JP2844512B2 - Heat exchanger cleaning equipment - Google Patents

Heat exchanger cleaning equipment

Info

Publication number
JP2844512B2
JP2844512B2 JP5278448A JP27844893A JP2844512B2 JP 2844512 B2 JP2844512 B2 JP 2844512B2 JP 5278448 A JP5278448 A JP 5278448A JP 27844893 A JP27844893 A JP 27844893A JP 2844512 B2 JP2844512 B2 JP 2844512B2
Authority
JP
Japan
Prior art keywords
heat transfer
pipe
transfer tube
exhaust gas
tube unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP5278448A
Other languages
Japanese (ja)
Other versions
JPH07127995A (en
Inventor
博彦 古川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kubota Corp
Original Assignee
Kubota Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kubota Corp filed Critical Kubota Corp
Priority to JP5278448A priority Critical patent/JP2844512B2/en
Publication of JPH07127995A publication Critical patent/JPH07127995A/en
Application granted granted Critical
Publication of JP2844512B2 publication Critical patent/JP2844512B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition

Landscapes

  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は熱交換器の清掃装置に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat exchanger cleaning apparatus.

【0002】[0002]

【従来の技術】この種の熱交換器の使用例として、たと
えば図3に示すものがある。すなわち、ディーゼルエン
ジン1によりクラッチ1Aおよび減速機2を介して回転
駆動される立軸ポンプ3を有し、この立軸ポンプ3によ
って吸水槽4内の汚泥などを含む水を、吐出管5を通し
て排水するとともに、吐出管5内の所定位置に伝熱管ユ
ニット6を配置し、この伝熱管ユニット6の入口と出口
にディーゼルエンジン1の冷却水循環パイプ7を接続
し、該冷却水循環パイプ7に介設した循環ポンプ8によ
って冷却水を循環させることにより、伝熱管ユニット6
を通過するディーゼルエンジン1の加温された冷却水と
吐出管5を通る揚水とで間接熱交換して、ディーゼルエ
ンジン1の加温された冷却水を冷却するようにしてい
る。
2. Description of the Related Art FIG. 3 shows an example of the use of this type of heat exchanger. That is, the vertical pump 3 is rotatably driven by the diesel engine 1 via the clutch 1A and the speed reducer 2, and the vertical pump 3 drains water containing sludge and the like in the water absorption tank 4 through the discharge pipe 5. A heat transfer pipe unit 6 is disposed at a predetermined position in the discharge pipe 5, a cooling water circulation pipe 7 of the diesel engine 1 is connected to an inlet and an outlet of the heat transfer pipe unit 6, and a circulation pump is interposed in the cooling water circulation pipe 7. The cooling water is circulated by the heat transfer tube unit 6.
The indirect heat exchange between the heated cooling water of the diesel engine 1 passing through the pump and the pumped water passing through the discharge pipe 5 cools the heated cooling water of the diesel engine 1.

【0003】ところが、吐出管5を通る揚水に多く含ま
れている異物が伝熱管ユニット6を構成している多数の
伝熱管群6Aなどの表面に付着すると、伝熱管の熱伝達
を疎外し、熱交換効率を著しく低下させる要因になる。
したがって、伝熱管群6Aなどの表面に付着した異物を
定期的もしくは必要に応じて除去する清掃作業が要求さ
れる。しかし、従来の清掃方法では、熱交換器を分解し
なければならない、つまり伝熱管ユニット6を分解しな
ければならないため、清掃作業が煩わしい欠点があっ
た。そこで、本発明出願人により熱交換器(伝熱管ユニ
ット6)を分解せずに清掃を行うことのできる清掃方法
が提供されている(特公平2ー44000号公報)。
However, if foreign matter, which is contained in a large amount in the pumping water passing through the discharge pipe 5, adheres to the surface of a large number of heat transfer pipe groups 6A constituting the heat transfer pipe unit 6, the heat transfer of the heat transfer pipes is alienated. This is a factor that significantly reduces the heat exchange efficiency.
Therefore, a cleaning operation is required to periodically or as necessary remove foreign substances attached to the surface of the heat transfer tube group 6A and the like. However, the conventional cleaning method has a disadvantage that the heat exchanger has to be disassembled, that is, the heat transfer tube unit 6 has to be disassembled, so that the cleaning operation is troublesome. Therefore, the present applicant has provided a cleaning method capable of performing cleaning without disassembling the heat exchanger (heat transfer tube unit 6) (Japanese Patent Publication No. Hei 2-44000).

【0004】この清掃方法によれば、熱交換器を分解せ
ずに清掃を行うことができるので、清掃作業性の大幅な
向上を実現できる。しかし、ディーゼルエンジン1の加
温された冷却水により多数の伝熱管群6Aを加熱するよ
うにしているので、伝熱管群6Aの表面に付着している
異物を乾燥させて、伝熱管群6Aとの熱膨脹差により自
然剥落させるまで、消費エネルギーの大きいディーゼル
エンジン1を規定速度で運転し続けなければならない。
したがって、清掃に要するコストが高くつく難点を有し
ている。
According to this cleaning method, cleaning can be performed without disassembling the heat exchanger, so that cleaning workability can be greatly improved. However, since a large number of heat transfer tube groups 6A are heated by the heated cooling water of the diesel engine 1, foreign matter adhering to the surface of the heat transfer tube group 6A is dried, and the heat transfer tube group 6A is heated. The diesel engine 1 which consumes a large amount of energy must be kept running at a specified speed until it is spontaneously separated due to the thermal expansion difference.
Therefore, there is a problem that the cost required for cleaning is high.

【0005】[0005]

【発明が解決しようとする課題】解決しようとする問題
点は、消費エネルギーの大きいディーゼルエンジンの規
定速度運転を継続して、伝熱管ユニットに加温された冷
却水(第1の流体)を通さなければならないので、清掃
に要するコストが高くつく点である。
A problem to be solved is that a diesel engine consuming a large amount of energy continues to operate at a specified speed and the heated cooling water (first fluid) is passed through a heat transfer tube unit. Cleaning costs are high.

【0006】[0006]

【課題を解決するための手段】本発明は、第1の流体を
通す伝熱管ユニットが第2の流体を通す第2流体通路内
に配置され、前記伝熱管ユニットを介して第1の流体と
第2の流体が熱交換される熱交換器の清掃装置におい
て、前記伝熱管ユニットの一方の入口上流位置と一方の
出口下流位置を連通させる連通管を設け、この連通管に
バイパス弁を介設し、前記伝熱管ユニットの他方の入口
にエンジンの排ガス導入管を接続し、伝熱管ユニットの
他方の出口にエンジンの排ガス導出管を接続するととも
に、前記一方の入口上流位置の下流側および前記一方の
出口下流位置の上流側と、排ガス導入管および排ガス導
出管のそれぞれに冷却水遮断弁を介設したことを特徴と
し、ポンプの運転前にエンジンの低速運転状態で清掃を
行うことにより、コストの低減を図る目的を達成した。
According to the present invention, a heat transfer tube unit through which a first fluid passes is disposed in a second fluid passage through which a second fluid passes, and the first fluid and the first fluid pass through the heat transfer tube unit. In a heat exchanger cleaning device in which the second fluid exchanges heat, a communication pipe is provided for communicating one upstream position of the inlet and one downstream position of the outlet of the heat transfer tube unit, and a bypass valve is provided in the communication tube. An exhaust gas introduction pipe of the engine is connected to the other inlet of the heat transfer tube unit, and an exhaust gas discharge pipe of the engine is connected to the other outlet of the heat transfer tube unit. The cooling water cutoff valve is interposed on the upstream side of the outlet downstream position of the exhaust gas and on each of the exhaust gas introduction pipe and the exhaust gas discharge pipe. To achieve the objective to reduce the door.

【0007】[0007]

【作用】本発明によれば、ポンプの運転前にエンジンを
低速運転するとともに、クラッチのOFF操作により第
2の流体の第2流体通路内流動を遮断し、かつ伝熱管ユ
ニットにおける一方の入口上流位置の下流側と一方の出
口下流位置の上流側に介設した冷却水遮断弁を閉じ、排
ガス導入管に介設した排ガス流路形成弁と排ガス導出管
に介設した排ガス流路形成弁をそれぞれ開いて、伝熱管
ユニットにエンジンの排ガスを導入し、伝熱管ユニット
内を通過させながら加熱して外部に導出し、伝熱管ユニ
ットの表面に付着している異物を乾燥させて、伝熱管ユ
ニットと異物との熱膨脹差により異物を自然剥落させる
ことができる。また、剥落した異物を第2流体によって
外部に持ち去ることができる。
According to the present invention, the engine is operated at a low speed before the operation of the pump, the flow of the second fluid in the second fluid passage is cut off by turning off the clutch, and one inlet upstream of the heat transfer tube unit is operated. Close the cooling water cutoff valve provided on the downstream side of the position and on the upstream side of the one outlet downstream position, and set the exhaust gas flow path forming valve provided on the exhaust gas introduction pipe and the exhaust gas flow forming valve provided on the exhaust gas outlet pipe. Open each, introduce the exhaust gas from the engine into the heat transfer tube unit, heat it while passing it through the heat transfer tube unit, draw it out, and dry the foreign matter adhering to the surface of the heat transfer tube unit. The foreign matter can be spontaneously peeled off due to the difference in thermal expansion between it and the foreign matter. Further, the peeled foreign matter can be carried out by the second fluid.

【0008】[0008]

【実施例】以下、本発明の実施例を図面に基づいて説明
する。図1は、本発明の一実施例を示す系統図である。
なお、図3の従来例と同一もしくは相当部分には、同一
符号を付して詳しい説明は省略する。図1において、デ
ィーゼルエンジン1の加温された冷却水W1を通す伝熱
管ユニット6が立軸ポンプ3によって吸水槽4から吸い
揚げられた揚水W2を通す吐出管5内の所定位置に配置
されている。伝熱管ユニット6は、図2に示すように、
多数の伝熱管群6Aと、該伝熱管群6Aを橋絡させた左
右1対のヘッダ−6B1,6B2を備えており、上流側
のヘッダ−6B1の一方の入口と下流側のヘッダ−6B
2の一方の出口に冷却水循環パイプ7が接続されてい
る。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a system diagram showing one embodiment of the present invention.
Note that the same or corresponding portions as those in the conventional example of FIG. 3 are denoted by the same reference numerals, and detailed description is omitted. In FIG. 1, a heat transfer tube unit 6 for passing heated cooling water W1 of a diesel engine 1 is arranged at a predetermined position in a discharge pipe 5 for passing pumped water W2 drawn from a water absorption tank 4 by a vertical shaft pump 3. . The heat transfer tube unit 6, as shown in FIG.
A large number of heat transfer tube groups 6A and a pair of left and right headers 6B1 and 6B2 bridging the heat transfer tube groups 6A are provided. One inlet of the upstream header 6B1 and the downstream header -6B are provided.
The cooling water circulation pipe 7 is connected to one outlet of the cooling water circulation pipe 2.

【0009】一方、冷却水循環パイプ7における上流側
ヘッダ−6B1の一方の入口付近、つまり上流側ヘッダ
−6B1の上流位置P1と、冷却水循環パイプ7におけ
る下流側ヘッダ−6B2の一方の出口付近、つまり下流
側ヘッダ−6B2の下流位置P2を連通させる連通管9
が設けられ、この連通管9にバイパス弁9Aが介設され
ている。また、冷却水循環パイプ7における上流位置P
1の下流側と下流位置P2の上流側のそれぞれに冷却水
遮断弁10,11が介設されている。
On the other hand, the vicinity of one inlet of the upstream header-6B1 in the cooling water circulation pipe 7, ie, the upstream position P1 of the upstream header-6B1, and the vicinity of one outlet of the downstream header-6B2 in the cooling water circulation pipe 7, ie, A communication pipe 9 for communicating the downstream position P2 of the downstream header-6B2.
The communication pipe 9 is provided with a bypass valve 9A. In addition, the upstream position P in the cooling water circulation pipe 7
Cooling water shut-off valves 10 and 11 are provided on the downstream side of the cooling water shutoff valve 1 and on the upstream side of the downstream position P2, respectively.

【0010】他方、伝熱管ユニット6における上流側ヘ
ッダ−6B1の他方の入口にエンジン1の排ガス導入管
12を接続し、下流側ヘッダ−6B2の他方の出口にエ
ンジンの排ガス導出管13を接続するとともに、排ガス
導入管12に排ガス流路形成弁14を介設し、排ガス導
出管13に排ガス流路形成弁15を介設してある。
On the other hand, an exhaust gas introduction pipe 12 of the engine 1 is connected to the other inlet of the upstream header 6B1 in the heat transfer tube unit 6, and an exhaust gas discharge pipe 13 of the engine is connected to the other outlet of the downstream header 6B2. At the same time, an exhaust gas flow forming valve 14 is provided in the exhaust gas introducing pipe 12, and an exhaust gas flow forming valve 15 is provided in the exhaust gas outlet pipe 13.

【0011】このような構成であれば、立軸ポンプ3の
運転前にクラッチ1AをOFF操作して、エンジン1を
低速運転するとともに、冷却水遮断弁10,11を閉
じ、排ガス導入管12に介設した排ガス流路形成弁14
および排ガス導出管13に介設した排ガス流路形成弁1
5を開いて排ガス流路を形成し、低速運転されているデ
ィーゼルエンジン1の排ガスの一部を伝熱管ユニット6
に導入して、内部を通過させながら加熱して排ガス導出
管13より外部に導出し、立軸ポンプ3によってなされ
た前回の排水運転により多数の伝熱管群6Aなどの表面
に付着している異物を乾燥させて、伝熱管群6Aと異物
との熱膨脹差により異物を自然剥落させ多数の伝熱管群
6Aなどの表面から除去する。この間、冷却水循環パイ
プ7に介設されているバイパス弁9Aを開いておけば、
ディーゼルエンジン1の冷却水W1を伝熱管ユニット6
の外部で循環させることができる。
With such a configuration, the clutch 1A is turned off before the vertical shaft pump 3 is operated, the engine 1 is operated at a low speed, and the cooling water cutoff valves 10 and 11 are closed. Exhaust gas flow path forming valve 14
And exhaust gas flow forming valve 1 provided in exhaust gas outlet pipe 13
5 is opened to form an exhaust gas flow path, and a part of the exhaust gas of the diesel engine 1 operating at a low speed is transferred to the heat transfer tube unit 6.
To the outside through the exhaust gas outlet pipe 13 to be heated while passing through the inside, and to remove foreign substances adhering to the surface of the large number of heat transfer pipe groups 6A and the like by the previous drainage operation performed by the vertical pump 3. After drying, the foreign matter is spontaneously peeled off by the thermal expansion difference between the heat transfer tube group 6A and the foreign matter, and is removed from the surface of the large number of heat transfer tube groups 6A and the like. During this time, if the bypass valve 9A provided in the cooling water circulation pipe 7 is opened,
The cooling water W1 of the diesel engine 1 is supplied to the heat transfer tube unit 6
Can be circulated outside the

【0012】一方、所定時間経過後に、冷却水遮断弁1
0,11を開き、排ガス流路形成弁14,15とバイパ
ス弁9Aを閉じたのち、ディーゼルエンジン1を規定速
度で運転しクラッチ1AをON操作することによって、
減速機2を介して立軸ポンプ3を回転駆動させると、吸
水槽4内の汚泥などを含む水が揚水W2として吐出管5
を通して吐出され、この吐出水によって前記剥落した異
物を持ち去るとともに、伝熱管ユニット6を通過するデ
ィーゼルエンジン1の冷却水W1と吐出管5を通る揚水
W2とを間接熱交換して、ディーゼルエンジン1の加温
された冷却水を冷却する。
On the other hand, after a lapse of a predetermined time, the cooling water cutoff valve 1
After opening 0, 11 and closing the exhaust gas flow path forming valves 14, 15 and the bypass valve 9A, the diesel engine 1 is operated at a specified speed and the clutch 1A is turned on to operate.
When the vertical shaft pump 3 is driven to rotate via the speed reducer 2, water containing sludge and the like in the water absorption tank 4 is discharged as pumping water W2 into the discharge pipe 5.
Through the heat transfer pipe unit 6 and indirect heat exchange between the cooling water W1 of the diesel engine 1 passing through the heat transfer tube unit 6 and the pumping water W2 passing through the discharge pipe 5. The heated cooling water is cooled.

【0013】このように、消費エネルギーの大きいディ
ーゼルエンジン1を低速運転した状態で清掃を行うこと
ができるので、ディーゼルエンジン1を規定速度で運転
しながら清掃を行っていた従来の清掃方法と比較して、
コストの低減を図ることができる。
As described above, since the cleaning can be performed while the diesel engine 1 consuming a large amount of energy is operated at a low speed, the cleaning is performed in comparison with the conventional cleaning method in which the diesel engine 1 is cleaned at a specified speed. hand,
Cost can be reduced.

【0014】[0014]

【発明の効果】以上説明したように、本発明は、ポンプ
の運転前にエンジンを低速運転するとともに、第2の流
体の第2流体通路内流動を遮断し、かつ伝熱管ユニット
における一方の入口上流位置の下流側と一方の出口下流
位置の上流側に介設した冷却水遮断弁を閉じ、排ガス導
入管に介設した排ガス流路形成弁と排ガス導出管に介設
した排ガス流路形成弁をそれぞれ開いて、伝熱管ユニッ
トにエンジンの排ガスを導入し、伝熱管ユニット内を通
過させながら加熱して外部に導出し、伝熱管ユニットの
表面に付着している異物を乾燥させて、伝熱管ユニット
と異物との熱膨脹差により異物を自然剥落させ、剥落し
た異物を第2流体によって外部に持ち去るようにしてい
るので、エンジンを規定速度で運転しながら清掃を行っ
ていた従来の清掃方法と比較して、コストの低減を図る
ことができる。
As described above, according to the present invention, the engine is operated at a low speed before the operation of the pump, the flow of the second fluid in the second fluid passage is cut off, and one of the inlets of the heat transfer tube unit is provided. The cooling water cutoff valve provided on the downstream side of the upstream position and the upstream side of the one outlet downstream position is closed, and the exhaust gas passage forming valve provided on the exhaust gas introduction pipe and the exhaust gas passage forming valve provided on the exhaust gas outlet pipe are closed. , The engine exhaust gas is introduced into the heat transfer tube unit, heated while passing through the heat transfer tube unit, led out to the outside, and the foreign matter adhering to the surface of the heat transfer tube unit is dried. The conventional cleaning, in which the engine is operated at a specified speed while the engine is running at a specified speed, since the foreign matter is spontaneously peeled off due to a difference in thermal expansion between the unit and the foreign matter, and the peeled-off foreign matter is carried outside by the second fluid. Compared modulo, it is possible to reduce the cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施例を示す系統図である。FIG. 1 is a system diagram showing one embodiment of the present invention.

【図2】要部の拡大図である。FIG. 2 is an enlarged view of a main part.

【図3】従来例の系統図である。FIG. 3 is a system diagram of a conventional example.

【符号の説明】[Explanation of symbols]

5 吐出管(第2の流体通路) 6 伝熱管ユニット 9 連通管 9A バイパス弁 10 冷却水遮断弁 11 冷却水遮断弁 12 排ガス導入管 13 排ガス導出管 14 排ガス流路形成弁 15 排ガス流路形成弁 P1 伝熱管ユニットの一方の入口上流位置 P2 伝熱管ユニットの一方の出口下流位置 W1 冷却水(第1の流体) W2 揚水(第2の流体) Reference Signs List 5 discharge pipe (second fluid passage) 6 heat transfer pipe unit 9 communication pipe 9A bypass valve 10 cooling water cutoff valve 11 cooling water cutoff valve 12 exhaust gas introduction pipe 13 exhaust gas discharge pipe 14 exhaust gas flow path forming valve 15 exhaust gas flow path forming valve P1 One inlet upstream position of the heat transfer tube unit P2 One outlet downstream position of the heat transfer tube unit W1 Cooling water (first fluid) W2 Pumping (second fluid)

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 第1の流体を通す伝熱管ユニットが第2
の流体を通す第2流体通路内に配置され、前記伝熱管ユ
ニットを介して第1の流体と第2の流体が熱交換される
熱交換器の清掃装置において、前記伝熱管ユニットの一
方の入口上流位置と一方の出口下流位置を連通させる連
通管を設け、この連通管にバイパス弁を介設し、前記伝
熱管ユニットの他方の入口にエンジンの排ガス導入管を
接続し、伝熱管ユニットの他方の出口にエンジンの排ガ
ス導出管を接続するとともに、前記一方の入口上流位置
の下流側および前記一方の出口下流位置の上流側と、排
ガス導入管および排ガス導出管のそれぞれに冷却水遮断
弁を介設したことを特徴とする熱交換器の清掃装置。
1. A heat transfer tube unit through which a first fluid passes is a second heat transfer tube unit.
A heat exchanger, wherein the first fluid and the second fluid are heat-exchanged through the heat transfer tube unit, and the heat transfer tube unit is provided with one inlet of the heat transfer tube unit A communication pipe is provided for communicating the upstream position with the one downstream position of the outlet, a bypass valve is interposed in the communication pipe, an exhaust gas introduction pipe of the engine is connected to the other inlet of the heat transfer pipe unit, and the other end of the heat transfer pipe unit An exhaust gas outlet pipe of the engine is connected to the outlet of the engine, and a cooling water shutoff valve is connected to each of the exhaust gas inlet pipe and the exhaust gas outlet pipe on the downstream side of the one inlet upstream position and the upstream side of the one outlet downstream position. A cleaning device for a heat exchanger, which is provided.
JP5278448A 1993-11-08 1993-11-08 Heat exchanger cleaning equipment Expired - Lifetime JP2844512B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5278448A JP2844512B2 (en) 1993-11-08 1993-11-08 Heat exchanger cleaning equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5278448A JP2844512B2 (en) 1993-11-08 1993-11-08 Heat exchanger cleaning equipment

Publications (2)

Publication Number Publication Date
JPH07127995A JPH07127995A (en) 1995-05-19
JP2844512B2 true JP2844512B2 (en) 1999-01-06

Family

ID=17597483

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5278448A Expired - Lifetime JP2844512B2 (en) 1993-11-08 1993-11-08 Heat exchanger cleaning equipment

Country Status (1)

Country Link
JP (1) JP2844512B2 (en)

Also Published As

Publication number Publication date
JPH07127995A (en) 1995-05-19

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