JP2905447B2 - Rotary powder compression molding machine - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rotary powder compression molding machine for compressing powder to form tablets and the like, and more particularly, to a rotary powder compression molding machine having a center punch for forming a molded product having a through hole in the center. To a rotary powder compression molding machine.

[0002]

2. Description of the Related Art Conventionally, as a rotary powder compression molding machine for molding tablets, electronic components, and the like, a rotary disk is disposed in a frame via a vertical shaft so as to be horizontally rotatable. The mortar is provided at a predetermined pitch, and the upper and lower punches are slidably held vertically above and below each of the mortars. There is known a method in which a powder filled in a die is subjected to compression molding by passing through a gap. In such a rotary compression molding machine, in order to form a donut-shaped molded product having a through hole in the center called a so-called ring tablet, a center punch is projected from the center of the punch tip of a lower punch, and an upper punch is formed. There is a configuration in which a center hole into which the center punch is inserted is provided at the center of the tip of the punch.

[0003]

By the way, when the powder is filled into the die and compressed, the air in the powder is ejected out of the powder when compressed, and the clearance between the die, the lower punch and the upper punch, The ejected air may scatter the powder to the outside in the vertical direction. In the case of a ring tablet, the powder is also scattered in the central hole from the clearance between the central punch and the central hole. Usually, the center hole is opened at the tip of the punch, but does not have a structure penetrating the upper punch. Therefore, the powder stopped in the central hole remains inside as it is. In consideration of such movement of the powder, there is a type in which a through hole for venting air is provided on the side surface of the central hole to communicate with the outside.

[0004] However, even if such a through-hole is provided, the powder that has entered the central hole may adhere to the inner wall of the through-hole if used for a long time. That is, when the inner diameter of the central hole is large, the air in the powder is likely to flow out of the through-hole at the time of compression, but when the inner diameter is small, the flow of air is small and the powder does not move to the outside. For this reason, if the powder adheres to the inside of the center hole, the center punch will not be properly inserted, and molding cannot be performed normally. Therefore, it is necessary to periodically clean the center hole. In this case, in a molding machine for manufacturing a molded product having a small diameter of the center hole of an electronic component or the like, once the powder adheres, the clearance between the upper punch and the central punch becomes smaller, so that the upper punch may be damaged. There is. For this reason, when the frequency of cleaning is increased, the operation rate may decrease.

[0005] An object of the present invention is to solve such a problem.

[0006]

In order to achieve the above object, the present invention takes the following measures. That is, in the rotary compression molding machine according to the present invention, a center punch for forming a through hole in the center of a molded product is erected in the sliding direction of the lower punch, and a punch of the upper punch into which the center punch is inserted. An airflow generating means for generating an airflow at a predetermined timing in the center hole is provided. The cleaning of the center hole is performed for each compression molding by the airflow generated by the airflow generating means, so that the powder is prevented from adhering to the center hole, and the operation rate can be improved.

[0007]

The invention according to claim 1 of the Detailed Description of the Invention The present patent application is arranged to be horizontally rotated via the upright shaft the rotating disk in the frame, providing a plurality of die at a predetermined pitch in the turntable At the same time, the upper and lower punches are vertically slidably held above and below each of the dies, and the upper and lower punches, whose tips are inserted into the dies, are passed between the upper and lower rolls. In a rotary powder compression molding machine that compresses the powder filled into the inside, the lower punch is pierced through the center of the lower punch in the horizontal direction and fixed to the die to stand upright The center punch that is to be punched, the center hole that is drilled at the center of the upper punch in the horizontal direction and the center punch is inserted during compression molding, and the upper punch is
And an air flow generating means for generating an air flow in the central hole at a timing guided to a higher position .

[0008] As the air flow generating means, an air flow path formed so as to be able to communicate with each of the center holes of the respective punches, and compressed air is separately supplied to the corresponding center holes via these air flow paths. A device provided with a compressed air supply device is preferred.
Good. The air flow generating means includes an air flow path formed so as to be able to communicate with each of the center holes of the respective punches, and an air suction for separately sucking air in the corresponding center hole through these air flow paths. And a device. In this case, for example, it is preferable that air be sucked immediately after compression molding to generate an air flow. Ma
Further, the invention according to claim 4 of the present application is characterized in that
Is arranged horizontally rotatable via a vertical shaft,
A plurality of mills are provided on the board at a predetermined pitch, and
Hold the upper and lower punches vertically slidably up and down,
Insert the upper and lower punches with the tip of the punch into the die
The powder filled in the mortar by passing between
In a rotary powder compression molding machine designed to be molded,
Penetrate the punch tip of the lower punch into the horizontal center of the tip of the lower punch, and
Center punch fixed to the mortar and punch tip of upper punch
The center punch is inserted at the time of compression molding.
Air flow into the central hole at a predetermined timing
Air flow generating means for generating air flow.
Forming means can communicate with the center hole of each punch separately.
Air flow paths to be formed, and
Compressed air supply device that supplies compressed air to each central hole
Rotary powder compression molding characterized by comprising:
Machine.

[0009]

DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to FIGS. In this rotary powder compression molding machine, a rotary disk 3 is disposed in a frame 1 via a vertical shaft 2 so as to be horizontally rotatable, and a plurality of dies 4 are provided on the rotary disk 3 at a predetermined pitch. An upper punch 5 and a lower punch 6 are vertically slidably held above and below, respectively. With the respective tips of the upper punch 5 and the lower punch 6 inserted into the die 4, a preload upper roll 81, a preload lower roll 82, and a main pressure upper roll, which form a main pressure roll pair 9, forming the preload roll pair 8. And the main rolls, the upper roll and the lower roll are rotated about the upright shaft 2 so that the powder filled in the die 4 can be compression-molded. It is arranged in the vertical position of the. A powder filling mechanism PS for filling the mortar 4 with powder is attached to the turntable 3 from above the turntable 3.

An upright shaft 2 supported by a bearing 21 is disposed substantially at the center of the frame 1, and a worm wheel 22 is fixed near the lower end of the upright shaft 2. The rotational driving force of the motor 25 is transmitted via the worm 23 and the belt 24. A turntable 3 divided into three functional parts is fixed near the upper end of the upright shaft 2. The turntable 3 is provided at a lower portion thereof and holds a lower punch 6 so as to be vertically slidable. An upper punch is provided at an upper portion and holds the upper punch 5 so as to be vertically slidable. Holder 3
2 and a die mounting hole 3 provided between the upper punch holding portion 32 and the lower punch holding portion 31 for detachably fitting the die 4.
3a is composed of a plurality of mortar portions 33 provided on the same circumference. The upper punch holding section 32 and the lower punch holding section 31
A plurality of punch holding holes 32a and 31a for slidably holding the upper punch 5 and the lower punch 6 are respectively formed.

The mortar 4 in this embodiment has a cylindrical shape, has mortar holes 41 at two places, and can simultaneously manufacture two molded products. That is, the die hole 41
Has a square planar shape, and is provided at two locations symmetrically with respect to the center of the mill 4 at predetermined intervals on a straight line in the diameter direction. Note that the number of the die holes 41 is not limited to two, and may be increased or decreased depending on the size of the molded product.

The upper punch 5 held on the rotating disk 3 is guided to the highest position in the vicinity of the powder filling mechanism PS by a guide rail mounted near the upper end of the upright shaft 2. In addition, the guide is guided to a lower position where it enters under the upper roll 81. The upper punch 5 of this embodiment has two punch front ends 5a, 5a corresponding to the die 4. Each of the tips 5a and 5a of the upper punches has a square cross-sectional shape corresponding to the die hole 41, and has a long center in the horizontal direction, that is, the center of the square at the intersection of the diagonal lines in the sliding direction. A center hole 51 into which a center punch 7 projecting from the center of the lower punch 6 is provided. One end of the center hole 51 is open at the end of the upper punch 5, that is, the lower end of the upper punch tips 5a, 5a, and the other end of the center hole 51 extends horizontally in the outer direction of the upper punch 5. And 52. The communicating hole 52 constitutes an air flow path of the air flow generating means, and is located at a predetermined position, that is, a position where the upper punch 5 is guided to a higher position in the circumferential direction near the mounting position of the feed shoe FS. so,
The upper punch bush UB communicates with the through hole UB1 provided in the upper punch bush UB and the lateral hole 321 of the upper punch holding portion 32. At this time, the communication hole 5
2. An air flow path is formed by the through hole UB1 and the horizontal hole 321. The communication hole 52, the through hole UB1, and the horizontal hole 321
Are provided separately for each of the upper punches 5, and do not communicate with those provided for the adjacent upper punches 5.

Each of the horizontal holes 321 is provided in the upper punch holding portion 32.
In other words, one by one communicates with the recess AB1 of the air blowing cover AB, which is a connecting block fixed to the feed shoe FS via the mounting base BR so as to be in sliding contact with the feed shoe FS. The air blowing cover AB is attached to the upper punch holding portion 3.
2 is airtightly slidable, and a long recess AB1 in the circumferential direction of the upper punch holding portion 32 can communicate with an air compressor AC serving as an air flow generating means via a connection pipe AC1 by a pipe mounting section AB2. It has become. The recess AB1 of the air blowing cover AB has a long inner dimension in the rotation direction of the turntable 3, and when the turntable 3 rotates, one period at a time corresponds to the inner dimension. It communicates with the horizontal hole 321, the communication hole 52, and the center hole 51, and forms a part of the airflow generating means. By changing the lateral inward dimension, the time during which the air flow is generated can be adjusted. Then, as shown in FIG.
1 is the largest, the horizontal hole 321, the through hole UB1,
Each is formed so that the inner diameter becomes smaller as the communication hole 54 is formed. As a result, an air flow is generated in the central hole 51 in a direction in which the powder inside the central hole 51 is blown out by the compressed air of a sufficient pressure constantly sent from the air compressor AC. Compressed air for separately supplying compressed air to the corresponding central hole 51 through the air flow path including the communication hole 52, the through hole UB1, and the horizontal hole 321 by the air blowing cover AB, the connection pipe line AC1, and the air compressor AC. A supply device is configured.

The mounting table BR has a powder recovery section BR1. The compressed air is supplied to the center hole 51 by the compressed air.
So that the powder adhering to the central hole 51 does not mix with the powder in the feed shoe FS portion when the liquid is injected into the feed shoe FS.
It is collected when discharged from the central hole 51, and extends horizontally to a position directly below the upper punch 5. In addition, lower punch 6
Is moved up and down by a lowering device provided on the lower side of the turntable 3 so that after the compression by the main rolling roll is completed, the molded product formed by compression is guided to the highest position when the molded product is taken out from the die 4. Has become. The lower punch 6 in this embodiment has two lower punch tips 6a, 6a, like the upper punch 5, corresponding to the die holes 41. The inside of the lower punch 6 is hollow at the base end side of the lower punch tip portions 6a, 6a, and the base end portion 7a of the center punch 7 is housed therein. In addition, in FIG. 2, the lower punch tip 6a on the right side of the drawing shows a case where the lower punch 6 is guided to a lower position, that is, a state at the time of powder filling. Lower punch 6
Indicates a state when the product is guided to a high position, that is, when the molded product is taken out.

The center punch 7 has a base portion 7a fixed to a lower punch bush LB attached to the lower punch holding portion 31 by a center punch fixing pin 71. That is, the center punch fixing pin 71 is provided on the side wall of the lower punch 6 that faces the rotary disc 3 in the radial direction.
The center punch fixing pin 71 penetrating the base end portion 7a of the center punch 7 projects from the guide window 63 and is fixed to the lower punch bush LB. As a result, the tip 7b of the center punch 7 is fixed to be the same as the upper surface of the die 4, while the lower punch 6 has the center punch fixing pin 71 penetrating through the guide window 63. Go up and down independently.

In such a configuration, when the powder is filled in each of the mortar holes 41 and compressed by the upper punch 5 and the lower punch 6, a small portion of the powder in the mortar hole 41 is mixed with the powder. It is scattered out of the mortar 4 by the air and is located between the lower punch tip 6a and the die hole 41, between the lower punch tip 6a and the center punch 7, and between the upper punch tip 5a and the die hole 41. , And into the respective clearances between the center punch 7 and the center hole 51.

Some of the powder which has entered the central hole 51 reaches deep inside due to the upward air flow generated by the compression, and adheres to the inner wall thereof without dropping under its own weight during the compression. Sometimes. When the upper punch 5 comes to the position of the air blowing cover AB after discharging the molded product from the die 4, the central hole 51 of the upper punch 5 communicates with the concave portion AB1, the lateral hole 321, the through hole UB1, and the communication hole 52. Then, the compressed air from the air compressor AC is jetted into the central hole 51 to generate an airflow downward of the central hole 51. Such a compressed sky
In the case of injecting air, the injection timing
For example, the upper punch 5 was guided to the highest position from the turntable 3.
What is necessary is just to match. That is, the powder after the compression molding at a predetermined timing is again filled in the center hole 51 in the die hole 4.
An air flow is generated at the timing of filling the air with the air. By this air flow, the powder adhering to the inner wall of the central hole 51 is peeled off and reaches the powder recovery part BR1.

As described above, the powder in the central hole 51 of the upper punch 5 is collected in the powder collecting portion BR1 when the powder is filled in the die hole 41 for the next compression molding. 5
It does not accumulate and adhere to 1. Accordingly, the inner diameter of the center hole 51 is reduced, and the center punch 7 is not forcibly inserted into the center hole 51, so that the upper punch 5 can be prevented from being damaged. Further, since the center hole 51 is cleaned every time before the start of the compression molding, there is almost no powder adhering to the center hole 51, the friction between the center hole 51 and the center punch 7 is reduced, and the durability is improved. I do. In particular, in the case of a long and narrow molded product such as an electronic component, the center hole 51 of which is longer than the outer diameter of the center punch 7.
The fact that the frictional force between the center punch 7 and the center punch 7 does not increase is particularly effective in improving the durability.

The present invention is not limited to the embodiment described above. For example, instead of an air compressor, a vacuum cleaner, such as a suction cleaner, that simultaneously sucks air and powder and collects only powder with a filter, or a vacuum pump that sucks air in the central hole 51 with a fan is used. It may be something. That is, air is sucked from the lower opening into the central hole 51 by the dust collector, and an airflow flowing to the communication hole 52, the through hole UB1, the lateral hole 321 and the concave portion AB1 is generated. In this case,
The powder remaining or attached to the central hole 51 is sucked out from the central hole 51 unlike the case of the above embodiment. Therefore, the dust collector, the air blowing cover AB, and the connection conduit AC1 form an air suction device that separately sucks the air in the corresponding central hole 51 through the respective air flow paths.

The dust collector only needs to have a suction force for generating an air flow that flows from the lower opening of the central hole 51 to the communication hole UB1 side in the central hole 51. Any powder may be used as long as it is sucked into the communication hole UB1 side. Therefore, the mounting position of the air blowing cover AB may be the same as in the above embodiment,
It is preferable to set the position during the pre-compression and the main compression, that is, at the timing at which the air mixed into the powder filled in the mortise hole 41 by the compression operation is ejected from the mortise hole 41. In this case, the air blowing cover AB may be fixed to two places corresponding to the preload roll pair 8 and the main pressure roll pair 9. By fixing the air blowing cover at such a position, a small amount of powder can be sucked together with the blown air.
Can be efficiently prevented from remaining on or adhering to the surface.

In addition, the configuration of each section is not limited to the illustrated example, and various modifications can be made without departing from the spirit of the present invention.

[0022]

As described above, according to the present invention, when there is a center hole for inserting the center punch into the upper punch, an air flow is generated in the center hole at a predetermined timing, thereby enabling compression molding. Intrusion powder can be removed from the center hole without periodically stopping the compression molding operation. Therefore, it is possible to always maintain a predetermined clearance between the center punch and the center hole, thereby preventing an increase in frictional force when the center punch is inserted. Also, since the center punch will not be inserted with the frictional force increased,
The upper punch can be prevented from being damaged, and the durability can be improved.

[Brief description of the drawings]

FIG. 1 is a front sectional view showing one embodiment of the present invention.

FIG. 2 is an enlarged sectional view showing a main part of the embodiment.

FIG. 3 is a top view of the turntable of the embodiment.

FIG. 4 is a perspective view of the center punch of the embodiment.

FIG. 5 is a perspective view of the air blowing cover of the embodiment.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 ... Frame 2 ... Vertical shaft 3 ... Rotating disk 4 ... Die 5 ... Upper punch 5a ... Upper punch tip 6 ... Lower punch 6a ... Lower punch tip 7 ... Center punch 8 ... Preparatory roll pair 9 ... Full pressure roll pair AB ... air blow cover AB1 ... recess 51 ... center hole 52 ... communication hole UB1 ... through hole 321 ... side hole

Claims (4)

(57) [Claims] 1. A rotary disk is horizontally rotatably disposed in a frame via a vertical shaft, a plurality of dies are provided on the rotary disk at a predetermined pitch, and an upper punch and a lower punch are provided above and below each of the dies. Rotation in which the powder filled in the die is compressed by passing the upper and lower punches with the tip of the punch inserted in the die between the upper roll and the lower roll while holding the punch tip in a slidable manner. In a powder compression molding machine, a central punch that penetrates the punch tip of the lower punch at the horizontal center of the tip of the lower punch, and that is fixed to the die and stands upright, The center hole where the center punch is inserted during compression molding and the upper punch is designed at the highest position from the rotary plate.
An air flow generating means for generating an air flow in the central hole at the time of the rotation. 2. The air flow generating means supplies air passages respectively formed so as to be able to communicate with the central holes of the respective punches, and supplies compressed air to the corresponding central holes via these air flow paths. The rotary powder compression molding machine according to claim 1, further comprising a compressed air supply device that performs the compression air supply. 3. An air flow generating means, wherein air flow paths formed to be individually communicable with the central holes of the respective punches, and air in the corresponding central holes are separately sucked through these air flow paths. The rotary powder compression molding machine according to claim 1, further comprising an air suction device. 4. A rotating disk is mounted in a frame via a vertical shaft.
It is arranged so that it can rotate horizontally, and a plurality of dies are
At the same time as the pitch, the upper and lower punches above and below each mill
The tip of the punch was inserted into the mortar while holding it vertically slidable.
Passing the upper and lower punches between the upper and lower rolls
The powder filled into the mortar by compression molding
In a rotary powder compression molding machine, penetrate the punch tip of the lower punch into the horizontal center of the tip of the lower punch,
Center punch fixed to the mortar and punch tip of upper punch
The center punch is inserted at the time of compression molding.
Air flow into the central hole at a predetermined timing
Air flow generating means for generating air flow.
Forming means can communicate with the center hole of each punch separately.
Air flow paths to be formed, and
Compressed air supply device that supplies compressed air to each central hole
Rotary powder compression molding characterized by comprising:
Machine.