JP2706712B2 - Dust-filled solder wire, its manufacturing method and its feeder - Google Patents
Dust-filled solder wire, its manufacturing method and its feederInfo
- Publication number
- JP2706712B2 JP2706712B2 JP5132738A JP13273893A JP2706712B2 JP 2706712 B2 JP2706712 B2 JP 2706712B2 JP 5132738 A JP5132738 A JP 5132738A JP 13273893 A JP13273893 A JP 13273893A JP 2706712 B2 JP2706712 B2 JP 2706712B2
- Authority
- JP
- Japan
- Prior art keywords
- solder
- edge
- blade
- layer
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
- H05K3/3457—Solder materials or compositions; Methods of application thereof
- H05K3/3478—Applying solder preforms; Transferring prefabricated solder patterns
Landscapes
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明はヤニ入りハンダワイヤ
(以下、ヤニ入りハンダという。)の特徴ある形状及び
それを形成させる製法並びにその製法の装置にかかわ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a characteristic shape of a solder wire containing tin (hereinafter referred to as solder containing tin), a manufacturing method for forming the same, and an apparatus for the manufacturing method.
【0002】[0002]
【従来の技術】ヤニ入りハンダの特徴ある形状は実開昭
63−47086号、実開昭54−38134号等に示
され、それらの製造装置は実開昭54−140047
号、実開昭59−62886号等に示される。それらの
特徴ある形状は、ヤニ入りハンダにヤニ入りハンダの軸
心方向と並行に連続し又は断続して、軸心方向と直角断
面でヤニ層に達するV字状の溝を形成させている。更
に、軸心方向の前後でもV字状の溝を形成させている。
上記の実開昭54−38134号はヤニ層に達する細長
い溝の溝幅を狭く試みているが同じくV字状の溝であ
る。2. Description of the Related Art The characteristic shape of solder containing dust is disclosed in Japanese Utility Model Laid-Open Publication No. Sho 63-47086, Japanese Utility Model Laid-Open Publication No. Sho 54-38134, etc.
No. 59-62886. Their characteristic shape is that the tinned solder is continuous or interrupted in parallel with the axial direction of the tinned solder to form a V-shaped groove reaching the tarnish layer at a cross section perpendicular to the axial direction. Further, a V-shaped groove is formed before and after in the axial direction.
Japanese Utility Model Application Laid-Open No. 54-38134 mentioned above attempts to reduce the width of the elongated groove reaching the tan layer, but it is also a V-shaped groove.
【0003】上記従来の溝は、ヤニ入りハンダに軸心と
並行にV字形の刃を中心部のヤニ層まで切り込んで形成
されているから、ハンダ層を軸心と並行に両側へ押しひ
ろげることとなり、ヤニ入りハンダの直径が偏って大き
くなっている。そのため、そのヤニ入りハンダはハンダ
付け装置へ送るための案内パイプ内で偏って送られ壁に
接触して摩耗する。更に、ヤニ入りハンダを当初リール
に巻き付けるときにラセン状に巻き付けているから、巻
き戻しつつV字状溝を切り込むとV字状溝がラセン状に
配設され、ハンダ付け地点でのV字状溝の位置が一定し
ない欠点がある。[0003] Since the above-mentioned conventional groove is formed by cutting a V-shaped blade up to the central layer in the solder containing the tin in parallel with the axis, the solder layer is pushed and spread to both sides in parallel with the axis. , And the diameter of the solder containing the dust is unbalanced and large. As a result, the solder containing the dust is sent unevenly in the guide pipe for sending to the soldering device, and is worn by contact with the wall. Furthermore, since the solder containing the resin is wound in a spiral shape when initially wound on a reel, when the V-shaped groove is cut while being rewound, the V-shaped groove is arranged in a spiral shape, and the V-shaped groove at the soldering point is formed. There is a disadvantage that the position of the groove is not fixed.
【0004】また、従来のV字形の溝は、ヤニ入りハン
ダの軸心に沿って連続又は断続して長く設けられ、その
溝の全底面にヤニ層が露出している。このヤニ入りハン
ダはハンダ付けに際して先端が加熱されると、ハンダの
融点は標準品質で183℃、ヤニの沸点は60℃〜10
0℃であるから、長い溝底で露出面を広くしているヤニ
層を直接加熱して液状化させ、ヤニより発生する蒸気圧
によりハンダが飛散し、電子部品接着面への飛散が免れ
なかった。Further, the conventional V-shaped groove is provided continuously or intermittently long along the axis of the solder containing the dust, and the dust layer is exposed on the entire bottom surface of the groove. When the tip of this solder containing solder is heated at the time of soldering, the melting point of the solder is 183 ° C in standard quality, and the boiling point of the solder is 60 ° C to 10 ° C.
Since the temperature is 0 ° C., the varnish layer whose exposed surface is widened at the bottom of the long groove is directly heated and liquefied. Solder is scattered by the vapor pressure generated from the varnish, and it is inevitable that the solder is scattered on the electronic component bonding surface. Was.
【0005】更に、V字形の溝形成の刃は、ヤニ入りハ
ンダに同形の溝を形成させるための形状であるため、ヤ
ニ入りハンダを送る作用が少なく、送り及び送り調節に
は別の手段を必要としていた。Further, since the V-shaped groove forming blade has a shape for forming the same groove in the solder containing the dirt, the action of feeding the solder containing the dirt is small, and other means for feeding and adjusting the feed are required. Needed.
【0006】[0006]
【発明が解決しようとする課題】本発明が解決しようと
するところは、ヤニ入りハンダのハンダ付けに当って、
ハンダの飛散を防止できる溝であり、ヤニ入りハンダの
直径拡大を抑止した溝であり、ヤニ入りハンダの送りを
良好にした溝を形成させようとするものである。SUMMARY OF THE INVENTION The present invention is intended to solve the problem of soldering tinned solder.
It is a groove that can prevent the scattering of the solder, and is a groove that suppresses an increase in the diameter of the solder containing the dust, and attempts to form a groove that improves the feeding of the solder containing the dust.
【0007】[0007]
【課題を解決するための手段】本発明の上記課題を解決
するための手段は、ヤニ入りハンダに切り込む回転盤の
刃の形状を、回転方向の断面では従来のV字形でなく両
側面を垂直壁面とする長方形とし、回転方向の前縁を回
転盤の直径延長上の垂直縁とし、それに続く底縁を尻上
がりの斜縁に形成し、垂直縁の下端をヤニ層へ切り入れ
て軸心方向へ断続して溝を形成させるものである。In order to solve the above-mentioned problems of the present invention, the shape of the blade of the rotary disc that is cut into the solder containing the tan is made not to have the conventional V-shape in the cross section in the rotation direction but to make both sides perpendicular. The front edge in the direction of rotation shall be a vertical edge on the diameter extension of the turntable, and the following bottom edge shall be formed as an inclined edge rising upward. To intermittently form a groove.
【0008】[0008]
【作用】回転盤の刃はハンダに、図3、図4に示すよう
に回転方向及び両側を垂直壁としたヤニ溜りの溝を形成
させるので、ヤニ入りハンダの溝幅をV字形の溝のよう
に拡大しない。したがって、ヤニ入りハンダの直径に偏
りが少なくなる。また、垂直縁で切り込み送るのでヤニ
入りハンダの送りが強力となる。更に、刃の垂直縁の下
端がヤニ層に達すると直ちに引き上がってゆくのでヤニ
層の露出が少ない。これに対して前記従来の技術の項に
あげた実開昭54−38134号の考案のように溝の内
底面が広くヤニ層に開放されヤニ層の露出面が広いと、
ハンダ付けの加熱によりハンダより融点の低いヤニ層が
加熱されてヤニより一時的に急激に蒸気圧が発生し、ハ
ンダを飛散させるに対し、本発明ではヤニ層の露出が少
ないため、加熱されるとハンダからヤニ層に熱伝導して
小規模ずつヤニより発生する蒸気圧によって液化したヤ
ニをヤニ溜りに押しあげて蒸気圧を逃がしてゆくから蒸
気圧が高まらず、したがって、爆発が起らずハンダの飛
散を抑制できる。The blade of the rotary disc forms a groove in the solder with a vertical wall on both sides in the rotation direction and on both sides as shown in FIGS. 3 and 4, so that the groove width of the solder containing the dust is V-shaped. Does not expand like that. Therefore, the deviation of the diameter of the solder containing the dust is reduced. In addition, since the cutting is performed at the vertical edge, the feeding of the solder containing the dust becomes strong. In addition, the lower edge of the vertical edge of the blade is pulled up as soon as it reaches the layer, so that the layer is less exposed. On the other hand, in the section of the prior art,
Inside the groove as invented in Japanese Utility Model Publication No. 54-38134
If the bottom surface is wide open to the tarnish layer and the exposed surface of the tarnish layer is wide ,
Solder layer with lower melting point than solder due to heating of solder
Temporarily sharply vapor pressure than tar is heated occurs, Ha
In the present invention, the exposure of the dust layer is small,
When heated, heat is transferred from the solder to the tar layer
Yarn liquefied by the vapor pressure generated from the ani by small scale
The steam pressure is released by pushing up the nip into the pit pool,
Atmospheric pressure does not rise , so no explosion occurs and solder
Dispersion can be suppressed .
【0009】[0009]
【実施例】本発明の一実施例を説明すると、図1に示す
ように装置aは下方にガイドプーリ1が回転自在に軸装
され、その上方に周囲に刃2をもつ回転盤3がガイドプ
ーリ1に対し昇降及び回転自在に軸装されて同一動力に
より同回転数にされている。ガイドプーリ1の一側方に
はヤニ入りハンダbをガイドプーリ1と回転盤3間へ送
り込み用のパイプ4が、他側方には溝が形成されたヤニ
入りハンダbをハンダ付け地点まで案内のパイプ5が配
設されている。回転盤3の刃2はその形状を、回転方向
の断面では長方形とし、したがって両側面を垂直壁面
に、回転方向の前縁を回転盤3の直径延長上の垂直線イ
となる垂直縁に、垂直線イの下端から続く底縁を尻上が
りの斜線ロとなる斜縁にそれぞれ形成している。ヤニ入
りハンダの直径を0.5mmとすると刃2の厚さは0.1
mm、深さはヤニ入りハンダbの中央部のヤニ層6に達す
るものである。When EXAMPLES illustrating an embodiment of the present invention, the apparatus a as shown in FIG. 1 is JikuSo rotatably guide pulley 1 downward, rotary table 3 the guide with an edge 2 around thereabove The pulley 1 is rotatably mounted on a shaft so as to be able to move up and down and rotate at the same speed with the same power. On one side of the guide pulley 1, a pipe 4 for feeding the solder b with the dirt between the guide pulley 1 and the rotating plate 3, and on the other side, the grooved formed solder b is guided to the soldering point. Pipe 5 is provided. The shape of the blade 2 of the turntable 3 is rectangular in the cross section in the rotation direction, so that both sides are vertical walls, and the leading edge in the rotation direction is a vertical edge which is a vertical line a on the diameter extension of the turntable 3, The bottom edge continuing from the lower end of the vertical line a is formed as an oblique edge that becomes an oblique line B rising upward. Assuming that the diameter of the solder containing the tin is 0.5 mm, the thickness of the blade 2 is 0.1
mm and the depth reaches the dent layer 6 at the center of the tin-containing solder b.
【0010】図外リールに巻かれたヤニ入りハンダb
を、装置aの一側方のパイプ4を通して上下間隔が調整
されて回転するガイドプーリ1と回転盤3間へ挿入する
と、刃2が押し込まれ刃先きがヤニ層6へ到達する。刃
2は好ましくは前後と中央の3枚がヤニ入りハンダbに
切り入るのが望ましい。刃2が切り入る際はその垂直線
イとなる刃2の峯がヤニ入りハンダbの軸心と同一方向
となる。ヤニ入りハンダbはハンダとヤニ層との個体と
流体とに分けうるのでその密度差が大きくハンダの融点
とヤニの沸点は前記のとおりであり、ヤニ層の露出は少
ないのでハンダを介して熱せられるとその蒸気圧によっ
て刃2の跡のヤニ溜り7にヤニが溜り、ハンダを破裂飛
散させない。[0010] Solder b containing dust wound on a reel not shown
Is inserted between the guide pulley 1 and the rotating plate 3 which rotate while adjusting the vertical distance through the pipe 4 on one side of the device a, the blade 2 is pushed in, and the tip of the blade reaches the stain layer 6. Preferably, three blades 2 at the front, rear, and center are cut into the solder b containing the dents. When the blade 2 cuts in, the ridge of the blade 2 which is the vertical line a is in the same direction as the axis of the solder b containing dents. Since the solder b containing tin can be divided into a solid and a fluid of the solder and the tin layer, the density difference is large, and the melting point of the solder and the boiling point of the tin are as described above. When the vapor pressure is applied, the mist accumulates in the mist pool 7 on the trace of the blade 2 so that the solder does not burst and scatter.
【0011】刃2はまた回動によりハンダ層8を介して
ヤニ入りハンダbを押し送るので、リールから巻き戻し
つつヤニ入りハンダbをハンダ付け地点まで送ることが
できる。[0011] The blade 2 also pushes the tinned solder b through the solder layer 8 by rotation, so that the tinned solder b can be sent to the soldering point while being rewound from the reel.
【0012】[0012]
【発明の効果】本発明によれば、ハンダ付けに際しハン
ダの飛散を抑制し、ヤニ入りハンダの直径の拡大を抑止
し、ヤニ入りハンダの送りを良好かつ強力にする効果が
ある。According to the present invention, there is an effect that the scattering of the solder during the soldering is suppressed, the diameter of the solder containing the dust is prevented from expanding, and the feeding of the solder containing the dust is made good and strong.
【図1】本発明のヤニ入りハンダワイヤを形成する装置
の概略図である。FIG. 1 is a schematic view of an apparatus for forming a tinned solder wire of the present invention.
【図2】本発明に使用する刃の側面図である。FIG. 2 is a side view of a blade used in the present invention.
【図3】本発明のヤニ入りハンダワイヤの縦断面図であ
る。FIG. 3 is a vertical cross-sectional view of the solder wire with a tin of the present invention.
【図4】本発明のヤニ入りハンダワイヤの平面図であ
る。FIG. 4 is a plan view of the solder wire with a tin of the present invention.
a 装置 1 ガイドプーリ 2 刃 3 回転盤 b ヤニ入りハンダ イ 垂直線 ロ 斜線 6 ヤニ層 7 ヤニ溜り 8 ハンダ層 a Apparatus 1 Guide pulley 2 Blade 3 Turntable b Solder with dirt Vertical line B Oblique line 6 Dirt layer 7 Dirt pool 8 Solder layer
Claims (3)
て設ける溝の形状を、内側面は垂直壁とした細長の溝と
するとともに、内底面はヤニ入りハンダワイヤの進行方
向にあたる前部をヤニ入りハンダワイヤ中心部のヤニ層
に達する溝とし、それより後部を尻上がりの斜め底面と
し、上記形状の溝を使用時にヤニ溜りとすることを特徴
とするヤニ入りハンダワイヤ。1. An elongated groove having a vertical wall formed on an inner surface thereof, wherein a groove provided along an axis of the solder wire containing the resin is formed.
And the inner bottom surface is how
The front part corresponding to the direction is the solder layer containing the solder wire at the center.
A grooved wire that reaches the upper end of the solder wire, and a rear portion of the grooved portion is formed as an oblique bottom surface rising upward, and the groove having the above-mentioned shape is used as a pool for repelling when used.
形状を、回転方向の断面では長方形とし、回転方向前縁
を回転盤の直径延長上の垂直縁とし、同縁の下端に続く
底縁を尻上がりの斜縁とし、前記垂直縁はヤニ層に達す
る深さとして成り、この刃を断続してヤニ入りハンダ層
へ切り込ませることによりヤニ溜りの溝を設けることを
特徴とするヤニ入りハンダワイヤの製法。2. A shape of a blade of a rotating disk cut into solder containing solder is rectangular in a cross section in the rotating direction, a leading edge in the rotating direction is a vertical edge on a diameter extension of the rotating disk, and a bottom edge following a lower end of the edge. Wherein the vertical edge is formed as a depth reaching the dent layer, and the blade is intermittently cut into the dent-containing solder layer to provide a groove for the dent pool. Recipe.
断面が長方形で回転方向前縁を回転盤の直径延長上の垂
直縁とし、同縁の下端に続く底縁を尻上がりの斜縁と
し、前記垂直縁はヤニ層に達する深さとした刃を周設
し、ヤニ入りハンダワイヤを上記回転盤とガイドローラ
ーで挟送する際に刃の垂直縁により送りを強めることを
特徴とするヤニ入りハンダワイヤの送り装置。3. A rotary plate for feeding a solder wire containing a resin,
The cross-section is rectangular, the leading edge in the direction of rotation is the vertical edge on the diameter extension of the turntable, the bottom edge following the lower end of the rotary edge is the rising edge, and the vertical edge has a blade with a depth reaching the tarnish layer. A feeding device for a solder wire containing a tin, wherein the feed is strengthened by a vertical edge of a blade when the solder wire containing a tin is sandwiched between the rotating disk and the guide roller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5132738A JP2706712B2 (en) | 1993-05-11 | 1993-05-11 | Dust-filled solder wire, its manufacturing method and its feeder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5132738A JP2706712B2 (en) | 1993-05-11 | 1993-05-11 | Dust-filled solder wire, its manufacturing method and its feeder |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08281469A JPH08281469A (en) | 1996-10-29 |
JP2706712B2 true JP2706712B2 (en) | 1998-01-28 |
Family
ID=15088447
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5132738A Expired - Fee Related JP2706712B2 (en) | 1993-05-11 | 1993-05-11 | Dust-filled solder wire, its manufacturing method and its feeder |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2706712B2 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4785791B2 (en) * | 2007-06-07 | 2011-10-05 | 明生 渡邉 | Solder strip with solder |
JP4659911B1 (en) * | 2010-02-18 | 2011-03-30 | 株式会社ジャパンユニックス | Grooving feeder for linear solder with flux |
JP5285641B2 (en) * | 2010-03-08 | 2013-09-11 | 株式会社ジャパンユニックス | Grooving feeder for linear solder with flux |
CN103252426B (en) * | 2011-12-09 | 2014-12-10 | 泰金宝光电(苏州)有限公司 | Bonding wire cutting machine and bonding wire cutting control method |
JP6470449B1 (en) * | 2018-05-10 | 2019-02-13 | 株式会社マツオ製作所 | Method for optimizing solder wire |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5365241A (en) * | 1976-11-25 | 1978-06-10 | Nippon Genma Kk | Soldering method and apparatus |
-
1993
- 1993-05-11 JP JP5132738A patent/JP2706712B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH08281469A (en) | 1996-10-29 |
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Legal Events
Date | Code | Title | Description |
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R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
LAPS | Cancellation because of no payment of annual fees |