JP2742236B2 - Heating method of material by open flame burner - Google Patents
Heating method of material by open flame burnerInfo
- Publication number
- JP2742236B2 JP2742236B2 JP5239495A JP5239495A JP2742236B2 JP 2742236 B2 JP2742236 B2 JP 2742236B2 JP 5239495 A JP5239495 A JP 5239495A JP 5239495 A JP5239495 A JP 5239495A JP 2742236 B2 JP2742236 B2 JP 2742236B2
- Authority
- JP
- Japan
- Prior art keywords
- furnace
- burner
- combustion
- direct fire
- gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【0001】[0001]
【産業上の利用分野】本発明は、直火バーナによる材料
の加熱方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for heating a material using an open flame burner.
【0002】[0002]
【従来の技術と発明が解決しようとする課題】直火バー
ナにより材料を加熱する場合、炉や材料を局部加熱せ
ず、炉内温度を均一に高温化して材料を加熱すること
が、熱効率の向上と省エネルギーを図るうえにおいて重
要である。したがって、炉内雰囲気をできるだけ撹拌す
るために、撹拌機能を有するバーナ(高速バーナ)が採
用されている。2. Description of the Related Art When heating a material by an open flame burner, it is not necessary to locally heat the furnace or the material, but to heat the material by uniformly increasing the temperature in the furnace. It is important for improvement and energy saving. Therefore, in order to stir the atmosphere in the furnace as much as possible, a burner having a stirring function (high-speed burner) is employed.
【0003】しかしながら、このバーナを使用しても、
炉幅が燃焼火炎の届く範囲のものであれば有効である
が、炉幅がそれ以上に広くなると、炉内雰囲気流れが乱
流撹拌となる割には撹拌効果が悪く、効果的な撹拌混合
を果たすことができない。また、炉内ガスを一旦外部に
引き出したのち、ファンまたはブロア等送風装置で強制
的に炉内循環させることにより、炉内雰囲気の循環量を
増加させ炉温の均一化を図る方法もあるが、いかに熱回
収を施しても熱効率の低下は免れず、かつ、構造が複雑
となって設備費が高くなるという課題を有していた。However, even if this burner is used,
It is effective if the furnace width is within the range of the combustion flame.However, if the furnace width is wider than that, the stirring effect is bad for the turbulent stirring of the atmosphere flow in the furnace, and the effective stirring and mixing is effective. Can not fulfill. There is also a method of once extracting the gas in the furnace to the outside, forcibly circulating the gas in the furnace with a blowing device such as a fan or a blower, thereby increasing the amount of circulation of the furnace atmosphere and making the furnace temperature uniform. However, no matter how the heat recovery is performed, there is a problem that the thermal efficiency is inevitably reduced, and the structure becomes complicated and the equipment cost increases.
【0004】したがって、本発明は、簡単な構成を付加
するのみで、炉内温度を均一化し、かつ、熱効率を高め
ることのできる直火バーナによる材料の加熱方法を提供
することを目的とする。Accordingly, an object of the present invention is to provide a method of heating a material by a direct fire burner which can make the furnace temperature uniform and increase the thermal efficiency only by adding a simple structure.
【0005】[0005]
【課題を解決するための手段】本発明は、前記目的を達
成するために、炉内材料を挟んで配置した直火バーナに
より当該炉内材料を両面から加熱するに際し、直火バー
ナを配設した各炉内空間にそれぞれ両端が炉内壁と離間
する仕切壁を設けて前記各炉内空間を同一方向で2分割
し、前記各炉内空間の一方分割域と他方分割域で直火バ
ーナの燃焼方向を対向させ、前記各仕切壁の周囲で同一
方向の燃焼ガス循環流を形成させるものである。According to the present invention, in order to achieve the above-mentioned object, a direct fire burner is provided when heating the material in the furnace from both sides by a direct fire burner arranged with the material in the furnace sandwiched therebetween. In each of the furnace spaces, a partition wall having both ends separated from the furnace inner wall is provided to divide each of the furnace spaces into two in the same direction. The combustion directions are opposed to each other, and a combustion gas circulation flow in the same direction is formed around each of the partition walls.
【0006】[0006]
【実施例】つぎに、本発明の実施例を図にしたがって説
明する。図において、1は炉殻と断熱壁からなる加熱炉
本体であって、加熱炉本体1内は、中央に材料通過開口
4を有する複数のゾーン仕切壁3により複数の加熱ゾー
ンAを形成している。また、前記各加熱ゾーンAの中央
部の天井2aおよび炉床2bには、断熱材からなる上部
仕切壁5および下部仕切壁6が、下記するように炉内搬
送される材料Wと接触しないように、前記ゾーン仕切壁
3と平行に、かつ、炉側壁2c,2cの内面と所定距離
離間して、つまり連通路7を介して設けてある。なお、
上,下部仕切壁5,6の長さは、通過する材料Wの巾よ
り短いことが好ましい。Next, an embodiment of the present invention will be described with reference to the drawings. In the figure, reference numeral 1 denotes a heating furnace main body composed of a furnace shell and a heat insulating wall. In the heating furnace main body 1, a plurality of heating zones A are formed by a plurality of zone partition walls 3 having a material passage opening 4 in the center. I have. In addition, the upper partition wall 5 and the lower partition wall 6 made of a heat insulating material do not contact the material W conveyed in the furnace on the ceiling 2a and the hearth 2b at the center of each heating zone A as described below. In addition, it is provided in parallel with the zone partition wall 3 and at a predetermined distance from the inner surfaces of the furnace side walls 2c, 2c, that is, via the communication passage 7. In addition,
The length of the upper and lower partition walls 5, 6 is preferably shorter than the width of the material W passing therethrough.
【0007】8a〜8d、9a〜9dは、炉本体1の対
向炉側壁2c,2cに設けた直火バーナであって、前記
上,下部仕切壁5,6にて加熱ゾーンAを材料Wを挟ん
で形成された上下部各2空間B1,B2とB3,B4に前記
上,下部仕切壁5,6と平行に設けたものである。そし
て、直火バーナ8aと8b、8cと8d、9aと9b、
9cと9dはそれぞれ組をなしている。また、図におけ
る直火バーナ8a〜8d,9a〜9dは、図4,5に示
す公知(特開平6−11121号公報)の蓄熱式バーナ
である。なお、直火バーナ8a〜8d,9a〜9dはす
べて同一なため組をなす直火バーナ8a,8bについて
説明する。Reference numerals 8a to 8d and 9a to 9d denote direct-fire burners provided on the opposed furnace side walls 2c, 2c of the furnace main body 1. The upper and lower partition walls 5, 6 are used to set a heating zone A to a material W. The upper and lower partition walls 5 and 6 are provided in two upper and lower spaces B 1 and B 2 and B 3 and B 4 formed between the upper and lower spaces in parallel. And, the open flame burners 8a and 8b, 8c and 8d, 9a and 9b,
9c and 9d form a set, respectively. In addition, the direct fire burners 8a to 8d and 9a to 9d in the figures are known heat storage burners (Japanese Patent Laid-Open No. 6-11121) shown in FIGS. Here, since the direct fire burners 8a to 8d and 9a to 9d are all the same, the direct fire burners 8a and 8b forming a pair will be described.
【0008】この蓄熱式バーナは、図4に示すように、
バーナ本体100に、燃料噴射ノズル101と、バーナ
スロート部102に通じる空気流路103と、この空気
流路103に配置された通気性の蓄熱体104とで構成
したものである。そして、前記バーナは、図5に示すよ
うに、2台(8a,8b)1組として炉側壁2cに取り
付けられる。そして、各バーナ8a,8bの燃料噴射ノ
ズル101,101はそれぞれ切換弁F1,F2を有す
るガス供給ライン106a,106bを介してガス供給
源107に連結される。また、バーナ8a,8bの空気
流路103,103はそれぞれ切換弁A1,A2を有す
るエア供給ライン108a,108bを介してエアブロ
ア109に連結されるとともに、それぞれ切換弁V1,
V2を有する排ガスライン110a,110bを介して
誘引ファン111に連結される。[0008] As shown in FIG.
The burner main body 100 includes a fuel injection nozzle 101, an air flow passage 103 communicating with a burner throat portion 102, and a permeable heat storage body 104 arranged in the air flow passage 103. As shown in FIG. 5, the burners are attached to the furnace side wall 2c as a set of two units (8a, 8b). The fuel injection nozzles 101 of each burner 8a, 8b are connected to a gas supply source 107 via gas supply lines 106a, 106b having switching valves F1, F2, respectively. Further, the burner 8a, air supply line 108a with each air passage 103, 103 switching valve A1, A2 of 8b, while being connected to the air blower 109 through 108b, respectively changeover valve V 1,
Exhaust gas line 110a having a V 2, is connected to the induction fan 111 via 110b.
【0009】このようにラインに接続された1組のバー
ナ8a,8bは、所定時間毎に燃料ガスの燃焼と排ガス
の排気に供されるとともに、一方のバーナでガス燃焼時
は他方のバーナで排ガスを排気しながら運転される。す
なわち、図示するように、バーナ8aでガスを燃焼する
場合、このバーナ8aについては、切換弁F1,A1が
開されると共に切換弁V1が閉され、ガス供給源107
よりノズル101に燃料ガスが供給され、エアブロア1
09より空気流路103に燃焼用空気が供給され、これ
ら燃料ガスと燃焼用空気がバーナスロート部102より
炉内に噴射されて燃焼される。他方のバーナ8bについ
ては、切換弁F2,A2が閉されると共に切換弁V2が
開され、誘引ファン111の駆動に基づいて炉内の排ガ
スが空気流路103を通じて煙突112から排出され、
このとき蓄熱体104は該蓄熱体104を通過する高温
排ガスとの接触により加熱される。The set of burners 8a and 8b connected to the line as described above is provided for combustion of fuel gas and exhaust gas exhaust at predetermined time intervals, and is used by one burner for the other burner during gas combustion. It is operated while exhausting exhaust gas. That is, as shown, if the burning of gas at the burner 8a, this burner 8a is switching valve V 1 with the switching valve F1, A1 is opened is closed, the gas supply source 107
The fuel gas is supplied from the nozzle 101 to the air blower 1.
From 09, combustion air is supplied to the air passage 103, and the fuel gas and the combustion air are injected into the furnace from the burner throat section 102 and burned. For the other burner 8b, the switching valve V 2 opens with switching valve F2, A2 is closed, the exhaust gas in the furnace based on the driving of the induction fan 111 is discharged from the chimney 112 through the air passage 103,
At this time, the heat storage element 104 is heated by contact with the high temperature exhaust gas passing through the heat storage element 104.
【0010】逆に、バーナ8bでガスを燃焼する場合、
このバーナ8bについては、切換弁F2,A2が開され
ると共に切換弁V2が閉され、ガス供給源107よりノ
ズル101に燃料ガスが供給され、エアブロア109よ
り空気流路103に燃焼用空気が供給され、これら燃料
ガスと燃焼用空気がバーナスロート部102より炉内1
13に噴射されて燃焼される。このとき、バーナ8bで
は、前記バーナ8aによるガス燃焼の際に蓄熱体104
に熱が蓄積されているので、エアブロア109より空気
流路103に供給された燃焼用空気は蓄熱体104との
接触により予熱され、この予熱された燃焼用空気と共に
燃料ガスが燃焼される。したがって、燃料ガスを常温の
空気と共に燃焼するのに比べて、燃料の燃焼効率が著し
く向上する。一方、バーナ8aについては、切換弁F
1,A1が閉されると共に切換弁V1が開され、空気流
路103を通じて炉内113の排ガスが排気され、この
高温排ガスの熱が蓄熱体104に回収されてバーナ8a
の次回の燃料燃焼時に燃焼用空気の予熱に利用されるよ
うになっている。Conversely, when burning gas with the burner 8b,
This burner 8b is switching valve F2, A2 is the switching valve V 2 together are opened is closed, fuel gas is supplied to the nozzle 101 from the gas supply source 107, the air for combustion into the air passage 103 from the air blower 109 The fuel gas and the combustion air are supplied from the burner throat section 102 to the inside of the furnace 1.
13 and is burned. At this time, in the burner 8b, when the gas is burned by the burner 8a, the heat storage body 104 is used.
Since the heat is accumulated in the combustion air supplied from the air blower 109 to the air passage 103, the combustion air is preheated by contact with the heat storage body 104, and the fuel gas is burned together with the preheated combustion air. Therefore, the combustion efficiency of the fuel is remarkably improved as compared with the case where the fuel gas is burned together with the normal temperature air. On the other hand, for the burner 8a, the switching valve F
1, A1 is the changeover valve V 1 is opened with the closed, exhaust gas in the furnace 113 is exhausted through the air passage 103, burner 8a heat of the hot exhaust gas is recovered in the regenerator 104
Is used for preheating combustion air at the next fuel combustion.
【0011】つぎに、材料の加熱方法を説明する。ま
ず、金属ストリップからなる材料Wをゾーン仕切壁3の
材料通過開口4を介して炉内搬送するとともに、前記直
火バーナ8a,8d,9a,9dを前述のように燃焼さ
せる一方、直火バーナ8b,8c,9b,9cから排気
し、その蓄熱体104を加熱する。ここで、空間B1,
B2について述べると、直火バーナ8a,8dからの燃
焼ガスは各空間B1,B2を上部仕切壁5と平行かつ逆方
向に直進するが、他の直火バーナ8b,8cの排気作用
および直火バーナ8a,8dの基部に発生する負圧によ
り、直火バーナ8aからの火炎を含む燃焼ガスは自身の
運動エネルギーにより連通路7を介して他の炉内雰囲気
とともに空間B2に入り、バーナ8dの燃焼ガスととも
に直進する。一方、直火バーナ8dの燃焼ガスも前記同
様の動きをするため、両直火バーナ8a,8dの燃焼ガ
スは炉内雰囲気を巻き込み混合しつつ上部仕切壁5を中
心として、図1に示すように循環流aを形成する。な
お、仕切壁5(6)が存在しないと、両燃焼ガスが干渉
し、かつ、直火バーナ8b,8cの排気作用によって燃
焼ガスは直火バーナ8b,8c方向にUターンし(ショ
ートパス)循環流は形成されない。Next, a method of heating the material will be described. First, the material W made of a metal strip is conveyed in the furnace through the material passage opening 4 of the zone partition wall 3, and the direct fire burners 8a, 8d, 9a, and 9d are burned as described above. Air is exhausted from 8b, 8c, 9b, 9c and the heat storage body 104 is heated. Here, the space B 1 ,
Describing the B 2, direct flame burners 8a, combustion gases from 8d is straight each space B 1, B 2 and parallel and opposite upper partition walls 5, other direct flame burners 8b, 8c exhaust action of and open flame burners 8a, by the negative pressure generated in the base of 8d, the combustion gas containing flame from direct flame burners 8a enters the space B 2 together with other furnace atmosphere through the communicating passage 7 by its own kinetic energy , Goes straight along with the combustion gas of the burner 8d. On the other hand, since the combustion gas of the direct fire burner 8d moves in the same manner as described above, the combustion gas of the two direct fire burners 8a and 8d entrains and mixes the atmosphere in the furnace while centering on the upper partition wall 5, as shown in FIG. To form a circulation flow a. If the partition wall 5 (6) does not exist, both combustion gases interfere with each other, and the combustion gas makes a U-turn in the direction of the direct fire burners 8b and 8c due to the exhaust action of the direct fire burners 8b and 8c (short path). No circulating flow is formed.
【0012】また、空間B3,B4においても、前記循環
流aと同様方向の流れの循環流b(但し、図示しない)
を形成し、前記材料Wの両面を加熱する。なお、前記両
循環流a,bはその流れ方向が同一なため、両循環流
a,bが衝突して乱流を発生することはない。前述のよ
うにして所定時間経過し、排気作用を行なっている直火
バーナ8b,8c,9b,9cの蓄熱体104が所定温
度になれば、直火バーナ8a,8d,9a,9dを消火
して排気作用を、直火バーナ8b,8c,9b,9cを
燃焼させて材料Wを加熱する。In the spaces B 3 and B 4 , a circulating flow b (not shown) having the same direction as that of the circulating flow a is also provided.
Is formed, and both surfaces of the material W are heated. Since the two circulation flows a and b have the same flow direction, the two circulation flows a and b do not collide with each other and generate turbulence. As described above, when the predetermined time has elapsed and the heat storage body 104 of the direct fire burners 8b, 8c, 9b, 9c performing the exhaust operation has reached the predetermined temperature, the direct fire burners 8a, 8d, 9a, 9d are extinguished. As a result, the material W is heated by burning the direct fire burners 8b, 8c, 9b, 9c.
【0013】このように、材料Wの両面(表裏面)で、
直火バーナ8a,8dと9a,9dの各燃焼ガスと各空
間B1,B2とB3,B4の雰囲気が混合して循環流となる
ため、材料Wの両面を均一に加熱するとともに、各空間
の雰囲気も均一に高温となるため、伝熱効率も良好であ
る。Thus, on both sides (front and back) of the material W,
Direct flame burners 8a, 8d and 9a, each of the combustion gas and the space B of 9d 1, B 2 and B 3, since the atmosphere B 4 is circulating flow is mixed, with uniform heating of both surfaces of the material W Also, since the atmosphere in each space is uniformly heated, the heat transfer efficiency is also good.
【0014】前記実施例では、直火バーナとして蓄熱式
バーナを使用した例を示したが、直火バーナとして一般
的な直火バーナあるいは純酸素バーナとして、前記のよ
うに燃焼ガスが循環流となるように、半分を燃焼、残り
を消火させ、適宜運転を切換えてもよい。なお、直火バ
ーナを8a,8d,9a,9dの位置にのみあるいは8
b,8c,9b,9cの位置にのみ配設してもよいが、
直火バーナを交互に運転するようにすると、直火バーナ
の連続運転時間が短くなってバーナの寿命を長くするこ
とも可能である。なお、前記実施例では、材料Wの搬送
路を水平状態として連続加熱した場合について述べた
が、搬送路は垂直状態であってもよく、またバッチ式加
熱でもよいことは明らかである。In the above-described embodiment, an example in which a regenerative burner is used as the direct fire burner has been described. However, a general direct fire burner or a pure oxygen burner may be used as the direct fire burner so that the combustion gas is circulated as described above. The operation may be switched as appropriate so that half is burned and the other is extinguished. In addition, the direct fire burner is set only at the position of 8a, 8d, 9a, 9d or 8
b, 8c, 9b, 9c may be arranged only at the positions,
If the direct fire burners are operated alternately, the continuous operation time of the direct fire burner can be shortened and the life of the burner can be extended. In the above-described embodiment, the case where the conveying path of the material W is continuously heated in the horizontal state has been described. However, it is obvious that the conveying path may be in the vertical state or may be performed by batch heating.
【0015】[0015]
【発明の効果】以上の説明で明らかなように、本発明に
よれば、炉内材料を挟んで配置した直火バーナにより当
該炉内材料を両面から加熱するに際し、直火バーナを配
設した各炉内空間にそれぞれ両端が炉内壁と離間する仕
切壁を設けて前記各炉内空間を同一方向で2分割し、前
記各炉内空間の一方分割域と他方分割域で直火バーナの
燃焼方向を対向させ、前記各仕切壁の周囲で同一方向の
循環流を形成させて材料を直火バーナにより加熱する。
したがって、材料は両面から燃焼ガス流に雰囲気が巻き
込まれて混合された循環流により均一に加熱される。し
かも、雰囲気はこのように順次燃焼ガス流に巻き込まれ
て均一に高温となるため、炉温上昇により伝熱効率を向
上させることができる。As is apparent from the above description, according to the present invention, when the furnace material is heated from both sides by the direct fire burner disposed with the furnace material interposed, the direct fire burner is provided. A partition wall having both ends separated from the furnace inner wall is provided in each furnace space, and the furnace space is divided into two in the same direction, and combustion of an open fire burner is performed in one divided area and the other divided area of each furnace space. The material is heated by an open flame burner in such a manner that the circulating flow is formed in the same direction around each of the partition walls with the directions facing each other.
Thus, the material is uniformly heated by the circulating flow in which the atmosphere is entrained in the combustion gas stream from both sides and mixed. In addition, since the atmosphere is sequentially entrained in the combustion gas stream and becomes uniformly high in temperature, the heat transfer efficiency can be improved by raising the furnace temperature.
【図1】 本発明を実施するための加熱炉の一部断面平
面図。FIG. 1 is a partial cross-sectional plan view of a heating furnace for carrying out the present invention.
【図2】 図1のII−II線断面図。FIG. 2 is a sectional view taken along line II-II of FIG.
【図3】 図1のIII−III線断面図。FIG. 3 is a sectional view taken along line III-III of FIG. 1;
【図4】 蓄熱バーナの縦断面図。FIG. 4 is a longitudinal sectional view of a heat storage burner.
【図5】 図4の蓄熱バーナの配管図。FIG. 5 is a piping diagram of the heat storage burner of FIG.
1…加熱炉本体、2a…天井、2b…炉床、2c…炉側
壁、3…ゾーン仕切壁、4…材料通過開口、5…上部仕
切壁、6…下部仕切壁、7…連通路、8a〜8d,9a
〜9d…直火バーナ、A…加熱ゾーン、B1,B2,
B3,B4…空間。DESCRIPTION OF SYMBOLS 1 ... Heating furnace main body, 2a ... Ceiling, 2b ... Furnace floor, 2c ... Furnace side wall, 3 ... Zone partition wall, 4 ... Material passage opening, 5 ... Upper partition wall, 6 ... Lower partition wall, 7 ... Communication passage, 8a ~ 8d, 9a
~9d ... direct flame burner, A ... heating zone, B 1, B 2,
B 3 , B 4 ... space.
Claims (1)
より当該炉内材料を両面から加熱するに際し、直火バー
ナを配設した各炉内空間にそれぞれ両端が炉内壁と離間
する仕切壁を設けて前記各炉内空間を同一方向で2分割
し、前記各炉内空間の一方分割域と他方分割域で直火バ
ーナの燃焼方向を対向させ、前記各仕切壁の周囲で同一
方向の燃焼ガス循環流を形成させることを特徴とする直
火バーナによる材料の加熱方法。1. A partition wall having both ends separated from a furnace inner wall in each furnace space in which a direct fire burner is disposed when the furnace material is heated from both sides by a direct fire burner disposed with the furnace material interposed therebetween. The furnace space is divided into two in the same direction in the same direction, the combustion direction of the open flame burner is opposed in one divided area and the other divided area of each furnace space, the same direction around each partition wall A method for heating a material by an open flame burner, wherein a combustion gas circulation flow is formed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5239495A JP2742236B2 (en) | 1995-03-13 | 1995-03-13 | Heating method of material by open flame burner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5239495A JP2742236B2 (en) | 1995-03-13 | 1995-03-13 | Heating method of material by open flame burner |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08246041A JPH08246041A (en) | 1996-09-24 |
JP2742236B2 true JP2742236B2 (en) | 1998-04-22 |
Family
ID=12913593
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5239495A Expired - Fee Related JP2742236B2 (en) | 1995-03-13 | 1995-03-13 | Heating method of material by open flame burner |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2742236B2 (en) |
-
1995
- 1995-03-13 JP JP5239495A patent/JP2742236B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH08246041A (en) | 1996-09-24 |
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