JP2801533B2 - Dieless wire drawing equipment - Google Patents
Dieless wire drawing equipmentInfo
- Publication number
- JP2801533B2 JP2801533B2 JP21364294A JP21364294A JP2801533B2 JP 2801533 B2 JP2801533 B2 JP 2801533B2 JP 21364294 A JP21364294 A JP 21364294A JP 21364294 A JP21364294 A JP 21364294A JP 2801533 B2 JP2801533 B2 JP 2801533B2
- Authority
- JP
- Japan
- Prior art keywords
- wire
- drawn
- wire drawing
- base material
- heated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Metal Extraction Processes (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は金属線の伸線装置に関す
る、より詳しくは、難加工性の金属線の伸線装置に関す
るものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a metal wire drawing apparatus, and more particularly to a difficult-to-work metal wire drawing apparatus.
【0002】[0002]
【従来の技術】難加工性の金属線例えばNT(ニッケル
チタン)合金線の伸線方法の一つにダイスを使用しない
で伸線する図2に示すダイレス伸線方法がある。図2に
示すこのダイレス伸線方法は金属母線A例えばNT(ニ
ッケルチタン)合金母線を伸線供給部1の供給ローラ2
により一定の供給速度Viで高周波加熱炉3に供給す
る。高周波加熱炉3は供給された金属母線Aを数百℃に
加熱する。この加熱された金属母線Aを引取部4の引取
ローラ5で引取速度Voで引き取る。この引き取りの
際、引取速度Voを供給速度Viより大きくすると金属
母線Aは外径が細くなり伸線される。2. Description of the Related Art As one of the methods for drawing hard-to-work metal wires, for example, NT (nickel titanium) alloy wires, there is a dieless drawing method shown in FIG. 2 for drawing without using a die. The dieless wire drawing method shown in FIG. 2 uses a metal roller A, for example, an NT (nickel titanium) alloy bus, and feed rollers 2 of a wire feeder 1.
To the high-frequency heating furnace 3 at a constant supply speed Vi. The high-frequency heating furnace 3 heats the supplied metal bus A to several hundred degrees Celsius. The heated metal bus A is taken up by the take-up roller 5 of the take-up section 4 at a take-up speed Vo. At the time of this take-up, if the take-up speed Vo is set higher than the supply speed Vi, the outer diameter of the metal bus bar A becomes thin and the metal bus A is drawn.
【0003】伸線された金属線Bは冷却部6例えば水冷
プール、シャワー等により冷却され外径測定されて巻取
部7の巻取コイルに巻き取られる。この伸線に際して、
供給速度Viが一定であれば供給速度Viと引取速度V
oの差を大きくすれば伸線される金属線Bは縮径が大き
く線径が細くなり、供給速度Viと引取速度Voの差を
小さくすれば伸線される金属線Bの縮径が小さくなる。
従って、一般的なダイレス伸線は引取部4の引取ローラ
5の回転数を制御することで伸線の外径を制御する方法
が一般的な伸線方法となっている。[0005] The drawn metal wire B is cooled by a cooling unit 6, for example, a water-cooled pool, a shower or the like, measured for its outer diameter, and wound around a winding coil of a winding unit 7. When drawing this wire,
If the supply speed Vi is constant, the supply speed Vi and the take-up speed V
If the difference in o is increased, the diameter of the drawn metal wire B is large and the wire diameter is reduced. If the difference between the supply speed Vi and the take-off speed Vo is reduced, the diameter of the drawn metal wire B is reduced. Become.
Therefore, in a general dieless wire drawing, a method of controlling the outer diameter of the wire drawing by controlling the rotation speed of the take-up roller 5 of the take-up section 4 is a general wire drawing method.
【0004】[0004]
【発明が解決しようとする課題】ところで、上記に説明
した一般的なダイレス伸線方法において伸線される線材
の外径を一定にするためには以下の条件が必要となる。 供給する金属母線の外径を一定にする。 金属母線の供給速度を一定にする。 供給する金属母線の加熱温度を一定にする。 引取速度を一定にする。 以上の条件を満たすことによって伸線される線材(金属
線)はその外径の変動がなくなりほぼ一定の外径とな
る。ところが、上記の条件で伸線をしているときに伸線
系統の雰囲気に外乱が発生すると、伸線される線材の外
径が変動することがある。一旦伸線される線材の外径が
変動するとその変動は大きくなり線材の一部にくびれ等
が発生し、時には断線に至ることがある。However, in order to keep the outer diameter of the wire drawn in the above-described general dieless drawing method constant, the following conditions are required. Keep the outer diameter of the supplied metal bus constant. Keep the feed rate of the metal bus constant. The heating temperature of the supplied metal bus is kept constant. Keep the take-off speed constant. By satisfying the above conditions, the drawn wire (metal wire) does not fluctuate in outer diameter and has a substantially constant outer diameter. However, if a disturbance occurs in the atmosphere of the wire drawing system during wire drawing under the above conditions, the outer diameter of the wire to be drawn may fluctuate. Once the outer diameter of the drawn wire fluctuates, the fluctuation becomes large and constriction or the like occurs in a part of the wire, sometimes leading to disconnection.
【0005】この変動を押さえるために伸線中の線材外
径を測定して伸線の変動をオンラインで監視し、外径に
変動が発生したときに上記ないしのいずれか1つ若
しくはいずれか数種を組み合わせてをコンピュータで制
御して変動を押さえる方法等が開発されている。このオ
ンラインのコンピュータによる制御方法は上記の外径変
動に対して充分に対応できるものであるが、伸線装置が
複雑になることとその装置が高価になるという問題があ
る。[0005] In order to suppress this fluctuation, the wire diameter during wire drawing is measured and the fluctuation of the wire drawing is monitored on-line. Methods for controlling fluctuations by controlling the combination of seeds with a computer have been developed. Although this on-line computer control method can sufficiently cope with the above-mentioned variation in outer diameter, there are problems that the wire drawing device becomes complicated and the device becomes expensive.
【0006】本発明は上記の課題を解決し、伸線される
線材の外径の変動を簡単な手段で充分に小さく抑えるこ
とのできるダイレス伸線装置を提供することを目的とす
るものである。An object of the present invention is to solve the above-mentioned problems and to provide a die-less wire drawing apparatus capable of sufficiently suppressing variation in the outer diameter of a wire to be drawn by simple means. .
【0007】[0007]
【課題を解決するための手段】本発明は上記の課題を解
決するために以下のような手段を有している。本発明の
請求項1のダイレス伸線装置は、伸線母材を供給する手
段、供給された伸線母材を加熱する手段、加熱された伸
線母材を伸線する手段、伸線された線材を冷却する手段
および冷却した線材を引取る手段を有し前記加熱された
伸線母材を伸線する手段は前記伸線母材を供給する手段
の供給速度より冷却した線材を引取る手段の引取り速度
を大きくして加熱された伸線母材を縮径して伸線すると
ともに少なくとも前記加熱された伸線母材を伸線する手
段の出口から前記伸線された線材を冷却する手段の入口
までは外部と隔離する隔壁を有することを特徴とする。The present invention has the following means to solve the above problems. The dieless wire drawing apparatus according to the first aspect of the present invention includes a means for supplying a drawing base material, a means for heating the supplied drawing base material, a means for drawing the heated drawing base material, Means for cooling the drawn wire, and means for drawing the cooled wire, wherein the means for drawing the heated drawn base material draws the cooled wire at a supply speed of the means for supplying the drawn wire. The take-up speed of the means is increased to reduce the diameter of the heated drawn base material and drawn, and at least the drawn wire is cooled from the outlet of the means for drawing the heated drawn base material. It is characterized in that it has a partition wall which is isolated from the outside up to the entrance of the means for performing the operation.
【0008】本発明の請求項2のダイレス伸線装置は、
外部と隔離する隔壁に保温ヒータを設けたことを特徴と
する。According to a second aspect of the present invention, there is provided a dieless wire drawing apparatus.
A heat insulating heater is provided on a partition wall isolated from the outside.
【0009】[0009]
【作用】本発明の請求項1のダイレス伸線装置によれ
ば、伸線母材を供給する手段、供給された伸線母材を加
熱する手段、加熱された伸線母材を伸線する手段、伸線
された線材を冷却する手段および冷却した線材を引取る
手段を有し前記加熱された伸線母材を伸線する手段は前
記伸線母材を供給する手段の供給速度より冷却した線材
を引取る手段の引取り速度を大きくして加熱された伸線
母材を縮径して伸線するとともに少なくとも前記加熱さ
れた伸線母材を伸線する手段の出口から前記伸線された
線材を冷却する手段の入口までは外部と隔離する隔壁を
有するので、伸線の途中で外乱の影響を受けることがな
くなり、外径寸法の変動を従来より充分小さくすること
ができる。According to the dieless wire drawing apparatus of the present invention, means for supplying a wire drawing base material, means for heating the supplied wire drawing base material, and wire drawing of the heated wire drawing base material. Means for cooling the drawn wire and means for drawing the cooled wire, wherein the means for drawing the heated wire is cooled by a supply speed of the means for supplying the wire. The drawing speed of the means for drawing the drawn wire is increased to reduce the diameter of the heated wire drawing base material, and the wire is drawn from at least the outlet of the means for drawing the heated wire drawing base material. Since there is a partition wall which is isolated from the outside up to the entrance of the means for cooling the drawn wire rod, it is not affected by disturbance during the drawing and the fluctuation of the outer diameter dimension can be made sufficiently smaller than before.
【0010】本発明の請求項2のダイレス伸線装置は、
外部と隔離する隔壁に保温ヒータを設けたので、外部か
らの温度変化の影響を小さく抑えることができ安定した
メニスカス部Cの形状が保たれ、より安定した伸線がで
きる。[0010] The dieless wire drawing apparatus according to claim 2 of the present invention comprises:
Since the heat retaining heater is provided on the partition wall that is isolated from the outside, the influence of the temperature change from the outside can be suppressed small, the shape of the meniscus portion C can be kept stable, and more stable drawing can be performed.
【0011】[0011]
【実施例】以下に本発明を実施例により詳細に説明す
る。なお、従来のものと同様の部分については従来のも
のと同符号を付して詳細な説明は省略する。The present invention will be described below in detail with reference to examples. Note that the same parts as those in the related art are denoted by the same reference numerals as those in the related art, and detailed description is omitted.
【0012】本発明のダイレス伸線装置を図1を参照し
て説明する。図1において、Aは金属母線例えばNT
(ニッケルチタン)合金母線である。NT合金母線を伸
線供給部1の供給ローラ2により一定の供給速度Viで
高周波加熱炉3に供給する。供給ローラ2は供給ローラ
駆動用モータ2Aにより駆動される。高周波加熱炉3は
供給された金属母線Aを数百℃に加熱する。3Aは加熱
コイルである。NT合金母線にあっては750〜850
℃程度に加熱する。The dieless wire drawing apparatus of the present invention will be described with reference to FIG. In FIG. 1, A is a metal bus, for example, NT
This is a (nickel titanium) alloy bus. The NT alloy bus is supplied to the high-frequency heating furnace 3 by the supply roller 2 of the wire drawing supply unit 1 at a constant supply speed Vi. The supply roller 2 is driven by a supply roller drive motor 2A. The high-frequency heating furnace 3 heats the supplied metal bus A to several hundred degrees Celsius. 3A is a heating coil. 750-850 for NT alloy bus
Heat to about ° C.
【0013】この加熱された金属母線Aを引取部4の引
取ローラ5で引取速度Voで引き取る。この引き取りの
際、引取速度Voを供給速度Viより大きくすると金属
母線Aは外径が細くなり伸線される。5Aは引取ローラ
5の駆動用モータである。The heated metal bus A is taken up by the take-up roller 5 of the take-up section 4 at a take-up speed Vo. At the time of this take-up, if the take-up speed Vo is set higher than the supply speed Vi, the outer diameter of the metal bus bar A becomes thin and the metal bus A is drawn. 5A is a drive motor for the take-up roller 5.
【0014】この伸線の状態は、高周波加熱炉3の場
合、高周波加熱炉3の出口側で金属母線Aの温度が最高
温度に達する。このとき、金属母線Aの元の太い部分か
ら細い伸線された部分に到るまでのメニスカス部Cはち
ょうど高周波加熱炉3の出口側の端部を中間にしてほぼ
半々となり高周波加熱炉3の内部と外部に跨がる形にな
る。In the drawing state, in the case of the high-frequency heating furnace 3, the temperature of the metal bus A reaches the maximum temperature at the outlet side of the high-frequency heating furnace 3. At this time, the meniscus portion C from the original thick portion of the metal bus bar A to the thin drawn portion becomes almost half with the end on the outlet side of the high-frequency heating furnace 3 at the center. It straddles the inside and outside.
【0015】高周波加熱炉3の出口側から出た伸線途中
の金属母線Aは外部と隔離する隔壁を有する外気隔離筒
8を経て冷却部6例えば水冷プール、シャワー等により
冷却され巻取部7の巻取コイルに巻き取られる。外気隔
離筒8は高周波加熱炉3の出口3Bから冷却部6の入口
6Aまで設けられていて、伸線途中の金属母線Aが外部
の雰囲気に接することがないようになっている。外気隔
離筒8は高周波加熱炉3の炉心管3Cを延長して冷却部
6の入口6Aに連結してもよいし、炉心管3Cとは別の
筒を用いて形成してもよい。高周波加熱炉3の出口3B
から冷却部6の入口6Aまで外気隔離筒8が設けること
によって、最終伸線外径になる金属母線Aのメニスカス
部Cが外気から隔離された雰囲気で形成されるので、外
気の乱れに関係なく伸線することができる。The metal bus A that is being drawn from the outlet side of the high-frequency heating furnace 3 passes through an outside air isolating cylinder 8 having a partition wall that is isolated from the outside, and is cooled by a cooling unit 6, for example, a water-cooled pool, a shower, or the like, and is wound up by a winding unit 7. Is wound up by the winding coil. The outside air isolating tube 8 is provided from the outlet 3B of the high-frequency heating furnace 3 to the inlet 6A of the cooling unit 6, so that the metal bus A in the middle of drawing is not in contact with the outside atmosphere. The outside air isolating tube 8 may be extended from the furnace tube 3C of the high-frequency heating furnace 3 and connected to the inlet 6A of the cooling unit 6, or may be formed using a tube different from the furnace tube 3C. Outlet 3B of high frequency heating furnace 3
Is provided from the outside to the inlet 6A of the cooling unit 6 so that the meniscus portion C of the metal bus bar A having the final drawn outside diameter is formed in an atmosphere isolated from the outside air. It can be drawn.
【0016】また、外気隔離筒8の外周に電熱ヒータを
巻き加熱して保温するようにしてもよい。このようにす
ると外部からの温度変化の影響を小さく抑えることがで
き安定したメニスカス部Cの形状が保たれ、より安定し
た伸線ができる。さらにまた、高周波加熱炉3の炉心管
3Cおよび外気隔離筒8に窒素ガス、炭酸ガスまたはア
ルゴン等の不活性ガスを流入してもよい。窒素ガス、炭
酸ガスまたはアルゴン等の不活性ガスを流入することに
よって金属母線A(金属線B)の表面を酸化させないよ
うにすることが可能となる。Further, an electric heater may be wound around the outer periphery of the outside air isolating cylinder 8 to heat it to keep the temperature. In this way, the influence of the temperature change from the outside can be suppressed to a small level, the stable shape of the meniscus portion C is maintained, and more stable drawing can be performed. Furthermore, an inert gas such as nitrogen gas, carbon dioxide gas, or argon may flow into the furnace core tube 3C of the high-frequency heating furnace 3 and the outside air isolation cylinder 8. By flowing an inert gas such as a nitrogen gas, a carbon dioxide gas, or an argon gas, the surface of the metal bus A (metal wire B) can be prevented from being oxidized.
【0017】[0017]
【発明の効果】以上述べたように、本発明の請求項1の
ダイレス伸線装置によれば、伸線母材を供給する手段、
供給された伸線母材を加熱する手段、加熱された伸線母
材を伸線する手段、伸線された線材を冷却する手段およ
び冷却した線材を引取る手段を有し前記加熱された伸線
母材を伸線する手段は前記伸線母材を供給する手段の供
給速度より冷却した線材を引取る手段の引取り速度を大
きくして加熱された伸線母材を縮径して伸線するととも
に少なくとも前記加熱された伸線母材を伸線する手段の
出口から前記伸線された線材を冷却する手段の入口まで
は外部と隔離する隔壁を有するので、伸線の途中で外乱
の影響を受けることがなくなり、外径寸法の変動を従来
より充分小さくすることができる。As described above, according to the dieless wire drawing apparatus of the first aspect of the present invention, means for supplying a wire drawing base material,
Means for heating the supplied wire drawing base material, means for drawing the heated wire drawing base material, means for cooling the drawn wire material, and means for drawing off the cooled wire material. The means for drawing the wire preform is increased in diameter by drawing the heated wire preform by increasing the take-up speed of the means for drawing the cooled wire from the supply speed of the means for supplying the wire preform. Since there is a partition that separates from the outside from at least the outlet of the means for drawing the heated drawn base material to the inlet of the means for cooling the drawn wire, at the same time, a disturbance occurs during the drawing. And the variation of the outer diameter can be made sufficiently smaller than before.
【0018】本発明の請求項2のダイレス伸線装置によ
れば、外部と隔離する隔壁に保温ヒータを設けたので、
外部からの温度変化の影響を小さく抑えることができ安
定したメニスカス部の形状が保たれ、より安定した伸線
ができる。According to the dieless wire drawing apparatus of the second aspect of the present invention, since the heat insulating heater is provided on the partition wall which is isolated from the outside,
The influence of a temperature change from the outside can be suppressed to a small level, the shape of the stable meniscus portion is maintained, and more stable drawing can be performed.
【図1】本発明のダイレス伸線装置の一実施例を示す説
明図である。FIG. 1 is an explanatory view showing one embodiment of a dieless wire drawing apparatus of the present invention.
【図2】従来のダイレス伸線方法の一例を示す説明図で
ある。FIG. 2 is an explanatory diagram showing an example of a conventional dieless wire drawing method.
1 伸線供給部 2 供給ローラ 3 高周波加熱炉 3B 高周波加熱炉出口 4 引取部 5 引取ローラ 5A 引取ローラ駆動用モータ 6 冷却部 6A 冷却部入口 7 巻取部 8 外気隔離筒 A 金属母線 B 伸線された金属線 C メニスカス部 REFERENCE SIGNS LIST 1 wire drawing supply section 2 supply roller 3 high-frequency heating furnace 3B high-frequency heating furnace outlet 4 take-up section 5 take-up roller 5A take-up roller drive motor 6 cooling section 6A cooling section entrance 7 take-up section 8 outside air isolation cylinder A metal bus B wire drawing Metal wire C meniscus part
Claims (2)
線母材を加熱する手段、加熱された伸線母材を伸線する
手段、伸線された線材を冷却する手段および冷却した線
材を引取る手段を有し前記加熱された伸線母材を伸線す
る手段は前記伸線母材を供給する手段の供給速度より冷
却した線材を引取る手段の引取り速度を大きくして加熱
された伸線母材を縮径して伸線するとともに少なくとも
前記加熱された伸線母材を伸線する手段の出口から前記
伸線された線材を冷却する手段の入口までは外部と隔離
する隔壁を有することを特徴とするダイレス伸線装置。1. A means for supplying a drawn wire base, a means for heating a supplied drawn wire, a means for drawing a heated drawn wire, a means for cooling a drawn wire, and cooling. Means for drawing the heated wire rod, wherein the means for drawing the heated wire drawing base material increases the drawing speed of the means for drawing the cooled wire rod from the supply speed of the means for supplying the wire drawing base material. At least from the outlet of the means for drawing the heated wire drawing base material to the inlet of the means for cooling the drawn wire material while reducing the diameter of the heated wire drawing base material and drawing. A dieless wire drawing apparatus having a partition for isolation.
たことを特徴とする請求項1記載のダイレス伸線装置。2. The dieless wire drawing apparatus according to claim 1, wherein a heat retaining heater is provided on a partition wall isolated from the outside.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21364294A JP2801533B2 (en) | 1994-09-07 | 1994-09-07 | Dieless wire drawing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP21364294A JP2801533B2 (en) | 1994-09-07 | 1994-09-07 | Dieless wire drawing equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0871633A JPH0871633A (en) | 1996-03-19 |
JP2801533B2 true JP2801533B2 (en) | 1998-09-21 |
Family
ID=16642540
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP21364294A Expired - Lifetime JP2801533B2 (en) | 1994-09-07 | 1994-09-07 | Dieless wire drawing equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2801533B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4651226B2 (en) * | 2001-05-28 | 2011-03-16 | 石福金属興業株式会社 | Drawing process for difficult-to-work materials with high melting point |
JP2009113099A (en) * | 2007-11-08 | 2009-05-28 | Showa Denko Kk | Dieless forming apparatus of extruded material |
-
1994
- 1994-09-07 JP JP21364294A patent/JP2801533B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH0871633A (en) | 1996-03-19 |
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