JP2683861B2 - Hot pipe making tool and method of manufacturing the same - Google Patents
Hot pipe making tool and method of manufacturing the sameInfo
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- JP2683861B2 JP2683861B2 JP23086293A JP23086293A JP2683861B2 JP 2683861 B2 JP2683861 B2 JP 2683861B2 JP 23086293 A JP23086293 A JP 23086293A JP 23086293 A JP23086293 A JP 23086293A JP 2683861 B2 JP2683861 B2 JP 2683861B2
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Description
【0001】[0001]
【産業上の利用分野】この発明は、マンネスマン方式に
より継目無管を製管する際の穿孔圧延や延伸圧延で使用
される熱間製管用工具(内面圧延用工具等)、並びに該
熱間製管用工具の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hot pipe manufacturing tool (such as an inner surface rolling tool) used in piercing rolling or drawing rolling when manufacturing a seamless pipe by the Mannesmann method, and the hot rolling. The present invention relates to a method for manufacturing a pipe tool.
【0002】[0002]
【従来技術とその課題】マンネスマン方式による継目無
管の製管工程は、大きく分けると、傾斜ロ−ル式の2ロ
−ル式ピアサ−や3ロ−ル式ピアサ−あるいは孔型ロ−
ル式のプレスロ−ルピアシングミル等の圧延機を使った
穿孔圧延工程と、これに続く傾斜ロ−ル式の2ロ−ルエ
ロンゲ−タ−(延伸機)等を使った延伸圧延工程とから
成っているが、これらの圧延工程では耐熱性,耐摩耗性
に富んだ内面圧延用の工具(ピアサ−プラグ,マンドレ
ル等)を欠くことができない。2. Description of the Related Art The seamless pipe manufacturing process by the Mannesmann system is roughly divided into two types: a tilt roll type two-roll type piercer, a three-roll type piercer and a hole type roll.
It consists of a piercing and rolling process that uses a rolling machine such as a roll type press roll piercing mill, and a drawing and rolling process that uses a sloping roll type two roll elongator (drawing machine). However, in these rolling processes, tools for inner surface rolling (piercer plug, mandrel, etc.), which are excellent in heat resistance and wear resistance, cannot be omitted.
【0003】この内面圧延用工具、例えば穿孔圧延用工
具(ピアサ−プラグ)等の材質としては、従来、普通鋼
を加工対象として開発された3%Cr−1%Niベ−スの鋼(以
降、成分割合を表す%は重量%とする)が一般的に使用
されていた。しかし、上記材質のものでは高温強度が十
分であるとは言えず、変形抵抗の高いステンレス鋼等を
穿孔すると高い面圧がかかる先端部に溶損が生じて短期
間で工具を廃却しなければならなかった。As a material for the tool for inner surface rolling, for example, a tool for piercing and rolling (piercer plug), a steel of 3% Cr-1% Ni base (hereinafter referred to as "steel") which has been conventionally developed for processing ordinary steel. ,% Representing the component ratio is taken as% by weight) was generally used. However, it cannot be said that high-temperature strength is sufficient with the above materials, and when drilling stainless steel or the like with high deformation resistance, high surface pressure is applied and melting damage occurs at the tip and tools must be scrapped in a short period of time. I had to do it.
【0004】そこで、ステンレス鋼用や高Cr鋼用とし
て、前記3%Cr−1%Niベ−ス鋼のCr量やNi量の比率に工夫
を加えると共に適量のW,Moを加えた材料(特開昭56−
130457号,特公昭64−7146号)や、更にTi,Zrを添加し
た材料(特公昭64−7147号)を素材とする穿孔圧延工具
が提案された。また、耐熱合金やセラミック材料を母材
にしたり表面改質材としたものも試験的に提案された。Therefore, for stainless steels and high Cr steels, a material in which the proportions of Cr content and Ni content of the above 3% Cr-1% Ni base steel are modified and appropriate amounts of W and Mo are added ( JP-A-56-
130457, Japanese Examined Patent Publication No. 64-7146), and a piercing and rolling tool using a material to which Ti and Zr have been added (Japanese Examined Patent Publication No. 64-7147) have been proposed. In addition, a heat-resistant alloy or ceramic material as a base material or a surface-modifying material was also experimentally proposed.
【0005】しかし、実用材としての高性能が期待され
た上記特開昭56−130457号,特公昭64−7146号あるいは
特公昭64−7147号に係る工具は、確かに高温強度は上昇
するものの、工具寿命は前述した3%Cr−1%Niベ−スの鋼
のせいぜい 1.5〜 2.0倍程度にしか達しなかった。この
寿命の延び止まりは“焼付き”によるもので、激しい剪
断変形力を受ける工具の胴部に生じた焼付きが工具寿命
の向上を阻害する要因となっていた。However, although the tools according to the above-mentioned JP-A-56-130457, JP-B-64-7146 or JP-B-64-7147, which are expected to have high performance as a practical material, certainly have high temperature strength, The tool life was only 1.5 to 2.0 times as long as that of the 3% Cr-1% Ni base steel mentioned above. This extension of the service life is caused by "seizure", and the seizure generated in the body of the tool subjected to severe shear deformation has been a factor that hinders the improvement of the service life of the tool.
【0006】そのため、これらの材料で作成された穿孔
圧延用工具等を酸化性雰囲気中で加熱処理し、その表面
に潤滑性に富む酸化スケ−ル層を形成させたものが提案
された(特開昭57−152446号,特開昭61−264163号,特
開昭63-69948号,特開昭63−282241号,特開平3-204106
号,特開平4-147706号,特開平4-270003号等)。しか
し、これらの工具であっても、ステンレス鋼等の変形抵
抗の大きな材質のものが加工対象になるとやはり焼付き
の発生を十分に防止することができなかった。Therefore, it has been proposed that a piercing / rolling tool or the like made of these materials is heat-treated in an oxidizing atmosphere to form an oxide scale layer having high lubricity on the surface thereof (special feature). Kai 57-152446, JP 61-264163, JP 63-69948, JP 63-282241, JP 3-204106
No. 4-147706, No. 4-270003). However, even with these tools, when a material having a large deformation resistance such as stainless steel is to be processed, it is still impossible to sufficiently prevent seizure.
【0007】ところで、この場合の穿孔用工具の損傷状
態を調べて見ると、大部分は生成させた酸化スケ−ル層
が摩耗してしまったり剥離したことによる焼付き発生に
よるものであった。そして、特にステンレス鋼等のよう
な変形抵抗の高い材料を加工する場合には、工具表面に
生成させたスケ−ル層が製管中に奪い取られて焼付きを
生じることが確認された。By the way, when examining the damage state of the drilling tool in this case, most of the damage was due to seizure due to abrasion or peeling of the produced oxide scale layer. It has been confirmed that the scale layer formed on the tool surface is seized in the pipe making to cause seizure particularly when processing a material having a high deformation resistance such as stainless steel.
【0008】なお、特開昭63−282241号公報に
よれば「Cr含有量が0.95%以上だと表面に形成されるス
ケ−ル構造が FeCr2O4 主体になり、 被圧延材に容易に
こすり取られるため寿命が短く、 Cr含有量を0.95%未満
にすれば熱処理で形成する酸化スケ−ルは工具表面に強
固に付着するFeO主体の表面スケ−ルとなるため工具寿
命がより高くなる」としているが、Cr含有量を0.95%未
満に調整した材料に単にスケ−ル形成処理を施したもの
では寿命延長効果が十分に満足できるものではなく、前
述した3%Cr−1%Niベ−スの鋼のせいぜい 2.5〜 3.0倍と
なる程度に止まった。According to Japanese Patent Application Laid-Open No. 63-228241, "When the Cr content is 0.95% or more, the scale structure formed on the surface is mainly FeCr 2 O 4 and the rolled material can be easily rolled. The life is short because it is scraped off, and if the Cr content is less than 0.95%, the oxide scale formed by heat treatment becomes a FeO-based surface scale that firmly adheres to the tool surface, resulting in a longer tool life. However, if the material with the Cr content adjusted to less than 0.95% is simply subjected to the scale-forming treatment, the life extension effect is not sufficiently satisfactory, and the above-mentioned 3% Cr-1% Ni alloy is not sufficient. -It has stopped at about 2.5 to 3.0 times that of stainless steel.
【0009】しかも、工具表面に酸化スケ−ルを生成さ
せる熱処理を行うと工具表面に著しい脱炭が生じ、この
結果、工具表面近傍(〜2mm)が著しく軟化して高温使
用時に塑性変形を起こしやすくなり、溶損,焼付き,変
形が生じる原因となることも分かった。Moreover, when heat treatment for producing an oxide scale is performed on the tool surface, remarkable decarburization occurs on the tool surface, and as a result, the vicinity of the tool surface (~ 2 mm) is significantly softened and plastic deformation occurs at high temperature use. It was also found that it becomes easier and causes melting loss, seizure, and deformation.
【0010】このようなことから、本発明が目的とした
のは、変形抵抗の高い材料を製管する場合でも高い使用
寿命が保証された熱間製管用工具を安定して提供できる
手段を確立することであった。In view of the above, the object of the present invention is to establish means for stably providing a hot pipe manufacturing tool that guarantees a long service life even in the case of manufacturing a material having high deformation resistance. Was to do.
【0011】[0011]
【課題を解決するための手段】本発明者等は、上記目的
を達成すべく、そのためには熱間製管用工具に十分な高
温変形抵抗性を確保すると共に一層安定した焼付き防止
策を講じる必要があるとの観点から鋭意研究を重ねた結
果、次のような知見を得ることができた。In order to achieve the above object, the inventors of the present invention ensure a sufficient high temperature deformation resistance of a hot pipe manufacturing tool and take a more stable seizure prevention measure. As a result of repeated studies from the viewpoint of necessity, the following findings were obtained.
【0012】a) 熱間製管用工具の高温変形抵抗を高め
るのに素材鋼中のC含有量を増やすと共にMo,Wを添加
するのが効果的であることは知られているが、このよう
な手立てを講じると焼入れ時の靱性が著しく低下して、
焼き割れを生じたり、搬送時の衝撃や穿孔開始時の衝撃
で工具が容易に破壊するようになる。もっとも、これを
改善する方法として、焼きが入る部分をなるべく小さく
するために素材鋼のAc3点温度を高くし、製管時に表面
温度が上昇してもAc3点を超えることがないようにする
ことが考えられるが、その場合にはAc1点温度の上昇不
足のために焼きが入るのを防止できなかったり、Ac1点
温度が低いために軟化しやすいという問題をも同時に解
決することは困難であった。しかるに、MoとWの多量添
加を行うことでこれらの問題の効果的な解決が可能にな
る。A) It is known that it is effective to increase the C content in the material steel and to add Mo and W in order to increase the high temperature deformation resistance of the hot pipe manufacturing tool. If you take proper measures, the toughness during quenching will decrease significantly,
The tool easily breaks due to quenching cracks, impact during transportation, or impact at the start of drilling. However, as a method of improving this, the Ac 3 point temperature of the material steel is raised so as to minimize the area where quenching occurs, so that even if the surface temperature rises during pipe making, it will not exceed the Ac 3 point. it is conceivable to, but which may not be prevented from grilled enters for increasing shortage of Ac 1 point temperature in that case, also simultaneously solved the problem of easily softened to Ac 1 point temperature is low Was difficult. However, by adding a large amount of Mo and W, it becomes possible to effectively solve these problems.
【0013】b) 一方、焼付き防止には工具表面に潤滑
性の優れた難剥離性の低融点酸化スケ−ル層を生成させ
るのが最も効果的である。酸化スケ−ルとしてはFe酸化
物が有効であるが、潤滑性をより向上させて十分な耐焼
付き性を確保するには、緻密で耐剥離性,耐摩耗性に優
れた厚いスケ−ル層を形成する必要がある。そのため、
母材鋼へのCr添加によるスケ−ルのスピネル化は従来か
ら利用されているが、この手立てよりもMo,Wの他に多
量のNiを含有させ、かつNiとWの含有量を所定の範囲に
調節した母材鋼を用いてその表面を酸化処理する方法に
よった場合には、表面に形成される酸化スケ−ル層は
“Niが高度に濃縮した金属片”や“Mo,WがFeOと結合
して生じた低融点化合物”が分散された状態となる上、
厚いスケ−ルの場合でもスケ−ル構造が一般的な粒界酸
化型から内部酸化型に変わって耐剥離性(母材との密着
性),耐摩耗性が大幅に改善され、焼付き防止効果は一
段と向上する。B) On the other hand, for preventing seizure, it is most effective to form a low melting point oxide scale layer having excellent lubricity and hardly peeling on the tool surface. Fe oxide is effective as an oxide scale, but in order to further improve lubricity and ensure sufficient seizure resistance, a thick scale layer that is dense and has excellent peel resistance and wear resistance is used. Need to be formed. for that reason,
Spinelization of the scale by adding Cr to the base steel has been conventionally used, but in addition to Mo and W, a large amount of Ni is contained and the content of Ni and W is set to a predetermined level. When the surface is oxidized by using a base steel adjusted to a range, the oxide scale layer formed on the surface is "a metal piece highly enriched in Ni" or "Mo, W". Becomes a state in which the low-melting-point compound produced by bonding with FeO is dispersed.
Even in the case of thick scale, the scale structure changes from the general grain boundary oxidation type to the internal oxidation type, and the peeling resistance (adhesion with the base material) and wear resistance are greatly improved, and seizure prevention The effect is further improved.
【0014】c) ただ、表面に潤滑性を有するスケ−ル
を形成させるための酸化処理を施すと母材表層で必然的
に脱炭が生じ、脱炭に伴う材料の軟化が起きるという問
題がある。しかし、母材鋼に対するMo,Wの多量添加を
行うと共に、Ni,Mnを活用することでフェライト生成の
抑制を図ってやれば、上記問題を実用上差支えない程度
にまで軽減することができる。C) However, when the surface is subjected to an oxidation treatment for forming a scale having lubricity, decarburization is inevitably generated on the surface layer of the base material, and there is a problem that the material softens due to decarburization. is there. However, if a large amount of Mo and W are added to the base steel and Ni and Mn are used to suppress the formation of ferrite, the above problems can be reduced to the extent that they are practically acceptable.
【0015】d) なお、耐焼付き性に優れた熱間製管工
具を得るためには母材の成分設計を最適として緻密で耐
剥離性,耐摩耗性に優れた酸化スケ−ル層を形成させる
ことが必要であることは勿論、使用前のスケ−ル厚さを
も十分に厚くしなければならないことは既に述べた通り
であるが、緻密で十分な厚さのスケ−ルを確保するには
酸化スケ−ル層形成のための熱処理条件が重要な役割を
果たすので、この熱処理条件を規制する必要がある。D) In order to obtain a hot pipe forming tool having excellent seizure resistance, the composition design of the base material is optimized to form a dense oxide scale layer having excellent peeling resistance and wear resistance. It is of course necessary to increase the thickness of the scale before use, as described above, but to ensure a precise and sufficient thickness of the scale. In this case, the heat treatment conditions for forming the oxide scale layer play an important role, so it is necessary to regulate the heat treatment conditions.
【0016】本発明は、上記知見事項等を基にした更な
る検討の末に完成されたものであって、「熱間製管用工
具を、 C:0.08〜0.65%, Si:0.1 〜2.0 %, Mn:0.2 〜
3.0 %, Ni:0.2 〜7.0 %, sol.Al:0.005 〜0.2 %, Mo及びWの1種以上: 合計 1.5〜 8.0%で、 かつ7W(%) +8Ni(%) ≦ 56 を
満足する量 を含有するか、 あるいは更に Cr:5.0 %以下, Co:5.0 %以下, V:2.0 以下,
Nb:2.0 以下, Ti:2.0 %以下, Zr:0.5 %以下, B:0.2 %以
下, Mg,Ca,La,Ce及びYの1種以上:合計で 0.5以下 を含むと共に、 残部がFe及び不可避不純物である鋼製基
体、 又は更に不可避不純物中のN,O,P及びSの含有
量がそれぞれ0.02%以下,0.02%以下,0.035 %以下,
0.030 %以下に規制されて成る鋼製基体の表面に、 厚さ
250〜1000μmの内部酸化型スケ−ル層を有した
構成とした点」に特徴を有し、更には、 「C:0.08〜0.65%, Si:0.1 〜2.0 %, Mn:0.2
〜3.0 %, Ni:0.2 〜7.0 %, sol.Al:0.005 〜0.2 %, Mo及びWの1種以上: 合計 1.5〜 8.0%で、 かつ7W(%) +8Ni(%) ≦ 56 を
満足する量 を含有するか、 あるいは更に Cr:5.0 %以下, Co:5.0 %以下, V:2.0 %
以下, Nb:2.0 %以下, Ti:2.0 %以下, Zr:0.5 %
以下, B:0.2 %以下, Mg, Ca, La, Ce及びYの1種以
上:合計で 0.5%以下 のうちの1種以上をも含むと共に、 残部がFe及び不可避
不純物から成る鋼、 又は更に不可避不純物中のN,O,
P及びSの含有量がそれぞれ0.02%以下,0.02%以下,
0.035 %以下,0.030 %以下に規制されて成る鋼を、 所
定の工具形状に成形した後、 大気酸素濃度以下の酸化雰
囲気中にて800〜1100℃で4〜10hrの均熱を施
し、 引き続いて50℃/hr 以下の冷却速度で800〜5
00℃まで徐冷することにより、 表面に厚さ250〜1
000μmの内部酸化型スケ−ル層を形成させることに
よって、 使用寿命の長い熱間製管用工具を安定に製造で
きるようにした点」にも大きな特徴を有している。The present invention has been completed after further studies based on the above-mentioned findings and the like. "The hot pipe-making tool is C: 0.08 to 0.65%, Si: 0.1 to 2.0%. , Mn: 0.2 ~
3.0%, Ni: 0.2 to 7.0%, sol.Al: 0.005 to 0.2%, one or more of Mo and W: A total of 1.5 to 8.0%, and an amount satisfying 7W (%) + 8Ni (%) ≤ 56. Contains or further Cr: 5.0% or less, Co: 5.0% or less, V: 2.0 or less,
Nb: 2.0 or less, Ti: 2.0 % or less, Zr: 0.5% or less, B: 0.2% or less, one or more of Mg, Ca, La, Ce and Y: Includes 0.5 or less in total and the balance Fe and unavoidable Steel substrate as an impurity, or the content of N, O, P and S in the unavoidable impurities is 0.02% or less, 0.02% or less, 0.035% or less, respectively.
It is characterized in that the surface of a steel base body regulated to 0.030% or less has an internal oxidation-type scale layer having a thickness of 250 to 1000 μm ”, and further,“ C: 0.08 to 0.65%, Si: 0.1-2.0%, Mn: 0.2
~ 3.0%, Ni: 0.2 ~ 7.0%, sol.Al: 0.005 ~ 0.2%, one or more of Mo and W: A total of 1.5 ~ 8.0% and an amount satisfying 7W (%) + 8Ni (%) ≤ 56 Or further contains Cr: 5.0% or less, Co: 5.0% or less, V: 2.0%
Below, Nb: 2.0% or less, Ti: 2.0% or less, Zr: 0.5%
Below, B: 0.2% or less, one or more of Mg, Ca, La, Ce and Y: a steel containing at least one of 0.5% or less in total and the balance being Fe and inevitable impurities, or further N, O in unavoidable impurities,
Content of P and S is 0.02% or less, 0.02% or less,
After forming the steel controlled to 0.035% or less and 0.030% or less into a predetermined tool shape, soaking is performed at 800 to 1100 ° C for 4 to 10 hours in an oxidizing atmosphere with an atmospheric oxygen concentration or less, and subsequently. 800 to 5 at a cooling rate of 50 ° C / hr or less
By gradually cooling to 00 ° C, the surface has a thickness of 250-1
By forming an internal oxidation type scale layer having a thickness of 000 μm, it is possible to stably manufacture a hot pipe manufacturing tool having a long service life ”.
【0017】[0017]
【作用】続いて、本発明において、鋼の成分組成,工具
基体表面の酸化スケ−ル厚,鋼基体表面の粗さ、並びに
工具の製造条件を前記の如くに限定した理由につき、そ
の作用と共に詳述する。Next, in the present invention, the composition of the steel, the oxide scale thickness of the tool substrate surface, the roughness of the steel substrate surface, and the reasons for limiting the tool manufacturing conditions as described above will be explained together with the action. Detailed description.
【0018】(A) 鋼の成分組成 a) C Cは鋼材の高温強度向上に有効な成分であるが、その含
有量が0.08%未満では十分な強度を確保することができ
ない。一方、C含有量が0.65%を超えると製管後の冷却
によって焼きが入る表層部分の硬度が高くなりすぎ、焼
割れを生じ易くもなる。従って、C含有量は0.08〜0.65
%の範囲と定めた。(A) Steel composition a) C C is an effective component for improving the high-temperature strength of steel, but if its content is less than 0.08%, sufficient strength cannot be secured. On the other hand, when the C content exceeds 0.65%, the hardness of the surface layer portion where quenching occurs due to cooling after pipe making becomes too high, and quench cracking easily occurs. Therefore, the C content is 0.08 to 0.65.
The range is defined as%.
【0019】b) Si Siは脱酸,Ac1点の上昇,工具表面の酸化スケ−ルの緻
密化等に有効な成分であるが、その含有量が 0.1%未満
では所望の効果が得られず、一方、 2.0%を超えて含有
させると靭性の劣化を招くばかりか、十分な厚みのスケ
−ル層が得られなくなって潤滑性能が不足する。従っ
て、Si含有量は 0.1〜 2.0%と定めた。B) Si Si is an effective component for deoxidation, increase in Ac 1 point, densification of oxide scale on the tool surface, etc., but if the content is less than 0.1%, the desired effect is obtained. On the other hand, if the content exceeds 2.0%, not only the toughness is deteriorated, but also a scale layer having a sufficient thickness cannot be obtained and the lubricating performance is insufficient. Therefore, the Si content is set to 0.1 to 2.0%.
【0020】c) Mn 本発明鋼における如くMo,Wを多量に添加する場合、高
温でオ−ステナイト単相を確保するにはMnの添加が有効
であり、またδ−フェライトの生成を抑制して靱性低下
を防止したり高温強度の低下を防止するためにもMn添加
は必要である。しかし、その含有量が 0.2%未満の場合
には上記効果が十分でない。一方、 3.0%を超えてMnを
含有させると酸化スケ−ル中に入るMnがスケ−ルの緻密
性を劣化させる上、スケ−ルの融点を高めてその潤滑性
を劣化させる。従って、Mn含有量は 0.2〜 3.0%と定め
た。C) Mn When adding a large amount of Mo and W as in the steel of the present invention, the addition of Mn is effective to secure the austenite single phase at high temperature, and suppresses the formation of δ-ferrite. Therefore, addition of Mn is necessary to prevent deterioration of toughness and deterioration of high temperature strength. However, if the content is less than 0.2%, the above effect is not sufficient. On the other hand, if Mn exceeds 3.0%, Mn in the oxide scale deteriorates the denseness of the scale and also increases the melting point of the scale to deteriorate its lubricity. Therefore, the Mn content was set to 0.2-3.0%.
【0021】d) Ni Niには、製管後の冷却によって工具の表層部に形成され
る焼入れ相の靭性を改善させる作用があるが、上記作用
による所望の効果を得るためには 0.2%以上のNi含有量
を確保する必要がある。また、鋼中に添加されたNiは "
酸化スケ−ル処理にて形成されたスケ−ル層" 中に酸化
されずに残留し、複合強化作用を示してスケ−ルの耐剥
離性を大きく改善する作用も有しており、この効果はNi
含有量が0.2 %以上になると顕著化する。更に、Niに
も、Mo,Wを多量に添加した場合のδ−フェライトの生
成を抑制して靱性低下を防止したり高温強度の低下を防
止する作用がある。しかし、 7.0%を超えてNiを含有さ
せるとスケ−ルの生成が抑制されることとなり、かえっ
て潤滑性を劣化させる。また、W含有量との関係でその
含有量が「7W(%) +8Ni(%) > 56 」の範囲になる
と、スケ−ルが従来の酸化スケ−ル型プラグと同様の粒
界酸化型となって穿孔中に剥離を生じるようになる。従
って、Ni含有量は 0.2〜 7.0%で、かつ「7W(%) +8
Ni(%) ≦ 56 」を満足することと定めた。D) Ni Ni has an action of improving the toughness of the hardened phase formed in the surface layer of the tool by cooling after pipe making, but in order to obtain the desired effect due to the above action, 0.2% or more It is necessary to secure the Ni content of. Also, the Ni added to the steel is
It remains without being oxidized in the scale layer formed by the oxidation scale treatment, has a composite strengthening action, and has a function of greatly improving the peeling resistance of the scale. Is Ni
It becomes remarkable when the content exceeds 0.2%. Further, Ni also has an action of suppressing the formation of δ-ferrite when a large amount of Mo or W is added, thereby preventing a decrease in toughness and a decrease in high temperature strength. However, if Ni is contained in an amount of more than 7.0%, the generation of scale is suppressed, which rather deteriorates the lubricity. In addition, when the content is in the range of "7W (%) + 8Ni (%)>56" in relation to the W content, the scale becomes a grain boundary oxidation type similar to the conventional oxide scale type plug. Becomes detached during perforation. Therefore, the Ni content is 0.2-7.0%, and "7W (%) + 8
Ni (%) ≤ 56 "was satisfied.
【0022】e) Mo,W これら成分の1種又は2種を特定量以上含有させること
は高温強度の改善に極めて有効であり、かつAc1点を上
昇させて穿孔後に工具表層部の焼きが入る部分を少なく
し、焼き割れを防止する作用をも有している。これらの
効果はMoとWとで等価であり、〔Mo+W〕の合計量で
1.5%未満では上記効果が不十分であって製管中に容易
に変形・溶損を生じてしまう(なお靱性についてはMoよ
りWの方が良好であり、 特に靱性が重要な穿孔用工具で
はMo≦ 3.5%に抑制すべきである)。一方、Mo,Wの含有
量が合計で 8.0%を超えると高温でもフェライトが残留
するようになって逆に高温強度が低下する上、靭性も劣
化する。従って、Mo並びにWの含有量は両者の合計で
1.5〜 8.0%と定めた。なお、靭性面からすればMoより
もWを含有させる方が好ましく、特に靭性が重要な工具
ではMo含有量を 3.5%以下に抑制するのが良い。E) Mo, W Containing one or two or more of these components in a specific amount or more is extremely effective in improving the high temperature strength, and increases the Ac 1 point to burn the surface layer of the tool after drilling. It also has the function of reducing the number of parts that enter and preventing quenching cracks. These effects are equivalent in Mo and W, and in the total amount of [Mo + W]
If it is less than 1.5%, the above effect is insufficient, and deformation and melting loss easily occur during pipe making. (As for toughness, W is better than Mo, especially for drilling tools where toughness is important. Mo should be suppressed to 3.5%). On the other hand, if the total content of Mo and W exceeds 8.0%, ferrite will remain even at high temperatures, conversely the high temperature strength will decrease and the toughness will also deteriorate. Therefore, the total content of Mo and W is
It was defined as 1.5 to 8.0%. From the viewpoint of toughness, it is preferable to contain W rather than Mo, and especially for tools in which toughness is important, the Mo content should be suppressed to 3.5% or less.
【0023】f) sol.Al sol.Alは脱酸剤として有効な成分である。特に製管工具
用材料では高温における強度を確保する必要があり、そ
のため必然的に室温でも高強度となるが、この場合に鋼
中の酸素量を抑制することは靭性確保上重要で、少なく
ともO含有量を200ppm 以下とするのが望ましい。O
含有量を30ppm 以下とすると靭性は更に大きく改善さ
れる。しかし、sol.Al含有量が 0.005%未満では脱酸効
果が不十分であり、一方 0.2%を超えて含有させても脱
酸効果が飽和するばかりか、かえって工具鋳造時の溶鋼
の粘性を増加させ鋳造欠陥を生じる恐れが出てくる。従
って、sol.Al含有量は0.005 〜0.2 %と定めた。F) sol.Al sol.Al is an effective component as a deoxidizer. In particular, it is necessary to secure the strength at a high temperature in the material for pipe manufacturing tools, and therefore the strength is inevitably high even at room temperature. In this case, it is important to suppress the oxygen content in the steel in order to secure the toughness, It is desirable that the content be 200 ppm or less. O
When the content is 30 ppm or less, the toughness is further improved. However, if the sol.Al content is less than 0.005%, the deoxidizing effect is insufficient. On the other hand, if the sol.Al content exceeds 0.2%, the deoxidizing effect is not only saturated, but rather the viscosity of molten steel during tool casting increases. This may cause casting defects. Therefore, the sol.Al content is set to 0.005 to 0.2%.
【0024】g) Cr, Co, V, Nb, Ti, Zr, B, Mg, Ca,
La, Ce及びY これらの成分は、鋼材の靭性,高温での変形抵抗を向上
する作用やスケ−ルの潤滑特性を改善する作用を有して
いるので、必要により1種又は2種以上の添加がなされ
るが、各成分についての含有量を個別に数値限定したの
は次の理由による。G) Cr, Co, V, Nb, Ti, Zr, B, Mg, Ca,
La, Ce and Y These components have the function of improving the toughness of steel materials, the deformation resistance at high temperatures, and the function of improving the lubricating characteristics of the scale. Although they are added, the content of each component is individually limited for the following reason.
【0025】Cr Crは、特に酸化スケ−ル層を緻密化して母材と潤滑皮膜
(酸化スケ−ル層)の密着性を改善するのに有効な成分
であるが、その含有量が 5.0%を超えると耐酸化性が向
上しすぎて所望厚さの潤滑酸化スケ−ル層を生成するこ
とができなくなることから、Cr含有量は 5.0%以下と定
めた。しかし、Cr含有量が0.95%以上になると表面スケ
−ルの構造が FeCr2O4 主体のものになって剥離しやす
くなり、またスケ−ルの融点を上昇させて潤滑性を劣化
するようになることから、Cr含有量は0.95%未満に止め
るのが好ましいと言える。 Cr Cr is a component particularly effective for densifying the oxide scale layer and improving the adhesion between the base material and the lubricating film (oxide scale layer), but its content is 5.0%. If it exceeds 0.1%, the oxidation resistance is excessively improved and the lubricating oxide scale layer having a desired thickness cannot be formed. Therefore, the Cr content is set to 5.0% or less. However, when the Cr content is 0.95% or more, the structure of the surface scale is mainly FeCr 2 O 4 and it is easy to peel off, and the melting point of the scale is increased to deteriorate the lubricity. Therefore, it can be said that it is preferable to keep the Cr content below 0.95%.
【0026】Co Coは、特にAc1点,Ac3点を大きくは低下させることな
くNiと同様の靭性改善作用,スケ−ルの耐剥離性改善作
用を発揮する成分であるが、その含有量が5.0 %を超え
るとコスト上昇に見合うだけの向上効果を確保すること
ができない。 Co Co is a component that exerts the same toughness improving action as Ni and the scale peeling resistance improving action without significantly reducing Ac 1 point and Ac 3 point, but its content is If the ratio exceeds 5.0%, it is impossible to secure the improvement effect commensurate with the cost increase.
【0027】V, Nb, Ti, Zr, Mg, Ca, La, Ce及びY これらの成分は何れも、特に材料の細粒化に有効であ
り、鋼材の靭性改善だけでなく、スケ−ル層を緻密化す
る作用をも有しているが、その含有量が各々の上限値を
超えて含有させると脆化相が析出したりして靭性の劣化
を招く。 V, Nb, Ti, Zr, Mg, Ca, La, Ce and Y Any of these components is particularly effective for grain refinement of the material, not only improving the toughness of the steel material but also the scale layer. Although it also has the effect of densifying, if its content exceeds the respective upper limit values, the embrittlement phase precipitates and the toughness deteriorates.
【0028】B Bには、穿孔時に高温に保持されてオ−ステナイトとな
った工具表面層の粒界を強化し、高温での変形抵抗・変
形能を改善する作用があるが、 0.2%を超えて含有させ
ると脆化相の析出等で靭性が劣化する。[0028] The B B, is maintained at a high temperature during piercing and O - strengthen grain boundaries of austenite and became tool surface layer, there is an effect of improving the deformation resistance, deformability at high temperature, a 0.2% If it is contained in excess, the toughness deteriorates due to precipitation of the brittle phase.
【0029】h) 不可避不純物 Nは溶製(凝固)時の欠陥防止のためにその含有量を0.
02%以下に、そしてOは前述した如く所望靱性を確保す
るために0.02%以下にそれぞれ抑えるのが望ましい。ま
た、P及びSも靭性に悪影響を及ぼすので、所望の靱性
を確保するためにはそれぞれ含有量を 0.035%以下及び
0.03%以下に制限するのが望ましい。H) Inevitable impurity N is contained in an amount of 0 to prevent defects during melting (solidification).
02% or less, and O is preferably 0.02% or less to secure desired toughness as described above. Further, P and S also adversely affect the toughness, so in order to secure the desired toughness, the respective contents are 0.035% or less and
It is desirable to limit it to 0.03% or less.
【0030】(B) 熱間製管用工具表面の酸化スケ−ル
の厚さ及び構造 熱間製管用工具の鋼基体表面に形成された酸化スケ−ル
層の厚さが250μm未満であるとスケ−ルの潤滑性や
母材に対する所望の耐熱性が得られず、所望の工具寿命
が得られないことから、その厚さを250μm以上と定
めた。また、酸化スケ−ル層が厚くなり過ぎるとスケ−
ル層がポ−ラス化して剥離を生じやすくなることから、
工具基体表面に形成する酸化スケ−ル層の厚さは100
0μm以下に抑えるのが望ましい。(B) Thickness and Structure of Oxide Scale on Surface of Hot Pipe Making Tool Scale of oxide scale layer formed on steel substrate surface of hot pipe making tool is less than 250 μm. -Since the lubricity of the resin and the desired heat resistance to the base material cannot be obtained, and the desired tool life cannot be obtained, the thickness thereof is set to 250 μm or more. In addition, if the oxide scale layer becomes too thick, the scale
Since the rule layer becomes porous and peeling easily occurs,
The thickness of the oxide scale layer formed on the surface of the tool substrate is 100.
It is desirable to control it to 0 μm or less.
【0031】なお、工具基体表面に形成する酸化スケ−
ル層は、一般に図1あるいは図2で示すように内層スケ
−ル層(図中の厚さAの部分)と外層スケ−ル層の2層
に分かれるが、本発明で言う「酸化スケ−ル層の厚さ」
とは全スケ−ル厚さ〔図中のB〕のことである。なお、
一般的には外層側はFeO主体の比較的ポ−ラスなスケ−
ルであり、内層側はスピネル・複合酸化物型の緻密なス
ケ−ル層である。そして、内層スケ−ル層と母材との界
面は、成分,熱処理条件により粒界酸化型(図1に示す
もので、 後述する実施例の試験番号37で得られたもの)
と内部酸化型(図2に示すもので、 後述する実施例の試
験番号5で得られたもの)に分かれる。勿論、本発明で
は内部酸化型のスケ−ル層を必須とするもので、これは
既述したように母材の成分設計を適切に規制すること等
により実現され(鋳造凝固後に粒界に酸化されやすい成
分(W,Ti等)が偏析すると粒界酸化型となる)、これ
らによってスケ−ル層の優れた耐剥離性(スケ−ル層と
母材との界面の密着性)が得られる。The oxide scale formed on the tool substrate surface
As shown in FIG. 1 or 2, the rule layer is generally divided into two layers, an inner scale layer (a portion of thickness A in the figure) and an outer scale layer, which is referred to in the present invention as “oxidation scale”. Layer thickness "
Is the total scale thickness [B in the figure]. In addition,
Generally, the outer layer side is a relatively porous scale mainly composed of FeO.
And the inner layer side is a dense scale layer of spinel / composite oxide type. The interface between the inner scale layer and the base material is a grain boundary oxidation type depending on the components and the heat treatment conditions (shown in FIG. 1 and obtained in Test No. 37 of Examples described later).
And internal oxidation type (shown in FIG. 2 and obtained in Test No. 5 of the Example described later). Of course, in the present invention, the internal oxidation type scale layer is indispensable, and this is realized by appropriately controlling the component design of the base material as described above (oxidation to the grain boundary after casting and solidification). Segregation of easily prone components (W, Ti, etc.) results in a grain boundary oxidation type, and these provide excellent peeling resistance of the scale layer (adhesion at the interface between the scale layer and the base material). .
【0032】(C) 熱間製管用工具の製造条件 a) 工具形状への成形 熱間製管用工具(ピアサ−用穿孔プラグ,エロンゲ−タ
−圧延用プラグ,プラグミル圧延用プラグ等)の製造に
当っては、まず所定成分組成の鋼を溶製してから鋳造
し、その後鍛造等の塑性加工を施すか或いは施すことな
く切削加工により工具形状通りに形状を仕上げる。(C) Manufacturing conditions for hot pipe forming tools a) Forming into tool shape For manufacturing hot pipe forming tools (piercer plugs, elongator rolling plugs, plug mill rolling plugs, etc.) In this case, first, steel having a predetermined component composition is melted and then cast, and then a plastic working such as forging is performed or a shape is finished by cutting without a plastic working such as a tool shape.
【0033】b) スケ−ル層形成熱処理条件 〈雰囲気〉熱処理雰囲気は生成するスケ−ルの構造に影
響する。本発明では、雰囲気中の酸素濃度を大気酸素濃
度以下に調整するが、雰囲気中の酸素濃度が大気酸素濃
度よりも高いと熱処理中に酸化鉄が急激に成長するた
め、厚いが緻密性の悪いポ−ラスなスケ−ルとなって容
易に剥離する。なお、一般的には上記酸素濃度は5〜1
0%程度が望ましく、必要に応じてCO,H2 Oガスを
混合する。B) Scale Layer Forming Heat Treatment Conditions <Atmosphere> The heat treatment atmosphere affects the structure of the scale produced. In the present invention, the oxygen concentration in the atmosphere is adjusted to be equal to or lower than the atmospheric oxygen concentration. However, if the oxygen concentration in the atmosphere is higher than the atmospheric oxygen concentration, iron oxide grows rapidly during the heat treatment, so that the thickness is thick but the compactness is poor. It becomes a porous scale and easily peels off. The oxygen concentration is generally 5 to 1
About 0% is desirable, and CO and H 2 O gas are mixed if necessary.
【0034】〈温度〉熱処理温度は生成するスケ−ルの
構造と成長速度に影響する。本発明では熱処理温度を8
00〜1100℃と定めたが、その理由は、800℃未
満であると酸化物生成能力が劣るため非常に長時間の熱
処理時間が必要となって実操業に適せず、また1100
℃を超えるとスケ−ル成長が著しく速くなって不安定で
ポ−ラスなスケ−ルとなり、剥離を生じやすいからであ
る。<Temperature> The heat treatment temperature affects the structure and growth rate of the generated scale. In the present invention, the heat treatment temperature is 8
The temperature is set to be 0 to 1100 ° C. The reason for this is that if the temperature is lower than 800 ° C., a very long heat treatment time is required due to poor oxide forming ability, and it is not suitable for actual operation.
This is because if the temperature exceeds ℃, the scale growth becomes remarkably fast, the scale becomes unstable and porous, and peeling easily occurs.
【0035】〈時間〉熱処理時間は生成するスケ−ルの
厚さ,構造に影響する。本発明では熱処理時間を4〜1
0hrと定めたが、その理由は、4hr未満では当該成分系
では十分なスケ−ル厚さにならず、一方、10hrを超え
た場合にはスケ−ル成長が過度になってスケ−ル厚が厚
くなり過ぎるほか、スケ−ルがポ−ラスになり剥離を生
じやすくなるためである。<Time> The heat treatment time affects the thickness and structure of the scale produced. In the present invention, the heat treatment time is 4 to 1
Although it was set as 0 hr, the reason is that if it is less than 4 hr, the scale thickness is not sufficient for the component system, while if it exceeds 10 hr, the scale growth becomes excessive and the scale thickness becomes excessive. Is too thick, and the scale becomes porous and peeling easily occurs.
【0036】〈均熱後の冷却速度・温度〉均熱後の冷却
速度はスケ−ルの緻密性に影響する。本発明では、均熱
の後は50℃/hr 以下の冷却速度で800〜500℃ま
で徐冷することと定めたが、冷却速度が50℃/hr を超
えるとスケ−ルの割れや剥離・脱落が発生する。望まし
くは20〜30℃/hr 以下の冷却速度で徐冷するのが良
い。そして、徐冷の終了温度が800℃よりも高いとそ
の後の急冷でスケ−ルの剥離・脱落が発生し、一方、徐
冷終了温度を600℃よりも低くすると冷却時間が長く
なり過ぎて操業上問題となる。<Cooling Rate / Temperature after Soaking> The cooling rate after soaking affects the denseness of the scale. In the present invention, after soaking, it was decided to gradually cool to 800 to 500 ° C. at a cooling rate of 50 ° C./hr or less, but if the cooling rate exceeds 50 ° C./hr, cracks and peeling of the scale Dropout occurs. It is desirable to gradually cool at a cooling rate of 20 to 30 ° C./hr or less. If the end temperature of the slow cooling is higher than 800 ° C, peeling and dropping of the scale will occur in the subsequent rapid cooling. On the other hand, if the end temperature of the slow cooling is lower than 600 ° C, the cooling time will be too long and the operation will be continued. It becomes an upper problem.
【0037】以上のようにして得られる本発明工具は使
用寿命が従来のものより一段と延命化され、過酷な条件
で使用される穿孔用工具を例にとっても前述した3%Cr−
1%Niベ−ス鋼の工具に比べて 3.0超〜10.0倍もの寿命を
示す。The tool of the present invention obtained as described above has a longer service life than conventional ones, and the drilling tool used under severe conditions is used as an example.
Compared to tools with 1% Ni base steel, it has a life of over 3.0 to 10.0 times.
【0038】次に、本発明の効果を実施例によって更に
具体的に説明する。Next, the effects of the present invention will be described more specifically by way of examples.
【実施例】まず、小型(500kg) 高周波誘導電気炉にて表
1及び表2に示した各化学成分組成の鋼を溶製し、これ
ら各チャ−ジを砂型に鋳込んでから機械加工で仕上げを
行い、最大外径147mmのピアサ−プラグ形状とした。
そして、これらについて機械的性質を調べた。Example First, steel of each chemical composition shown in Table 1 and Table 2 was melted in a small (500 kg) high frequency induction electric furnace, and each of these charges was cast into a sand mold and then machined. Finishing was performed to form a piercer plug with a maximum outer diameter of 147 mm.
Then, the mechanical properties of these were investigated.
【0039】[0039]
【表1】 [Table 1]
【0040】[0040]
【表2】 [Table 2]
【0041】次に、上記ピアサ−プラグ材にスケ−ル付
け熱処理を施した。プラグ表面スケ−ル付け熱処理は、
ブタンガス燃焼雰囲気(空燃比31)にて所定の温度,時
間,冷却速度,徐冷終了温度で実施した。そして、これ
らにつき、得られた表面スケ−ル層をプラグ中央部の断
面ミクロ写真より実測すると共に、スケ−ル構造の特定
を行った。Next, the above piercer plug material was subjected to a scale heat treatment. The plug surface scale heat treatment is
It was carried out in a butane gas combustion atmosphere (air-fuel ratio 31) at a predetermined temperature, time, cooling rate, and slow cooling end temperature. Then, the surface scale layer thus obtained was actually measured from a cross-sectional microphotograph of the central portion of the plug, and the scale structure was specified.
【0042】次いで、このようにして作成されたピアサ
−プラグを実機での穿孔試験に供してその寿命を評価し
た。穿孔試験では、1230℃に加熱均熱されたSUS
420相当鋼(13%Cr鋼),SUS304相当鋼(18%Cr
−8%Ni鋼)の外径187mm,長さ1770mmの丸ビレ
ットに対し、穿孔比 3.1,ピアサ−出口シェル外径19
2mm,長さ5500mmで穿孔圧延を実施した。穿孔時間
は約 7.5秒であった。ここで、実機ピアサ−条件は次の
通りであった。 交叉角:10°, 傾斜角:14°, プラグ径:147φ, 先端ドラフト率: 6.0%。Next, the piercer plug thus prepared was subjected to a drilling test in an actual machine to evaluate its life. In the drilling test, SUS heated to 1230 ℃
420 equivalent steel (13% Cr steel), SUS304 equivalent steel (18% Cr
For a round billet of -8% Ni steel) with an outer diameter of 187 mm and a length of 1770 mm, the drilling ratio is 3.1 and the piercer-outlet shell outer diameter is 19
Perforation rolling was performed with a length of 2 mm and a length of 5500 mm. The perforation time was about 7.5 seconds. Here, the actual piercer conditions were as follows. Cross angle: 10 °, inclination angle: 14 °, plug diameter: 147φ, tip draft rate: 6.0%.
【0043】表3乃至表5に供試鋼の熱処理条件,酸化
スケ−ル層厚さ実測値,酸化スケ−ル構造,機械的性質
及び実機穿孔試験結果を示す。なお、機械的性質は、靱
性を室温でのシャルピ−衝撃値(10mm×10mm,2mmのU
ノッチ)、変形抵抗を800℃圧縮試験での結果で示し
た(ここで、 ピアサ−プラグとして実機の熱的,機械的
応力の影響に耐えるためには靱性値は0.9kg-m/cm2以
上、 変形抵抗は25kgf/mm2 以上が望ましい)。実機試
験でのプラグ寿命評価は、1本のプラグの穿孔可能ビレ
ット本数、即ちパス本数で行った。なお、供したプラグ
が先端溶損,スケ−ル剥離等で廃却された場合は、穿孔
時間は8〜10秒であった。 Tables 3 to 5 show the heat treatment conditions of the test steels, the actual measurement values of the oxide scale layer thickness, the oxide scale structure, the mechanical properties and the results of the actual machine perforation test. The mechanical properties are toughness and Charpy impact value at room temperature (10 mm × 10 mm, 2 mm U
Notch) and the deformation resistance are shown by the result of the 800 ° C compression test. (Here, the toughness value is 0.9 kg-m / cm 2 or more in order to withstand the influence of thermal and mechanical stress of the actual machine as a piercer plug. , It is desirable that the deformation resistance is 25 kgf / mm 2 or more). Real machine test
In the test, the plug life was evaluated by the perforation of one plug.
The number of lines, that is, the number of passes. The plug provided
If it is discarded due to melting of the tip, peeling of the scale, etc., drilling
The time was 8-10 seconds.
【0044】[0044]
【表3】 [Table 3]
【0045】[0045]
【表4】 [Table 4]
【0046】[0046]
【表5】 [Table 5]
【0047】表3及び表4に示されるように、本発明例
では、各成分材で望ましい靱性,高強度が得られ、また
適正酸化スケ−ル付け熱処理条件により表面スケ−ル厚
さが適正値であるプラグが得られている。そして、穿孔
テスト結果は、穿孔可能回数が穿孔対象SUS420鋼
で7〜15パス,SUS304鋼で4〜10パスで十分
満足する高寿命が達成されている。As shown in Tables 3 and 4, in the present invention, the desired toughness and high strength can be obtained with each of the component materials, and the surface scale thickness can be properly adjusted by the proper heat treatment conditions for the oxidation scale. The plug that is the value is obtained. As a result of the drilling test, a sufficiently long life was achieved when the number of possible drillings was 7 to 15 passes for the subject SUS420 steel and 4 to 10 passes for SUS304 steel.
【0048】これに対して、比較例では、試験番号32以
外は組成が靱性,高温強度が望ましい範囲を外れている
ため穿孔時にプラグの割れ,先端溶損が発生し、穿孔可
能回数がSUS420鋼で3パス以下、SUS304鋼
で1パスであった。また、試験番号32では、Ni量や熱処
理後のスケ−ル厚さが過大なため、穿孔可能回数がSU
S420鋼,SUS304鋼でそれぞれ5パス,2パス
となり、寿命改善は得られなかった。On the other hand, in the comparative examples, except for the test number 32, the toughness and the high temperature strength were out of the desirable ranges, so that cracking of the plug and melting at the tip occurred at the time of drilling, and the number of drillable cycles was SUS420 steel. Was 3 passes or less, and SUS 304 steel was 1 pass. Also, in test number 32, the number of perforations possible was SU because the amount of Ni and the scale thickness after heat treatment were excessive.
S420 steel and SUS304 steel had 5 passes and 2 passes, respectively, and no improvement in life was obtained.
【0049】試験番号41〜47及び49は酸化スケ−ル付与
処理温度あるいは時間が、また試験番号48はスケ−ル付
与処理時間と徐冷終了温度が、更に試験番号50〜53は冷
却速度が、そして試験番号54〜57は徐冷終了温度がそれ
ぞれ本発明で規定する条件から外れたものであるが、試
験番号46, 49及び50以外は何れも熱処理後のスケ−ル厚
さが本発明で規定する範囲から外れており、穿孔回数が
SUS420鋼で6パス以下,SUS304鋼で3パス
以下となって寿命改善は得られなかった。Test Nos. 41 to 47 and 49 are the oxide scale application temperature or time, Test No. 48 is the scale application time and the slow cooling end temperature, and Test Nos. 50 to 53 are the cooling rate. And, in the test numbers 54 to 57, the slow cooling end temperature was out of the conditions specified in the present invention, respectively, except for the test numbers 46, 49 and 50, the scale thickness after heat treatment was the present invention. However, the life was not improved because the number of perforations was 6 passes or less for SUS420 steel and 3 passes or less for SUS304 steel.
【0050】表面スケ−ル厚さが本発明で規定する範囲
内であっても、処理条件が本発明の規定条件を満たして
いない試験番号46, 49及び50では、スケ−ル構造は粒内
酸化型であるがスケ−ルが緻密でなくてポ−ラスである
か、もしくはスケ−ル厚さが不足しているためにスケ−
ルが剥離,摩耗しやすく、結果として穿孔可能回数がS
US420鋼で5〜6パス,SUS304鋼で2〜3パ
スとなり、寿命改善が得られなかった。Even if the surface scale thickness is within the range specified in the present invention, in Test Nos. 46, 49 and 50 in which the treatment conditions do not satisfy the specified conditions of the present invention, the scale structure is intragranular. Oxidation type, but the scale is not dense and porous, or the scale is insufficient, so the scale
Is easily peeled off and abraded, resulting in S
The US420 steel had 5 to 6 passes, and the SUS304 steel had 2 to 3 passes, so that life improvement could not be obtained.
【0051】試験番号49〜51で使用した“鋼オ”を適用
した場合でも、本発明で規定する熱処理条件となってい
るもの(試験番号5)は緻密な粒内酸化型のスケ−ル構
造が得られ、結果として穿孔可能回数がSUS420鋼
で12パス,SUS304鋼で7パスと寿命改善が得ら
れている。Even when the "steel A" used in Test Nos. 49 to 51 is applied, the heat treatment conditions defined in the present invention (Test No. 5) are those having a dense intragranular oxidation type scale structure. As a result, SUS420 steel has 12 passes, and SUS304 steel has 7 passes, and life has been improved.
【0052】試験番号37及び38は、“鋼オ”に準じた組
成の鋼ではあるが「7W(%) +8Ni(%) >56」とした場
合の例であるが、“鋼オ”を使用した試験番号5が内部
酸化型のスケ−ル構造となっているのに対して、前記試
験番号37及び38では粒界酸化型のスケ−ル構造となり、
プラグ寿命が短かくなっている。Test Nos. 37 and 38 are steels having a composition according to "steel E", but "7W (%) + 8Ni (%)>56" are examples. "Steel E" is used. Test No. 5 has an internal oxidation type scale structure, whereas Test Nos. 37 and 38 have a grain boundary oxidation type scale structure.
The plug life is getting shorter.
【0053】なお、図1は試験番号37で得られたプラグ
の粒界酸化型スケ−ル断面の顕微鏡写真図(倍率200
倍)であり、図2は試験番号5で得られたプラグの粒内
酸化型スケ−ル断面の顕微鏡写真図(倍率200倍)で
ある。また、この実施例における本発明例では、不可避
不純物中のN,O,P及びSの含有量が何れも0.02%以
下,0.02%以下, 0.035%以下,0.030 %以下である鋼
を工具素材としたが、上記本発明例の成分組成でN,
O,P及びSの含有量が上記範囲を多少上回るものであ
っても、従来材よりも優れた相応の特性を発揮すること
も確認済である。FIG. 1 is a photomicrograph of the cross section of the grain boundary oxidation type scale of the plug obtained in Test No. 37 (magnification: 200).
2 is a photomicrograph (magnification: 200) of the cross-section of the intragranular oxidation-type scale of the plug obtained in Test No. 5. Further, in the example of the present invention in this example, steel containing N, O, P and S in the unavoidable impurities as 0.02% or less, 0.02% or less, 0.035% or less, 0.030% or less was used as a tool material. However, in the composition of the above-mentioned example of the present invention,
It has also been confirmed that even if the contents of O, P and S are slightly above the above range, the corresponding properties superior to those of the conventional materials are exhibited.
【0054】[0054]
【効果の総括】以上に説明した如く、この発明によれ
ば、非常に優れた使用寿命を示す熱間製管用工具(ピア
サ−プラグ等)を実現することができ、継目無管の製造
コストを著しく低減することが可能になるなど、産業上
有用な効果がもたらされる。[Summary of Effects] As described above, according to the present invention, it is possible to realize a hot pipe manufacturing tool (piercer plug, etc.) exhibiting an extremely long service life, and to reduce the manufacturing cost of a seamless pipe. Industrially useful effects such as a significant reduction can be brought about.
【図1】顕微鏡で観察した粒界酸化型スケ−ルの代表例
(試験番号37)を示す金属組織の写真図である。FIG. 1 is a photograph of a metal structure showing a typical example (test number 37) of a grain boundary oxidation type scale observed with a microscope.
【図2】顕微鏡で観察した粒内酸化型スケ−ルの代表例
(試験番号5) を示す金属組織の写真図である。FIG. 2 is a photographic diagram of a metal structure showing a typical example (test number 5) of an intragranular oxidation-type scale observed with a microscope.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 衣笠 秀典 和歌山県和歌山市湊1850番地 住友金属 工業株式会社和歌山製鉄所内 (72)発明者 長谷川 潔 埼玉県川越市新宿町5丁目13番地1 新 報國製鉄株式會社内 (72)発明者 野口 哲二 埼玉県川越市新宿町5丁目13番地1 新 報國製鉄株式會社内 (56)参考文献 特開 平4−74848(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Hidenori Kinugasa, 1850 Minato, Wakayama, Wakayama Sumitomo Metal Industries, Ltd. Wakayama Works (72) Inventor Kiyoshi Hasegawa, 1-13 Shinjuku-cho, Kawagoe-shi, Saitama In-house stock company (72) Inventor Tetsuji Noguchi 5-13-1 Shinjuku-cho, Kawagoe City, Saitama Prefecture In-house stock company Shinhokoku Steel Co., Ltd. (56) Reference JP-A-4-74848 (JP, A)
Claims (9)
0.1 〜2.0 %, Mn:0.2 〜3.0 %,Ni:0.2 〜7.0
%, sol.Al:0.005 〜0.2 %,Mo及びWの1種以上:
合計 1.5〜 8.0%で、 かつ7W(%) +8Ni(%) ≦ 56 を
満足する量を含むと共に、残部がFe及び不可避不純物で
ある鋼製基体の表面に、厚さ250〜1000μmの内
部酸化型スケ−ル層を有することを特徴とする、熱間製
管用工具。1. A weight ratio of C: 0.08 to 0.65%, Si:
0.1 to 2.0%, Mn: 0.2 to 3.0%, Ni: 0.2 to 7.0
%, Sol.Al: 0.005 to 0.2%, one or more of Mo and W:
A total of 1.5 to 8.0%, and an amount of 250 to 1000 μm of internal oxidation type on the surface of the steel base body containing the amount satisfying 7W (%) + 8Ni (%) ≤ 56 and the balance being Fe and unavoidable impurities. A hot pipe manufacturing tool having a scale layer.
量割合でCr:5.0 %以下をも含有して成ることを特徴と
する、請求項1に記載の熱間製管用工具。2. The hot pipe manufacturing tool according to claim 1, wherein the steel substrate also contains Cr: 5.0% or less in weight ratio in place of a part of the remaining components.
量割合でCo:5.0 %以下をも含有して成ることを特徴と
する、請求項1又は2に記載の熱間製管用工具。3. The hot pipe manufacturing method according to claim 1 or 2, wherein the steel substrate also contains Co: 5.0% or less in weight ratio in place of a part of the remaining components. tool.
量割合で V:2.0 %以下, Nb:2.0 %以下, Ti:2.0 %以
下, Zr:0.5 %以下 のうちの1種以上をも含有して成ることを特徴とする、
請求項1ないし3の何れかに記載の熱間製管用工具。4. The steel substrate is one or more of V: 2.0 % or less, Nb: 2.0 % or less, Ti: 2.0 % or less, and Zr: 0.5% or less in weight ratio in place of a part of the remaining components. Is also included,
The hot pipe manufacturing tool according to any one of claims 1 to 3.
量割合で B:0.2 %以下 をも含有して成ることを特徴とする、請求項1ないし4
の何れかに記載の熱間製管用工具。5. The steel substrate is characterized in that it also contains B: 0.2% or less by weight instead of a part of the balance component.
The hot pipe manufacturing tool according to any one of 1.
量割合で Mg,Ca,La,Ce及びYの1種以上:合計で 0.5%以下 をも含有して成ることを特徴とする、請求項1ないし5
の何れかに記載の熱間製管用工具。6. The steel substrate is characterized in that it also contains, in place of a part of the remaining components, one or more of Mg, Ca, La, Ce and Y in a weight ratio: 0.5 % or less in total. Yes, claims 1 to 5
The hot pipe manufacturing tool according to any one of 1.
O,P及びSの含有量が、それぞれ重量割合にて0.02%
以下,0.02%以下,0.035 %以下,0.030 %以下に規制
されて成ることを特徴とする、請求項1ないし6の何れ
かに記載の熱間製管用工具。7. N in unavoidable impurities in a steel substrate,
The content of O, P and S is 0.02% by weight.
The hot pipe manufacturing tool according to any one of claims 1 to 6, wherein the tool is regulated to 0.02% or less, 0.035% or less, and 0.030% or less.
0.1 〜2.0 %, Mn:0.2 〜3.0 %,Ni:0.2 〜7.0
%, sol.Al:0.005 〜0.2 %,Mo及びWの1種以上:
合計 1.5〜 8.0%で、 かつ7W(%) +8Ni(%) ≦ 56 を
満足する量を含有するか、あるいは更にCr:5.0 %以
下, Co:5.0 %以下, V:2.0 %以下,Nb:2.0 %
以下, Ti:2.0 %以下, Zr:0.5 %以下,B:0.2
%以下, Mg, Ca, La, Ce及びYの1種以上:合計で
0.5%以下のうちの1種以上をも含むと共に、残部がFe
及び不可避不純物から成る鋼を、所定の工具形状に成形
した後、大気酸素濃度以下の酸化雰囲気中にて800〜
1100℃で4〜10hrの均熱を施し、引き続いて50℃/h
r 以下の冷却速度で800〜500℃まで徐冷すること
により、表面に厚さ250〜1000μmの内部酸化型
スケ−ル層を形成させることを特徴とする、熱間製管用
工具の製造方法。8. A weight ratio of C: 0.08 to 0.65%, Si:
0.1 to 2.0%, Mn: 0.2 to 3.0%, Ni: 0.2 to 7.0
%, Sol.Al: 0.005 to 0.2%, one or more of Mo and W:
The total content is 1.5 to 8.0% and the content of 7W (%) + 8Ni (%) ≤ 56 is satisfied, or Cr: 5.0% or less, Co: 5.0% or less, V: 2.0% or less, Nb: 2.0 %
Below, Ti: 2.0% or less, Zr: 0.5% or less, B: 0.2
% Or less, one or more of Mg, Ca, La, Ce and Y: In total
Includes at least one of 0.5% or less, with the balance being Fe
And steel inevitable impurities are formed into a predetermined tool shape, and then 800-
Heat soak for 4 to 10 hours at 1100 ℃, then 50 ℃ / h
A method for producing a hot pipe manufacturing tool, characterized in that an internal oxidation-type scale layer having a thickness of 250 to 1000 μm is formed on the surface by gradually cooling to 800 to 500 ° C. at a cooling rate of r or less.
0.1 〜2.0 %, Mn:0.2 〜3.0 %,Ni:0.2 〜7.0
%, sol.Al:0.005 〜0.2 %,Mo及びWの1種以上:
合計 1.5〜 8.0%で、 かつ7W(%) +8Ni(%) ≦ 56 を
満足する量を含有するか、あるいは更にCr:5.0 %以
下, Co:5.0 %以下, V:2.0 %以下,Nb:2.0 %
以下, Ti:2.0 %以下, Zr:0.5 %以下,B:0.2
%以下, Mg, Ca, La, Ce及びYの1種以上:合計で
0.5%以下のうちの1種以上をも含むと共に、残部がFe
及び不可避不純物であって、かつ不純物中のN,O,P
及びSの含有量がそれぞれ0.02%以下,0.02%以下,
0.035%以下,0.030 %以下である鋼を、所定の工具形
状に成形した後、大気酸素濃度以下の酸化雰囲気中にて
800〜1100℃で4〜10hrの均熱を施し、引き続い
て50℃/hr 以下の冷却速度で800〜500℃まで徐
冷することにより、表面に厚さ250〜1000μmの
内部酸化型スケ−ル層を形成させることを特徴とする、
熱間製管用工具の製造方法。9. A weight ratio of C: 0.08 to 0.65%, Si:
0.1 to 2.0%, Mn: 0.2 to 3.0%, Ni: 0.2 to 7.0
%, Sol.Al: 0.005 to 0.2%, one or more of Mo and W:
The total content is 1.5 to 8.0% and the content of 7W (%) + 8Ni (%) ≤ 56 is satisfied, or Cr: 5.0% or less, Co: 5.0% or less, V: 2.0% or less, Nb: 2.0 %
Below, Ti: 2.0% or less, Zr: 0.5% or less, B: 0.2
% Or less, one or more of Mg, Ca, La, Ce and Y: In total
Includes at least one of 0.5% or less, with the balance being Fe
And unavoidable impurities, and N, O, P in the impurities
And S content is 0.02% or less, 0.02% or less,
After steel with 0.035% or less and 0.030% or less is formed into a predetermined tool shape, soaking is performed at 800 to 1100 ° C for 4 to 10 hours in an oxidizing atmosphere having an atmospheric oxygen concentration or less, and then 50 ° C / It is characterized in that an internal oxidation type scale layer having a thickness of 250 to 1000 μm is formed on the surface by gradually cooling to 800 to 500 ° C. at a cooling rate of hr or less.
Method for manufacturing hot pipe manufacturing tool.
Priority Applications (1)
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JP23086293A JP2683861B2 (en) | 1993-08-24 | 1993-08-24 | Hot pipe making tool and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23086293A JP2683861B2 (en) | 1993-08-24 | 1993-08-24 | Hot pipe making tool and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0760314A JPH0760314A (en) | 1995-03-07 |
JP2683861B2 true JP2683861B2 (en) | 1997-12-03 |
Family
ID=16914476
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JP23086293A Expired - Fee Related JP2683861B2 (en) | 1993-08-24 | 1993-08-24 | Hot pipe making tool and method of manufacturing the same |
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JP (1) | JP2683861B2 (en) |
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JPH0760314A (en) | 1995-03-07 |
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