JP2913234B2 - Method and apparatus for producing composite food - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite food having a filling provided on a core by supplying a filling onto a band-like sheet-like dough such as bread dough, winding it up from the side into a rod shape, and cutting this into a bar. The present invention relates to a manufacturing method and a manufacturing apparatus.

[0002]

2. Description of the Related Art As a means for winding a dough from a continuous dough into a rod shape, a well-known technique as described in page 41 of the well-known conventional technique book of a patent publication published on February 20, 1980 is used. However, this technique is merely a technique of winding the dough from the side and forming it into a rod shape.

[0003]

The above-mentioned prior art is intended to cut a bar-shaped dough into a predetermined length to obtain a product having a predetermined shape. If the weight of the dough is not constant, the weight of the cut product is not constant, and there is a problem that variation occurs.

[0004]

SUMMARY OF THE INVENTION The first object of the present invention is to obtain a product having a constant weight while suppressing the above-mentioned variation in product weight. The third purpose is to be able to check the ratio with the dough to make it a constant ratio, and to notify the condition if necessary.The third purpose is to produce this product under the desired constant weight and It is possible to change the ratio and to facilitate production control.

[0005]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described based on embodiments. Figure 1
As shown in FIG. 3, a continuous dough sheet 1 having a constant width and thickness is supplied onto a conveyor 2. 3 rolls up the continuous dough sheet on the conveyor 2 from the side edge thereof,
Is a winding-up device for finishing a continuous bar-shaped dough 4.
Reference numeral 5 denotes a weighing conveyor that transports the bar-shaped dough 4 downstream and simultaneously measures the weight of the bar-shaped dough 4 being transported. This measured value can be stored in the control device 7 together with the output value from a rotary encoder, a rotary transducer, or the like as the transport distance detecting device 6 of the weighing conveyor 5. A cutting device 8 performs a cutting operation based on a signal from the control device 7. Reference numeral 9 denotes a filling supply device, which continuously supplies filling such as bean jam, jam, and cream onto the dough sheet 1. In the figure, reference numeral 10 denotes the cut dough.

Next, a cutting operation performed by a signal from the control device 7 will be described. The weight a to be obtained by cutting in advance is set in the control device 7, and the dough sheet 1 is supplied to the conveyor 2. Molded bar-shaped dough 4
Is conveyed to a weighing conveyor 5 equipped with a weighing device 51,
The weight of the bar-shaped dough 4 having a predetermined length L is continuously measured on the weighing conveyor 5, and the measured value is stored together with the output value of the transport distance. In order to obtain the target weight a from the weighing value A of the predetermined length L, the corresponding cutting length x is calculated. The control device 7 grasps from the output value of the transport distance detecting device 6 that the position of the next cutting length x has reached the cutting device 8 from the previous cutting position, and sends a signal to the cutting device to perform cutting. When this cutting is performed, the moving distance is reset to zero, the process proceeds to the measurement of the next fabric, and the same calculation is repeatedly performed.

The formula for calculating the cutting length x for obtaining the target weight a is expressed as follows. Weighed bar-shaped dough 4
Where L is the length, A is the weighed value at that time, and a is the target weight, then x = L × a / A. The cutting length x for obtaining the weight a can be easily obtained. Since the position of the cutting length x is stored in the control device 7 by the transport distance detecting device 6 at the position of the conveyor being transported, the fact that the position of x has moved to the cutting device 8 is This is performed by the control device 7 transmitting as a disconnection signal. Since the filling supply device 9 discharges a certain amount of filling onto the dough sheet, by weighing the bar-like dough after the filling is filled, the weight ratio between the filling and the dough at the weighing position is determined. The ratio can be calculated, the ratio can be displayed, and in the case of an abnormality, it can be notified.

Further, the production amount can be changed based on the ratio and the target cutting weight being fixed. This is to compare the production amount set in advance with the production amount calculated from the actual weighing value, calculate the difference, and increase or decrease the supply amount of the dough sheet and the filling supply amount by a signal from the control device. As a result, the production amount can be changed while keeping the fixed ratio, so that production management becomes easy. At this time, the number of times of cutting by the cutting device is also changed.

In another embodiment, as shown in FIG. 3, a discharge conveyor 11 is provided with a second weighing device 12. The second weighing device 12 re-weighs the product divided and cut by the cutting device 8 and checks whether the product can be cut to the target weight. If not, the cutting timing or the supply amount of the dough and filling. Is corrected by the control device.

[0010]

As described above, when the sheet material is rolled up to form the bar-shaped material wrapping the filling,
Since a product with a constant weight can be continuously produced, the ratio between the filling and the dough can be controlled, and the production amount can be changed based on a desired weight, production control in production improvement has become possible.

[Brief description of the drawings]

FIG. 1 is a side view of an embodiment of the present invention.

FIG. 2 is a perspective view of an embodiment of the present invention.

FIG. 3 is a side view of another embodiment of the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Dough sheet 2 Conveyor 3 Hoisting device 4 Bar-shaped dough 5 Weighing conveyor 51 Weighing device 6 Transport distance detecting device 7 Control device 8 Cutting device 9 Filling supply device 10 Cut dough 11 Discharge conveyor 12 Second weighing device

Claims (4)

(57) [Claims] [Claim 1] An over sheet dough that is continuously conveyed
Continuously supplying the filling at a constant discharge amount, and a continuous rod-like fabric wrapped around the said filling roll up the dough from the side, in the method for manufacturing a composite food product obtained by cutting this, the shaped bar-like dough the weight of a given interval continuously measured in the position information of the measurement of the measured values of the bar dough
A method of producing a composite food , comprising storing a bar-shaped dough together in a control device, and calculating a length corresponding to a target weight of the bar-shaped dough from the measured values. 2. A method according to claim 1, wherein the rod-like dough supply amount of filling is continuously fed to the dough being conveyed, the control unit together with position information of the supplied dough
A method for producing a composite food, the method comprising: 3. The method according to claim 2, wherein the rod is
Measure the weight of the dough and mix
Obtain the ratio, compare it with the predetermined reference value, and
A method for producing a composite food, comprising sorting the bar-shaped dough after cutting . 4. An over sheet dough that is continuously conveyed
Continuously supplying the filling at a constant discharge amount, the dough rolled up from the side and a continuous rod-like fabric wrapped around the said fillings, manufacturing apparatus smell <br/> composite food obtained by cutting this Te, continuous Conveyor for conveying the dough and filling on the conveyor
A feeding device is provided, and a dough take-up device
The first weighing device in the stream, the cutting device downstream, and the downstream
An apparatus for manufacturing a composite food, comprising a double weighing device.
Place .