JP2902298B2 - Vapor reflow soldering apparatus and control method therefor - Google Patents
Vapor reflow soldering apparatus and control method thereforInfo
- Publication number
- JP2902298B2 JP2902298B2 JP8706294A JP8706294A JP2902298B2 JP 2902298 B2 JP2902298 B2 JP 2902298B2 JP 8706294 A JP8706294 A JP 8706294A JP 8706294 A JP8706294 A JP 8706294A JP 2902298 B2 JP2902298 B2 JP 2902298B2
- Authority
- JP
- Japan
- Prior art keywords
- heat medium
- medium liquid
- temperature
- vapor
- reflow
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、ベーパーリフローはん
だ付け装置およびその制御方法に係り、特に、4方向に
平面的に電極端子を取り出した、いわゆるフラットパッ
クICや、抵抗、コンデンサ等の面付けチップ部品をプ
リント基板などの配線板(以下、回路基板と総称する)
上にはんだ付けする高密度実装に適したベーパーリフロ
ーはんだ付け装置およびその制御方法に関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vapor reflow soldering apparatus and a control method therefor, and more particularly, to imposition of a so-called flat pack IC, a resistor, a capacitor, etc., in which electrode terminals are taken out in a plane in four directions. Chip parts are printed circuit boards and other wiring boards (hereinafter collectively referred to as circuit boards)
The present invention relates to a vapor reflow soldering apparatus suitable for high-density mounting to be soldered thereon and a control method thereof.
【0002】[0002]
【従来の技術】近年、回路基板への電子部品の高密度実
装がますます進んでいるが、回路基板へIC,チップ部
品などの電子部品を接着するはんだ付け作業は、ライン
の最終工程に当たるために、そのはんだ付け技術はライ
ンの中で最も重要技術と見られている。最近では、はん
だ付け作業を行う炉内の温度分布の均一性を高め、か
つ、電子部品に対する有害な加熱を避ける必要性から、
対空気比重の大きい蒸気を熱媒体として用い、基板には
んだを印刷し電子部品を搭載した回路基板などの被処理
物を、上記熱媒体の凝縮潜熱を利用して加熱するベーパ
ーリフローはんだ付け装置が知られている。2. Description of the Related Art In recent years, high-density mounting of electronic components on a circuit board has been increasingly advanced. However, soldering work for bonding electronic components such as ICs and chip components to a circuit board is a final step of a line. In addition, its soldering technology is regarded as the most important technology in the line. Recently, it is necessary to improve the uniformity of the temperature distribution in the furnace where soldering is performed and to avoid harmful heating of electronic components.
A vapor that uses a vapor with a large specific gravity to air as a heat medium, prints solder on the board, and heats an object to be processed such as a circuit board on which electronic components are mounted by utilizing the latent heat of condensation of the heat medium.
Over reflow soldering apparatus is known.
【0003】この装置は、例えば、特開昭63−903
61号公報に記載されているように、回路基板を前述の
ように対空気比重の大きい熱媒体の飽和蒸気中を通すこ
とによってはんだ付けするための蒸気発生槽を備えたも
のである。従来の代表的な、コンベアを用いたベーパー
リフローはんだ付け装置について図5および図6を参照
して説明する。図5は、従来のベーパーリフローはんだ
付け装置の構成を示す縦断面図、図6は、図5の装置の
A−A矢視断面図である。[0003] This apparatus is disclosed, for example, in JP-A-63-903.
As described in Japanese Patent Publication No. 61, a steam generating tank for soldering a circuit board by passing it through saturated steam of a heat medium having a large specific gravity with respect to air as described above is provided. A conventional typical vapor reflow soldering apparatus using a conveyor will be described with reference to FIGS. FIG. 5 is a longitudinal sectional view showing a configuration of a conventional vapor reflow soldering apparatus, and FIG. 6 is a sectional view of the apparatus shown in FIG.
【0004】図5,図6に示す装置は、蒸気発生槽4、
搬入側搬送路5、搬出側搬送路6、加熱ヒータ7、搬入
側冷却器8、搬出側冷却器9、搬入側排気口10、搬出
側排気口11からなるリフロー部1と、予熱ヒータ14
を備えた予熱部2と、冷却ファン18を備えた冷却部3
と、被処理物16を図5に向かって左から右へ搬送する
ためのコンベア15、駆動スプロケット19、駆動モー
タ20、アイドラ21などを含む駆動系と、デミスタ2
4を備えた回収装置23、水酸除去器25、循環ポンプ
26等を含む熱媒体回収系と、冷却タンク27、ポンプ
28、フィルタ29、バルブ30等からなる、フラック
スを除去するフィルタリング系と、温度センサ31、温
度調節器32、電力調節器33等の温度制御系などによ
り構成されている。[0005] The apparatus shown in FIGS.
A reflow section 1 including a carry-in side transport path 5, a carry-out side transport path 6, a heater 7, a carry-in side cooler 8, a carry-out side cooler 9, a carry-in side exhaust port 10, and a carry-out side exhaust port 11;
And a cooling unit 3 having a cooling fan 18.
And a drive system including a conveyor 15, a drive sprocket 19, a drive motor 20, an idler 21, and the like for transporting the workpiece 16 from left to right as viewed in FIG.
A heating medium recovery system including a recovery device 23 provided with the above, a hydroxyl remover 25, a circulation pump 26, and the like; It comprises a temperature control system such as a temperature sensor 31, a temperature controller 32, a power controller 33 and the like.
【0005】蒸気発生槽4と搬入側冷却器8および搬出
側冷却器9のある室とは下部の開いた隔壁34で分離さ
れ、底部35と隔壁34とで形成された戻り通路17を
経て連結されている。[0005] The steam generating tank 4 and the chamber having the carry-in side cooler 8 and the carry-out side cooler 9 are separated by an open partition 34 at the lower part, and connected via a return passage 17 formed by a bottom 35 and the partition 34. Have been.
【0006】このように構成された従来のベーパーリフ
ローはんだ付け装置の動作を説明する。装置の起動によ
り、予熱ヒータ14、加熱ヒータ7に電力が供給され
る。蒸気発生槽4の下部に溜っている熱媒体液12は、
蒸発潜熱が水の1/25程度であるために、加熱ヒータ
7により加熱されて直ちに沸騰し飽和蒸気13が発生す
る。この飽和蒸気13は蒸気発生槽4を上昇し、一部は
下部蒸気吐出口36から流出し、残りは側壁通路38を
経て上部蒸気吐出口37から流出して、被処理物16上
のはんだをリフローするのに必要な蒸気面を確保する。The operation of the conventional vapor reflow soldering apparatus configured as described above will be described. When the apparatus is started, power is supplied to the preheater 14 and the heater 7. The heat medium liquid 12 stored in the lower part of the steam generation tank 4 is
Since the latent heat of evaporation is about 1/25 of water, it is heated by the heater 7 and immediately boiled to generate saturated steam 13. The saturated steam 13 rises in the steam generating tank 4, and a part of the steam 13 flows out of the lower steam outlet 36, and the rest flows out of the upper steam outlet 37 through the side wall passage 38 to remove the solder on the workpiece 16. Ensure the vapor level required for reflow.
【0007】被処理物16を加熱した飽和蒸気13は、
凝縮液化して蒸気発生槽4の下部に落下し、蒸気発生槽
4の底部に溜る。残りの飽和蒸気13は、搬入側冷却器
8および搬出側冷却器9により冷却されて液化し、戻り
通路17を通って蒸気発生槽4の底部に戻る。わずかに
残った蒸気は、搬入側排気口10および搬出側排気口1
1から、また、被処理物16に付着していてその後蒸発
して分離した蒸気は搬出側排気口11から、いずれも配
管22を通って回収装置23に流入する。回収装置23
は蒸気を冷却し液化してデミスタ24で回収する。回収
された熱媒体液12は水酸除去器25で水酸を除去さ
れ、循環ポンプ26により戻り通路17を通って蒸気発
生槽4に戻される。[0007] The saturated steam 13 that has heated the object 16 is
It is condensed and liquefied, falls to the lower part of the steam generation tank 4, and accumulates at the bottom of the steam generation tank 4. The remaining saturated steam 13 is cooled and liquefied by the carry-in side cooler 8 and the carry-out side cooler 9, and returns to the bottom of the steam generating tank 4 through the return passage 17. Slightly remaining steam is supplied to the inlet exhaust port 10 and the outlet exhaust port 1.
1 and the vapor that has adhered to the processing object 16 and then evaporates and separates, flows into the recovery device 23 from the discharge-side exhaust port 11 through the pipe 22. Collection device 23
It is recovered by the demister 24 and liquefied cooling steam. The recovered heat medium liquid 12 is subjected to removal of hydroxyl by a hydroxyl remover 25 and returned to the steam generation tank 4 through a return passage 17 by a circulation pump 26.
【0008】被処理物16は、予熱部2で予熱ヒータ1
4による輻射熱で加熱されてコンベア15でリフロー部
1に搬入される。リフロー部1に搬入された被処理物1
6は飽和蒸気13の凝縮潜熱によりはんだが加熱溶融さ
れる。その被処理物16は搬出側搬送路6に入り次第に
冷却されてはんだが固化し、冷却部3に入って冷却ファ
ン18によりさらに冷却されて装置から搬出される。蒸
気発生槽4における飽和蒸気13の高さは、蒸気発生槽
4内に移動可能に設けた温度センサ31と温度調節器3
2とにより所定の温度となるように、電力調節器33を
介して加熱ヒータ7への電力を制御されることによっ
て、所定の値に保たれる。The workpiece 16 is preheated by a preheater 1 in a preheater 2.
Heated by the radiant heat from the conveyor 4 and carried into the reflow unit 1 by the conveyor 15. Workpiece 1 carried into reflow unit 1
In 6, the solder is heated and melted by the latent heat of condensation of the saturated steam 13. The object 16 is gradually cooled into the unloading-side transport path 6, solidifies the solder, enters the cooling unit 3, is further cooled by the cooling fan 18, and is unloaded from the apparatus. The height of the saturated steam 13 in the steam generation tank 4 is determined by the temperature sensor 31 and the temperature controller 3 movably provided in the steam generation tank 4.
By controlling the power to the heater 7 via the power controller 33 so that the temperature becomes a predetermined temperature according to the above, the predetermined value is maintained.
【0009】所定の作業が終了すると、蒸気発生槽4の
下部に溜っていた熱媒体液12をバルブ30を開けて冷
却タンク27へ回収する。熱媒体液12は冷却タンク2
7で冷却されると、溶融していたフラックスが析出して
くる。そこで、熱媒体液12はポンプ28でフィルタ2
9に圧送され、析出したフラックスを分離する。フラッ
クスを除去された熱媒体液12は搬入側の戻り通路17
を通って、蒸気発生槽4の底部35に戻る。When the predetermined operation is completed, the heat medium liquid 12 stored in the lower part of the steam generation tank 4 is recovered to the cooling tank 27 by opening the valve 30. Heat medium liquid 12 is used for cooling tank 2
When cooled at 7, the flux that has melted is deposited. Therefore, the heat medium liquid 12 is filtered by the pump 28 into the filter 2.
9 to separate the deposited flux. The heat medium liquid 12 from which the flux has been removed is returned to the return passage 17 on the carry-in side.
And returns to the bottom 35 of the steam generation tank 4.
【0010】[0010]
【発明が解決しようとする課題】上記のようなベーパー
リフローはんだ付け装置において、次のような問題点が
生じる。リフロー室において、装置を起動して加熱ヒー
タ7に電力を供給すると、加熱ヒータ7により加熱され
た熱媒体液は、密度差により上昇して液面の上部に集ま
る。熱媒体液の熱伝導率は水の約1/10と小さいの
で、加熱された高温の熱媒体液から下部の低温の熱媒体
液には熱が伝わりにくい。The following problems arise in the vapor reflow soldering apparatus as described above. In the reflow chamber, when power is supplied to the heater 7 by activating the apparatus, the heat medium liquid heated by the heater 7 rises due to the density difference and collects at the upper part of the liquid level. Since the thermal conductivity of the heat medium liquid is as small as about 1/10 of water, heat is not easily transmitted from the heated high-temperature heat medium liquid to the lower-temperature heat medium liquid below.
【0011】また、蒸気発生槽内の材質は耐蝕性を考慮
してステンレス鋼板が使用される。ステンレス鋼板は炭
素鋼板に比べ熱伝導率が1/2と低く、熱が蒸気発生槽
壁面を伝わりにくい。この結果、熱媒体液が沸騰するま
での間(一般に15〜30分)に、液面の上部と下部付
近の蒸気発生槽壁面の温度差が100℃以上になり、熱
応力による歪が生じ蒸気発生槽にクラックが発生する原
因となり、熱媒体液の液漏れを起こすなど、装置の信頼
性が低下する。A stainless steel plate is used as the material in the steam generating tank in consideration of corrosion resistance. The stainless steel sheet has a thermal conductivity as low as half that of the carbon steel sheet, and heat is hardly transmitted to the wall of the steam generation tank. As a result, by the time the heating medium liquid boils (generally 15 to 30 minutes), the temperature difference between the upper wall surface and the lower wall surface of the steam generation tank becomes 100 ° C. or more, and distortion due to thermal stress is generated. Cracks may be generated in the generating tank, and the reliability of the apparatus is reduced, such as leakage of the heat medium liquid.
【0012】本発明は、上記従来技術の問題点を解決す
るためになされたもので、その目的は、リフロー部蒸気
発生槽の下部に溜った熱媒体液の上下の温度差を低減す
ることにより、装置起動時における、蒸気発生槽の壁面
の温度差によって生じる熱応力を低減して、信頼性の高
いベーパーリフローはんだ付け装置およびその制御方法
を提供することにある。SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems of the prior art, and an object of the present invention is to reduce a temperature difference between the upper and lower portions of a heat medium liquid stored in a lower portion of a steam generating tank in a reflow section. Another object of the present invention is to provide a highly reliable vapor reflow soldering apparatus and a control method thereof, which reduce a thermal stress caused by a temperature difference between the wall surfaces of a steam generation tank when the apparatus is started.
【0013】[0013]
【課題を解決するための手段】上記目的を達成するため
に、本発明に係るベーパーリフローはんだ付け装置の構
成は、はんだを塗布した回路基板に電子部品を装着して
なる被処理物を予熱部およびリフロー部を通過するよう
に搬送し、予熱部で予熱手段により被処理物を所望の温
度に予熱し、リフロー部で熱媒体液の飽和蒸気により本
加熱を行なってはんだを溶融させ、リフロー部に続く冷
却部で冷風を吹き付けてはんだを固化させて電子部品を
回路基板上にはんだ付けするベーパーリフローはんだ付
け装置において、リフロー部の蒸気発生槽内に設けた熱
媒体液の加熱手段と、前記蒸気発生槽内の熱媒体液温と
熱媒体蒸気温度のいずれかの温度を検知する温度センサ
と、前記蒸気発生槽内へ熱媒体液を供給する熱媒体液供
給手段と、前記蒸気発生槽内の熱媒体液面高さを検知す
る熱媒体液量検出手段と、前記熱媒体液温と熱媒体蒸気
温度のいずれかの温度が設定値に達したときの温度セン
サの信号と前記熱媒体液量検出手段との信号により、前
記熱媒体液供給手段からの熱媒体液追加供給量を制御
し、さらに加熱手段の熱源供給を制御する制御手段とを
備えたものである。In order to achieve the above-mentioned object, a vapor reflow soldering apparatus according to the present invention comprises a preheating part for mounting an object to be processed by mounting an electronic component on a circuit board coated with solder. And conveyed so as to pass through the reflow section, preheat the object to be processed to a desired temperature by the preheating means in the preheating section, perform the main heating with the saturated vapor of the heat medium liquid in the reflow section to melt the solder, In a vapor reflow soldering apparatus that blows cool air in a cooling unit subsequent to solidify the solder and solder the electronic components onto a circuit board, a heating means for heating a heat medium liquid provided in a steam generation tank of the reflow unit, Heat medium liquid temperature in the steam generation tank and
A temperature sensor for detecting any one of the heat medium vapor temperatures, a heat medium liquid supply means for supplying a heat medium liquid into the steam generation tank, and a heat medium liquid level in the steam generation tank Heat medium liquid amount detection means, heat medium liquid temperature and heat medium vapor
A signal from the temperature sensor when any one of the temperatures reaches the set value and a signal from the heat medium liquid amount detection means control an additional supply amount of the heat medium liquid from the heat medium liquid supply means, and Control means for controlling the supply of the heat source of the heating means.
【0014】また、上記目的を達成するために、本発明
に係るベーパーリフローはんだ付け装置の制御方法の構
成は、はんだを塗布した回路基板に電子部品を装着して
なる被処理物を予熱部およびリフロー部を通過するよう
に搬送し、予熱部では被処理物を所望の温度に予熱し、
リフロー部で熱媒体液の飽和蒸気により本加熱を行なっ
てはんだを溶融させ、リフロー部に続く冷却部で冷風を
吹き付けてはんだを固化させて電子部品を回路基板上に
はんだ付けするベーパーリフローはんだ付け装置の制御
方法において、リフロー部の蒸気発生槽内に少なくとも
1つの加熱ヒータを備え、装置の起動前に充填される熱
媒体量を底部に一番近い加熱ヒータが浸る量とし、熱媒
体液に浸っている加熱ヒータに通電して、前記蒸気発生
槽の底近傍の熱媒体液温、前記加熱ヒータの表面液温、
熱媒体蒸気温度のいずれかが設定値に達したときに、新
たに熱媒体液を追加供給し、さらに、前記追加供給量を
熱媒体液温が一定以上降下しない量に制限し、所定量の
熱媒体液が供給されるまで前記設定温度に達する毎に熱
媒体液の供給を繰り返して装置を起動するようにしたも
のである。According to another aspect of the present invention, there is provided a method for controlling a vapor reflow soldering apparatus, comprising the steps of: It is transported so as to pass through the reflow section, and the preheating section preheats the workpiece to a desired temperature,
Vapor reflow soldering in which the main heating is performed with the saturated vapor of the heat medium liquid in the reflow section to melt the solder, and the cooling section following the reflow section blows cool air to solidify the solder and solder the electronic components onto the circuit board. In the control method of the apparatus, at least one heater is provided in the steam generation tank of the reflow section, and the amount of the heat medium to be filled before the apparatus is started is set to an amount in which the heater closest to the bottom is immersed. Energize the submerged heater, heat medium liquid temperature near the bottom of the steam generation tank, surface liquid temperature of the heater,
When one of the heat medium vapor temperatures reaches a set value, a new heat medium liquid is additionally supplied, and the additional supply amount is limited to an amount at which the heat medium liquid temperature does not drop by a certain amount or more. The apparatus is started by repeating the supply of the heat medium liquid each time the set temperature is reached until the heat medium liquid is supplied.
【0015】[0015]
【作用】上記技術的手段による働きは次のとおりであ
る。熱媒体液の熱伝導率は水の約1/10と小さく、ス
テンレス鋼の熱伝導率は炭素鋼の約1/2と小さいの
で、本発明は、装置の起動時における熱媒体液量を最小
限とし、熱媒体液の上下での熱移動を促進し、温度差を
小さくするようにしたものである。装置の起動時に蒸気
発生槽へ充填する熱媒体液量を、加熱ヒータ(加熱手
段)の過熱防止ができるように加熱ヒータの上面が液に
浸るような最小限の量を供給して加熱を行うものとす
る。熱媒体液の量がわずかであるので、その液面は低く
なり、液の上部と下部の熱移動が促進されて温度差が小
さくなり、温度は一様となる。The function of the above technical means is as follows. Since the heat conductivity of the heat medium liquid is as small as about 1/10 of water and the heat conductivity of stainless steel is as small as about 1/2 of carbon steel, the present invention minimizes the amount of heat medium liquid when the apparatus is started. The heat transfer between the upper and lower portions of the heat medium liquid is promoted to reduce the temperature difference. Heating is performed by supplying a minimum amount of the heat medium liquid to be charged into the steam generation tank at the time of starting the apparatus so that the upper surface of the heater is immersed in the liquid so as to prevent overheating of the heater (heating means). Shall be. Since the amount of the heating medium liquid is small, the liquid level becomes low, heat transfer between the upper part and the lower part of the liquid is promoted, the temperature difference becomes small, and the temperature becomes uniform.
【0016】また、熱媒体液量はわずかであるので短時
間に沸騰し飽和蒸気を発生する。飽和蒸気により蒸気発
生槽内は加熱され蒸気発生槽の壁面温度は一様になる。
熱媒体液が沸騰したら、熱媒体液供給手段を駆動して残
りの液を複数回に分けて供給することにより、熱媒体液
温度の低下を抑えながら、熱媒体液が沸騰する毎に熱媒
体液を供給して液面を上昇させることを繰り返す。この
ように、限定された熱媒体液中にある加熱ヒータで加熱
を行うことにする。すなわち、所定量の熱媒体液を供給
して装置を起動させ、起動時における蒸気発生槽壁面の
温度差を小さくして熱応力の発生を抑制する。蒸気発生
槽壁面の温度差が小さくなると、熱応力の発生が抑えら
れ、クラック発生等の経年変化を生じにくく、信頼性の
高いリフローはんだ付け装置が得られる。Further, since the amount of the heat medium liquid is small, it boils in a short time to generate saturated steam. The inside of the steam generation tank is heated by the saturated steam, and the wall surface temperature of the steam generation tank becomes uniform.
When the heating medium liquid boils, the heating medium liquid supply means is driven to supply the remaining liquid in a plurality of times. Supplying the liquid and raising the liquid level are repeated. As described above, the heating is performed by the heater in the limited heat medium liquid. That is, the apparatus is started by supplying a predetermined amount of the heat medium liquid, and the temperature difference on the wall surface of the steam generating tank at the time of starting is reduced to suppress the generation of thermal stress. When the temperature difference on the wall surface of the steam generation tank is reduced, the generation of thermal stress is suppressed, and the secular change such as crack generation hardly occurs, and a highly reliable reflow soldering apparatus can be obtained.
【0017】[0017]
【実施例】以下、本発明の各実施例を図1ないし図4を
参照して説明する。図1ないし図4において、図5,図
6に示したものと同一符号のものは同等部分であるか
ら、これらについての一般的な説明は省略する。 〔実施例 1〕図1は、本発明の一実施例に係るベーパ
ーリフローはんだ付け装置の構成を示す縦断面図であ
る。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below with reference to FIGS. 1 to 4, the same reference numerals as those shown in FIGS. 5 and 6 denote the same parts, and a general description thereof will be omitted. Embodiment 1 FIG. 1 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to one embodiment of the present invention.
【0018】図1において、31は、飽和蒸気13の温
度を検知する蒸気温度センサ、39は、蒸気発生槽4内
の熱媒体液12の温度を検知する温度センサ、32a
は、温度センサ39に接続する温度調節器、32bは、
蒸気温度センサ(温度センサ)31に接続する温度調節
器、40は、温度調節器32aと電力調節器33との間
にある開閉器、41は、蒸気発生槽4の下部に設けた液
面計で、この液面計41は、蒸気発生槽4内の熱媒体液
12の液面高さを検知する熱媒体液量検出手段として機
能する。In FIG. 1, reference numeral 31 denotes a steam temperature sensor for detecting the temperature of the saturated steam 13; 39, a temperature sensor for detecting the temperature of the heating medium liquid 12 in the steam generation tank 4;
Is a temperature controller connected to the temperature sensor 39, and 32b is
A temperature controller connected to a steam temperature sensor (temperature sensor) 31; 40, a switch between the temperature controller 32a and the power controller 33; 41, a liquid level gauge provided at a lower portion of the steam generation tank 4; The liquid level gauge 41 functions as a heat medium liquid amount detection unit that detects the liquid level of the heat medium liquid 12 in the steam generation tank 4.
【0019】図1に示す実施例が、図5,6に示した従
来技術と相違するところは下記のとおりである。すなわ
ち、蒸気発生槽4内の上下2段に設けられた加熱ヒータ
7a,7bの電源供給を上段と下段とに分け、蒸気発生
槽内の液面高さを検出する熱媒体液量検出手段に液面計
41を設ける。そして、上段の加熱ヒータ7bの電源
は、液面計41により該加熱ヒータ7bが熱媒体液12
面の下にあることが検出された場合に接点を閉じる開閉
器40を介して電源と接続し、下段の加熱ヒータ7aの
電源は本装置の運転中は常時電源と接続している。ま
た、蒸気発生槽4の熱媒体液12中に温度センサ39を
設け、温度センサ39からの電気信号と液面計41の検
出値とにより、フィルタリングポンプ28の運転を制御
する制御手段として温度調節器32aを設けた構成とな
っている。The difference between the embodiment shown in FIG. 1 and the prior art shown in FIGS. 5 and 6 is as follows. That is, the power supply to the heaters 7a and 7b provided in the upper and lower two stages in the steam generating tank 4 is divided into an upper stage and a lower stage, and the heating medium liquid amount detecting means for detecting the liquid level in the steam generating tank is provided. A level gauge 41 is provided. The power supply of the upper heater 7b is controlled by the liquid level meter 41 so that the heater 7b
The power supply is connected to a power supply via a switch 40 that closes a contact when it is detected that the heater is below the surface, and the power supply of the lower heater 7a is always connected to the power supply during operation of the present apparatus. Further, a temperature sensor 39 is provided in the heat medium liquid 12 of the steam generating tank 4, and a temperature control is performed as control means for controlling the operation of the filtering pump 28 based on an electric signal from the temperature sensor 39 and a detection value of the liquid level gauge 41. It has the structure provided with the container 32a.
【0020】このように構成された本実施例のベーパー
リフローはんだ付け装置の動作を説明する。装置の起動
に先だって、冷却タンク27で冷却された熱媒体液12
を、フィルタリングポンプ28によりフィルタ29に圧
送し、フラックスを除去して蒸気発生槽4に供給する。
このときの熱媒体液12の供給量は、液面計41の出力
信号により、フィルタリングポンプ28の運転を制御す
ることで蒸気発生槽4の底部に最も近い下段の加熱ヒー
タ7aの上面がほぼ浸る高さまで充填される。The operation of the thus configured vapor reflow soldering apparatus of the present embodiment will be described. Prior to the start-up of the device, the heating medium 12 cooled in the cooling tank 27 is used.
Is supplied under pressure to a filter 29 by a filtering pump 28 to remove the flux and supply the same to the steam generation tank 4.
At this time, the supply amount of the heat medium liquid 12 is controlled by controlling the operation of the filtering pump 28 based on the output signal of the liquid level gauge 41, so that the upper surface of the lower heater 7a closest to the bottom of the steam generation tank 4 is almost immersed. Filled to height.
【0021】次に、装置の起動により、予熱ヒータ14
と下段の加熱ヒータ7aに電力が供給される。蒸気発生
槽4の底部35に供給されている熱媒体液12の量は、
前記下段の加熱ヒータ7aが浸る程度にわずかであるの
で、加熱ヒータ7aにより加熱され、熱媒体液12の上
部と下部の熱移動が促進されて温度差が小さくなり、短
時間で沸騰し熱媒体の飽和蒸気13が発生する。熱媒体
液12の沸騰により蒸気発生槽4内の熱媒体液面より下
の部分は熱媒体液12により沸騰温度まで加熱され、飽
和蒸気13に接している部分は飽和蒸気の凝縮潜熱によ
り加熱され次第に蒸気発生槽4内は一様な温度(沸点温
度)に近づく。Next, when the apparatus is started, the preheater 14
Then, electric power is supplied to the lower heater 7a. The amount of the heat medium liquid 12 supplied to the bottom 35 of the steam generation tank 4 is
Since the lower heater 7a is slightly small enough to be immersed, it is heated by the heater 7a, heat transfer between the upper and lower portions of the heat medium liquid 12 is promoted, and the temperature difference is reduced. Of saturated steam 13 is generated. The portion below the heat medium liquid level in the steam generation tank 4 is heated to the boiling temperature by the heat medium liquid 12 due to the boiling of the heat medium liquid 12, and the portion in contact with the saturated vapor 13 is heated by the latent heat of condensation of the saturated vapor. The inside of the steam generation tank 4 gradually approaches a uniform temperature (boiling point temperature).
【0022】蒸気発生槽4内を加熱した熱媒体の飽和蒸
気13は、凝縮液化して蒸気発生槽4の底部35に落下
するが、蒸気発生槽4から流出した残りの飽和蒸気13
は、搬入側冷却器8、搬出側冷却器9や回収装置23等
により液化され、戻り通路17を通り蒸気発生槽4の底
部35に戻る。飽和蒸気13が発生し、熱媒体液12中
の温度センサ39は、設定温度(例えば、沸点温度)に
等しくなったことを検出すると、温度調節器32aに信
号を送る。温度センサ39からの信号を受けると、温度
調節器32aはフィルタリングポンプ28に信号を送
り、フィルタリングポンプ28を運転させ熱媒体液12
の供給を行う。The saturated steam 13 of the heat medium that has heated the inside of the steam generating tank 4 is condensed and liquefied and falls to the bottom 35 of the steam generating tank 4.
Is liquefied by the carry-in side cooler 8, the carry-out side cooler 9, the recovery device 23 and the like, and returns to the bottom 35 of the steam generating tank 4 through the return passage 17. When the saturated steam 13 is generated and the temperature sensor 39 in the heat medium liquid 12 detects that the temperature has become equal to the set temperature (for example, the boiling point temperature), it sends a signal to the temperature controller 32a. Upon receiving a signal from the temperature sensor 39, the temperature controller 32a sends a signal to the filtering pump 28 to operate the filtering pump 28 and cause the heating medium 12
Supply.
【0023】このとき、液面計41により熱媒体液量を
検出し、一定量の熱媒体液が供給されると温度調節器3
2aに信号を送り、フィルタリングポンプ28の運転を
停止するように制御することによって、残りの熱媒体液
12を複数回に分けて供給するようにする。フィルタリ
ングポンプ28の運転による熱媒体液12の供給量は、
このように複数回に分けて供給することで、一回あたり
では既に蒸気発生槽4内にある熱媒体液12の量に比較
してわずかに抑えてあり、熱媒体液の追加供給による急
激な温度低下を防止している。At this time, the level of the heat medium liquid is detected by the liquid level meter 41, and when a certain amount of the heat medium liquid is supplied, the temperature controller 3
By sending a signal to 2a and controlling to stop the operation of the filtering pump 28, the remaining heat medium liquid 12 is supplied in a plurality of times. The supply amount of the heat medium liquid 12 by the operation of the filtering pump 28 is:
As described above, the supply is divided into a plurality of times, so that the amount of the heat medium liquid 12 already in the steam generation tank 4 is slightly suppressed at one time, and the amount of the heat medium liquid is suddenly increased by the additional supply of the heat medium liquid. Prevents temperature drop.
【0024】また、前記熱媒体液12の蒸気発生槽4へ
の供給は戻り通路17を経由するので、戻り通路17を
通過する間に回収された熱媒体液12と混じりあって、
その液温は一様になり、局部的な温度低下を防止し熱応
力の発生を抑えることができる。上記の熱媒体供給後に
再び温度センサ39により熱媒体液12が沸騰している
ことが検出されると、前述したように熱媒体液12を追
加供給することを繰り返す。そして、上段の加熱ヒータ
7bが熱媒体液12に浸る所定量の熱媒体液12が供給
されたことを液面計41が検出すると、温度調節器32
aに検出信号を送り、温度調節器32aの信号を受け開
閉器40はその接点を閉じ、上下2段のヒータ7a,7
bにより加熱を行う。この後も、温度センサ39により
熱媒体液12が設定温度を超えたことが検出されると、
熱媒体液12の供給を繰り返し、通常の運転状態に必要
な所定量の熱媒体液12が供給され、装置は通常の起動
状態となる。Further, the supply of the heat medium liquid 12 to the steam generation tank 4 is performed through the return passage 17, so that the heat medium liquid 12 is mixed with the heat medium liquid 12 recovered while passing through the return passage 17,
The liquid temperature becomes uniform, thereby preventing a local temperature drop and suppressing the occurrence of thermal stress. If it is detected again by the temperature sensor 39 after the supply of the heat medium, the heat medium liquid 12 is repeatedly supplied as described above. When the liquid level meter 41 detects that a predetermined amount of the heat medium liquid 12 immersed in the heat medium liquid 12 has been supplied to the upper heater 7b, the temperature controller 32
a, a switch 40 closes its contact upon receiving a signal from the temperature controller 32a, and switches the upper and lower heaters 7a, 7a.
Heating is performed by b. After this, the heat medium liquid 12 is detected to have exceeded the set temperature by the temperature sensor 3 9,
The supply of the heat medium liquid 12 is repeated, and a predetermined amount of the heat medium liquid 12 required for a normal operation state is supplied, and the apparatus enters a normal start-up state.
【0025】通常の運転状態では下段の加熱ヒータ7a
は常時加熱を行い、上段の加熱ヒータ7bは蒸気温度セ
ンサ31と温度調節器32bにより電力調節器33で発
熱量を制御され飽和蒸気13の高さを制御する。これ以
降の装置の動作は、従来と同等であるからここでは説明
を省略する。上記の起動時の動作により、蒸気発生槽4
内の熱媒体液の上下の温度差を低減できるので、蒸気発
生槽壁面の温度差を小さくし、熱応力の発生を防止する
ことができ、装置の信頼性を向上させることができる。In a normal operation state, the lower heater 7a
Always heats, and the upper heater 7b controls the amount of heat generated by the power controller 33 by the steam temperature sensor 31 and the temperature controller 32b to control the height of the saturated steam 13. The subsequent operation of the device is the same as that of the conventional device, and therefore the description is omitted here. By the above-mentioned operation at the time of starting, the steam generation tank 4
Since the temperature difference between the upper and lower portions of the heat medium liquid in the inside can be reduced, the temperature difference on the wall surface of the steam generation tank can be reduced, and the occurrence of thermal stress can be prevented, thereby improving the reliability of the apparatus.
【0026】上記の実施例では、熱媒体液12中の温度
測定点を1個所としたが、温度測定点は2個所以上であ
っても良い。例えば、液中に所定の間隔を持って取り付
けると熱媒体液12の温度差を直接確認でき、より正確
に温度を制御できる効果がある。In the above embodiment, the number of temperature measurement points in the heating medium liquid 12 is one, but the number of temperature measurement points may be two or more. For example, if the heat medium liquid 12 is attached at a predetermined interval in the liquid, the temperature difference of the heat medium liquid 12 can be directly confirmed, and the temperature can be controlled more accurately.
【0027】〔実施例 2〕 図2は、本発明の他の実施例に係るベーパーリフローは
んだ付け装置の構成を示す縦断面図である。図2に示す
実施例が、図1に示した実施例と相違するところは、温
度センサ39を蒸気発生槽4の底部35近傍から加熱ヒ
ータ7a,7bの表面に変えたもので、フィルタリング
ポンプ28からの熱媒体液の供給を、加熱ヒータ7a,
7bの表面液温度の検出により行うものである。Embodiment 2 FIG. 2 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to another embodiment of the present invention. Embodiment shown in FIG. 2, which differ in the embodiment shown in Figure 1, obtained by changing the temperature sensor 3 9 bottom 35 heated from near the heater 7a of the steam generating tank 4, on the surface of 7b, filtering The supply of the heat medium liquid from the pump 28 is performed by the heaters 7a,
The detection is performed by detecting the surface liquid temperature of 7b.
【0028】図2に示す装置の動作は、図1に示した実
施例の前記装置の動作と同様であり、ここでは説明を省
略する。本実施例によれば、先の実施例と同様の効果が
得られ、特に、加熱ヒータの表面液温を直接計るので、
加熱ヒータ7a,7bの過熱を防止できる効果がある。The operation of the apparatus shown in FIG. 2 is the same as the operation of the apparatus of the embodiment shown in FIG. 1, and the description is omitted here. According to this embodiment, the same effects as those of the previous embodiment can be obtained. In particular, since the surface liquid temperature of the heater is directly measured,
This has the effect of preventing overheating of the heaters 7a, 7b.
【0029】〔実施例 3〕図3は、本発明のさらに他
の実施例に係るベーパーリフローはんだ付け装置の構成
を示す縦断面図である。図3に示す実施例が、図1に示
した実施例と相違するところは、温度センサ39に変え
て、蒸気温度センサ31の信号により、フィルタリング
ポンプ28からの熱媒体液の供給を行うものである。ま
た、フィルタリングポンプ28に運転時間積算機能を持
たせたものである。[Embodiment 3] FIG. 3 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to still another embodiment of the present invention. The embodiment shown in FIG. 3 is different from the embodiment shown in FIG. 1 in that the heating medium liquid is supplied from the filtering pump 28 by the signal of the steam temperature sensor 31 instead of the temperature sensor 39. is there. Further, the filtering pump 28 is provided with an operation time integrating function.
【0030】事前にフィルタリングポンプ28の運転時
間と液面高さとの関係が既知であれば、フィルタリング
ポンプ28の運転時間の積算値により液面高さの設定が
可能である。例えば、蒸気温度センサ31が設定温度
(熱媒体液の沸点温度)以上となったときのみフィルタ
リングポンプ28の運転を行い、設定温度以下となった
ときは直ちにフィルタリングポンプ28を停止させるよ
うに構成しておき、フィルタリングポンプ28の運転時
間の積算値により通常の運転時に装置内の供給される所
定量の熱媒体液12が供給されると温度調節器32に信
号を送り直ちにフィルタリングポンプ28を停止させる
ようにし、前記信号により開閉器40の接点を閉じ、通
常運転を行うように構成してもよい。If the relationship between the operating time of the filtering pump 28 and the liquid level is known in advance, the liquid level can be set based on the integrated value of the operating time of the filtering pump 28. For example, the configuration is such that the filtering pump 28 is operated only when the temperature of the steam temperature sensor 31 becomes equal to or higher than a set temperature (boiling point temperature of the heat medium liquid), and is stopped immediately when the temperature becomes equal to or lower than the set temperature. When a predetermined amount of the heating medium liquid 12 supplied in the apparatus during normal operation is supplied based on the integrated value of the operation time of the filtering pump 28, a signal is sent to the temperature controller 32 to immediately stop the filtering pump 28. In this way, the contact of the switch 40 may be closed by the signal to perform a normal operation.
【0031】図3に示す装置のその他の一般的な動作
は、先の図1に示した実施例の装置の動作と同様であ
り、ここでは説明を省略する。本実施例によれば、先の
実施例と同様の効果が得られ、特に、構造が簡単になり
信頼性が向上する。Other general operations of the apparatus shown in FIG. 3 are the same as those of the apparatus of the embodiment shown in FIG. 1, and the description thereof is omitted here. According to this embodiment, the same effects as in the previous embodiment can be obtained, and in particular, the structure is simplified and the reliability is improved.
【0032】〔実施例 4〕図4は、本発明のさらに他
の実施例に係るベーパーリフローはんだ付け装置の構成
を示す縦断面図である。図4に示す実施例が、図1に示
した実施例と相違するところは、フィルタ29と蒸気発
生槽4の間に、熱媒体液を予熱する予熱ヒータ51を内
蔵した予熱槽50を設けたことにある。フィルタ29を
通過した熱媒体液は予熱槽50に入り予熱され、戻り通
路17を通って蒸気発生槽4へ流入する。[Embodiment 4] FIG. 4 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to still another embodiment of the present invention. The embodiment shown in FIG. 4 is different from the embodiment shown in FIG. 1 in that a preheating tank 50 having a built-in preheating heater 51 for preheating the heat medium liquid is provided between the filter 29 and the steam generation tank 4. It is in. The heat medium liquid that has passed through the filter 29 enters the preheating tank 50 and is preheated, and flows into the steam generation tank 4 through the return passage 17.
【0033】図4に示す実施例は、図1ないし図3の実
施例に比べると、蒸気発生槽に流入する熱媒体液の温度
が蒸気発生槽内の熱媒体の温度に近づくため、熱媒体液
供給による温度低下を小さくでき、蒸気発生槽壁面の温
度差を小さくできるのでより熱応力の発生を抑えること
ができる効果がある。また、熱媒体液は予熱されている
ため、時間あたりの供給量を多くしても液温の低下が少
ないので、装置が通常の運転状態となるまでに必要な起
動時間を短縮できる効果がある。図4に示す装置のその
他の一般的な動作は、図1に示した実施例の前記装置の
動作と同様であり、ここでは説明を省略する。The embodiment shown in FIG. 4 is different from the embodiment shown in FIGS. 1 to 3 in that the temperature of the heat medium liquid flowing into the steam generation tank approaches the temperature of the heat medium in the steam generation tank. Since the temperature drop due to the liquid supply can be reduced and the temperature difference between the wall surfaces of the steam generation tank can be reduced, there is an effect that generation of thermal stress can be further suppressed. Further, since the heat medium liquid is preheated, the liquid temperature does not decrease even if the supply amount per time is increased, so that there is an effect that the start-up time required until the device enters a normal operation state can be shortened. . Other general operations of the apparatus shown in FIG. 4 are the same as those of the apparatus of the embodiment shown in FIG. 1, and the description is omitted here.
【0034】以上の実施例では、装置の起動時に最小量
の熱媒体が沸騰したとき、所定量の熱媒体を追加供給し
沸騰させる動作をくり返しながら装置を起動させていた
が、前記の熱媒体液の追加供給を連続して行なっても差
し支えない。すなわち、液温の変化量を一定量以下に抑
える範囲内で熱媒体液の供給量とヒータの発熱量とをバ
ランスさせ、連続的に供給を行うことにより、さらに熱
媒体液供給による温度変化を小さくすることができる。
なお、以上述べた実施例では、加熱ヒータを上下2段に
設けた場合について述べたが、加熱ヒータの段数は設計
上の問題であり、本発明の本質に特に関係はない。In the above embodiment, when the minimum amount of heat medium boils at the time of starting the apparatus, the apparatus is started up while repeating the operation of additionally supplying a predetermined amount of heat medium and boiling. The additional supply of liquid may be performed continuously. In other words, the supply amount of the heat medium liquid and the calorific value of the heater are balanced within a range where the change amount of the liquid temperature is suppressed to a certain amount or less, and by continuously supplying, the temperature change due to the supply of the heat medium liquid is further reduced. Can be smaller.
In the above-described embodiment, the case where the heaters are provided in two upper and lower stages has been described. However, the number of heaters is a design problem and is not particularly relevant to the essence of the present invention.
【0035】[0035]
【発明の効果】以上詳細に説明したように、本発明によ
れば、リフロー部蒸気発生槽の下部に溜った熱媒体液の
上下の温度差を低減することにより、装置起動時におけ
る、蒸気発生槽の壁面の温度差によって生じる熱応力を
低減して、信頼性の高いベーパーリフローはんだ付け装
置およびその制御方法を提供することができる。As described above in detail, according to the present invention, by reducing the temperature difference between the upper and lower portions of the heat transfer fluid stored in the lower portion of the steam generation tank in the reflow section, the steam generation at the time of starting the apparatus is achieved. It is possible to provide a highly reliable vapor reflow soldering apparatus and a control method thereof by reducing thermal stress caused by a temperature difference between the wall surfaces of the bath.
【図1】本発明の一実施例に係るベーパーリフローはん
だ付け装置の構成を示す縦断面図である。FIG. 1 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to one embodiment of the present invention.
【図2】本発明の他の実施例に係るベーパーリフローは
んだ付け装置の構成を示す縦断面図である。FIG. 2 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to another embodiment of the present invention.
【図3】本発明のさらに他の実施例に係るベーパーリフ
ローはんだ付け装置の構成を示す縦断面図である。FIG. 3 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to still another embodiment of the present invention.
【図4】本発明のさらに他の実施例に係るベーパーリフ
ローはんだ付け装置の構成を示す縦断面図である。FIG. 4 is a longitudinal sectional view showing a configuration of a vapor reflow soldering apparatus according to still another embodiment of the present invention.
【図5】従来のベーパーリフローはんだ付け装置の構成
を示す縦断面図である。FIG. 5 is a longitudinal sectional view showing a configuration of a conventional vapor reflow soldering apparatus.
【図6】図5の装置のA−A矢視横断面図である。FIG. 6 is a cross-sectional view of the device of FIG.
【符号の説明】 1…リフロー部、2…予熱部、3…冷却部、4…蒸気発
生槽、5…搬入側搬送路、6…搬出側搬送路、7a,7
b…加熱ヒータ、8…搬入側冷却器、9…搬出側冷却
器、10…搬入側排気口、11…搬出側排気口、12…
熱媒体液、13…飽和蒸気、14…予熱ヒータ、15…
コンベア、16…被処理物、17…戻り通路、27…冷
却タンク、28…フィルタリングポンプ、29…フィル
タ、31…蒸気温度センサ、32、32a、32b…温
度調節器、33…電力調節器、34…隔壁、35…底
部、39…温度センサ、41…液面計、50…予熱槽、
51…予熱ヒータ。[Description of Signs] 1 ... reflow section, 2 ... preheating section, 3 ... cooling section, 4 ... steam generating tank, 5 ... incoming side transport path, 6 ... outgoing side transport path, 7a, 7
b: heater, 8: carry-in side cooler, 9: carry-out side cooler, 10: carry-in side exhaust port, 11 ... carry-out side exhaust port, 12 ...
Heat medium liquid, 13: saturated steam, 14: preheater, 15 ...
Conveyor, 16: Workpiece, 17: Return passage, 27: Cooling tank, 28: Filtering pump, 29: Filter, 31: Steam temperature sensor, 32, 32a, 32b: Temperature controller, 33: Power controller, 34 ... partition wall, 35 ... bottom part, 39 ... temperature sensor, 41 ... liquid level gauge, 50 ... preheating tank,
51: Preheating heater.
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.6,DB名) H05K 3/34 507 B23K 1/015 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int.Cl. 6 , DB name) H05K 3/34 507 B23K 1/015
Claims (3)
装着してなる被処理物を予熱部およびリフロー部を通過
するように搬送し、予熱部で予熱手段により被処理物を
所望の温度に予熱し、リフロー部で熱媒体液の飽和蒸気
により本加熱を行なってはんだを溶融させ、リフロー部
に続く冷却部で冷風を吹き付けてはんだを固化させて電
子部品を回路基板上にはんだ付けするベーパーリフロー
はんだ付け装置において、 リフロー部の蒸気発生槽内に設けた熱媒体液の加熱手段
と、 前記蒸気発生槽内の熱媒体液温と熱媒体蒸気温度のいず
れかの温度を検知する温度センサと、前記蒸気発生槽内
へ熱媒体液を供給する熱媒体液供給手段と、 前記蒸気発生槽内の熱媒体液面高さを検知する熱媒体液
量検出手段と、 前記熱媒体液温と熱媒体蒸気温度のいずれかの温度が設
定値に達したときの温度センサの信号と前記熱媒体液量
検出手段との信号により、前記熱媒体液供給手段からの
熱媒体液追加供給量を制御し、さらに加熱手段の熱源供
給を制御する制御手段とを備えたことを特徴とするベー
パーリフローはんだ付け装置。An object to be processed having electronic components mounted on a circuit board coated with solder is conveyed through a preheating unit and a reflow unit, and the object is heated to a desired temperature by a preheating unit in the preheating unit. Vapor that preheats, performs main heating with the saturated vapor of the heat medium liquid in the reflow section to melt the solder, and blows cool air in the cooling section following the reflow section to solidify the solder and solder the electronic components onto the circuit board in the reflow soldering apparatus, a temperature sensor for detecting the heating means of the heat medium liquid provided to the vapor generation tank reflow section, one of the temperature of the heat medium liquid temperature and the heat medium steam temperature of the steam generating vessel Heating medium liquid supply means for supplying a heat medium liquid into the steam generation tank; heat medium liquid amount detection means for detecting a heat medium liquid level in the steam generation tank; and the heat medium liquid temperature and heat. Medium vapor temperature A heating medium liquid supply amount is controlled from the heating medium liquid supply means by a signal from the temperature sensor and a signal from the heating medium liquid amount detecting means when the temperature of the shift reaches a set value. And a control means for controlling the supply of the heat source.
装着してなる被処理物を予熱部およびリフロー部を通過
するように搬送し、予熱部では予熱手段より被処理物を
所望の温度に予熱し、リフロー部で熱媒体液の飽和蒸気
により本加熱を行なってはんだを溶融させ、リフロー部
に続く冷却部で冷風を吹き付けてはんだを固化させて電
子部品を回路基板上にはんだ付けするベーパーリフロー
はんだ付け装置において、 リフロー部の蒸気発生槽内に設けた熱媒体液の加熱手段
と、 前記蒸気発生槽内の熱媒体液温と熱媒体蒸気温度のいず
れかの温度を検知する温度センサと、前記蒸気発生槽内
へ熱媒体液を供給する熱媒体液供給手段と、 前記熱媒体液温と熱媒体蒸気温度のいずれかの温度が設
定値に達したときの温度センサの信号により、前記熱媒
体液供給手段からの熱媒体液供給量を制御し、さらに加
熱手段の熱源供給を制御する制御手段とを備えたことを
特徴とするベーパーリフローはんだ付け装置。2. An object to be processed having electronic components mounted on a circuit board coated with solder is conveyed so as to pass through a preheating section and a reflow section. In the preheating section, the object to be processed is heated to a desired temperature by preheating means. Vapor that preheats, performs main heating with the saturated vapor of the heat medium liquid in the reflow section to melt the solder, and blows cool air in the cooling section following the reflow section to solidify the solder and solder the electronic components onto the circuit board In the reflow soldering apparatus, a heating unit for heating a heat medium liquid provided in a steam generation tank of a reflow section, a temperature sensor for detecting any one of a heat medium liquid temperature and a heat medium vapor temperature in the steam generation tank A heat medium liquid supply unit for supplying a heat medium liquid into the steam generation tank, and a signal from a temperature sensor when any one of the heat medium liquid temperature and the heat medium vapor temperature reaches a set value; heat A vapor reflow soldering apparatus, comprising: a control unit that controls a supply amount of a heating medium from the medium liquid supply unit and further controls a supply of a heat source of a heating unit.
装着してなる被処理物を予熱部およびリフロー部を通過
するように搬送し、予熱部では被処理物を所望の温度に
予熱し、リフロー部で熱媒体液の飽和蒸気により本加熱
を行なってはんだを溶融させ、リフロー部に続く冷却部
で冷風を吹き付けてはんだを固化させて電子部品を回路
基板上にはんだ付けするベーパーリフローはんだ付け装
置の制御方法において、 リフロー部の蒸気発生槽内に少なくとも1つの加熱ヒー
タを備え、装置の起動前に充填される熱媒体量を底部に
一番近い加熱ヒータが浸る量とし、 熱媒体液に浸っている加熱ヒータに通電して、前記蒸気
発生槽の底近傍の熱媒体液温、前記加熱ヒータの表面液
温、熱媒体蒸気温度のいずれかが設定値に達したとき
に、新たに熱媒体液を追加供給し、 さらに、前記追加供給量を熱媒体液温が一定以上降下し
ない量に制限し、所定量の熱媒体液が供給されるまで前
記設定温度に達する毎に熱媒体液の供給を繰り返して装
置を起動するようにしたことを特徴とするベーパーリフ
ローはんだ付け装置の制御方法。3. An object to be processed having electronic components mounted on a circuit board coated with solder is conveyed so as to pass through a preheating section and a reflow section. The preheating section preheats the object to a desired temperature, Vapor reflow soldering in which the main heating is performed with the saturated vapor of the heat medium liquid in the reflow section to melt the solder, and the cooling section following the reflow section blows cool air to solidify the solder and solder the electronic components onto the circuit board. In the control method of the apparatus, at least one heater is provided in the steam generation tank of the reflow unit, and the amount of the heating medium filled before the apparatus is started is set to an amount that the heater closest to the bottom is immersed. Electricity is supplied to the submerged heater, and when one of the heat medium liquid temperature near the bottom of the steam generation tank, the surface liquid temperature of the heater, and the heat medium vapor temperature reaches a set value, a new heat is generated. Medium The liquid is additionally supplied, and the amount of the additional supply is limited to an amount at which the temperature of the heat medium liquid does not drop by a predetermined amount or more, and the supply of the heat medium liquid is performed every time the temperature reaches the set temperature until a predetermined amount of the heat medium liquid is supplied. A method for controlling a vapor reflow soldering apparatus, wherein the apparatus is started by repeating the above steps.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8706294A JP2902298B2 (en) | 1994-04-26 | 1994-04-26 | Vapor reflow soldering apparatus and control method therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8706294A JP2902298B2 (en) | 1994-04-26 | 1994-04-26 | Vapor reflow soldering apparatus and control method therefor |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH07297536A JPH07297536A (en) | 1995-11-10 |
JP2902298B2 true JP2902298B2 (en) | 1999-06-07 |
Family
ID=13904460
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8706294A Expired - Lifetime JP2902298B2 (en) | 1994-04-26 | 1994-04-26 | Vapor reflow soldering apparatus and control method therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2902298B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117583684A (en) * | 2024-01-16 | 2024-02-23 | 无锡市古德电子有限公司 | SMT welding method |
-
1994
- 1994-04-26 JP JP8706294A patent/JP2902298B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH07297536A (en) | 1995-11-10 |
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