like material of the present invention.

FIGS. 2A and 2B are explanatory views showing a process according to the second embodiment.

FIGS. 3 (a), (b) and (c) are illustrations showing steps according to the third embodiment.

FIGS. 4 (a), (b), and (c) are explanatory views showing a process according to the fourth embodiment.

FIG. 5 is a cross-sectional view showing a means for pressing a cancer-like material.

FIG. 6 is a sectional view showing a means for forming a base material.

FIG. 7 is a sectional view showing a state when the base material formed in FIG. 6 is discharged.

FIG. 8 is a cross-sectional view illustrating a means for forming a recess by providing a recess according to a fourth embodiment.

9A and 9B are a cross-sectional view and a plan view showing a base material formed by the means shown in FIG.

FIG. 10 is an explanatory diagram showing a flow of steps for implementing the method for molding a cancer-like material according to the present invention.

11 (a) and (b) are cross-sectional views showing means for shaping a molded cancer-imparting material into a regular shape.

FIG. 12 is an explanatory view showing a frying step of the shaped cancer mimic material of FIG. 11;

[Explanation of symbols]

 1 cloth for simulating cancer 2 materials 3 tools 4 lid material 5 recess

──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-56-124334 (JP, A) JP-A-6-90653 (JP, A) JP-A-62-282550 (JP, A) JP-A 60-124 16535 (JP, A) JP-A-52-7475 (JP, A) JP-A-8-280318 (JP, A) JP-A-58-21289 (JP, U) (58) Fields investigated (Int. Cl. ⁶ , DB name) A23L 1/20

Claims (3)

(57) [Claims] 1. A tool (3) placed on a base material (2) formed of a simulated cloth (1), and a lid material (4) formed of the same simulated cloth (1) thereon. To the base material (2)
After covering, the tool (3) will bite into the base material (2)
The lid material (4) is pressed against the base material (2)
A method of forming a simulated material. 2. A base material formed from a simulated cloth (1)
(2) Place the tool (3) on the top, and put cancer on top
The lid material (4) molded from the dough (1) into the base material (2)
After covering, cover material (4) is moved from one end to the other end.
And pressing the base material (2) sequentially . 3. A recess (5) is formed on the upper surface of the base material (2).
And the tool (3) is inserted into the recess (5).
The method for molding a cancer-like material according to claim 1 or 2 .